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he practice of metallurgy in the technique of decoration, in which a and it will also indicate how the mold
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employed at the M eso p o t a mian site of finished axe blank; this \\ ill he given its final form by h a m meri n g (see illll.,tmtion below).
A
further ad va n ce in technology-
casting-probably first occurred in
Colombia shortly before the birth of
Christ. Decorative pins in t he Calima
style are topped with effigy figures tbat
XRA Y PHOTOGRAPH of a copper axe blade from western Mexico reveals that the ham
were cast by the lo st- wax process, to mering process with which the blade was finally shaped has left it thickest (lightest orells)
which we shall return. C asti n g did not where blade and shank meet. Narrow raised flanges along both edges of the shank were
arise in Peru, howe\'er, until some- also produced hy hammering. Copper axe hlades were a New World medium of exchange.
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STEPS IN LOSTWAX CASTING are reconstructed, using a golden the final figure (1). The core is then covered with a wax coating the
bird from Colombia that once formed the head of a staff (photo thickness of which determines the thickness of metal in the casting.
graph at for left) as a hypothetical example. The first step is pro The metalworker models all the fine detail that he desires in this
duction of a core, made of clay and charcoal, that closely resembles wax coating; he then adds wooden pegs to hold the core in place
time after the birth of Christ; the tech eliminate made a kind of alloy and thus in Bolivia, Chile and Argentina. Indeed,
nique reached full flower there between facilitated the process. By the time the the first bronze in the New World was
A.D. 1200 and the arrival of the con Spaniards had arrived Inca craftsmen probably made about A.D. 700 in Bo
quistadors. were turning out weapons and tools of livia, an area still famous for its tin
Although most Peruvian metalwork bronze. Analyses of these bronze arti deposits. In northwestern Argentina a
was made to be worn as personal adorn facts indicate some appreciation and few remarkable bronze castings have
ment or carried in ceremonies, copper understanding of the effect of differ been discovered not far from Cobres,
weapons and tools also appeared when ing percentages of tin on such physical where early in this century a French
casting was introduced. Casting in cop properties of the alloy as hardness and scientific mission unearthed a pre
per is generally regarded as difficult, but mold-filling ability. Columbian copper mining and smelting
impurities the early workers could not Bronze objects have also been found operation [see illustration on page 74].
EFFIGIES OF BIRDS, produced by the lostwax method, demon discovered in a cave in Honduras. Both the owl and the eagle heads
strate both the technical skill and the artistic capability of New are hollow gold castings little more than an inch wide. They are
World metalworkers. The copper bell (left) hears the image of a in the Mixtec style of western Mexico, where the art of lostwax
turkey; 2J inches in diameter, it is one of a large cache of hells casting reached its highest state of development in the New W orId.
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within the mold, wax rods to provide air vents and a wax cone to (4) and the molten metal poured in through the funnel. When cold,
provide the casting funnel (2). The model is then invested in a the mold is broken away, the core supports and surplus metal are
mold of clay and charcoal that is dried and heated (3) so that the removed and the core is broken up and extracted through the vari
wax melts and runs out of the mold. The hot mold is then inverted ous holes in the casting that were made by the core supports (5).
The pre-Columbian craftsmen of Ec nation of temperature and pressure often applied as sheathing, and Bergse
uador have aroused the admiration of blended the two metals into a homoge has shown that fusion-gilding, in which
modern metallurgists by their manufac neous mass without ever actually melt a molten gold-copper alloy is applied to
ture of almost microscopic beads from ing the platinum. The discovery of bits preheated copper by flowing, was used
an alloy of gold and platinum. Platinum of this alloy in various stages of manu on some Ecuadorean objects. Recent
has a very high melting point-more facture enabled the Danish metallurgist metallographic studies by the New York
than 3,000 degrees Fahrenheit-but Ec Paul Bergse to reconstruct the ancient metallurgist Sidney B. Tuwiner have
uadorean smiths overcame the prob practice, which is really an application shown that metal disks from Vicus in
lem by mixing grains of platinum with of a basic principle of modern powder Peru are sandwiches made up of copper
gold dust. They repeatedly heated and metallurgy, the sintering of refractory between layers of gold applied by this
hammered the mixture until the combi- metals. same fusion-gilding process, which is a
Although more an economic than a first cousin to the Old World technique
metallurgical matter, metallic money ap known as Sheffield plating.
peared in Ecuador and northern Peru
about 1000 or slightly earlier. It
T metalworkers
A.D. he outstanding achievement of the
consisted of small copper axe blades, of Colombia, Panama
too thin for any practical purpose, and Costa Rica was the perfection of
that were used as a medium of ex lost-wax casting. In this process the
change. This concept of copper axe artisan began by making an exact wax
money was transmitted, probably by model of the object he wished to cast in
maritime contacts, to western Mexico, metal, much as a sculptor works in clay.
where hoards of such axes numbering The wax, still called cera de Campeche
in the hundreds have been found in the in Mexico, came from the stingless bees
state of Oaxaca. of the rain forest; it was mixed with
In Colombia, Panama and Costa Rica copal gum or some other resin to give it
gold was the principal metal, but a firmness and workability. Adding little
gold-copper alloy known as tumbaga pellets and threads of wax to his model
was also widely used. Some ancient as decorative details, the artisan next
craftsman discovered that when an ob affixed a cone of wax, which later served
ject made of this alloy was heated in the as a funnel-shaped pouring channel for
open air, a thin layer of copper oxide the molten metal, to the model's base.
formed on the surface. If the heated If the model had a complex form, with
object was then quenched in an acid undercutting or other recesses where air
bath of plant juices, some of the copper might be trapped in the course of pour
and copper oxide on the surface was ing the metal, wax rods were joined
dissolved; each time the process was to these parts; the rods became air vents
repeated the proportion of gold at the when the wax was burned out.
surface increased. When the wax model was complete,
In this process, known today as it was usually faced with an emulsion
"pickling," the gold comes from the of powdered charcoal in water to en
EFFIGY OF REPTILE, from the CocM site
object itself; nothing is added, as it is in sure a smooth surface and a clean, sharp
in Panama, is a typical coreless lost-wax gold-plating. The extent to which true casting. The Aztecs called this emulsion
casting. The model was fashioned wholly of plating was practiced in the New World teculatl, literally "charcoal water"; its
wax; as a result the c::st figure is solid gold. remains to be established. Gold foil was equivalent in modern precision casting
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the necessary electrical interfaces. and sockets (center) shows their appreciation of the plasticity of the new raw material.
KNIFE OF METEORIC IRON, with a handle of walrus ivory, was made by the Cape York
Eskimos of Greenland. Meteoric iron was made into tools by hammering and grinding.
ALLIS-CHALMERS
Although the metal is far from abundant, it was used wherever chance made it available.
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