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MANWAY DAVIT CALCULATION

(Ref. : Pressure Vessels Design Manual, Dennis R. Moss, 1989)

Job No. : Revision : REV A

Customer : Date : 08/12/10
Vessel Description : Prepared by : DMT

A Design Data
Weight of Blind Flange 56" NPS 300# w1 : 6,001 Lbs
Weight of Davit Arm w2 : 137 Lbs
Vertical Impact Factor Cv : 1.50
Horizontal Impact Factor Ch : 0.25

Size of Fillet Weld on Support tsup : 0.394 Inch

: 10 mm

Size of Fillet Weld on Stiffener tstiff : 0.394 Inch

: 10 mm

Size of Fillet Weld on Ring Pipe Plate tring : 1.417 Inch

: 36 mm
Allowable Stress of Fillet Weld f : 9,600 Lbs/square inch leg area

B Properties of Davit Arm

Mast (Round Bar)

Material of Mast Davit Arm : AH-36
Yield Stress of Mast Davit Arm Material Ysm : 51,488 psi
Outside Diameter of Round Bar Mast ODm : 6.30 Inch
Cross Sectional Area of Mast Davit Arm Apm : 31.16 Inch2
Moment Inertia of Mast Davit Arm Ipm : 77.29 Inch4
Section Modulus of Round Bar Zpm : 24.54 Inch3
Radius Gyration of Round Bar rgm : 1.57 Inch

Boom (Beam)
Material of Boom Davit Arm : AH-36
Yield Stress of Boom Davit Arm Material Ysm : 51,000 psi
Flange Depth db : 7.874 Inch
Web Thickness tb : 0.551 Inch
Web Height hb : 4.488 Inch
Flange Thickness tf : 0.551 Inch
Flange Width b : 7.874 Inch
Moment of Inertia Ib : 46.735 Inch4
Section Modulus of Boom Zb : 18.548 Inch3
Radius of Gyration rb : 2.075 Inch
Secttion Area Ab : 10.850 Inch2

C Properties of Eye Bolt

Material of Eye Bolt : SA-193 Gr B7
Allowable Stress of Eye Bolt Material Sb : 25,000 psi
Diameter of Eye Bolt d : 1.000 Inch
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L L
5 6

L1 : 44.685 in 1135 mm
L2 : 37.598 in 955 mm
L3 : 18.898 in 480 mm
L4 : 36.339 in 923 mm
L5 : 15.748 in 400 mm
L6 : 19.685 in 500 mm

D Stress Coefficients
1. Load applied on davit arm
At vertical direction
fv = Cv * W1 = 1.5 x 6000.5 fv = 9000.750 Lbs
At horizontal direction
fh = Ch * W1 = 0.25 x 6000.5 fh = 1500.125 Lbs
2. Bending moment applied on davit arm at top guide or support
M1 = fv * L1 + 0.5 * W2 * L1 + fh * L2

= 9000.75 x 44.685 + 0.5 x 137.498291315 x 44.685 + 1500.125 x 37.598

M1 = 461673.264 Lbs.Inch
3. Axial load applied on davit arm
P = f v + W2 = 9000.75 + 137.498291315 P = 9138.248 Lbs
4. Allowable axial stress of mast & boom
at Boom (beam)
Fab = 0.7*Ys = 0.7 x 51000 Fab = 35700.000 psi
at Mast
Fam = 0.7 * Ysm = 0.7 x 51488.3835 Fam = 36041.868 psi
5. Allowable bending stress of mast & boom
at Boom (beam)
Fbb = 0.7*Ys = 0.7 x 51000 Fbb = 35700.000 psi
at Mast
Fbm = 0.7 * Ysm = 0.7 x 51488.3835 Fbm = 36041.868 psi
6. Axial stress of mast
fa = P / Apm = 9138.248291315 / 31.165 fa = 293.225 psi
7. Bending stress on mast
At M1
fb1 = M1 / Zpm = 461673.264 / 24.5391 fb1 = 18813.779 psi
8. Combined stress on mast
At M1 = [fa / Fam] + [fb1 / Fbm]
= [293.225 / 36041.868] + [18813.779 / 36041.868] = 0.530
9. Judgement
Since combined stress value at M1 less than 1.0 ADEQUATE

10. Bending stress on boom (beam)

fb2 = fv L5 / Zb = 9000.75 x 15.748 / 18.548 fb2 = 7642.051 psi

11. Judgement (Beam Boom strength)

[fb2 / Fbb] < 1
0.2 < 1 ADEQUATE

E Eye Bolt Calculation

1. Area available of eye bolt
Arb = / 4 d2 = 3.142/4 *1^2 Arb = 0.785 Inch2
2. Minimum area required of eye bolt
Ar1 = P / Sb = 9138.248291315 / 25000 Ar1 = 0.366 Inch2
3. Judgement
Since Arb more than Ar1 ADEQUATE
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F Weld Strength Calculation

1. Section modulus of weld lines
a. At Support
Sw1 = L32 / 3 = 18.898^2 / 3 Sw1 = 119.040 Inch2
b. At Stiffener
Sw2 = L62 / 3 = 19.685^2/3 Sw2 = 129.167 Inch2
c. At Ring Davit Arm
Sw3 = d2 / 4 = 3.14 * 6.299^2 /4 Sw3 = 31.165 Inch2
2. Bending moment

a. At Support & Stiffener

Mb = P * L4 = 9138.248291315 x 36.339 Mb = 332070.991 Lbs.Inch
b. At Ring Davit Arm
Mb3 = P * L1 = 38.33 x 44.685 Mb3 = 408342.985 Lbs.Inch
3. Bending force applied on fillet weld
a. At Support
Wb1 = Mb / Sw1 = 332070.991 / 119.04 Wb1 = 2789.569 Lbs/Inch
b. At Stiffener
Wb2 = Mb / Sw2 = 332070.991 / 129.167 Wb2 = 2570.867 Lbs/Inch
c. At Ring Davit Arm
Wb3 = Mb3 / Sw3 = 408342.985 / 31.165 Wb3 = 13102.757 Lbs/Inch
4. Average vertical shear force applied on fillet weld
a. At Support
Ws1 = P / 2 L3 = 9138.248291315 / 2 x 18.898 Ws1 = 241.783 Lbs/Inch
b. At Stiffener
Ws2 = P / 2 L6 = 9138.248291315 / 2 x 19.685 Ws2 = 232.112 Lbs/Inch
c. At Ring Davit Arm
Ws3 = P / ( d) = 9138.248291315 /( 3.14* 1.417Ws3 = 438.998 Lbs/Inch

5. Resultante force applied on fillet weld

a. At Support
Rw1 = Sqrt (Wb12 + Ws12)
= Sqrt (2789.569^2 + 241.783^2) Rw1 = 2800.028 Lbs/Inch
b. At Stiffener
Rw2 = Sqrt (Wb22 + Ws22)
= Sqrt (2570.867^2 + 232.112^2) Rw2 = 2581.324 Lbs/Inch
c. At Ring Davit Arm
Rw3 = Sqrt (Wb32 + Ws32)
= Sqrt (13102.757^2 + 438.998^2) Rw3 = 13110.109 Lbs/Inch
6. Minimum required fillet weld leg size
tc1 = Rw1 / f = 2800.028 / 9600 tc1 = 0.292 Inch
= 7.408 mm
tc2 = Rw2 / f = 2581.324 / 9600 tc2 = 0.269 Inch
= 6.830 mm
tc3 = Rw3 / f = 13110.109 / 9600 tc3 = 1.366 Inch
= 34.687 mm
7. Judgement
Since tc1 = 0.292'' (7.408mm) less than tsupp = 0.394'' (10mm) ADEQUATE
Since tc2 = 0.269'' (6.83mm) less than tstiff = 0.394'' (10mm) ADEQUATE
Since tc3 = 1.366'' (34.687mm) less than tring = 1.417'' (36mm) ADEQUATE