DESIGN CALCULATIONS

FOR

7T HOIST BRIDGE FOR UNDER SLUICE GATE OF

WAJOO NALLAH

DESIGNCONSULTANT

PilotEngineeringWorks
Ludhiana

EMPLOYER

GOVT. OF JAMMU & KASHMIR

CHIEF ENGINEER IRRIGATION FLOOD CONTROL DEPARTMENT
CANAL ROAD, JAMMU

DOCUMENT NO. : Wajoo 003 Rev 00

 DESIGNOFHOISTBRIDGE
for7tManuallyOperatedRopeDrumHoistforUnderSluiceGateonCheckDamonWajooNallah

1.0 TechnicalData

TypeofHoist RopeDrumHoist
HoistCapacity= 7t
NosRequired= 4 Nos.
Impactfactor= 1.1
(AsperIS:6938Cl.4.11)

1.1 MaterialSpecification

StructuralSteel IS:2062
Pins IS:1570(PartII)Grade40C8

1.2 PermissibleStressesandDeflection

AsperIS:800.

2.0 LoadsontheStructure

HoistingLoads(ReferdesigncalculationofRopeDrumHoist)xImpactFactor

Description Points/Location Normal

1 RopeTension 1974.5
2 ReactionofDrumShaft DrumGearside 1772.034
3 ReactionofDrumShaft DrumHubSide 1839.717
4 ReactionofPinionShaft NearSide 958.269
5 ReactionofPinionShaft FarSide 359.348

2
CrowdLoad= 500 Kg/cm

Doc. No. Wajoo - 003 Rev 00 1 of 17

 150 150 C/LofBay
F H J L

500 930 730

Dr.Sf.
300 250
230 590
P C/LofRope
1700 160 680 Q
100
C B
860 400
D
810 P
470
150 370
A
E G I K
2000

FLOW

Doc. No. Wajoo - 003 Rev 00 2 of 17

3.0 DesignofMemberPQ
1392 kgs 1974.5
P Q

15 cm 15 cm 1974.5
2784
30 cm

Reaction@P= (1392x15/30) = 696 kgs

Reaction@Q= (1392696) = 696 kgs

Maximumreaction = 696 kgs

Maximumbendingmoment(@loadingpoint)
= (696x15) = 10440 kgcm

ProposedSection MC 200

Area 28.5 cm2

MomentofinertiaIxx 1830 cm4
3
ModulusofsectionZxx 181 cm
Thicknessofweb 0.62 cm

2
Bendingstressinthebeam= 10440/181 = 58 kg/cm
HenceSafe

Shearstressinthebeam= 696/(20x0.62) = 56 kg/cm2

HenceSafe
3.1 CheckforDeflection

TotallengthL 30 cm P= PointLoadinKg
MomentofInertiaIxx 1830 cm4 L= SpanofBeamincm
ModulusofElasticityE 2047000 Kg/cm2 a= Distanceofloadfrom
nearestsupportincm
P a(3 L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48EI

SlNo. LoadP Dis. DisLeft DisRight a (3L24a2) Deflection

0 15
1 1392 15 15 15 15 1800 0.000209022 cm
TotalActualDeflection 0.000209022 cm

PermissibleDeflection= 30/800 = 0.0375 cm

Hencedeflectionis UnderLimit.

Doc. No. Wajoo - 003 Rev 00 3 of 17

4.0 DesignofMemberAB
P 359 kgs
A B

37 cm 10 cm

47 cm

Reaction@A= (359x10/47) = 76 kgs

Reaction@B= (35976) = 283 kgs

Maximumreaction = 283 kgs

Maximumbendingmoment(@loadingpoint)
= (76x37) = 2812 kgcm

ProposedSection MC 200

2
Area 28.5 cm
MomentofinertiaIxx 1830 cm4
3
ModulusofsectionZxx 181 cm
Thicknessofweb 0.62 cm

2
Bendingstressinthebeam= 2812/181 = 16 kg/cm
<1952HenceSafe

Shearstressinthebeam= 283/(20x0.62) = 23 kg/cm2

HenceSafe
4.1 CheckforDeflection

TotallengthL 47 cm P= PointLoadinKg
MomentofInertiaIxx 1830 cm4 L= SpanofBeamincm
ModulusofElasticityE 2047000 Kg/cm2 a= Distanceofloadfrom
nearestsupportincm
P a(3 L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48EI

SlNo. LoadP Dis. DisLeft DisRight a (3L24a2) Deflection

0 37
1 359 10 37 10 10 6227 0.000124326 cm
TotalActualDeflection 0.000124326 cm

PermissibleDeflection= 47/800 = 0.05875 cm

Hencedeflectionis UnderLimit.

Doc. No. Wajoo - 003 Rev 00 4 of 17

5.0 DesignofMemberCD
283 kgs
C B D

44 cm 15 cm

59 cm

Reaction@C= (283x15/59) = 72 kgs

Reaction@D= (28372) = 211 kgs

Maximumreaction 211 kgs

Maximumbendingmoment(@loadingpoint)
= (72x44) = 3168 kgcm

ProposedSection MC 200

Area 28.5 cm2

MomentofinertiaIxx 1830 cm4
ModulusofsectionZxx 181 cm3
Thicknessofweb 0.62 cm

2
Bendingstressinthebeam= 3168/181 = 18 kg/cm
HenceSafe

2
Shearstressinthebeam= 211/(20x0.62) = 17 kg/cm
HenceSafe
5.1 CheckforDeflection

TotallengthL 59 cm P= PointLoadinKg
4
MomentofInertiaIxx 1830 cm L= SpanofBeamincm
2
ModulusofElasticityE 2047000 Kg/cm a= Distanceofloadfrom
nearestsupportin
P a (3L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48EI

SlNo. LoadP Dis. DisLeft DisRight a (3L24a2) Deflection

0 44
1 283 15 44 15 15 9543 0.000225 cm
TotalActualDeflection 0.000225 cm

PermissibleDeflection= 59/800 = 0.07375 cm

Hencedeflectionis UnderLimit.

Doc. No. Wajoo - 003 Rev 00 5 of 17

6.0 DesignofMemberEF

72 kgs
E C F

47 cm 123 cm

170 cm
UDLonmemberconsistsof
1 LiveloadonPlatform500Kg/m 616 kgs
2 Selfweightofgirder(approx) 200 kgs
Total 816 kgs

UDLonthemember 4.8 kg/cm

Reaction@E= (72x123/170)+816/2 = 460 kgs

Reaction@F= (72+816460) = 428 kgs

Maximumreaction 460 kgs

Maximumbendingmoment(@loadingpoint)
= (460x474.8x47x47/2) = 16318.4 kgcm

ProposedSection MC 250

2
Area 39 cm
4
MomentofinertiaIxx 3880 cm
3
ModulusofsectionZxx 307 cm
Thicknessofweb 0.72 cm

2
Bendingstressinthebeam= 16318.4/307 = 53 kg/cm
HenceSafe

2
Shearstressinthebeam= 460/(25x0.72) = 26 kg/cm
HenceSafe

Doc. No. Wajoo - 003 Rev 00 6 of 17

6.1 CheckforDeflection

TotallengthL 170 cm P= PointLoadinKg

4
MomentofInertiaIxx 3880 cm L= SpanofBeamincm
2
ModulusofElasticityE 2047000 Kg/cm a= Distanceofloadfrom
UDLLoadingw 4.8 kg/cm nearestsupportin

P a (3L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48EI

5 wL 4
FormulaforDeflection(UDL)= c =
384 EI

2 2
SlNo. LoadP Dis. DisLeft DisRight a (3L 4a ) Deflection
0 47
1 72 123 47 123 47 77864 0.000691 cm
2 4.8 0.006572 cm
TotalActualDeflection 0.000691 cm

PermissibleDeflection= 170/800 = 0.2125 cm

Hencedeflectionis UnderLimit.

Doc. No. Wajoo - 003 Rev 00 7 of 17

7.0 DesignofMemberGH

958 211 1772 696 696

G H
Pinion D DrSf P P

TotalLength 170 cms

UDLonmemberconsistsof
1 LiveloadonPlatform500Kg/m 400 kgs
2 Selfweightofgirder(approx) 200 kgs
Total 600 kgs

UDLonthemember 3.52941176 Kg/cm

Sl.No. 0 1 2 3 4 5 TOTAL
Load 958 211 1772 696 696 4333
Distance 37 10 30 15 10 68 170

Reaction@G= 2769.288 2770 Kg

Reaction@H= 2163.712 2164 Kg

MaximumReaction 2770 Kg

Location Clock AntiClock Withoutudl UDL BM

BendingMomentatload1 102490 102490 2415.882353 100074.1176 Kgcm
Bending Moment at load 2
BendingMomentatload2 130190 9580 120610 3898 235294
3898.235294 116711 7647
116711.7647 Kgcm
BendingMomentatload3 213290 44650 168640 10462.94118 158177.0588 Kgcm
BendingMomentatload4 254840 88765 166075 14936.47059 151138.5294 Kgcm
BendingMomentatload5 282540 125135 157405 18360 139045 Kgcm
BendingMomentatCentre 235450 68178 167272 12750 154522 Kgcm

MaximumBendingMoment= 158177 Kgcm

SectionProposed ISMC 250

1.SectionalPropertiesStandardSections
2
Area 39 cm
4
Ixx 3880 cm
4
Iyy 211 cm
3
Zxx 307 cm
ryy 2.37 cm
FlangeThickness(T) 1.41 cm
Webthickness(t) 0.72 cm
WebDepth(D) 25 cm
InnerWebDepth(d) 22.18 cm

2
BendingStress(MaxBM/Zxx) 516 Kg/cm HenceOK

2
ShearStress{MaxReac./(dxt)} 154 Kg/cm

Doc. No. Wajoo - 003 Rev 00 8 of 17

7.1 CheckforDeflection

Total length L
TotallengthL = 170 cm P = PointLoadinKg
P= Point Load in Kg
4
MomentofInertiaIxx = 3880 cm L= SpanofBeamincm
2
ModulusofElasticityE = 2047000 Kg/cm a= Distanceofloadfrom
UDLLoadingw = 3.52941176 kg/cm nearestsupportincm

P a(3L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48 EI

5 wL 4
FormulaforDeflection(UDL)= c =
384 EI

2 2
SlNo. LoadP Dis. DisLeft DisRight a (3L 4a ) Deflection
0 37
1 958 10 37 133 37 81224 0.007551979 cm
2 211 30 47 123 47 77864 0.002025472 cm
3 1772 15 77 93 77 62984 0
0.022542074
022542074 cm
4 696 10 92 78 78 62364 0.008880696 cm
5 696 68 102 68 68 68204 0.008467149 cm
6 3.529412 0.004832671 cm
TotalActualDeflection 0.054300041 cm

PermissibleDeflection
PermissibleDeflection= 170/800 = 0.2125 cm
Deflectionis UnderLimit.

Doc. No. Wajoo - 003 Rev 00 9 of 17

8.0 DesignofMemberIJ

696 Q 696 Q

I J
92 cm 10 cm 68 cm
170 cm

UDLonmemberconsistsof
1 LiveloadonPlatform500Kg/m
Live load on Platform 500 Kg/m 340 kgs
2 Selfweightofgirder(approx) 250 kgs
Total 590 kgs

UDLonthemember 3.47 kg/cm

Reaction@I= (696x78+696x68)/170+295 893 kgs

Reaction @ J =
Reaction@J= ( 696 + 696 + 590 893 )
(696+696+590893) 1089 kgs

Maximumreaction 1089 kgs

BM@Load1= (893x923.47x92x92/2) 67471 kgcm

BM@Load2= (1089x683.47x68x68/2) 66029 kgcm

Maximum bending moment (@ loading point)

Maximumbendingmoment(@loadingpoint) 67471 kgcm
kg cm

ProposedSection MC 250

2
Area 39 cm
4
MomentofinertiaIxx 3880 cm
3
ModulusofsectionZxx 307 cm
Thicknessofweb 0.72 cm

2
Bendingstressinthebeam= (67471/307)= 220 kg/cm
HenceSafe

2
Shearstressinthebeam= 1089/(25x0.72)= 61 kg/cm
Hence Safe
HenceSafe

Doc. No. Wajoo - 003 Rev 00 10 of 17

8.1 CheckforDeflection

TotallengthL
ota e gt 170
0 ccm P= PointLoadinKg
o t oad g
4
MomentofInertiaIxx 3880 cm L= SpanofBeamincm
2
ModulusofElasticityE 2047000 Kg/cm a= Distanceofloadfrom
UDLLoadingw 3.47 kg/cm nearestsupportincm

P a (3L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48 EI

4
FormulaforDeflection(UDL)= c = 5 wL
384 EI

SlNo. LoadP Dis. DisLeft DisRight a (3L24a2) Deflection

0 92
1 696 10 92 78 78 62364 0.008881 cm
2 696 68 102 68 68 68204 0.008467 cm
3 3.47 0.004751 cm
TotalActualDeflection 0.022099 cm

PermissibleDeflection= 170/800 = 0.2125 cm

Hencedeflectionis UnderLimit.

Doc. No. Wajoo - 003 Rev 00 11 of 17

9.0 DesignofMainMember

C/L
460 76 2770 893 893 2770 76 460

E A G I I G A E

TotalLength 400 cms

UDLonmemberconsistsof
1 LiveloadonPlatform 300 kgs
2 Selfweightofgirder(approx)
Self weight of girder (approx) 200 kgs
Total 500 kgs

UDLonthemember 1.25 Kg/cm

Sl.No. 0 1 2 3 4 5 6 7 8 TOTAL
Load(LR) 460 76 2770 893 893 2770 76 460 8398
DistanceLR 86 44 15 30 50 30 15 44 86 400

Totalload 8898 1779600 Kgcm

ReactionatL(A) 4449 4449 Kg

ReactionatR(B) 4449 4449 Kg

MaximumReaction 4449 Kg

Location Clock AntiClock Withoutudl UDL BM

BendingMomentatload1 382614 382614 4622.5 377991.5 Kgcm
BendingMomentatload2 578370 20240 558130 10562.5 547567.5 Kgcm
BendingMomentatload3 645105 28280 616825 13140.6 603684.4 Kgcm
BendingMomentatload4 778575 127460 651115 19140.6 631974.4 Kgcm
BendingMomentatload7 1001025 337410 663615 31640.6 631974.4 Kgcm
BendingMomentatload8 1134495 490170 644325 40640.6 603684.4 Kgcm
BendingMomentatload9 1201230 608100 593130 45562.5 547567.5 Kgcm
BendingMomentatload10 1396986 957372 439614 61622.5 377991.5 Kgcm
Bending Moment at Centre
BendingMomentatCentre 889800 232435 657365 25000 632365 Kgcm
Kg cm

MaximumBendingMoment 663615 632365 Kgcm

SectionProposed ISMB 400

1.SectionalPropertiesStandardSections
2
Area 78.4 cm
Ixx 20500
0500 cm4
Iyy 622 cm4
Zxx 1020 cm3
ryy 2.82 cm
FlangeThickness(T) 1.6 cm
Webthickness(t) 0.89 cm
WebDepth(D) 40 cm
InnerWebDepth(d) 36.8 cm

2
BendingStress(MaxBM/Zxx) 620 Kg/cm HenceOK

2
ShearStress{MaxReac./(dxt)} 125 Kg/cm

Doc. No. Wajoo - 003 Rev 00 12 of 17

9.1 CheckforDeflection

TotallengthL 400 cm P= PointLoadinKg

4
MomentofInertiaIxx 20500 cm L= SpanofBeamincm
2
ModulusofElasticityE 2047000 Kg/cm a= Distanceofloadfromnearest
UDLLoadingw 1.25 kg/cm supportincm

P a (3L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p = 48 EI

L4
5 wL
FormulaforDeflection(UDL)= c =
384 EI

2 2
SlNo. LoadP Dis. DisLeft DisRight a (3L 4a ) Deflection
0 86
1 460 44 86 314 86 450416 0.008846 cm
2 76 15 130 270 130 412400 0.002023 cm
3 2770 30 145 255 145 395900 0.078944 cm
4 893 50 175 225 175 357500 0.027737 cm
7 893 30 225 175 175 357500 0.027737 cm
8 2770 15 255 145 145 395900 0.078944 cm
9 76 44 270 130 130 412400 0.002023 cm
10 460 86 314 86 86 450416 0.008846 cm
13 1.25 0.009929 cm
TotalActualDeflection 0.245029 cm

PermissibleDeflection 0.5 cm
Deflection is UnderLimit.
Deflectionis Under Limit

Doc. No. Wajoo - 003 Rev 00 13 of 17

10.0 DesignofMainMiddleMember
(Combined load from both side)
(Combinedloadfrombothside)
C/L
888 76 4934 1982 1982 4934 76 888

E+F A G+H I+J I+J G+H A E+F

TotalLength 400 cms

UDLonmemberconsistsof
1 LiveloadonPlatform
Live load on Platform 300 kgs
2 Selfweightofgirder(approx) 200 kgs
Total 500 kgs

UDLonthemember 1.25 Kg/cm

Sl.No. 0 1 2 3 4 5 6 7 8
Load(LR)
Load (LR) 888 76 4934 1982 1982 4934 76 888
DistanceLR 86 44 15 30 50 30 15 44 86

ReactionatL(A) 8130 8130 Kg

ReactionatR(B) 8130 8130 Kg

MaximumReaction 8130 Kg

Location Clock AntiClock Withoutudl UDL BM

BendingMomentatload1
Bending Moment at load 1 699180 699180 4622.5
4622 5 694557.5
694557 5 Kgcm
BendingMomentatload2 1056900 39072 1017828 10562.5 1007265.5 Kgcm
BendingMomentatload3 1178850 53532 1125318 13140.625 1112177.38 Kgcm
BendingMomentatload4 1422750 230472 1192278 19140.625 1173137.38 Kgcm
BendingMomentatload5 1829250 624472 1204778 31640.625 1173137.38 Kgcm
BendingMomentatload6 2073150 920332 1152818 40640.625 1112177.38 Kgcm
BendingMomentatload7 2195100 1142272 1052828 45562.5 1007265.5 Kgcm
BendingMomentatload8 2552820 1796640 756180 61622.5 694557.5 Kgcm
BendingMomentatCentre 1626000 427472 1198528 25000 1173528 Kgcm

MaximumBendingMoment 1204778 1173528 Kgcm

Doc. No. Wajoo - 003 Rev 00 14 of 17

SectionProposed ISMB 400

1.SectionalPropertiesStandardSections
Area 78.4 cm2
Ixx 20500 cm4
4
Iyy 622 cm
Zxx 1020 cm3
ryy 2.82 cm
FlangeThickness(T) 1.6 cm
Webthickness(t) 0.89 cm
W b D th (D)
WebDepth(D) 40 cm
InnerWebDepth(d) 36.8 cm

BendingStress(MaxBM/Zxx) 1151 Kg/cm2 HenceOK

ShearStress{MaxReac./(dxt)} 229 Kg/cm2

10.1 CheckforDeflection

TotallengthL 400 cm P= PointLoadinKg

4
MomentofInertiaIxx 20500 cm L= SpanofBeamincm
2
ModulusofElasticityE 2047000 Kg/cm a= Distanceofloadfromnearestsupport
UDLLoadingw 1.25 kg/cm incm

P a (3L2 4a 2 )
FormulaforDeflectionatcenter(Pointload)= p =
48 EI

5 wL 4
FormulaforDeflection(UDL)= c =
384 EI

2 2
SlNo. LoadP Dis. DisLeft DisRight a (3L 4a ) Deflection
0 86
1 888 44 86 314 86 450416 0.01707703 cm
2 76 15 130 270 130 412400 0.00202285 cm
3 4934 30 145 255 145 395900 0.14061761 cm
4 1982 50 175 225 175 357500 0 06156088
0.06156088 cm
5 1982 30 225 175 175 357500 0.06156088 cm
6 4934 15 255 145 145 395900 0.14061761 cm
7 76 44 270 130 130 412400 0.00202285 cm
8 888 86 314 86 86 450416 0.01707703 cm
9 1.25 0.00992926 cm
TotalActualDeflection 0.45248598 cm

PermissibleDeflection= 0.5 cm
Deflection is Under
Deflectionis UnderLimit.
Limit

Doc. No. Wajoo - 003 Rev 00 15 of 17

11.0 DesignofColumn

HeightoftheColumn
g 7000 mm

LoadingofColumn

VerticalLoading
i) MaximumLoad/ReactiononColumn 8130 Kgs
ii) SelfweightofColumn(Say) 400 kgs
Total= 8530 Kgs
TotalVerticalLoadingonColumn(Say) 9000 Kgs

HorizontalLoading
i) WindloadduetoHoistMachinery

HeightofHoistM/C(Say) 1m
WidthofHoistM/C(Say) 2.5 m
2
NormalwindLoad 50 Kg/m
Factorforparalleldistance 1.2

WindloadduetoHoistM/C

(1x2.5)x1.2x50= 150 Kgs

ii) WindloadonColumn

HeightofColumn 7m
WidthColumn(Say) 0.25 m
2
NormalwindLoad 50 Kg/m
Factorforparalleldistance 1.6

WindloadonColumn

(7x0.25)x1.6x50= 140 Kgs

MomentonColumn

140x350+150x700= 154000 kgcm

Doc. No. Wajoo - 003 Rev 00 16 of 17

ProposedsectionofColumn

2 nos ISMC250x80Channels

PropertiesofISMC250x80Channels y
DistancebetweenChannels 250 mm
DepthofSection 250 mm
2
Area 39 cm x x
4
MomentofinertiaIxx 3880 cm
4
Moment of inertia Iyy
MomentofinertiaIyy 211 cm
3
ModulusofsectionZxx 307 cm y
3
ModulusofsectionZyy 38.5 cm 250
rxx 9.92 cm
ryy 2.37 cm
Cyy(Dis.ofNA) 2.3 cm

Sectional properties of Column

SectionalpropertiesofColumn

2
Area= 2x39= 78 cm
4
Ixx= 2x3880= 7760 cm
4
Iyy= 2x211+2x39x10.2^2= 8537 cm
3
Zxx= 7760/12.5= 620.8 cm
3
Zyy=
yy 8537/12.5=
/ 682.96 cm
rxx= SQRT(7760/78)= 9.97 cm
ryy= SQRT(8537/78)= 10.46 cm

EffectivelengthofColumn 700 cm

SlendernessRatio= 700/9.97= 70

PermissibleStress(Compression)= 125 Mpa

2
1275 kg/cm
PermissibleStress(Bending)=
2
0.6x250x10.2= 1530 kg/cm

2
BendingStress= 154000/620.8= 248 kg/cm
HenceSafe.

2
CompressiveStress= 9000/78= 115 kg/cm
HenceSafe.

CheckforUnity= 248/1530+115/1275= 0.25

<1HenceOK.

Doc. No. Wajoo - 003 Rev 00 17 of 17