Contents

Safety Notice 1
Installation 2
1. Preparation 2
2. Hoist and Handling 2
3. Unit Installation in Position 2
4. The Installation and Connection of Air Duct 10
5. The Installation and Connection of Water Pipe10
6. The Laying and Connection of Electrical Wire 11
Commissioning 11
1. Preparation 11
2. Unit Starting up and Shutting down 12
Maintenance 12
Cautions 14
Service Clause 14
Carrier Product Maintenance Record Warranty Card 15
 Safety Notice

When operated under the design specification, 39CQ Air-conditioning Unit can provide safe
and reliable service. Only qualified installation personnel and maintainers can install, operate
and maintain this unit due to the reasons in aspects such as working pressure, electrical motor
connection and devices etc. When operating this unit, comply with all safety measures on the
tag attached on the unit, the safety instruction in the instructions and any other applicable
safety prevention measures.

Comply with all the safety specifications

Be careful when handling, assembling and fixing the unit. Check the weight of the unit or
related objects to be handled, in the meantime, pay attention to the special instructions on the
objects to ensure safety handling.
Do not enter the unit when the fan is running. Before maintaining, switch off the unit and
make marks.
Before enter the unit, switch off the power of the motor, take off fuse and hang the tag
Servicing, do not switch on on the electric power board.

IMPORTANT:
1. Thank you for purchasing Carrier products. Please read the instructions carefully before
using the products. When you use the products, Carrier considers you have carefully
read the instructions.
2. We will make renovation continuously to make the products better fit the clients. We
reserve the right to change the data without notice.

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 Installation
Installation
Please strictly comply with GB50243-2002 Acceptance Specification on Ventilation and Air
Conditioning Construction Quality to install the unit.

1. Preparation
(1) Be familiar with and review all the related drawings, and check for the correct position and foundation size
of the unit.
(2) Confirm that the unit type and accessories presented with the unit comply with the contract for future
delivery and the material objects are qualified.
(3) Prepare hoist and handling equipment, installation tools and other necessary materials.
(4) To make it convenient for the whole system to complete smoothly, coordinate the installation schedules of
civil work, hydraulic, power and air duct projects etc.
2. Hoist and Handling
(1) Do not open the external packaging of the unit before it arrives at the installation position. After the unit has
arrived at the installation position, open the packaging first to check for damage due to improper
transportation and file an immediate claim with the shipping company if any damage is found, and check
for the correct amount of the accessories according to Product Packing List.
(2) To avoid damage to the unit case caused during hoist, when hoist using rope, the rope should be placed on
the unit base. (See Fig. 1-Unit Hoist Schematic Diagram)

Fig. 1 Unit Hoist Schematic Diagram

(3) When handling using roller, at least three rollers whose length is longer than the unit width should be used.
(4) Handle carefully and pay attention to safety when hoist and handling.
3. Unit Installation in Position
(1) The installation of the unit has much impact on the operation and maintenance of the unit.
(2) The unit should be placed on appropriate foundation, whose levelness should be adjusted and which should
have enough bearing strength. It is suggested that the following two forms of foundations are used. Because
of the unit base and installation base connection way changed, the unit installation base should increase
200mm in width. (See Fig.2-Unit Installation Foundation Schematic Diagram).

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 Installation

Fig. 2 Unit Installation Foundation Schematic Diagram

(3) Enough maintenance space should be left around the unit foundation (see Fig. 3-Maintenance Space
Schematic Diagram) to make daily inspection and periodic maintenance to the unit.
(4) Place all the function section on the foundation according to the drawings in turn. In places that have high
shockproof requirements, shock absorber with a thickness of 10mm should be placed between the unit and
the foundation, generally natural rubber plate.
(5) If ceiling-hoist is used, hoist platform must be build. Its size must bigger than the unit with the consideration
of maintenance space, and its levelness must be well adjusted to make the installation steady. And the unit
should not bear the weight of external water pipe and air duct.

(6) Use bolts to connect the function sections of the unit with the bolts distance of 200mm. First, stick
polyethylene high-expanded plastic in the middle of two sections (See Fig. 4-section connection schematic
diagram for its installation). About unit base connection, please refer to Fig. 4-2 section connection schematic
diagram for unit base. First, you need adjust the function section connection side L bracket location from
horizontal to vertical. Just same as Fig. 4-1 section connection schematic diagram for its installation. Then, use
bolts to connect the unit base.

Fig. 3-Maintenance Space Schematic Diagram Fig. 4-1 section connection schematic diagram for its installation

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 Installation

Fig. 4-2 section connection schematic diagram for unit base

(7) When connecting the function sections of the vertical unit, use tapping screw M520 to connect the frame
and the unit base, with the distance of 200mm. When the unit leaves the factory, the unit base has already
been connected with the up frame, so it will be just ok to connect the down frame by tapping screw M520 .
(See Fig. 5-sections Connection Schematic Diagram of Vertical Unit)
(8) When connecting the positive pressure sections with panel in the middle (generally blower fan zone and
other function zones), keep the distance of the tapping screw M520 on the Sections connecting plate by
200mm. (See Fig.6-Positive Pressure Sections Connection Schematic Diagram)

Fig. 5-Sections Connection Schematic Fig. 6-Positive Pressure Sections

Diagram of Vertical Unit Connection Schematic Diagram

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 Installation
(9) If installation or maintenance is needed on the top of the unit, people must stand on the frame, not the panel.
(10) Use angle iron bracket and flange to fix the dry steam humidifier and nozzle on the panel of humidification
panel. See Fig. 7-Steam Humidifier Installation Schematic Diagram. The steam discharge direction of the
humidifier is the inverse airflow, and drain trap is installed on the outlet of the humidifier.

Fig. 7-Steam Humidifier Installation Schematic Diagram

(11) When connecting weatherproof roof of several function sections, three parts on the top plate of
weatherproof roof need to be connected. Those three parts are shown as 1, 2, 3 in below Fig.8.

Weatherproof Roof Unit

1
2 3

B
Fig. 8- Weatherproof roof Section Connection Locations Schematic Diagram
For part 1: Align two function sections of the unit, make top plates and top-cover plates of weatherproof roof in
line, then cover connecting plate outside the connection of two cover plates, and use self-plugging
rivet 5*7 to fix the connecting plate to top plate and cover plate.(see Fig.9-Connection Schematic
Diagram in A view for part 1)
For part 2: Align two function sections of the unit, make the top plates of weatherproof roof in line, then install
covering plate outside the connection of two top plates, and use self-plugging rivet 5*7 to fix the
covering plate to top plate.(see Fig.10-Connection Schematic Diagram in B view for part 2)
For part 3: Align two function sections of the unit, make the top plates of weatherproof roof in line, then install
connecting block inside the connection of two top plates, and use four self-plugging rivets 5*7 to fix
the connecting block to top plate.(see Fig.11-Connection Schematic Diagram in A view for part 3,
Fig.12-Connection Schematic Diagram in B view for part 3)

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Installation

Fig. 9- Connection Schematic Diagram in A view for part 1

Fig.10-Connection Schematic Diagram in B view for part 2

Fig.11-Connection Schematic Diagram in A view for part 3

Fig.12-Connection Schematic Diagram in B view for part 3

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 Installation

(12) AHU Motor wiring diagram are as follows.

Fig.13- Motor Wiring Terminal Location Diagram

Fig.14- Motor -type Wiring Diagram

Fig.15- Motor Y-type Wiring Diagram

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 Installation

PTC Thermistor parameters

Three core PTC
PTC Thermistor technology data Unit
series
Maximum operating voltage DC Umax 30 V
Normal voltage V 2.5 V
Temperature resistance
R25 300
T=251V2.5V
PTC ThermistorV2.5V
Tk-5 1650
In a certain temperature
PTC ThermistorV2.5V
Tk+5 3990
In a certain temperature
PTC ThermistorV2.5V
Tk+15 12 K
In a certain temperature
-20~Tk-20 resistance value 750

Note: if customers configure starter, please according to the above-mentioned thermistor parameters,
configuration thermistor protection relay. Different manufacturers of thermistor protection relay wiring
diagram may vary. According to what you buy thermistor protection relay instruction, complete the
connection.
(13) If unit is collocated with starter, starter wiring diagram is as follows

Fig. 16- AHU Wiring Diagram for DX Starter (motor power 15KW)

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 Installation

Fig.17- AHU Wiring Diagram for DX Starter(motor power15KW)

Fig.18- AHU Wiring Diagram for Y/D Starter

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 Installation

4. The Installation and Connection of Air Duct

Please select appropriate air duct according to the unit air quantity and unit static pressure. Make heat
insulation to the air ducts. The heat insulating material should contain moisture proof layer to prevent from
absorbing the steam.

Note: Before the air outlet duct connects to the bent duct from the air outlet, straight duct whose size is at
least twice of the air outlet must be maintained. Otherwise, it will cause additional wind pressure loss.

(1) Install air regulation valve on the air-supply duct and the air outlet duct for easy system debugging and
adjust the air rate and pressure. The air inlet and air outlet should be connected to air inlet duct and air
outlet duct with flexible joint.
(2) The unit should not bear the weight of external duct. Try to support and fix all the air inlet ducts and air
outlet ducts.
(3) When installing the ducts, the maintenance space of the unit must be considered.

5. The Installation and Connection of Water Pipe

The installation of all the pipe system must be complied with local regulations

(1) The application pressure of the surface cooler and the hot water heater should not exceed 1.6MPa. Use pipe
thread (wrapped with raw material band) or flange to connect the water inlet pipe and the water outlet pipe.
The connection type of the water pipe is down inlet, up outlet. (See Fig. 19-Water Inlet Pipe and Water
Outlet Pipe schematic Drawing of the Coil)

Heater and surface Cooler(monolayer) Heater and Surface Cooler(double layer)

Fig. 19-Water Inlet Pipe and Water Outlet Pipe schematic Drawing of the Coil

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 Commissioning

(2) The application pressure of the steam heater should not exceed 1.4MPa. Use pipe thread or flange to
connect the steam inlet pipe and the steam outlet pipe. The steam inlet type is up inlet, down outlet.
Install steam trap at the steam outlet. (See Fig. 20- Steam Inlet Pipe and Steam Outlet Pipe schematic
Drawing of the Steam Heater)

Steam Heater (monolayer) Steam Heater (double layer)

Fig. 20- Steam Inlet Pipe and Steam Outlet Pipe schematic Drawing of the Steam Heater

(3) Install control valve on the water inlet pipe and water outlet pipe of the unit (except condensate drain pipe)
to adjust the flow rate and switch off the water supply when maintaining. Take heat insulation measures on
the water inlet pipe and outlet pipe of the unit. U water seal must be installed on each condensate drain
pipe. See U Water Seal Installation Schematic Diagram in Fig.2.
(4) Manometer and thermometer should be installed on the water inlet pipe and water outlet pipe of the unit to
monitor the water system.
6. The Laying and Connection of Electrical Wire
(1) All electrical wires laying should comply with local electric statute. Before laying, check whether the power
and electric wire meet the requirements according to the parameters on the nameplate of the unit.
(2) The wiring hole of the unit is set on the side of the access door of the fan section. Connect power wire that
comes from the working place and has been separated by switch to the terminal box of the motor of the unit.
PTC thermal protector is embedded in the motor, please follow the wiring diagram shown in previous
section of this manual for wiring.
(3) Electrical wire connection of the electric heating coil
Configure the electrical appliance and wire according to the electric heating connection diagram and
elementary diagram of the unit, and connect correctly. The metal case of electrical heating coil must be well
grounded.
To ensure that the over temperature in the unit will automatically switch off the heating power supply, the
temperature relay signals of the electric heating coil must be switched in the electric heating controller.
To ensure that when the fan is power off, the heating power supply cannot be connected, the electric heating
control should control interlockingly the fan and the electric heating coils.

Commissioning
1. Preparation
Check the following contents before operate the unit normally:
(1) The system should be correct, unobstructed and without leakage.
(2) The power wire should be correctly connected, safe and fixed.
(3) The wind system should be safe, reliable, correct and clear in the duct.
(4) Confirm that the retaining board on the spring shock absorber on the blower fan base has been removed (see
Fig.21-Blower Fan Retaining Board Removal Schematic Diagram).
(5) Check for construction relic in the fan case.

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 Maintenance
(6) Manually rotate the belt pulley of the blower fan, and check whether the wheel knocks the case and check
for flexible rotation.
(7) Rotation direction of the blower fan should be correct.

Before starting the unit, please remove the retaining board:

Please take off the self-tapping screw

Take out the retaining board

Fig. 21-Blower Fan Retaining Board Removal Schematic Diagram

2. Unit Starting up and Shutting down

(1) The case structure of the unit is designed according to operating pressure. Pay attention to the position of the
inlet and outlet control valves of the unit to avoid high pressure difference inside and outside of the unit,
which will cause permanent deformation to the case of the unit, even damage the unit.
(2) When supplying water to the unit, the air escape valve should be opened first to drain the air in the pipe.
(3) For all fresh air unit, when the temperature of the fresh air is below 2, preheating coil should be opened
first or other corresponding protective measures should be taken to prevent the coil in the unit from frost
crack.
(4) For unit with humidification function, start up the fan first, then open the steam (water), and when shutting
down, shut down the steam (water) first, then the fan.
(5) Unit starting up process: Supply water (steam) to the surface cooler and the heater first, and then start up the
motor of the fan.
(6) When shutting down in winter, shut down the fan first, and then switch off the power supply to avoid the
coil from frost crack.
(7) When shutting down in summer, close the valve of coil first, then shut down the fan after 5 minutes to avoid
the condensed water overflow the drain pan.
(8) Before the air conditioner purification system operates, set temporary filter (e.g. non-woven fabrics) at the
inlet of return air and fresh air and ahead of the roughing and medium efficiency filters to protect the
system. The overhauling and adjustment of the air conditioner purification system can be executed only
after the system has been cleared completely and operated over 24 hours and run steady.

Maintenance
1. Fan Transmission System.
When operateng the unit , pay regular attention to the operation condition of the fan, and periodically check
the degree of tightness of the belt and the condition of the bearing.
(1) Belt tightness adjustment: Suitable tightness is very important on preventing fan vibration and reducing belt
abrasion and noise. The user should check the tightness of the belt weekly and make necessary adjustment
according to the following procedures:
a. Screw off the four fixing bolts of the motor, and move the motor by screwing the adjustable bolt.
b. Use a finger to vertically press the middle section of the belt, and produce corresponding deflection distance
by adjusting the tightness of the belt (see Fig. 22-Belt Pulley Calibration and Belt Tightness Schematic
Diagram).
c. Screw up the four fixing bolts of the motor.

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 Maintenance

Fig. 22-Belt pulley schemtic diagram Calibration and Belt Tightness

(2) Belt pulley calibration: The belt pulleys of the fan and the motor should be placed on a same surface,
otherwise, more energy will be consumed and the service life of the belt will be shortened. Check for the
correct position of the two belt pulleys after adjustment each time. Place straight scale at the same side of
the two belt pulleys to check the straightness, if not correct, screw off the fixing bolt of the belt pulley of
the motor, slide the belt pulley of the fan in the direction of the fan axis, and adjust the angle by releasing
the motor on the motor base until the straightness2mm.
Note:
1. After adjusting, the belt pulley should meet the straightness and tightness requirements.
2. After new belt has been used for 24 hours accumulatively, the tightness of the belt must be checked,
and make appropriate adjustment. Inappropriate adjustment and no adjustment will greatly shorten the
service life of the belt, and even cause belt rupture.
3. Belt is fugitive material. Generally, when a new belt has been used for over 1/2 year accumulatively,
inactivation such as abrasion etc. Will occur, and at that time, the belt should be changed for a new one.
When dealing with multi-belt transmission, the same group of belts should be changed at the same time.
(3) Bearing lubrication: After running for a period of time, the bearing lubrication should be checked in
according to the lubrication periods and exchanged if needed. To exchange grease, please add grease till
new grease is squeezed out. General lithium base grease No.3 (ZL-3) must be used (Shell is recommended).
Inverval to exchange grease at common conditions is shown in below form.
Environment Operating Interval to exchange
Shaft type dn
condition temperature () grease(hours)
Standard 40000 Normal -15~80 1500~3000
Standard 70000 Normal -15~80 1000~2000
Standard 70000 Normal 80~100 500~700
Standard 70000 High dust -15~100 100~500
Standard 70000 Water-contact -15~100 30~100
dn=shaft inner diameter (mm)*fan speed (RPM).
Note: 1. If the interval between unit ex-factory and unit first operation is more than half a year,
grease must be exchanged before unit first operation.
2. When lubricating again, the nozzle tip should be cleaned. After the grease has been added,
put on the plastic cover of the grease hole on the bearing seat to prevent the lubricating grease from
being polluted by outside materials.
2. The cleaning/changing and using of air filter
(1) Clean/change the filter under the following situations:
a. Before first staring up;
b. After the unit has been operated for three months (shorten the time appropriately according to the working
environment).
c. Install resistance monitor device on the filter section, and clean/change the filter when the resistance of the
filter has arrived at end resistance. For filters of non-woven fabrics, they can be rinsed once or twice; for
metal mesh filters, they can be rinsed repeatedly to use.
(2) Cleaning method of the filter: Soak the filter in soap solution cleaning agent or water with proper
concentration, and rub gently. Before installing it again, rinse it with clean water and dry.

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 Maintenance
(3) High efficiency filter (including sub-high filter and carbon filter) should be unpacked on the spot and
installed in clean room after the whole air conditioner purification system has been cleaned and the system
run continuously for more than 12 hours. Before installation, the filter should not have damages such as
deformation, shedding and rupture etc. If qualified, install it immediately in the correct direction. After
installation, the high efficiency filter surrounding and its interface should be sealed and tight.
3. Regular clean the surface of cooler, heater, drift eliminator or blow the dust off.
4. After the surface cooler and the heater have worked for 2~3 years, apply chemical method to clean, and
remove the scale incrustation in the pipe.
5. Check the electrical appliance equipment of the unit and lubrication section of transmission regularly.
6. When the unit is shut down, if the surface cooler and the heater are in the temperature of 0 or below, drain
the water in the pipe away, close the fresh air valve, or add antifreezing agent into the duct such as ethylene
glycol solution to prevent the surface cooler and the heater from frost crack.
Drainage steps:
Close the valves of the water inlet and outlet pipes;
Slowly open the air escape valve on the return pipe of the unit;
Slowly open the water drain valve on the water inlet pipe of the unit;
Wait until the water has been drained away. (When reinstalling, wrap the pipes with raw material and tighten
them up)

Cautions
1. The air supply temperature of the unit should not exceed 80 (heating). If the temperature over this is
required, please bring this requirement to our company when ordering to make it convenient for us to adopt
high temperature bearing and motor with special requirements.
2. The water supply temperature and flow rate in the heat exchanger should meet the relevant requirements: Use
demineralized water, and generally, the cold water inlet temperature is around 7 with the flow rate of
0.5m/s; generally, the hot water inlet temperature is around 60 with the flow rate of 0.5~1m/s.
3. When starting up, use the air volume control valve in the regulating air duct system to control the working
current within the rated current of the motor. Operation with super-air volume or supercurrent is not allowed.
4. When the unit leaves the factory, the coil is dry. If the user installs the unit under low temperature environment
in the winter and the air conditioning system does not have time to supply hot water to warm, DO NOT add
water pump pressure in the water pipe system and the coil in the unit.
5. When the working temperature of the unit or air inlet temperature is 2, the water pump system should
never stop supplying hot water of 60 cycling in the coil of the unit with the flow velocity no less than 1m/s.
6. When the working temperature of the fresh air unit or air inlet temperature is 2,pre-heating device should
be set at the air inlet of the unit, and sealed control valve and antifreeze switch should be installed at the fresh
air inlet, and interlocked with the blower.

Service Clause
1. Quality Assurance
Carriers promises:
(1) In the warranty period, Carrier is responsible to repair freely within the warranty scope.
(2) The free warranty period is the 18 months since the invoice has been billed or the 12 months since the
Carrier personnel have been entrusted to make commissioning.
(3) The free warranty period is in accordance with the earlier expired period of the above two warranty periods
2. Countrywide Maintenance
When your products need to be maintained, contact the local Carrier maintenance center, Skilled maintainers
that have been trained by Carrier are available at all the maintenance centers, where special equipment and spare
parts are also available.
3. Important
(1) For the repairs to failures caused by any reasons, warranty card is required.
(2) If the warranty range is exceeded, Carrier promises to repair with a certain amount of fee. Contact the
maintenance department of Carrier for details.
To make it easy for us to provide quality service to you, we sincerely welcome you to provide suggestions to
Carrier products and service.

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 Carrier Product Maintenance Record Warranty Card
First Maintenance Record

Maintenance Date: ____________________

Failure Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintenance Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintainer Signatory: _________________

Second Maintenance Record

Maintenance Date: ____________________

Failure Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintenance Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintainer Signatory: _________________

15
Third Maintenance Record

Maintenance Date: ____________________

Failure Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintenance Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintainer Signatory: _________________

Fourth Maintenance Record

Maintenance Date: ____________________

Failure Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintenance Description:

___________________________________________________________________

___________________________________________________________________

___________________________________________________________________

Maintainer Signatory: _________________

16
 Product Warranty Card
User counterfoil sheet
*This page is the basic evidence of warranty. Please fill it carefully and keep it safely.

Users Company:

_________________________________________________

Tel _________________________________________________

Address: _________________________________________________

Zip Code: _________________________________________________

Contract Number: _________________________________________________

Product Type: _________________________________________________

Serial Number: _________________________________________________

Ex Factory Date: _________________________________________________

Shanghai Yileng Carrier Air Conditioning Equipment Co., Ltd.

Inspection Dedicated Seal

1. This card is effective after sealed by Carrier

2. After the user has filled this card, return a copy to Carrier to file.

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 Product Manufacturer:

2014.07 0099NACQ00E Shanghai Yileng Carrier Air Conditioning Equipment Co.,Ltd.
868 Yangtai Road, Baoshan, Shanghai, China

We will make renovation continuously to make the products better fit the clients. We reserve the
right to change the data without notice.