Contents

Contents (Part 4)

Foreword (Part 4)

Notes for the Operator

1 Notes on Safety
1 Notes on Safety ....................................................................... 1

2 Fuels and Lubricants

3 Capacities

4 Lubrication and Maintenance Schedule

4 Lubrication and Maintenance Schedule ................................... 2
4.1 Initial Lubrication and Maintenance ......................................... 2
4.2 Regular Routine Lubrication and Maintenance ........................ 2
4.3 Maintenance List...................................................................... 4

5 Drive
5 Drive ........................................................................................ 1
5.1 Engine OM 502 LA .................................................................. 1

6 Transmission
6 Transmission ........................................................................... 1
6.1 Transmission - Checking the Oil Level .................................... 2
6.2 Changing the Oil in the Drive Gearbox .................................... 3
6.3 Checking the Oil Level on the Retarder ................................... 5
6.4 Retarder - Oil Change .............................................................. 7
6.5 Distributor Gear - Checking and Topping Up the Oil Level ....... 10
6.6 Distributor Gear - Changing the oil ........................................ 11

7 Joint Shafts
7 Joint Shafts .............................................................................. 1
7.1 Flange Connections ................................................................. 1
7.2 Lubricating the Joint Shaft Intermediate Bearing ..................... 1
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8 Axles
8 Axles ........................................................................................ 1
8.1 Checking and Tightening the Axle Fixings ............................... 1
8.2 Lubricating the Axles ............................................................... 2
8.3 Steering and Track Arm ........................................................... 2
8.4 Axle Drive - Checking and Topping Up the Oil Level ............... 3
8.5 Wheel Hub Drive - Checking and Topping Up the Oil Level .... 4
8.6 Axle Drive - Changing the Oil .................................................. 4
8.7 Wheel Hub Drive - Changing the Oil ........................................ 6
8.8 Wheel Hub Bearing - Changing the Grease ............................ 7
8.9 Suspension Cylinders .............................................................. 8

9 Steering
9 Steering ................................................................................... 1
9.1 Steering Components .............................................................. 1
9.2 Lubricating the Steering Components ..................................... 3
9.3 Replacing the Hoses................................................................ 4
9.4 Lubricating Independent Rear Axle Steering ........................... 4

10 Braking System
10 Braking System........................................................................ 1
10.1 Check brake linings for wear ................................................... 2
10.2 Renew brake linings ................................................................ 2
10.3 Replace brake drums............................................................... 3
10.4 Perform brake function check .................................................. 3
10.5 Check expanding cylinder........................................................ 3
10.6 Replace other brake parts ....................................................... 3
10.7 Air Drier with Integrated Pressure Regulator ........................... 4
10.8 Draining Water from the Air Tanks........................................... 4

11 Wheels and Tyres

11 Wheels and Tyres .................................................................... 1
11.1 Tightening the Wheel Nuts ...................................................... 1
11.2 Changing the Wheels and Tyres ............................................. 2
11.3 Tyres - Checking Pressure and Tread Depth and
Checking for Damage .............................................................. 2
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12 Hydraulic System
12 Hydraulic System ..................................................................... 1
12.1 Hydraulic Tank - Checking and Topping Up the Oil Level ....... 2
12.2 Hydraulic Tank - Return oil filter ............................................... 3
12.3 Hydraulic Tank - Replace the Aeration Filter ........................... 7
12.4 Changing the Hydraulic Oil ...................................................... 8
12.5 Bleeding the Hydraulic System .............................................. 10
12.6 Hydraulic System - Pressure Accumulator,
Checking the Preliminary Gas Tension ................................. 11

13 Outriggers
13 Outriggers ................................................................................ 1
13.1 Lubricating the Sliding Surfaces on the Outrigger Struts ......... 1

14 Electrical System
14 Electrical System ..................................................................... 1
14.1 Checking the Lighting System ................................................. 1
14.2 Replacing bulbs - e.g. spotlight ................................................ 1
14.3 Battery maintenance ................................................................ 1
14.4 Fuses ....................................................................................... 2

15 Fuel System
15 Fuel System ............................................................................. 1

16 Air Intake and Cooling System

16 Air Intake and Cooling System ................................................ 1

17 Piston Rods
17 Piston Rods ............................................................................. 1

18 Optional Equipment
18 Optional Equipment ................................................................. 1
18.1 Auxiliary Heating ...................................................................... 1
18.2 Auxiliary Heating - Checking the System is
Functioning Correctly ............................................................... 1
18.3 Replacing the Heat Exchanger ................................................ 2
18.4 Switching on the Hot Water Heating ........................................ 2
18.5 Checking and Replacing the Fuel Filter ................................... 2
18.6 Lubricating the Dolly Coupling ................................................. 3
18.7 Servicing the Dolly Coupling .................................................... 3
18.8 Refilling the Central Lubrication System .................................. 4

19 Visual Inspections
19 Visual Inspections .................................................................... 1
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Date: 31.CW/05

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