SJ-20141208170916-001-ZXD3000 (V5.5) Rectifier Module User Manual PDF

ZXD3000
Rectifier Module
User Manual
Version:V5.5
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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Revision History
Revision No. Revision Date Revision Reason
R1.0 20141210 First edition
Serial Number: SJ-20141208170916-001
Publishing Date: 2014-12-10 (R1.0)
SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Content
Chapter 1 About This Manual.................................................................... 1-1
Chapter 2 Overview .................................................................................... 2-1
2.1 Introduction........................................................................................................ 2-1
2.2 Product Features................................................................................................ 2-1
2.3 Product Functions .............................................................................................. 2-2
Chapter 3 Hardware Structure................................................................... 3-1

3.1 Component Description ...................................................................................... 3-1
3.2 Status Indicators ................................................................................................ 3-2
3.3 Interfaces .......................................................................................................... 3-3
3.4 Dimensions and Weight ...................................................................................... 3-4
Chapter 4 Specifications and Properties ................................................. 4-1

4.1 Technical Specifications...................................................................................... 4-1
4.2 Input Features.................................................................................................... 4-3
4.3 Output Features ................................................................................................. 4-4
4.4 Power Decrease in High Temperature.................................................................. 4-5
4.5 Parameter Value List .......................................................................................... 4-6
4.6 Implementation Standards .................................................................................. 4-7
Chapter 5 Installation and Removal.......................................................... 5-1

5.1 Installing the ZXD3000 Rectifier .......................................................................... 5-1
5.2 Connecting the Electrical and Signal Interfaces .................................................... 5-2
5.3 Removing the ZXD3000 Rectifier ........................................................................ 5-2
5.4 Replacing the Built-In Fan of the ZXD3000 Rectifier ............................................. 5-4
Chapter 6 Usage Guidelines...................................................................... 6-1

6.1 Using the ZXD3000 Rectifier Together With the Power Supply System .................. 6-1
6.2 Using the ZXD3000 Rectifier Independently ......................................................... 6-1
6.3 Using ZXD3000 Rectifiers Connected in Parallel Independently ............................ 6-2
6.4 Setting the Output Voltage .................................................................................. 6-4
Chapter 7 Maintenance Guidelines........................................................... 7-1

7.1 Routine Maintenance.......................................................................................... 7-1
7.2 Troubleshooting ................................................................................................. 7-2
7.2.1 Alarm Indicator or Fault Indicator Lit .......................................................... 7-2
7.2.2 Operation Indicator Flashing ..................................................................... 7-3

7.2.3 Operation Indicator Off ............................................................................. 7-3
7.2.4 Power Indicator Off................................................................................... 7-5
Chapter 8 Operating Principle................................................................... 8-1

Glossary .......................................................................................................... I
II

Chapter 1
About This Manual
Purpose
This manual describes the structure, performance and application of the V5.5 ZXD3000
switching-mode rectifier (hereinafter referred to as the ZXD3000 rectifier or the rectifier).
Intended Audience
This manual is intended for:
l Network planning engineers
l Maintenance engineers
What Is in This Manual

This manual contains the following chapters and appendix.
Chapter Summary
Chapter 1, Overview Describes the features and functions of the ZXD3000 rectifier.
Chapter 2, Hardware Describes the dimensions, components, interfaces and indicators

Structure of the ZXD3000 rectifier.
Chapter 3, Specifications and Describes the technical specifications, input properties, output
Properties property and overtemperature power property.
Chapter 4, Installation and Describes how to install and remove the ZXD3000 rectifier, and how
Removal to replace the built-in fan unit.
Chapter 5, Usage Guidelines Describes how to use the ZXD3000 rectifier independently or in
combination with the power supply system.
Chapter 6, Maintenance Describes how to routinely maintain and troubleshoot the ZXD3000
Guidelines rectifier.
Appendix A, Operating Describes how the ZXD3000 rectifier works.

Principle
Conventions
This manual uses the following conventions.
Typeface Meaning
Indicates that failure to comply can result in moderate injury,

Caution: equipment damage, or interruption of minor services.
1-1

ZXD3000 User Manual
Typeface Meaning
Provides additional information about a topic.

Note:
1-2

Chapter 2
Overview
Table of Contents
Introduction ................................................................................................................2-1
Product Features........................................................................................................2-1
Product Functions ......................................................................................................2-2
2.1 Introduction
The ZXD3000 rectifier is used in a communications system. It converts AC input power
to DC output power. The rated output voltage and rated output power of the ZXD3000
rectifier is 53.5 V and 3000 W, respectively.
In most cases, the ZXD3000 rectifier is used together with a power supply system. As
the core power unit, it determines the input and output indexes of the entire power supply
system. The ZXD3000 rectifier can be widely used in the power supply systems of
communications devices including switch devices and base stations.
Figure 2-1 shows the external view of the ZXD3000 rectifier.
Figure 2-1 External View of the ZXD3000 Rectifier
2.2 Product Features

The ZXD3000 rectifier has the following features:
l Constant output power, with a maximum power of 3000 W.

l Highly efficient power conversion, with a peak efficiency of over 96%.
l Advanced DSP digital control and the CAN bus, which facilitate system control,
debugging and upgrading.
l High power density, up to 31.8 W/IN3.
l Support for hot swapping, which makes system operation and maintenance simpler
and easier.
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ZXD3000 User Manual
l Intelligent air-cooled control technology, which adjusts the fan speed based on the
environmental temperature and the real-time operating status of the product.
l Sleep mode, with a power lower than 4 W.
l Wide AC input voltage range from 85 V to 295 V.
l Extremely wide operating temperature range from -40 C to 75 C.
l Power factor higher than 0.998 under rated input and output powers at full load.
l Total harmonic distortion of less than 5% at an input voltage between 200 V and 240
V, and an output power between 50% and 100% of the maximum output power.
l Available real-time system operational information and fault information through
one-click query.
l Support for automatic current sharing.
l Electromagnetic compatibility compliant with EN55022 Class B.
2.3 Product Functions

The ZXD3000 rectifier provides the following functions:
l Current sharing
ZXD3000 rectifiers share the load current when connected in parallel or when being
monitored.
A maximum of 40 ZXD3000 rectifiers can be connected and operate in parallel.
When ZXD3000 rectifiers are connected in parallel and work at 10% to 100%
of the output power, the unbalance difference for the output current of each
ZXD3000 rectifier is less than 1.5 A.
When ZXD3000 rectifiers are connected in parallel and work under regulated
power supply, the output voltage of the bus bar is between the minimum and
maximum setting values before ZXD3000 rectifiers are connected in parallel.
l Overvoltage/Undervoltage protection and alarm
Overvoltage/Undervoltage protection and alarm for AC input power supply
The ZXD3000 rectifier automatically protects the power unit when the AC input
power supply is over voltage, and restores after the input voltage operates
properly. Visible alarm signals are generated during protection. Overvoltage
protection is triggered when the voltage is 300 V5 V, and the hysteresis for
restoration is 5 V to 10 V.
The ZXD3000 rectifier automatically protects the power unit when the AC input
power supply is under voltage, and restores after the input voltage operates
properly. Visible alarm signals are generated during protection. Undervoltage
protection is triggered when the voltage is 80 V5 V, and the hysteresis for
restoration is 5 V to 12 V.
Overvoltage/Undervoltage protection and alarm for output PFC power supply
The ZXD3000 rectifier turns off power output when the output PFC power supply
is over voltage, and restores after the output voltage operates properly. Visible
2-2

Chapter 2 Overview
alarm signals are generated during protection. Overvoltage protection is triggered

when the voltage is 440 V5 V.
The ZXD3000 rectifier turns off power output when the output PFC power
supply is under voltage, and restores after the output voltage operates properly.
Visible alarm signals are generated during protection. Undervoltage protection
is triggered when the voltage is 345 V5 V.
Input/Output fuse protection
When the input current increases due to internal faults, the input and output
terminals should be protected using fuses to avoid further faults. The fuses are
installed on both AC input L/N lines. Visible alarm signals are generated during
protection.
Overtemperature protection
When the environmental temperature rises to the overtemperature protection

threshold 75C, the ZXD3000 rectifier shuts down for protection. Visible alarm
signals are generated during protection. When the environmental temperature
decreases, the ZXD3000 rectifier automatically restores. The hysteresis for
restoration is 8C to 15C.
Overvoltage/Overcurrent protection for DC output power supply
When the output power supply is over voltage, the ZXD3000 rectifier
automatically shuts down for protection. It is not blocked. The output overvoltage
protection threshold can be set through the monitoring unit. The parameter value
is 56.5 V to 62 V. The difference is 1 V. Visible alarm signals are generated
during protection.
When the output current of the ZXD3000 rectifier is between 65 A and 75 A, the
ZXD3000 rectifier automatically shuts down and is blocked. It restores after the
AC power supply is disconnected and re-powers on. Visible alarm signals are
generated during protection.
Fan fault protection

When the fan is faulty, the fault indicator is lit. The ZXD3000 rectifier automatically
restores after the fault is eliminated.
l Output power limitation

The ZXD3000 rectifier limits output power based on the input power supply, output
power supply and environmental temperature.
l Overload protection
When the output power of the ZXD3000 rectifier exceeds the overload protection
threshold, the ZXD3000 rectifier automatically shuts down and is blocked. It restores
after the AC power supply is disconnected and re-powers on. Visible alarm signals
are generated during protection.
l Intelligent fan speed adjustment
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ZXD3000 User Manual
The fan speed of the ZXD3000 rectifier can be automatically adjusted according to
the environmental temperature and real-time operating status.
l Monitoring and communications
Address setting
The address of the ZXD3000 rectifier can be set automatically or manually. For
automatic setting, the address of each ZXD3000 rectifier whose communication
has been established is set based on specified rules. All ZXD3000 rectifiers
connected in parallel are coded sequentially. By default, the address is set
automatically. The address of the ZXD3000 rectifier can also be set manually
through the monitoring unit. The factory default address of each ZXD3000
rectifier is 1.
Input voltage/current detection, output voltage/current detection, and inner
temperature detection
The detection circuit inside the ZXD3000 rectifier detects the input
voltage/current, output voltage/current and inner temperature.
Teleindication, tele-measuring and tele-controlling
The ZXD3000 rectifier supports the teleindication, tele-measuring and
tele-controlling functions.
Rectifier ID monitoring
When a ZXD3000 rectifier is used in the power supply system, its ID can be
monitored and identified.
Output voltage/current adjustment
The output voltage of the ZXD3000 rectifier can be continuously adjusted through
external monitoring, range: 42 V59.5 V, step: 0.1 V.
The current limitation threshold of the ZXD3000 rectifier can be continuously
adjusted through external monitoring, range: 5 A58 A, step: 0.5 A. The current
limitation precision is no greater than 2% of the maximum current.
Query with one click
You can press the QUY button on the front panel. The operational information and
fault information of the ZXD3000 rectifier is displayed on the monitoring unit. You
can also enter the parameter setting menu to set the ID address of the ZXD3000
rectifier.
l Sleep mode
The power supply system determines how many ZXD3000 rectifiers need to be turned
on based on the total load to maximize system efficiency.
l Hot swapping
When two or more ZXD3000 rectifiers operate in the power supply system in regulated
voltage status, if one ZXD3000 rectifier is disconnected, no alarms or disconnection
occur on any ZXD3000 rectifiers.
2-4

Chapter 3
Hardware Structure
Table of Contents
Component Description ..............................................................................................3-1
Status Indicators ........................................................................................................3-2
Interfaces ...................................................................................................................3-3
Dimensions and Weight..............................................................................................3-4
3.1 Component Description

Figure 3-1 shows the external view of the ZXD3000 rectifier.
Figure 3-1 External View of the ZXD3000 Rectifier
1. Fan 3. QUY Button 5. Ventilation Holes

2. Status Indicators 4. Wrench (left/right) 6. Interfaces
For a description of the functions of each component, refer to Table 3-1.
Table 3-1 Descriptions of the Functions of Each Component
No. Component Function Description
1 Fan Dissipates heat in the ZXD3000 rectifier.
2 Indicator Indicates the operating status of the ZXD3000 rectifier.
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ZXD3000 User Manual
No. Component Function Description
3 QUY button After the ZXD3000 rectifier is installed in the DC power supply system,
you can press the QUY button. The operating information and fault
information of the ZXD3000 rectifier is displayed on the monitoring
unit of the DC power supply system. You can enter the parameter
setting menu and modify the ID address of the ZXD3000 rectifier.
4 Wrench Holds the ZXD3000 rectifier during installation or removal, and fixes it
to slots.
5 Ventilation hole Helps heat dissipation in the ZXD3000 rectifier. It cannot be covered
by anything.
6 Interfaces Electrical and signal interfaces, including the AC input interface, DC

output interface and hot-pluggablecharging interface.
3.2 Status Indicators

There are four LED indicators on the left of the front panel of the ZXD3000 rectifier. Figure
3-2 shows these indicators. For a description of these indicators, refer to Table 3-2.
Figure 3-2 Status Indicators of the ZXD3000 Rectifier
1. Power Indicator 3. Alarm Indicator

2. Operation Indicator 4. Fault Indicator
Table 3-2 Status Indicator Descriptions
Indicator and Status Operating Status of the ZXD3000 Rectifier Remarks
Power Off There is no input power supply, or the subsidiary The power indicator
indicator power supply does not operate. indicates the power status
(green) On There is AC input power supply, and the of the ZXD3000 rectifier.
subsidiary power operates properly.
3-2

Chapter 3 Hardware Structure
Indicator and Status Operating Status of the ZXD3000 Rectifier Remarks
Flas- The ZXD3000 rectifier is in sleep mode or

hing query-with-one-click mode.
Operation Off The ZXD3000 rectifier is in sleep mode or The operation indicator
indicator is shut down (due to monitoring control or indicates the regulated
(green) unsatisfactory operational environment). voltage status and
current-limited status
Flas- The ZXD3000 rectifier is in current-limited
of the ZXD3000 rectifier.
hing status or query-with-one-click mode.
On The ZXD3000 rectifier is in regulated voltage

status.
Alarm Off There is no alarm. The alarms are caused

indicator by external environment
Flas- The communications between the ZXD3000
(yellow) or other devices. You
hing rectifier and the CAN is interrupted, or the
cannot determine whether
current is not properly shared.
the ZXD3000 rectifier is
On The ZXD3000 rectifier is probably in one of
faulty only by the alarm
the following status: AC input overvoltage, AC
indicator.
input undervoltage, rectifier overtemperature,
or address collision.
Fault On The ZXD3000 rectifier is probably in one of the The fault indicator
indicator following status: output overvoltage, output indicates whether the
(red) undercurrent, fan faults, or output fuse broken. ZXD3000 rectifier is faulty.
Off The ZXD3000 rectifier operates properly.
3.3 Interfaces
Figure 3-3 shows the input and output interfaces on the rear panel of the ZXD3000 rectifier.
For a description of these interfaces, refer to Table 3-3. After being installed in the DC
power supply system, the ZXD3000 rectifier is connected to the power supply system
through the electrical and signal interfaces. No cable is required.
Figure 3-3 Interface Pins
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ZXD3000 User Manual
Table 3-3 Interface Descriptions
Interface Pin No. Signal Function

Definition
AC input interface 16 L Connects the live wire of the AC input

power supply.
712 N Connects the neutral wire of the AC input

power supply.
1820 PE Connects the protective grounding wire.
- 13 - Reserved and unused.
Three-phase detection 14 AA Detects the AC input phase of the

interface ZXD3000 rectifier.
15 AB
CAN communications 16 CAN- Connects external devices for

detection interface communications. For example, the
17 CAN+
ZXD3000 rectifier transfers data to the
monitoring unit of the DC power supply
system, and the monitoring unit sends
commands to the ZXD3000 rectifier.
DC output interface 2128 OUTPUT+ Provides DC output power supply for

external devices.
2936 OUTPUT-
Hot-pluggable pin 3738 Hot-pluggable Prevents arc striking at the output

pin+ interfaces when the ZXD3000 rectifier is
installed in the DC power supply system.
3940 Hot-pluggable
pin-
3.4 Dimensions and Weight

The dimensions and weight of the ZXD3000 rectifier is described as follows:
l Dimensions: 41.5 mm (Height) 132 mm (Width) 300 mm (Depth). Figure 3-4

shows the dimensions of the ZXD3000 rectifier.
l Weight: 2 kg.
3-4

Chapter 3 Hardware Structure
Figure 3-4 Dimensions of the ZXD3000 Rectifier
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ZXD3000 User Manual
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3-6

Chapter 4
Specifications and Properties
Table of Contents
Technical Specifications .............................................................................................4-1
Input Features ............................................................................................................4-3
Output Features .........................................................................................................4-4
Power Decrease in High Temperature ........................................................................4-5
Parameter Value List ..................................................................................................4-6
Implementation Standards..........................................................................................4-7
4.1 Technical Specifications

AC Input Properties
Property Description
Input mode Single-phase three-wire system (L/N/PE)
Input voltage l Rated input voltage: 100 V240 V

l Input voltage: 85 V295 V
Maximum input current 18 A
Frequency l Rated frequency: 50 Hz/60 Hz

l Frequency range: 45 Hz66 Hz
Input PF 0.998 (under rated input and output power)
DC Output Properties
Maximum output power 3000 W (with the input voltage between 176 V and 295 V, and the
environmental temperature between -40 C to +55 C)
Rated output voltage 53.5 V
Adjustable range of the 42 V59.5 V through the monitoring unit of the DC power supply system
output voltage
Limited output current 5 A58 A through the monitoring unit of the DC power supply system
Efficiency l Peak efficiency: 96%

l Efficiency at rated load: 95%
Regulated voltage precision 0.6%
4-1

ZXD3000 User Manual
Output weighted noise 2 mV
Broad spectrum noise l 50 mV (3.4 kHz150 kHz)

voltage l 20 mV (0.15 MHz30 MHz)
Discrete spectrum noise l 5 mV (3.4 kHz150 kHz)

voltage l 3 mV (150 kHz200 kHz)
l 2 mV (200 kHz500 kHz)
l 1 mV (0.5 MHz30 MHz)
Peak-to-peak noise voltage 200 mV (0 Hz20 MHz bandwidth)
Inter-unit current sharing A maximum of 40 ZXD3000 rectifiers can be connected and operate
capacity in parallel.
The unbalance difference for the output current of each ZXD3000
rectifier must be less than 1.5 A over a range of 10% to 100% of rated
output current.
Safety Protection Properties
Insulation strength l When you apply a DC voltage of 2,840 V to the enclosure through
the AC input terminal for one minute, there is no breakdown or
flashover, and the steady-state leakage current is less than 1 mA.
l When you apply a DC voltage of 4,242 V to the DC output
terminal through the AC input terminal for one minute, there is
no breakdown or flashover, and the steady-state leakage current
is less than 1 mA.
l When you apply a DC voltage of 707 V to the enclosure through
the DC output terminal for one minute, there is no breakdown or
l When you apply a DC voltage of 707 V to the enclosure through
the other interfaces for one minute, there is no breakdown or
Safety standards Complies with the IEC60950 standard.
Electromagnetic Complies with the EN55022 B standard and the IEC61000 standard.
compatibility
Other Properties
Reliability MTBF 4105 h
Cooling method l Forced air cooling is used.

l The fan speed can be adjusted according to the environment and
the operating status of the product.
4-2

Chapter 4 Specifications and Properties
Environmental l Operating temperature: -40 C+75 C

requirements l Storage temperature: -40C+85 C
l Relative humidity: 95 (no condensing)
l Applicable atmospheric pressure: 70 kPa106 kPa
Dimensions 41.5 mm (height) 132 mm (width) 300 mm (depth)
Weight 2 kg
4.2 Input Features

Undervoltage Protection
When the AC input voltage is lower than the configured undervoltage protection threshold,
undervoltage protection is enabled. The ZXD3000 rectifier is shut down, there is no output
current, and the alarm indicator is lit. When the voltage increases to the undervoltage
restoration threshold, the ZXD3000 rectifier automatically resumes operating properly.
The undervoltage protection threshold of the ZXD3000 rectifier is 80 V5 V, the hysteresis

voltage is 5 V to 12 V, and the undervoltage restoration threshold equals the undervoltage
protection threshold plus the hysteresis voltage.
Overvoltage Protection
When the AC input voltage is higher than the configured overvoltage protection threshold,
overvoltage protection is enabled. The ZXD3000 rectifier is shut down, there is no output
current, and the alarm indicator is lit. When the voltage decreases to the overvoltage
restoration threshold, the ZXD3000 rectifier automatically resumes operating properly.
The overvoltage protection threshold of the ZXD3000 rectifier is 300 V5 V, the hysteresis
voltage is 5 V to 10 V, and the overvoltage restoration threshold equals the overvoltage
protection threshold minus the hysteresis voltage.
Power Limitation Based on the Input Voltage

The ZXD3000 rectifier can limit the output power based on the input voltage.
Figure 4-1 shows power limitation based on the input voltage when the following conditions
are met:
l Ambient temperature: -25 C to +55 C.

l Output voltage: 52.5 V to 59.5 V. If the output voltage is between 42 V and 52.5 V, the
maximum output current should be constant.
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ZXD3000 User Manual
Figure 4-1 Power Limitation Based on the Input Voltage
1. Undervoltage protection 2. 55% power (110 V) 4. Overvoltage protection

threshold (80 V5 V) 3. Maximum power (176 V) threshold (300 V5 V)
Figure 4-1 shows the relationship between the AC input voltage and the output power of
the ZXD3000 rectifier. For a description of the relationship, refer to Table 4-1.
Table 4-1 Descriptions of the Relationship Between the AC Input Voltage and the
Output Power of the ZXD3000 Rectifier
AC Input Voltage Output Power (Percentage of the Maximum Power)
80 V5 V 0%
(80 V5 V)110 V 40%55%
110 V176 V 55%100%
176 V(300 V5 V) 100%
> 300 V5 V 0%
4.3 Output Features

Figure 4-2 shows the output features of the ZXD3000 rectifier.
4-4

Figure 4-2 Output Features of the ZXD3000 Rectifier
Figure 4-2 shows the output features of the ZXD3000 rectifier in the following conditions:
l Point A corresponds to output voltage 58 V, and the typical output current capacity is
52.5 A.
l Point B corresponds to output voltage 48 V, and the typical output current capacity is
63.5 A.
l Area C corresponds to output voltage lower than 41 V. In this area, the ZXD3000
rectifier must operate stably and reliably, basic requirements for connecting power
units in parallel must be met, and there is no mandatory requirement for the output
features.
l When the output voltage is between 41 V and 48 V, the output current is constant.
l When the output voltage is lower than 36 V, the ZXD3000 rectifier restarts for
protection.
If the ambient temperature is higher than 55 C, the ZXD3000 enters the power decrease
with high temperature mode. If the input voltage is lower than 176 V, the ZXD3000 enters
the input power limit mode. If both the input voltage and ambient temperature are high, the
maximum current limit threshold is further reduced. In that case, the maximum power and
maximum output current are simultaneously affected by the input voltage, output voltage,
and ambient temperature.
4.4 Power Decrease in High Temperature

When the ambient temperature exceeds the overtemperature threshold, the output power
of the ZXD3000 rectifier decreases with the rise in temperature.
Figure 4-3 shows the this feature of the ZXD3000 rectifier. For a description of this feature,
refer to Table 4-2.
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ZXD3000 User Manual
Figure 4-3 Power Decrease in High Temperature
Table 4-2 Power Decrease in High Temperature
Ambient Temperature Output Power (Percentage of the Maximum Power)
-40 C+55 C 100%
+55 C+75 C The output power decreases linearly as the temperature rises. When
the ambient temperature reaches 75 C, the output power is no lower
than 50% of the maximum power.
> 75C 0% (The ZXD3000 rectifier is shut down for protection due to
overtemperature.)
4.5 Parameter Value List

For a description of the parameters of the ZXD3000 rectifier, refer to Table 4-3.
Table 4-3 Parameter Value List
Maximum
Parameter Default Value Minimum Value Value
Default output voltage 53.5 V 42 V 58 V
Default limited output current 58 A 5A 58 A
Output overvoltage protection threshold 61 V 56.5 V 62 V
Output voltage Default output

voltage 42 V 59.5 V
Limited output current Default limited

output current 5A 58 A
Fan speed adjustment Enable - -
Sleep mode of the ZXD3000 rectifier Disable - -
4-6

Maximum
Parameter Default Value Minimum Value Value
Setting of address of the ZXD3000 rectifier Automatic - -
Address code of the ZXD3000 rectifier 1 1 118
Note: When the fan speed adjustment function is disabled, the fan rotates in full speed.
4.6 Implementation Standards

The ZXD3000 rectifier complies with the following standards:
l Product design complies with the YD/T731-2008 Standards for Communication
High-Frequency Switching Rectifier.
l Safety protection complies with the IEC60950, GB4943 and UL60950 standards.
l Electromagnetic compatibility complies with the IEC61000 and EN55022 standards,
and the FCC regulations.
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ZXD3000 User Manual
4-8

Chapter 5
Installation and Removal
Table of Contents
Installing the ZXD3000 Rectifier .................................................................................5-1
Connecting the Electrical and Signal Interfaces ..........................................................5-2
Removing the ZXD3000 Rectifier ...............................................................................5-2
Replacing the Built-In Fan of the ZXD3000 Rectifier ...................................................5-4
5.1 Installing the ZXD3000 Rectifier

The ZXD3000 rectifier must be installed in the rectifier subrack before being used. This
procedure describes how to install or replace the ZXD3000 rectifier.
Prerequisite
When the ZXD3000 rectifier is used together with the power supply system, you must
specify the slot in the power supply cabinet to install the ZXD3000 rectifier.
Context
The ZXD3000 rectifier supports hot swapping. It can be installed online when the power
supply system is operating.
Steps
1. Loosen the captive screws on both wrenches anticlockwise, see Figure 5-1.
Figure 5-1 Loosening the Captive Screws
2. Turn the wrenches upward, see Figure 5-2.
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ZXD3000 User Manual
Figure 5-2 Turning the Wrenches Upward
3. Push the ZXD3000 rectifier into the rectifier shelf along the guide rails slowly, see
Figure 5-3.
Figure 5-3 Pushing the ZXD3000 Rectifier into the Rectifier Shelf
4. Pull the wrenches downward and fix the ZXD3000 rectifier after the rectifier is
completely pushed into the shelf.
5. Tighten the captive screws clockwise.
End of Steps
5.2 Connecting the Electrical and Signal Interfaces

After the ZXD3000 rectifier is installed in the power supply system, it is connected with the
system through the electrical and signal interfaces on the rear panel. No cable is required.
5.3 Removing the ZXD3000 Rectifier

When removing the ZXD3000 rectifier from the rectifier shelf, make sure not to damage it.
Context
The ZXD3000 rectifier supports hot swapping. It can be installed online when the power
supply system is operating.
5-2

Chapter 5 Installation and Removal
Caution!
Do not touch the side walls of the ZXD3000 rectifier when removing the rectifier to avoid
burns.
Steps
1. Loosen the captive screws on both wrenches anticlockwise, see Figure 5-4.
Figure 5-4 Loosening the Captive Screws
2. Turn the wrenches upward, see Figure 5-5.
Figure 5-5 Turning the Wrenches Upward
3. Hold the wrenches and pull the ZXD3000 rectifier from the shelf slowly, see Figure 5-6.
Figure 5-6 Removing the ZXD3000 Rectifier From the Shelf
5-3

ZXD3000 User Manual
4. Hold the ZXD3000 rectifier with one hand before completely pulling it out, and then
pull it out.
End of Steps
5.4 Replacing the Built-In Fan of the ZXD3000 Rectifier

There is one fan in the ZXD3000 rectifier. It must be replaced immediately if it is damaged.
Steps
1. Remove all screws on the cover of the ZXD3000 rectifier, and remove the cover and
the front panel, see Figure 5-7.
Figure 5-7 Removing the Cover and the Front Panel
2. Remove the four screws used to fasten the fan, see Figure 5-8.
Figure 5-8 Removing the Screws
3. Pull the power plug of the fan out.
4. Remove the faulty fan from the ZXD3000 rectifier.
5-4

Chapter 5 Installation and Removal
5. Push a new fan into the ZXD3000 rectifier and connect the power plug.
6. Fasten the four screws, see Figure 5-9.
Figure 5-9 Fastening the Screws
7. Install the cover and the front panel, and fasten the screws.
End of Steps
5-5

ZXD3000 User Manual
5-6

Chapter 6
Usage Guidelines
Table of Contents
Using the ZXD3000 Rectifier Together With the Power Supply System.......................6-1
Using the ZXD3000 Rectifier Independently ...............................................................6-1
Using ZXD3000 Rectifiers Connected in Parallel Independently .................................6-2
Setting the Output Voltage..........................................................................................6-4
6.1 Using the ZXD3000 Rectifier Together With the

Power Supply System
In most cases, the ZXD3000 rectifier is used together with a power supply system. How
to use them is described as follows:
l The ZXD3000 rectifier is connected with the power supply system through the
input-output-integrated socket on the rear panel. No cable connection is required.
l Make sure cable connections of the power supply system are correct before installing
the ZXD3000 rectifier. Push and pull the rectifier slowly to ensure full recharge and
discharge of the circuitry inside the rectifier.
l The ZXD3000 rectifier is not equipped with a switch. When an air circuit breaker is
equipped in the power supply cabinet for the rectifier, you can turn on the air circuit
breaker to start the rectifier.
l make sure the power supply chassis is grounded properly.
Caution!
Do not touch the output interface of the ZXD3000 rectifier during operation to avoid risks.
6.2 Using the ZXD3000 Rectifier Independently

In most cases, the ZXD3000 rectifier is used together with a power supply system. It is
not recommended to use it independently. To use the ZXD3000 rectifier independently,
perform the following steps:
6-1

ZXD3000 User Manual
Caution!
Notes before operations:
l All operations must be performed by professional electrical engineers.
l Do not touch the output interface of the ZXD3000 rectifier during operation to avoid
risks.
Steps
1. Prepare an AC input cable and a DC output cable with proper connectors.
Caution!
Do not use an A-class socket to connect the AC input cable because devices are not
allowed to be connected to the electrical grid directly through an A-class socket.
2. Connect the input and output cables properly.

3. Verify that the input interface is grounded properly, and the ground resistance is less
than 0.1 .
4. Turn on the AC power to start the ZXD3000 rectifier.
5. Observe the indicators on the ZXD3000 rectifier after it has started, to verify that the
rectifier operates properly.
6. Measure the output voltage of the ZXD3000 rectifier, and verify that the output voltage
is the original factory default setting 53.3 V.
7. Connect the load to the ZXD3000 rectifier after its output voltage is normal.
End of Steps
6.3 Using ZXD3000 Rectifiers Connected in Parallel

Independently
In most cases, the ZXD3000 rectifier is used together with a power supply system. It is
not recommended to use it independently.
Context
To independently use multiple ZXD3000 rectifiers connected in parallel, you must connect
the positive and negative DC output terminals of all ZXD3000 rectifiers in parallel, and
connect the CAN bus bar. Figure 6-1 shows how to connect the positive and negative DC
output terminals of all ZXD3000 rectifiers, and how to connect the CAN bus bar.
6-2

Chapter 6 Usage Guidelines
Figure 6-1 CAN Bus Bar Connection
Caution!
Notes before operations:
l All operations must be performed by professional electrical engineers.
l Do not touch the output interface of the ZXD3000 rectifier during operation to avoid
risks.
Steps
1. Perform the following steps to connect the power cable of each ZXD3000 rectifier.
a. Prepare an AC input cable and a DC output cable with proper connectors.
Caution!
Do not use an A-class socket to connect the AC input cable because devices
are not allowed to be connected to the electrical grid directly through an A-class
socket.
b. Connect the input and output cables properly.

c. Verify that the input interface is grounded properly, and the ground resistance is
less than 0.1 .
2. Connect the positive and negative DC output terminals of all ZXD3000 rectifiers in
parallel.
3. Perform the following steps to connect the CAN bus bar by referring to Figure 6-1:
a. Connect pin 16 (CAN-) of all ZXD3000 rectifiers.
b. Connect pin 17 (CAN+) of all ZXD3000 rectifiers.
c. Connect a resistance of 120 between pins 16 and 17 (which is one end of the
CAN bus bar) of the first ZXD3000 rectifier.
d. Connect a resistance of 120 between pins 16 and 17 (which is the other end of
the CAN bus bar) of the last ZXD3000 rectifier.
6-3

ZXD3000 User Manual
4. Turn on the AC power to start the ZXD3000 rectifier.

5. Observe the indicators on the ZXD3000 rectifier after it has started to verify that the
rectifier operates properly.
Note:
When multiple ZXD3000 rectifiers are connected and operate in parallel, the restart
time is 4(N-1) seconds longer than that of a single ZXD3000 rectifier. N indicates the
address code of a ZXD3000 rectifier.
6. Measure the output voltage of the ZXD3000 rectifier, and verify that the output voltage
is the original factory default setting 53.3 V.
7. Connect the load to the ZXD3000 rectifier after its output voltage is normal.
End of Steps
6.4 Setting the Output Voltage

The output voltage of the ZXD3000 rectifier is set before delivery. No further on-site
configuration is required.
Factory default setting: 53.5 V0.2 V (50% of rated load).
6-4

Chapter 7
Maintenance Guidelines
Table of Contents
Routine Maintenance .................................................................................................7-1
Troubleshooting..........................................................................................................7-2
7.1 Routine Maintenance

1. The ZXD3000 rectifier must be placed and used in a clean equipment room that has
good ventilation. When multiple ZXD3000 rectifiers are used, more front space is
required for the devices. It is recommended that the equipment room is equipped with
an air-conditioning system or exhaust fans if possible.
2. Periodically verify that the fan of the ZXD3000 rectifier operates properly. If the fan
does not rotate when the rectifier is operating, contact a maintenance engineer to
repair or replace the faulty rectifier.
3. Create logs about operational status of the ZXD3000 rectifier. For a description of the
log information, refer to Table 7-1.
4. Contact professional electrical engineers to perform one maintenance test every year.
For a description of the test items, refer to Table 7-2.
Table 7-1 Operational Records of the ZXD3000 Rectifier
No. Item Result
1 AC input voltage
2 Operating status of the ZXD3000 rectifier
3 DC output voltage and current
4 Alarm messages
Table 7-2 Maintenance Test Form for the ZXD3000 Rectifier
No. Item Result
1 AC input overvoltage/undervoltage
protection
2 Current limitation protection
3 Fan alarm test
7-1

ZXD3000 User Manual
7.2 Troubleshooting
7.2.1 Alarm Indicator or Fault Indicator Lit
You can determine the operating status of the ZXD3000 rectifier according to the alarm
indicator or the fault indicator.
Context
If the alarm indicator or the fault indicator is lit, the ZXD3000 rectifier operates
improperly. For a description of the relationship between these two indicators and the
system operating status, refer to Table 7-3.
Table 7-3 Descriptions of the Relationship Between Indicators and System Operating
Status
Indicator Status Operating Status of the ZXD3000 Remarks

Rectifier
Alarm indicator Off There is no alarm. The alarms are caused by

(yellow) external environment or other
Flashing The communications between the
devices. You cannot determine
ZXD3000 rectifier and the CAN is
whether the ZXD3000 rectifier
interrupted, or the current is not
is faulty only by the alarm
properly shared.
indicator.
On The ZXD3000 rectifier is probably in
one of the following status: AC input
overvoltage, AC input undervoltage,
rectifier overtemperature, or address
collision.
Fault indicator On The ZXD3000 rectifier is probably in The fault indicator indicates
(red) one of the following status: output whether the ZXD3000 rectifier
overvoltage, output undercurrent, is faulty.
fan faults, or output fuse broken.
Off The ZXD3000 rectifier operates

properly.
Steps
1. Check whether the fan operates properly and whether it is blocked by foreign objects.
If the fan is blocked by foreign objects, clear them. If the fan does not operate properly,
the ZXD3000 rectifier is faulty.
2. Check whether the AC power supply operates properly. If the AC input voltage
does not meet the requirements, the electrical grid is faulty. You must check and
troubleshoot the electrical grid. If the AC input voltage is normal, the ZXD3000
rectifier is faulty.
7-2

Chapter 7 Maintenance Guidelines
3. Contact a maintenance engineer to replace the faulty ZXD3000 rectifier with a backup
one. Do not remove the ZXD3000 rectifier by yourself.
End of Steps
7.2.2 Operation Indicator Flashing

You can locate system faults and troubleshoot the ZXD3000 rectifier according to the status
of the operation indicator.
Context
The operation indicator is flashing, which indicates that the ZXD3000 rectifier is in
current-limited status.
Steps
1. Check whether the power supply system is recharging. It is normal that the ZXD3000
rectifier is in current-limited status when the power supply system is recharging. No
action is required.
2. Check whether the input current is excessively large due to the loads. If the load
on a circuit is abnormal, turn off the output air circuit breaker or fuse of this circuit
immediately, locate the fault, and troubleshoot the ZXD3000 rectifier.
3. Check whether the environmental temperature is higher than 55 C.
If yes, the ZXD3000 rectifier must be derated. In this case, when the output voltage
reaches 48 V or lower, if the load exceeds the threshold, current limitation is triggered.
End of Steps
7.2.3 Operation Indicator Off

If the operation indicator is off, there is no output power from the ZXD3000 rectifier. It is
probably because the rectifier is in sleep mode or is faulty. Locate the fault and troubleshoot
the ZXD3000 rectifier.
Context
For a description of the relationship between the power indicator/operation indicator and
the system operating status, refer to Table 7-4.
7-3

ZXD3000 User Manual
Table 7-4 Descriptions of the Relationship Between Indicators and System Operating
Status
Indicator Status Operating Status of the Remarks

ZXD3000 Rectifier
Power indicator (green) Off There is no input power The power indicator
supply, or the subsidiary indicates the power
power supply does not status of the ZXD3000
operate. rectifier.
On There is AC input power

supply, and the subsidiary
power operates properly.
Flashing The ZXD3000 rectifier

is in sleep mode or
query-with-one-click mode.
Operation indicator Off The ZXD3000 rectifier is in The operation indicator

(green) sleep mode or is shut down. indicates the regulated
voltage status and
Flashing The ZXD3000 rectifier is
current-limited status of
in current-limited status or
the ZXD3000 rectifier.
query-with-one-click mode.
On The ZXD3000 rectifier is in

regulated voltage status.
Steps
1. Observe the power indicator and check the power supply of the ZXD3000 rectifier.
If... Then...
The power indicator is off i. Check the power supply. If the input voltage falls outside the
allowable range, this phenomenon cannot be considered as a
fault.
ii. If the input voltage is normal, check whether the ZXD3000 rec-
tifier is securely installed. If not, install the rectifier again.
The power indicator is The ZXD3000 rectifier is in sleep mode. This phenomenon cannot
flashing be considered as a fault. No action is required.
The power indicator is on The input power supply of the ZXD3000 rectifier is normal. Go
to Step 2.
2. Locate the fault according to the alarm indicator and fault indicator . For a
description of both indicators, refer to 7.2.1 Alarm Indicator or Fault Indicator Lit.
End of Steps
7-4

Chapter 7 Maintenance Guidelines
7.2.4 Power Indicator Off

If the power indicator is off, the ZXD3000 rectifier fails to power on. Perform the following
steps to locate the fault and troubleshoot the rectifier:
Steps
1. Check whether the air circuit breaker for the ZXD3000 rectifier in the power supply
cabinet is turned on. If not, turn on the air circuit breaker.
2. Check whether the AC power supply is cut. If yes, wait for the mains electricity to be
restored, or supply the power using an oil machine.
3. If the air circuit breaker is turned on and the AC power supply is available, install the
ZXD3000 rectifier in another slot and power it on. If the rectifier operates properly, the
fault is cleared.
4. If the ZXD3000 rectifier still operate improperly, the rectifier is faulty. Replace it with a
backup one.
End of Steps
7-5

ZXD3000 User Manual
7-6

Chapter 8
Operating Principle
Figure 8-1 shows how the ZXD3000 rectifier operates.
Figure 8-1 Operating Principle of the ZXD3000 Rectifier
The operating principle of the ZXD3000 rectifier is described as follows:

1. The AC input power supply is filtered by the EMI, and is then input to the PFC circuit
to make the AC input current sinusoidal, to improve the power factor. The PFC circuit
converts the AC power supply to DC power supply with a voltage of 410 V.
2. The rectified DC voltage is provided for the DC/DC conversion circuit. The input
voltage is isolated and lowered by the high-frequency transformer, and is converted
to low-voltage DC square waves. These waves pass the rectifier and filter, and stable
DC voltage (42 V to 59.5 V) is provided.
3. The signal sampling circuit transfers the temperature, current and voltage signals to
the control board. These signals pass the signal processing circuit on the control
board, and are converted to the voltage signals that can be identified by the DSP.
These voltage signals are then sent to the input and output interfaces of the DSP. The
DSP computes the PWM control signal of the switch tube, operating status signal, and
protection signal required by the rectifier.
4. The subsidiary power supply is equipped on the main board to provide electricity for
the internal components of the rectifier.
5. The monitoring unit inside the rectifier collects parameter data in real time, and display
the current operating status of the rectifier on an LCD screen. The rectifier transfers
operation data and alarm information to the monitoring unit of an external system
through the CAN bus bar. You can press the QUY button on the front panel to enter
the parameter setting menu and modify the address of the rectifier.
8-1

ZXD3000 User Manual
8-2

Glossary
CAN
- Controller Area Network
DSP
- Digital Signal Processor
EMI
- Electromagnetic Interference
ID
- Identification
LCD
- Liquid Crystal Display
LED
- Light Emitting Diode
MTBF
- Mean Time Between Failures
PFC
- Power Factor Correction
PWM
- Pulse-Width Modulation

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ZXD3000

Revision No. Revision Date Revision Reason

R1.0 20141210 First edition

Serial Number: SJ-20141208170916-001

Publishing Date: 2014-12-10 (R1.0)

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Chapter 3 Hardware Structure................................................................... 3-1

Chapter 4 Specifications and Properties ................................................. 4-1

Chapter 5 Installation and Removal.......................................................... 5-1

Chapter 6 Usage Guidelines...................................................................... 6-1

Chapter 7 Maintenance Guidelines........................................................... 7-1

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Chapter 8 Operating Principle................................................................... 8-1

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

What Is in This Manual

Chapter 2, Hardware Describes the dimensions, components, interfaces and indicators

Appendix A, Operating Describes how the ZXD3000 rectifier works.

Indicates that failure to comply can result in moderate injury,

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Provides additional information about a topic.

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Figure 2-1 External View of the ZXD3000 Rectifier

2.2 Product Features

l Constant output power, with a maximum power of 3000 W.

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

2.3 Product Functions

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

alarm signals are generated during protection. Overvoltage protection is triggered

When the environmental temperature rises to the overtemperature protection

Fan fault protection

l Output power limitation

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

3.1 Component Description

Figure 3-1 External View of the ZXD3000 Rectifier

1. Fan 3. QUY Button 5. Ventilation Holes

For a description of the functions of each component, refer to Table 3-1.

Table 3-1 Descriptions of the Functions of Each Component

No. Component Function Description

1 Fan Dissipates heat in the ZXD3000 rectifier.

2 Indicator Indicates the operating status of the ZXD3000 rectifier.

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

No. Component Function Description

6 Interfaces Electrical and signal interfaces, including the AC input interface, DC

3.2 Status Indicators

Figure 3-2 Status Indicators of the ZXD3000 Rectifier

1. Power Indicator 3. Alarm Indicator

Table 3-2 Status Indicator Descriptions

Indicator and Status Operating Status of the ZXD3000 Rectifier Remarks

subsidiary power operates properly.

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Indicator and Status Operating Status of the ZXD3000 Rectifier Remarks

Flas- The ZXD3000 rectifier is in sleep mode or

On The ZXD3000 rectifier is in regulated voltage

Alarm Off There is no alarm. The alarms are caused

Off The ZXD3000 rectifier operates properly.

Figure 3-3 Interface Pins

SJ-20141208170916-001|2014-12-10 (R1.0) ZTE Proprietary and Confidential

Table 3-3 Interface Descriptions

Interface Pin No. Signal Function

AC input interface 16 L Connects the live wire of the AC input

712 N Connects the neutral wire of the AC input

1820 PE Connects the protective grounding wire.