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ABB Sweden
High Voltage Cable Accessories
< 420kV
ABB Group
March 8, 2016 | Slide 1
ABB Group
ABB
ABB Group
Group
March 8, 2016 | Slide 2
Geographical locations
Power Products Sweden
Pite
Ludvika
Vsters
Alingss
Karlskrona
ABB Group
March 8, 2016 | Slide 3
ABB in Alingss, Sweden
Safer junctions in power cable networks 1 420 kV
ABB Group
March 8, 2016 | Slide 4
ABB in Alingss, Sweden
Solutions 1 420 kV
High Voltage
Joints, terminations and connections for
products power cables 1 - 420 kV.
Tools and accessories.
Training programmes and supervision.
ABB Group
March 8, 2016 | Slide 5
Reliability / History
Manufacturing of cable accessories for over 100 years.
ABB Group
March 8, 2016 | Slide 6
ABB Alingss, Sweden
Resources and Expertise
Safe
Simple
Reliable
Quality solutions
based on proven
technologies.
Areas of R&D
MVAC, HVAC, EHVAC,and HVDC light cable accessories.
Environmental properties
Manufacturing technology.
Dry-type solutions.
Polymeric materials
Screw connector technology
ABB Group
March 8, 2016 | Slide 7
Kabeldon Cable Acessories portofolio AC & DC
Portfolio
Important parameters for HV Terminations
1. Safety
2. Current transfer / overload, chort circuit currents.
3. Environmental protection(Water /Oil seal )
4. Electric stress control ( Internal Pd / External Corona )
5. Tracking resistance , UV protection.
6. Shrinkback ( Oversheath or XLPE )
7. Bending force ( Topbolt , Insulator, boxbody )
8. Earth connections
9. Conductor connection, current / heat transfer.
10. Ease of installation
11. Mechanical strength
12. Durability
ABB Group
Month DD, Year | Slide 9
Safety /
Porcelain insulators a potential danger !
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current
transfer.
8. Bending Load
9. Earth
connection
10. Installation
errors
ABB Group
Month DD, Year | Slide 10
Safety:
Comparison: Porcelain vs Polymer insulator.
1. Safety
2. Oil sealing
3. Discharge, corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current transfer.
8. Bending Load
9. Earth connection
ABB Group
Month DD, Year | Slide 11
Safety / Polymer HV Insulators
Various applications:
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current transfer.
8. Bending Load
9. Earth
connection
10. Installation
errors
ABB Group
Month DD, Year | Slide 12
Oil sealing
Different methods of oil sealing (Non ABB )
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current
transfer.
8. Bending Load
9. Earth
connection
10. Installation
errors
ABB Group
Month DD, Year | Slide 13
Oil sealing by ABB
Aluminium flange to prevent oil leakage and cable damage.
1. Satety
2. Oil sealing
Oil sealing with two hose clamps
3. Discharge,
corona
Protection from oil to conductive
layer of stresscone and cable
4. Tracking
resistance
Metallic flange will cover any shrink
5. Shrink back back of oversheath
6. Mechanical
strength Aluminum cable clamp secure the
7. Current transfer. cable from movements
8. Bending Load
9. Earth
connection
10. Installation
errors
ABB Group
Month DD, Year | Slide 14
Current transfer
Thick wall connector for AL or Cu conductors
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
1. Integrated spring function
5. Shrink back
6. Mechanical
2. Contacts grooves
strength
3. Additional pressure by pressure washers
7. Current
transfer. 4. Thick wall ( Excellent cooling)
8. Bending 5. Large contact surface
Load
6. Protected from pollution and moisture inside the Top
Earth
9.
connection
cover.
10. Installation 7. Bimetallic bolted connector, suitable for copper or
errors aluminum conductors
Corona shield:
Multi purpose protection for outdoor Terminations
1. Safety
3 1. Aluminium cap as corona
2. Oil sealing
4 shield
3. Discharge,
corona
2. Bimetallic screw clamp ,
4. Tracking 1 sealed from environmental
resistance
impact.
5. Shrink back
6. Mechanical
3. Solid topbolt AL or Cu with
strength high current capacity.
7. Current 2
transfer.
4. O-ring sealings prevent
4 moisture ingress
8. Bending Load
9. Earth
connection
10. Installation
errors
Premoulded stresscone for electric field control.
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
ABB Group
Month DD, Year | Slide 18
Mechanical strength
Example of load calculation
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current
transfer.
8. Bending Load
9. Earth
connection
10. Installation
errors
ABB Group
Month DD, Year | Slide 19
Mechanical strength
Lifting recommendation
8. Bending Load
9. Earth
connection
10. Installation
errors
ABB
Month DD, YYYY | Slide 20
Mechanical strength
Installation on the ground lifting into position .
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current
transfer.
8. Bending Load
9. Earth
connection
10. Installation
errors
India Australia
ABB Group
Month DD, Year | Slide 21
Mechanical strength (non ABB )
Connection of the conductor Hexagonal crimp method
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
Thin wall
5. Shrink back
6. Mechanical
strength
7. Current
transfer.
8. Bending
Load
9. Earth
connection
10. Installation
errors
Mechanical strength
Bending load
Non ABB ABB
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
6. Mechanical
strength
7. Current
transfer.
8. Bending Load
9. Earth
connection
ABB Group
Month DD, Year | Slide 23
APECB
Managing shrink back and screen connection
1. Safety
2. Oil sealing
3. Discharge,
corona
4. Tracking
resistance
5. Shrink back
Earth connector suitable
6. Mechanical for large size of screen.
strength
7. Current
transfer. If shrink back will occur of
the oversheath the inside
8. Bending of the cable will still
Load remain protected inside
the flange and cable
9. Earth clamps.
connection
10. Installation
errors
ABB
Month DD, YYYY | Slide 24
Screen separation APECB
Stepless positioning of
support insulators
ABB
Month DD, YYYY | Slide 25
Routine Tests of insulators
Polymeric family
Range 84-300 kV
Porcelain family
Range 84-300 kV
ABB
Month DD, YYYY | Slide 27
APED 36-84KV Polymer
ABB Group
March 8, 2016 | Slide 28
APED 52-84KV -Porcelain
ABB Group
March 8, 2016 | Slide 29
Kabeldon cable termination 52 72 kV, APSEA
Use Top bolt
For outdoor installations.
Creepage current electrode
The termination can be installed in any angle.
Top cap
Design
Cable termination and stress relief cone in rubber
material. Sheds
Stress cone
Creepage current collector
ABB
Month DD, YYYY | Slide 31
Variants of cable joints 123-420kV
Type C
Type P
Type M
ABB Group
March 8, 2016 | Slide 32
New SMPGB-C 170kV P, M
SMPGB-C 170 P
SMPGB-C 170 M
ABB Group
March 8, 2016 | Slide 33
SMPGB joint for Emergency repair
Jointing different cable types
Any type and size of XLPE -Cable can be connected with SMPGB joint.
Example:
Lead sheath 400 Cu Aluminium laminate 1200 AL Corrugated Aluminum 630 Cu
ABB Group
Month DD, Year | Slide 34
Kabeldon Cable Accessories by ABB
Kabeldon Cable Termination, 84-420 kV, APECB
Accessories
Rod gap. Protection against over voltage (84-170 kV).
Opto fiber kit for optical fibers in the screen of the cable.
Earthing kit for different types of cables.
ABB Group
Month DD, Year | Slide 35
GIS/ Transformer Termination applications
Fluid filled termination APEGA 1703 - IEC 62271-209
Application : SF6 SWG or TRF
ABB Group
March 8, 2016 | Slide 37
Cable Connection type CD 170
Application : SF6 SWG or TRF acc to IEC 62271-209
Benefits
No fluid insulating
material
Complete routine-testing
of cable-end termination
470
in factory
All mounting position
possible
300-2000 sqmm
from cable termination
supplier, installed on-site
ABB Group
March 8, 2016 | Slide 38
International standards 123-170kV
GIS and Transformer terminations
ABB Group
March 8, 2016 | Slide 39
IEC Extention adapter to convert Dry GIS Termination
to conventional oil filled dimensions (757mm).
(470+287=757)
L= 287mm
ABB Group
March 8, 2016 | Slide 40
Examples of applications for GIS with CD 170
F35
ELK 04
8DJ8 PASS M0
ABB Group
March 8, 2016 | Slide 41
Worksite: Mlarenergi , (Swedish Utility )
ABB Group
March 8, 2016 | Slide 42
Installation made by certified jointers from RATEL.
ABB Group
March 8, 2016 | Slide 43
Cable preparation 2h for 3 cables.
ABB Group
March 8, 2016 | Slide 44
Installing stresscone (1), Topbolt (2) and Locking ring(3)
1
2
ABB Group
March 8, 2016 | Slide 45
Temporary sealing lids.
ABB Group
March 8, 2016 | Slide 46
Lift into place and plug-in
ABB Group
March 8, 2016 | Slide 47
Connect the spring housing,flange and cable clamps.
ABB Group
March 8, 2016 | Slide 48
Attach the metallic screen to the earth clamp
ABB Group
March 8, 2016 | Slide 49
Job competed.
ABB Group
March 8, 2016 | Slide 50
Simplicity / Easy installation
Installation instructions easy to read and understand.
ABB Group
March 8, 2016 | Slide 51
Applicable standards for CAA 36-550kV
ABB Group
March 8, 2016 | Slide 52
Dry type Plug-In GIS Termination dimensions acc to
IEC 62271-209
ABB Group
March 8, 2016 | Slide 53
STRI a member of STL Laboratories
ABB Group
March 8, 2016 | Slide 54
Routine test certificate for HV products.
ABB Group
March 8, 2016 | Slide 55
All products type tested acc. To IEC at Independent
test laboratories.
ABB Group
March 8, 2016 | Slide 56
Water penetration test acc. To IEC 60840 / IEC 62067
ABB Group
March 8, 2016 | Slide 58
Prevent installation errors
Special product training by ABB
1. Oil sealing
2. Discharge,
corona
3. Tracking
resistance
4. Shrink back
5. Mechanical
strength
6. Current
transfer.
7. Bending
Load
Installation training up to
8. Earth
connection
420kV for fitting personal
world wide.
9. Installation
errors .
Cigr report 476
ABB Group
March 8, 2016 | Slide 60
ABB in Alingss, Sweden
Quality and environmental insurance
Qality assurance
Every delivery becomes a recommendation for the
future business.
ISO 9001 certified since 1992.
Environmental assurance
Care for the environment will always be a part of our
work and products.
ISO 14001 certified since 1998.
ABB Group
March 8, 2016 | Slide 61
ABB Group
March 8, 2016 | Slide 62