Table for PE Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N PE80 The value for heating element temperature is between 200° C - 220° C. The smaller the pipe wall the higher the temperature. PE 100 The standard value for heating element temperature is 220° C. Increase the change-over time and the welding pressure time at PE 100 as fast as possible ! ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to (sem) change- reach full bead-up heatup cover | welding cool-down time 0.18 (PE) time | pressure | pressure in woking 08 FFeesee temperature ihweking ave > time pipe [pipe [SDR |bead-up Jorcular |heatup max. ]ime ]weldingJeoo- _] liameter [wall pressure |bead time |cnange- |toreach [pressure |down loo |is) bar} min. — ts} over welding |loar) time fram) |frmrmy ram) time pressure [rin Is) [sl 0 90 2.2 41 4 05 22 4 4 4 2 2.8 33, 6 0,5 28 4 4 6 3 35 26 7 0,5 35, 5 5 7 4 51 17,6 9 1,0 51 5 5 9 7 5,4 17, 10 1,0 54 5 5 10 7 8.2 11 14 1,5 82 6 6 14 11 12,3 74 20 2.0 123 8 8 20 16 110 27 41 6 0,5 27 4 4 6 3 34 33, 8 0,5 34 5 5 8 4 42 26 10 0,5 42 5 5 10 6 6,3 17,6 14 1,0 63 6 6 14 9 6.6 17, 14 1,0 66 6 6 14 9 10,0 11 21 1,5, 100 7 7 21 14 15,1 74 30 2,0 151 9 9 30 20 125 31 41 8 05 31 4 4 8 4 3,9 33, 10 05 39 5 5 10 5 48 26 12 1,0 48 5 5 12 6 7A 17,6 18 1,5 71 6 6 18 10 74 17 18 1,5, 74 6 6 18 10 11,4 11 27 1,5, 114 8 8 27 15 17,1 74 38 2.0 171 9 10 38 22 06.10.2006 Working instructions WIDOS 4001 / 4002 with conversions kit, Page 25/1 of 57Table for PE Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N PE80 The value for heating element temperature is between 200° C - 220° C. The smaller the pipe wall the higher the temperature. PE 100 The standard value for heating element temperature is 220° C. Increase the change-over time and the welding pressure time at PE 100 as fast as possible ! ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to P (Ninn) change- reach full bead.up heatup cover | welding cool-down time 0.15 PE) time | pressure | pressure in welding ares [Faesves temperature ihweking ave > time pipe [pipe [SDR |bead-up Jorcular |heatup max. ]ime ]weldingJeoo- _] ldiameter wall pressure |bead time |change- to reach [pressure |down loo |is) fear) froin. [sy lover” welding |[oar) time irmrm} fromm fmm time pressure rin) Is) [sl 140 3,5 41 10 05 35 5 5 10 4 43 33, 12 0,5 43 5 5 12 6 54 26 15, 1,0 54 5 5 15 7 8,0 17,6 22 1,5. 80 6 6 22 11 8,3 17, 23 1,5, 83 7 7 23 12 12,7 11 34 2.0 127 8 8 34 17 19,2 74 48 25 192 10 11 48 24 160 4,0 41 13, 0,5 40 5 5 13 5 49 33, 16 1,0 49 5 5 16 7 6.2 26 20 1,0 62 6 6 20 9 9,1 17,6 29 1,5, 91 7 7 29 13 9,5 17, 30 1,5. 95 7 7 30 13 14,6 11 44 2.0 146 9 9 44 19 21,9 74 62 25 219 11 12 62 27 180 44 41 16 05 44 5 5 16 6 55 33, 20 1,0 55 5 5 20 8 6,9 26 25 1,0 69 6 6 25 10 10,2 17,6 36 1,5 102 7 7 36 14 10,7 17 38, 1,5, 107 7 7 38 14 16,4 11 55, 2.0 164 9 10 55 21 24,6 74 79 25 246 12 13 79 30 06.10.2006 Working instructions WIDOS 4001 / 4002 with conversions kit, Page 25/2 of 57Table for PE Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N PE80 The value for heating element temperature is between 200° C - 220° C. The smaller the pipe wall the higher the temperature. PE 100 The standard value for heating element temperature is 220° C. Increase the change-over time and the welding pressure time at PE 100 as fast as possible ! ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to P (Ninn) change- reach full bead.up heatup cover | welding cool-down time 0.15 PE) time | pressure | pressure in welding ares [Faesves temperature ihweking ave > time pipe [pipe [SDR |bead-up Jorcular |heatup max. ]ime ]weldingJeoo- _] ldiameter wall pressure |bead time |change- to reach [pressure |down loo |is) fear) froin. [sy lover” welding |[oar) time irmrm} fromm fmm time pressure rin) Is) [sl 200 49 41 20 1,0 49 5 5 20 7 62 33, 25 1,0 62 6 6 25 9 a7 26 31 1,5, 7 6 6 3 11 11,4 17,6 45 1,5. 114 8 8 45 15 11,9 17, 46 1,5, 119 8 8 46 16 18,2 11 68 2.0 182 10 11 68 23 27,4 74 97 3.0 274 13 15 97 34 225 5,5 41 25 1,0 55 5 5 25 8 6,9 33, 31 1,0 69 6 6 31 10 86 26 39 1,5 86 7 7 39 12 12,8 17,6 56 2,0 128 8 8 56 17 13,4 17, 59 2.0 134 8 9 59 18 20,5 11 86 25 205 10 12 86 26 30,8 74 123 3,0 308 14 16 123 38 250 6.2 41 31 1,0 62 6 6 31 9 77 33, 39 15 7 6 6 39 41 9.6 26 48 1,5 96 7 7 48 13 14,2 17,6 69 2,0 142 9 9 69 19 14,8 17 72 2,0 148 9 9 72 19 22,7 11 106 25 227 11 13 106 28 34,2 74 152 3.0 342 15 18 152 42 06.10.2006 Working instructions WIDOS 4001 / 4002 with conversions kit, Page 25/3 of 57Table for PE Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N PE80 The value for heating element temperature is between 200° C - 220° C. The smaller the pipe wall the higher the temperature. PE 100 The standard value for heating element temperature is 220° C. Increase the change-over time and the welding pressure time at PE 100 as fast as possible ! ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to P (Nimm) change- reach full bead-up heat-up ‘over | welding |cool-down time 0.15 (PE) time | pressure | pressure in wolding area [Faesves temperature in waking area > time pee pipe SOR Jeadsup Jorcular —[featup [max ime welding coor —] ldiameter wall pressure |bead time |change- to reach [pressure |down loo is) tear} fin. Its) lover welding |toar) —ftime irmrm} fromm fmm time pressure rin) Is) [sl 20 | 69 | 41 | 39 | 10 | 0 6 6 33] 10 86 33, 48 15 86 7 7 48 12 10,7 | 26 | 60 | 1.5 | 107 | 7 7 60_| 14 15,9 | 176 | 87 | 20 | 159 | 9 10 | 87 | 20 166 |_17 | 90 | 20 | 166 | 9 10_| 90 | 21 254 [| 11 t33_ [| 25 | 254 12 14 133 31 38,3 | 74 | 190 | 3.5 | 383 16 20 190 [47 315 [_ 7.7 41 49 15 77 6 6 49 1 a7, 33 61 15 o7 7 7 61 13 12,1 26 76 2,0 | 121 8 8 76 16 17,9 | 17.6 | 109 | 20 | 179 10 1 109 23 18,7 | 17 114 [2,0 | 187 10 1 114 24 286 | 11 tes | 3,0 | 286 13 15 168 35 43,1 [7.4 [| 241 3.5 | 431 18 22 241 52 355 |_ 87 41 62 15 87 7 7 62 12 70.9 | 33 77 15 | 109 8 8 77 15 13.6 | 26 96 2,0 | 136 8 9 96 18 201 | 176 | 138 [ 25 [ 207 10 1 138 25 24,4 7 145 [25 | 217 1 12 145 26 32,2 | 11 213 | 3,0 [| 322 14 17 213 39 400 | 9.8 41 79 15 98 7 7 79 13 72.3 | 33 98 2,0 | 123 8 8 98 16 15.3 | 26 121 2,0 | 153 9 9 721 20 227 | 176 | 176 | 2,5 | 227 11 13 176 28 237 | 17 183 [25 | 237 1 13 183 29 06.10.2006 Working instructions WIDOS 4001 / 4002 with conversions kit, Page 25/4 of 57Table for PE Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N PE80 The value for heating element temperature is between 200° C - 220° C. The smaller the pipe wall the higher the temperature. PE 100 The standard value for heating element temperature is 220° C. Increase the change-over time and the welding pressure time at PE 100 as fast as possible ! ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to P (Ninn) change reach full bead.up heatup cover | welding |coo!-down time 0.15 PE) time | pressure | pressure in welding ares [Faesves - fe temperature in waking area > time pee pipe SOR Jeadsup Jorcular —[featup [max ime welding coor —] ldiameter wall pressure |bead time |change- to reach [pressure |down JOD (s) [bar] min. [s] lover welding |[bar] Jtime irmrm} fromm fmm time pressure rin) Is) [sl 40 [0] 4 | 0 | 15 | m0] 6 3 oo | 15 13,8 33, 124 2,0 138 9 9 124 18 17.2 | 26 | 163 | 20 | 172 | 9 10_| 153 | 22 25.5 | 176 | 222 | 25 | 265 | 12 | 14 | 222 | 31 26,7 | 17 | 232 | 30 | 267 | 12 | 14 | 232 | 33 © Remaining under the cool-down time for up to 50% is allowed under the following conditions: ‘refabrication under workshop conditions * low additional pressure at unclampin: + no additional pressure during futher cooling down * load onto the workpieces only after being completely cooled down 06.10.2006 Working instructions WIDOS 4001 / 4002 with conversions kit, Page 25/5 of 57Table for PP Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N ‘The standard value for heating element temperature is 210° C #/- 10° C. ‘The smaller the pipe wal the higher the temperature. ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! P (Nim) change- reach ful bead-up heat-up ‘over’ | ‘welding [cool-down time 0.40 (P) time | pressure pressure in welding area [Teens fo _ temperature ii wetting area $time pee pipe [SOR ]beadsup Jorcular —[featup [max ime welding ooo diameter wall pressure |bead time change- to reach [pressure |down loo is) [oar] min [s] lover — [welding [bar] time {mmr} [from mm] time pressure [rin fs] Is] o 90 2.2 41 3 0,5 94 4 5 3 2 2.8 33, 4 0,5 104 4 5 4 3 35 26 5 0,5 117 5 6 5 4 51 17,6 6 0,5 145 5 6 6 7 8,2 11 10 1,0 192 6 8 10 14 12,3 74 14 1,0 249 7 11 14 20 15,0 6 16 1,0 281 8 14 16 24 110 27 41 4 05 103 4 5 4 3 34 33, 5 0,5 115 5 6 5 4 4,2 26 7 0,5 130 5 6 7 6 6,3 17,6 9 0,5 164 6 7 9 10 10,0 11 14 1,0 217 7 9 14 17 15,1 74 20 1,0 283 8 14 20 24 18,3 6 23 1,0 322 9 16 23 29 125 31 41 6 0,5 110 4 5 6 4 3,9 33, 7 0,5 124 5 6 7 5 4,8 26 8 0,5 140 5 6 8 7 71 17,6 12 1,0 176 6 7 12 12 11,4 11 18 1,0 237 7 11 18 19 17,1 74 26 1,0 307 8 15 26 27 20,8 6 30 1,5 348 10 18 30 33 140 3,5 41 7 0,5 117 5 6 7 4 43 33 8 0.5 131 5 6 8 6 5.4 26 10 0,5 149 5 6 10 8 8,0 17,6 16 1,0 189 6 8 15 14 12,7 11 23 1,0 254 7 12 23 21 19,2 74 32 1,5, 332 9 17 32 30 23,3 6 38 15 373 10 20 38 36 06.10.2008 Working instructions WIDOS 4001 / 4002 with conversion kit Page 26/1 of 57Table for PP Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N ‘The standard value for heating element temperature is 210° C #/- 10° C. ‘The smaller the pipe wal the higher the temperature. ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! P (Nim) change- reach ful bead-up heat-up ‘over’ | ‘welding [cool-down time 0.40 (P) time | pressure pressure in welding area [Teens fo _ temperature ii wetting area $time pee pipe [SOR ]beadsup Jorcular —[featup [max ime welding ooo diameter wall pressure |bead time change- to reach [pressure |down loo is) [oar] min [s] lover — [welding [bar] time {mmr} [from mm] time pressure [rin fs] Is] o 160 4,0 41 9 0,5 126 5 6 9 5 49 33, 11 0,5 141 5 6 1 7 6.2 26 14 0,5 162 6 7 14 10 91 17,6 19 1,0 204 6 9 19 15 14,6 11 29 1,0 277 8 13 29 24 21,9 74 42 15. 359 10 19 42 34 26,6 6 49 2,0 405 1 23 49 41 180 44 41 11 0,5 133 5 6 1 6 5,5 33, 14 0,5 151 5 6 14 8 6,9 26 17 0,5 173 6 7 17 12 10,2 17,6 24 1,0 220 7 10 24 17 16,4 11 37 1,0 298 8 15 37 26 24,6 74 53 1,5, 386 11 21 53 38 29,0 6 60 2,0 423 12 25 60 44 200 49 41 14 0,5 141 5 6 14 7 6.2 33, 17, 0,5 162 6 7 17 10 a7 26 21 1,0 185 6 8 21 13 11,4 17,6 30, 1,0 237 7 11 30 19 18,2 11 46 1,0 320 9 16 46 29 27,4 74 65 2.0 411 11 23 65 42 33,2 6 76 2.0 456 13 29 76 50 225 5,5 41 17, 0,5 151 5 6 17 8 6,9 33 21 0.5 173 6 7 21 12 8.6 26 26 1,0 197 6 8 26 415 12,8 17,6 38 1,0 255 7 12 38 21 20,5 11 58 1,5, 345 9 18 58 32. 30,8 74 82 2.0 437 12 26 82 47 37,4 6 96 25 487 14 32 96 55 06.10.2008 Working instructions WIDOS 4001 / 4002 with conversion kit Page 26/2 of 57Table for PP Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N ‘The standard value for heating element temperature is 210° C #/- 10° C. ‘The smaller the pipe wal the higher the temperature. ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! P (Nim) change- reach ful bead-up heat-up ‘over’ | ‘welding [cool-down time 0.40 (P) time | pressure pressure in welding area [Teens fo _ temperature ii wetting area $time pee pipe [SOR ]beadsup Jorcular —[featup [max ime welding ooo diameter wall pressure |bead time change- to reach [pressure |down loo is) [oar] min [s] lover — [welding [bar] time {mmr} [from mm] time pressure [rin fs] Is] o 250 62 41 21 0,5 162 6 7 21 10 a7 33, 26 1,0 185 6 8 26 13 9.6 26 32 1,0 211 7 9 32 16 14,2 17,6 46 1,0 272 8 13 46 23 22,7 11 71 1,5, 367 10 20 71 35 34,2 74 101 2.0 463 13 29 101 51 280 6,9 41 26 0,5 173 6 7 26 12 86 33, 32 1,0 197 6 8 32 415 10,7 26 40 1,0 227 7 10 40 18 15,9 17,6 58 1,0 292 8 14 58 26 25,4 1 89 1,5, 394 11 22 89 39 38,3 74 127 25 493 14 33 127 57 315 77 41 33 1,0 185 6 8 33, 13 97 33, 41 1,0 213 7 9 41 16 12,1 26 51 1,0 246 7 11 51 20 17,9 17,6 73 1,0 317 9 16 73 28 28,6 1 112 2,0 420 12 24 112 44 355 8,7 41 42 1,0 199 6 8 42 15 10,9 33, 52 1,0 230 7 10 52 18 13,6 26 64 1,0 264 7 12 64 22 20,1 17,6 92 1,5 341 9 18 92 32. 32,2 11 142 2,0 448 13 28 142 48 400 98 41 53 1,0 214 7 9 53 16 12,3 33, 66 1,0 249 7 11 66 20 15,3 26 Ed 1,0 221 7 10 81 17 22,7 17,6 117 1,5, 367 10 20 117 35 36,3 11 181 2.0 480 14 3 181 54 06.10.2008 Working instructions WIDOS 4001 / 4002 with conversion kit Page 26/3 of 57Table for PP Foundation: 2207, 2208 DIN 16932 German association for welding Use for. 4001/4002 with conversation kit (without 2. Cylinder) 1 bar on manometer: 23.N ‘The standard value for heating element temperature is 210° C #/- 10° C. ‘The smaller the pipe wal the higher the temperature. ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to P (Nim) change- reach full bead-up heat-up ‘over’ | ‘welding [cool-down time 0.40 (P) time | pressure pressure in welding area [Teens - een eoe a, temperature “ welling area . $time pee pipe [SOR ]beadsup Jorcular —[featup [max ime welding ooo diameter wall pressure |bead time change- to reach [pressure |down |OD (s) [bar] min. [s} lover welding |[bar] Jtime {mmr} [from fmm time pressure [rin si [s1 o 450 11,0 41 66 1,0 231 7 10 66 18 13,8 33, 83 1,0 267 8 13 83 23 17,2 26 102 1,0 308 8 15 102 27 25,5 17,6 148 1,5, 395 11 22 148 39 © Remaining under the cool-down time for up to 60% is allowed under the following conditions: + prefabrication under workshoo conditions + low additional pressure at unclampin: + no additional pressure during further cooling down * load onto the workpieces only ater being completely cooled down 06.10.2008 Working instructions WIDOS 4001 / 4002 with conversion kit Page 26 4 of 57Table for PVDF Foundation: 2208, 2207 Part 15 German association for welding Use for. 4000 / 4001 / 4002 1 bar on manometer: 23.N ‘The standard value for heating element temperature is 240" C +/-8° C. ‘The smaller the pipe wall the higher the temperature, ‘Additional to the given bead-up force and to the welding force the moving force of the support must be added ! time to P (Nim) change: reach full 4 bead-up hestup over | welding [cooldown time 0.10 vor time | pressure pressure in welling area Freese | fo pepe temperature wilting wre t time pie [piss ]beadsap —joreular —heatup — [ma Rime welding ooo \diameter wall pressure bead Jtime |change- to reach pressure down lop (s) bar) {min is) lover lwelding [oar] time [mmm] fmm tm) time pressure min si si 90 2.8 4 0.5 68 3 4 4 5,5 43 6 05 83 3 4 6 7,0 5.4 7 0.5 94 3 5 7 85 110 3.4 5 05 74 3 4 5 6,0 5,3 8 05 93 3 5 8 8,5 6.6 10 0.6 106 4 5 10 10,0 125 3,9 7 05 79 3 4 7 65 6,0 10 0.6 100 4 5 10 9,0 140 43 8 05 83 3 4 8 7,0 6,7 13 0.6 107 4 6 13 10,0 160 49 11 05 89 3 5 11 8.0 77 17 07 117 4 6 17, 11,0 180 5,5 14 0.5 95 4 5 14 85 8.6 21 08 126 4 6 21 12,5 200 6,2 17 06 102 4 5 17 95 9.6 25 1,0 136 4 7 25 13,5 225 6,9 21 07 109 4 6 21 10,5 10,8 32 1,0 148 4 7 32 15,0 250 a7 26 0,7 117 4 6 26 11,0 11,9 39 41 159 4 8 39 16,5 280 8.6 Ey 0.8 126 4 6 32 12,5 315 97 41 1,0 137 4 7 41 13,5 08.10.2006 Working instructions WIDOS 4000 / 4001 / 4002 Page 27 of 57