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OWNERS MANUAL

YP400X
LIT-11626-21-34 5RU-28199-13
EAU10041
INTRODUCTION
EAU10090

Congratulations on your purchase of the Yamaha YP400X. This model is the result of Yamahas vast experience in the pro-
duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli-
ability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have
any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the
date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec-
ommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION
EAU35821

Particularly important information is distinguished in this manual by the following notations:


The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
WARNING scooter operator, a bystander, or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to
CAUTION:
the scooter.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:
This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub-
sequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12580

WARNING
PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN-
TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL
YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CARE-
FUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA-
BILITIES AND THE RELIABILITY OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
IMPORTANT MANUAL INFORMATION
EAU10192

AFFIX DEALER
LABEL HERE

YP400X
OWNERS MANUAL
2007 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-21-34
TABLE OF CONTENTS
SAFETY INFORMATION ...................1-1 PRE-OPERATION CHECKS .............. 4-1 Checking the throttle cable free
Further safe-riding points .................1-4 Pre-operation check list ................... 4-2 play ............................................ 6-23
Location of important labels .............1-6 Valve clearance ............................ 6-23
OPERATION AND IMPORTANT Tires .............................................. 6-23
DESCRIPTION ...................................2-1 RIDING POINTS .................................. 5-1 Cast wheels .................................. 6-25
Left view ...........................................2-1 Starting the engine .......................... 5-1 Accessories and replacement
Right view .........................................2-2 Starting off ....................................... 5-2 parts ........................................... 6-26
Controls and instruments..................2-3 Acceleration and deceleration ......... 5-2 Front and rear brake lever free
Braking ............................................ 5-2 play ............................................ 6-26
INSTRUMENT AND CONTROL Engine break-in ............................... 5-3 Adjusting the rear brake lock lever
FUNCTIONS ........................................3-1 Parking ............................................ 5-4 cable .......................................... 6-27
Main switch/steering lock .................3-1 Checking the front and rear brake
Indicator and warning lights .............3-2 PERIODIC MAINTENANCE AND pads ........................................... 6-28
Speedometer ...................................3-2 MINOR REPAIR .................................. 6-1 Checking the brake fluid level ....... 6-28
Tachometer .....................................3-3 PERIODIC MAINTENANCE ............ 6-1 Changing the brake fluid ............... 6-29
Multi-function display .......................3-3 Owners tool kit ................................ 6-2 Checking and lubricating the
Handlebar switches .........................3-7 Periodic maintenance chart for the cables ........................................ 6-30
Front brake lever .............................3-8 emission control system .............. 6-3 Checking and lubricating the throttle
Rear brake lever ..............................3-8 General maintenance and lubrication grip and cable ............................ 6-30
Rear brake lock lever .......................3-8 chart ............................................. 6-4 Lubricating the front and rear brake
Fuel tank cap ...................................3-9 Removing and installing cowlings levers ......................................... 6-30
Fuel ................................................3-10 and panels ................................... 6-8 Checking and lubricating the
Catalytic converter .........................3-11 Checking the spark plug ................ 6-12 centerstand and sidestand ........ 6-31
Seats .............................................3-11 Canister ......................................... 6-14 Checking the front fork .................. 6-31
Adjusting the rider seat ..................3-13 Engine oil and oil filter element ..... 6-14 Checking the steering ................... 6-32
Storage compartments ..................3-13 Final transmission oil ..................... 6-17 Checking the wheel bearings ........ 6-33
Adjusting the shock absorber Coolant .......................................... 6-18 Battery ........................................... 6-33
assemblies .................................3-15 Air filter elements and check hoses Replacing the fuses ...................... 6-34
Sidestand .......................................3-16 and V-belt case air filter Replacing a headlight bulb ........... 6-36
Ignition circuit cut-off system .........3-16 element ...................................... 6-20 Tail/brake light ............................... 6-36
TABLE OF CONTENTS
Replacing a front turn signal light
bulb ............................................6-36
Replacing a rear turn signal light
bulb ............................................6-37
Replacing the license plate light
bulb ............................................6-38
Troubleshooting .............................6-39
Troubleshooting charts ..................6-40

SCOOTER CARE AND STORAGE ....7-1


Matte color caution ..........................7-1
Care .................................................7-1
Storage ............................................7-3

SPECIFICATIONS ..............................8-1

CONSUMER INFORMATION..............9-1
Identification numbers .....................9-1
Reporting safety defects ..................9-3
Scooter noise regulation ..................9-4
Maintenance record .........................9-5
YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY .................................9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................9-9
SAFETY INFORMATION
EAU10261
TIONS. Many accidents involve inexperi-
enced operators. In fact, many op-
SCOOTERS ARE SINGLE TRACK Safe riding erators who have been involved in
VEHICLES. THEIR SAFE USE AND Always make pre-operation accidents do not even have a cur-
1 OPERATION ARE DEPENDENT checks. Careful checks may help rent drivers license.
UPON THE USE OF PROPER prevent an accident. Make sure that you are qualified
RIDING TECHNIQUES AS WELL AS This scooter is designed to carry and that you only lend your
THE EXPERTISE OF THE OPERA- the operator and passenger. scooter to other qualified opera-
TOR. EVERY OPERATOR SHOULD The failure of motorists to detect tors.
KNOW THE FOLLOWING REQUIRE- and recognize scooters in traffic is Know your skills and limits.
MENTS BEFORE RIDING THIS the predominating cause of auto- Staying within your limits may
SCOOTER. mobile/scooter accidents. Many help you to avoid an accident.
HE OR SHE SHOULD: accidents have been caused by an We recommend that you prac-
OBTAIN THOROUGH INSTRUC- automobile driver who did not see tice riding your scooter where
TIONS FROM A COMPETENT the scooter. Making yourself con- there is no traffic until you have
SOURCE ON ALL ASPECTS OF spicuous appears to be very effec- become thoroughly familiar with
SCOOTER OPERATION. tive in reducing the chance of this the scooter and all of its con-
OBSERVE THE WARNINGS type of accident. trols.
AND MAINTENANCE REQUIRE- Therefore: Many accidents have been caused
MENTS IN THE OWNERS MAN- Wear a brightly colored jacket. by error of the scooter operator. A
UAL. Use extra caution when ap- typical error made by the operator
OBTAIN QUALIFIED TRAINING proaching and passing through is veering wide on a turn due to
IN SAFE AND PROPER RIDING intersections, since intersec- EXCESSIVE SPEED or undercor-
TECHNIQUES. tions are the most likely places nering (insufficient lean angle for
OBTAIN PROFESSIONAL TECH- for scooter accidents to occur. the speed).
NICAL SERVICE AS INDICATED Ride where other motorists can Always obey the speed limit and
BY THE OWNERS MANUAL see you. Avoid riding in another never travel faster than warrant-
AND/OR WHEN MADE NECES- motorists blind spot. ed by road and traffic conditions.
SARY BY MECHANICAL CONDI-
1-1
SAFETY INFORMATION
Always signal before turning or ries. The use of a safety helmet is the approved by Yamaha, or the removal of
changing lanes. Make sure that single most critical factor in the preven- original equipment, may render the
other motorists can see you. tion or reduction of head injuries. scooter unsafe for use and may cause
The posture of the operator and Always wear an approved helmet. severe personal injury. Modifications
passenger is important for proper Wear a face shield or goggles. may also make your scooter illegal to 1
control. Wind in your unprotected eyes use.
The operator should keep both could contribute to an impairment
hands on the handlebar and of vision which could delay seeing Loading and accessories
both feet on the footboard during a hazard. Adding accessories or cargo to your
operation to maintain control of The use of a jacket, substantial scooter can adversely affect stability
the scooter. shoes, trousers, gloves, etc., is ef- and handling if the weight distribution of
The passenger should always fective in preventing or reducing the scooter is changed. To avoid the
hold onto the operator, the seat abrasions or lacerations. possibility of an accident, use extreme
strap or grab bar, if equipped, Never wear loose-fitting clothes, caution when adding cargo or accesso-
with both hands and keep both otherwise they could catch on the ries to your scooter. Use extra care
feet on the passenger footrests. control levers or wheels and cause when riding a scooter that has added
Never carry a passenger unless injury or an accident. cargo or accessories. Here are some
he or she can firmly place both Never touch the engine or exhaust general guidelines to follow if loading
feet on the passenger footrests. system during or after operation. cargo or adding accessories to your
Never ride under the influence of They become very hot and can scooter:
alcohol or other drugs. cause burns. Always wear protec-
This scooter is designed for tive clothing that covers your legs, Loading
on-road use only. It is not suitable ankles, and feet. The total weight of the operator, pas-
for off-road use. Passengers should also observe senger, accessories and cargo must
the above precautions. not exceed the maximum load limit.
Protective apparel
The majority of fatalities from scooter Modifications Maximum load:
196 kg (432 lb)
accidents are the result of head inju- Modifications made to this scooter not

1-2
SAFETY INFORMATION
When loading within this weight limit, and use of non-Yamaha accessories. effects. Wind may attempt to lift
keep the following in mind: Use extreme caution when selecting the scooter, or the scooter may
Cargo and accessory weight and installing any accessories. become unstable in cross
should be kept as low and close to Keep the following guidelines in mind, winds. These accessories may
1 the scooter as possible. Make sure as well as those provided under Load- also cause instability when
to distribute the weight as evenly ing when mounting accessories. passing or being passed by
as possible on both sides of the Never install accessories or carry large vehicles.
scooter to minimize imbalance or cargo that would impair the perfor- Certain accessories can dis-
instability. mance of your scooter. Carefully place the operator from his or
Shifting weights can create a sud- inspect the accessory before using her normal riding position. This
den imbalance. Make sure that ac- it to make sure that it does not in improper position limits the free-
cessories and cargo are securely any way reduce ground clearance dom of movement of the opera-
attached to the scooter before or cornering clearance, limit sus- tor and may limit control ability,
riding. Check accessory mounts pension travel, steering travel or therefore, such accessories are
and cargo restraints frequently. control operation, or obscure lights not recommended.
Never attach any large or heavy or reflectors. Use caution when adding electri-
items to the handlebar, front fork, Accessories fitted to the handle- cal accessories. If electrical acces-
or front fender. Such items can bar or the front fork area can sories exceed the capacity of the
create unstable handling or a slow create instability due to improper scooters electrical system an
steering response. weight distribution or aerody- electric failure could result, which
namic changes. If accessories could cause a dangerous loss of
Accessories are added to the handlebar or lights or engine power.
Genuine Yamaha accessories have front fork area, they must be as
been specifically designed for use on lightweight as possible and Gasoline and exhaust gas
this scooter. Since Yamaha cannot test should be kept to a minimum. GASOLINE IS HIGHLY FLAMMA-
all other accessories that may be avail- Bulky or large accessories may BLE:
able, you must personally be responsi- seriously affect the stability of Always turn the engine off when
ble for the proper selection, installation the scooter due to aerodynamic refueling.

1-3
SAFETY INFORMATION
Take care not to spill any gaso- sene heater, or near an open EAU10371

line on the engine or exhaust flame), otherwise it could catch Further safe-riding points
system when refueling. fire. Be sure to signal clearly when
Never refuel while smoking or in If you should swallow any gaso- making turns.
the vicinity of an open flame. line, inhale a lot of gasoline vapor, Braking can be extremely difficult 1
Never start the engine or let it run or allow gasoline to get into your on a wet road. Avoid hard braking,
for any length of time in a closed eyes, see your doctor immediate- because the scooter could slide.
area. The exhaust fumes are poi- ly. If any gasoline spills on your Apply the brakes slowly when
sonous and may cause loss of skin or clothing, immediately wash stopping on a wet surface.
consciousness and death within a the affected area with soap and Slow down as you approach a cor-
short time. Always operate your water and change your clothes. ner or turn. Once you have com-
scooter in an area that has ade- pleted a turn, accelerate slowly.
quate ventilation. Be careful when passing parked
Always turn the engine off before cars. A driver might not see you
leaving the scooter unattended and open a door in your path.
and remove the key from the main Railroad crossings, streetcar rails,
switch. When parking the scooter, iron plates on road construction
note the following: sites, and manhole covers be-
The engine and exhaust system come extremely slippery when
may be hot, therefore, park the wet. Slow down and cross them
scooter in a place where pedes- with caution. Keep the scooter up-
trians or children are not likely to right, otherwise it could slide out
touch these hot areas. from under you.
Do not park the scooter on a The brake pads could get wet
slope or soft ground, otherwise it when you wash the scooter. After
may fall over. washing the scooter, check the
Do not park the scooter near a brakes before riding.
flammable source (e.g., a kero- Always wear a helmet, gloves,
trousers (tapered around the cuff
1-4
SAFETY INFORMATION
and ankle so they do not flap), and
a bright colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
1 er is unstable.

1-5
SAFETY INFORMATION
EAU10381

Location of important labels


Please read the following important labels carefully before operating this vehicle.

1
1 2 3 4 5 6 7

1-6
SAFETY INFORMATION

1 4
CAUTION
1 Cleaning with alkaline or acid cleaner,
gasoline or solvent will damage windshield.
Use neutral detergent.
3JJ2835YA0

2
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ 5RU-21668-00
THE OWNERS MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing. 5
5GK-2118K-00
WARNING
Improper loading can cause loss of control.
Read owners manual for proper loading.
3
3JJ28446A1

LOAD LIMIT
2 kg {4 lbs}
6
5RU-24877-A0
LOAD LIMIT
5 kg {11 lbs}
3LD-24877-A0

1-7
SAFETY INFORMATION

5RU-21686-00

1-8
DESCRIPTION
EAU10410

Left view

1 2 3 4 5 6 7
1

11 10 9 8
8
1. Headlight (page 6-36) 9. Air filter element (left) (page 6-20)
2. Fuel tank cap (page 3-9) 10. Engine oil filter element (page 6-14)
9 3. Rear storage compartment (page 3-13) 11. Sidestand (page 3-16, 6-31)
4. V-belt case air filter element (page 6-20)
5. Owners tool kit (page 6-2)
6. Fuses (page 6-34)
7. Battery (page 6-33)
8. Shock absorber assembly spring preload adjusting ring (page 3-15)

2-1
DESCRIPTION
EAU10420

Right view

1 2 3 4

8 7 6 5
8
1. Grab bar (page 5-2)
2. Passenger seat (page 3-11)
3. Rider seat (page 3-11) 9
4. Coolant reservoir (page 6-18)
5. Radiator
6. Centerstand (page 6-31)
7. Air filter element (right) (page 6-20)
8. Shock absorber assembly spring preload adjusting ring (page 3-15)

2-2
DESCRIPTION
EAU10430

Controls and instruments


1 2 3 4 5 6 7 8
1

12 11 10 9
8
1. Rear brake lever (page 3-8) 9. Throttle grip (page 6-23)
2. Left handlebar switches (page 3-7) 10. Front storage compartment B (page 3-13)
9 3. Rear brake lock lever (page 3-8) 11. Main switch/steering lock (page 3-1)
4. Speedometer (page 3-2) 12. Front storage compartment A (page 3-13)
5. Multi-function display (page 3-3)
6. Tachometer (page 3-3)
7. Right handlebar switches (page 3-7)
8. Front brake lever (page 3-8)

2-3
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
sidestand is moved down. loss of control or an accident. Make
Main switch/steering lock sure that the vehicle is stopped be-
EAU10660
fore turning the key to OFF or
OFF LOCK.
All electrical systems are off. The key
can be removed.
2
EAU10680

LOCK
The steering is locked, and all electrical 3
systems are off. The key can be re-
moved. 4
The main switch/steering lock controls
To lock the steering
the ignition and lighting systems, and is
1. Turn the handlebars all the way to 5
used to lock the steering. The various
the left.
positions are described below.
2. Push the key in from the OFF po-
sition, and then turn it to LOCK 6
EAU36070

ON while still pushing it.


All electrical circuits are supplied with 3. Remove the key. 7
power; the meter lighting, taillight, li-
cense plate light and position lights To unlock the steering
8
come on, and the engine can be start- Push the key in, and then turn it to
ed. The key cannot be removed. OFF while still pushing it.
EWA10060 9
NOTE: WARNING
The headlights come on automatically Never turn the key to OFF or
when the engine is started and stay on LOCK while the vehicle is moving,
until the key is turned to OFF or the otherwise the electrical systems will
be switched off, which may result in
3-1
INSTRUMENT AND CONTROL FUNCTIONS
EAU11003 EAU11480 EAU11601

Indicator and warning lights Engine trouble warning light Speedometer


This warning light comes on when an
1 2 3 electrical circuit monitoring the engine
1 is defective. When this occurs, have a
Yamaha dealer check the self-diagno-
sis system. 1
2 The electrical circuit of the warning light
can be checked by turning the key to
3 ON. If the warning light does not come
on for a few seconds, then go off, have
4 a Yamaha dealer check the electrical
1. Turn signal indicator lights and circuit. 1. Speedometer
2. High beam indicator light The speedometer shows the riding
5
3. Engine trouble warning light speed.
When the key is turned to ON, the
6 EAU11030 speedometer needle will sweep once
Turn signal indicator lights and across the speed range and then return
7 to zero in order to test the electrical cir-
The corresponding indicator light flash- cuit.
es when the turn signal switch is
8
pushed to the left or right.

9 EAU11080

High beam indicator light


This indicator light comes on when the
high beam of the headlight is switched
on.

3-2
INSTRUMENT AND CONTROL FUNCTIONS
EAU11872 EAU36105

Tachometer Multi-function display 1 2 3 4


EWA12311

1 WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function display.
2 2

1 3
2 1. V-belt replacement indicator V-BELT
3 2. Fuel level warning indicator 4
1. Tachometer 3. Coolant temperature warning indicator
2. Tachometer red zone
4

5
The electric tachometer allows the rider 5 4. Oil change indicator OIL
to monitor the engine speed and keep it 6
The multi-function display is equipped 6
within the ideal power range. with the following:
When the key is turned to ON, the ta- 1. Clock/ambient temperature display
a fuel meter
chometer needle will sweep once 2. Coolant temperature meter 7
a coolant temperature meter
across the r/min range and then return 3. Fuel meter
an odometer (which shows the to-
to zero r/min in order to test the electri- 4. Odometer/tripmeters
5. SELECT button tal distance traveled) 8
cal circuit. two tripmeters (which show the
ECA10031 6. RESET button
distance traveled since they were
CAUTION: 9
last set to zero)
Do not operate the engine in the ta- a fuel reserve tripmeter (which
chometer red zone. shows the distance traveled since
Red zone: 8250 r/min and above the bottom segment of the fuel
meter and fuel level warning indi-

3-3
INSTRUMENT AND CONTROL FUNCTIONS
cator started flashing) tor will start flashing, and the display will the fuel reserve tripmeter manually, it
a self-diagnosis device automatically change to the fuel re- will reset itself automatically and the
a clock serve tripmeter mode TRIP F and display will return to the prior mode af-
an ambient temperature display start counting the distance traveled ter refueling and traveling 5 km (3 mi).
1 an oil change indicator from that point. In that case, pushing NOTE:
a V-belt replacement indicator the SELECT button switches the dis- The display cannot be changed back to
2 NOTE: play between the various tripmeter and TRIP F after pushing the RESET
Be sure to turn the key to ON be-
odometer modes in the following order: button.
fore using the SELECT and RE- TRIP F TRIP (top) TRIP (bottom)
3 ODO TRIP F
SET buttons.
Fuel meter
When the key is turned to ON, all
4 With the key in the ON position, the
of the display segments of the
fuel meter indicates the amount of fuel
multi-function display will appear
in the fuel tank. The display segments
5 one after the other and then disap-
of the fuel meter disappear towards E
pear, in order to test the electrical
(Empty) as the fuel level decreases.
circuit.
6 When the fuel level reaches the bottom
segment near E, the fuel level warn-
7 Odometer and tripmeter modes 1 ing indicator and the bottom segment
Pushing the SELECT button switches will flash. Refuel as soon as possible.
the display between the odometer 1. Fuel reserve tripmeter
8 mode ODO and the tripmeter modes Coolant temperature meter
To reset a tripmeter, select it by push-
TRIP in the following order: With the key in the ON position, the
ing the SELECT button until TRIP or
9 ODO TRIP (top) TRIP (bottom) coolant temperature meter indicates
TRIP F begins flashing (TRIP or
ODO the temperature of the coolant. The
TRIP F will only flash for five sec-
When approximately 2.8 L (0.74 US coolant temperature varies with chang-
onds). While TRIP or TRIP F is
gal) (0.62 Imp.gal) of fuel remains in the es in the weather and engine load. If
flashing, push the RESET button for
fuel tank, the bottom segment of the the top segment and coolant tempera-
at least one second. If you do not reset
fuel meter and fuel level warning indica- ture warning indicator flash, stop the
3-4
INSTRUMENT AND CONTROL FUNCTIONS
vehicle and let the engine cool. (See been reached), the indicator must be procedure.
page 6-40.) reset after the oil change for the next 1. Turn the key to ON and make
periodic oil change to be indicated at sure that the engine stop switch is
the correct time. (See page 6-14.) set to .
The electrical circuit of the indicator can 2. If the indicator does not come on,
be checked according to the following have a Yamaha dealer check the
procedure. electrical circuit. 2
1. Set the engine stop switch to
and turn the key to ON. Self-diagnosis device
2. Check that the indicator comes on This model is equipped with a self-diag- 3
for a few seconds and then goes nosis device for various electrical cir-
off. cuits. 4
ECA10020
3. If the indicator does not come on, If any of those circuits are defective, the
CAUTION:
have a Yamaha dealer check the multi-function display will indicate a
Do not operate the engine if it is 5
electrical circuit. two-digit error code.
overheated. If the multi-function display indicates
NOTE:
such an error code, note the code num- 6
The oil change indicator may flash
Oil change indicator OIL when the engine is revved with the ber, and then have a Yamaha dealer
This indicator flashes at the initial scooter on the centerstand, but this check the vehicle. 7
1000 km (600 mi), then at 5000 km does not indicate a malfunction.
(3000 mi) and every 5000 km (3000 8
mi) thereafter to indicate that the en-
gine oil should be changed. V-belt replacement indicator
After changing the engine oil, reset the V-BELT 9
oil change indicator. (See page 6-14.) This indicator flashes every 20000 km
If the engine oil is changed before the (12500 mi) when the V-belt needs to be
oil change indicator comes on (i.e. be- replaced.
fore the periodic oil change interval has The electrical circuit of the indicator can
be checked according to the following
3-5
INSTRUMENT AND CONTROL FUNCTIONS
the minute digits will start flashing. will not be displayed.
4. Push the RESET button to set The accuracy of the temperature
the minutes. reading may be affected when
5. Push the SELECT button and riding slowly (approximately under
1 then release it to start the clock. 20 km/h (12.5 mi/h)) or when
Pushing the SELECT button for stopped at traffic signals, railroad
2 at least two seconds switches the crossings, etc.
clock display to the ambient tem-
1 perature display.
3
1. Error code display Ambient temperature display
4 ECA11790 This display shows the ambient tem-
CAUTION: perature from 10 C (14 F) to 50 C
If the multi-function display indi- (122 F) in 1 C or 1 F increments. The
5
cates an error code, the vehicle temperature displayed may vary from
should be checked as soon as pos- the ambient temperature. Pushing the
6 SELECT button for at least two sec-
sible in order to avoid engine dam-
age. onds switches the ambient temperature
7 display to the clock display.
NOTE:
Clock mode
8 If the ambient temperature falls be-
To set the clock:
1. Push the SELECT button and low 10 C (14 F), a lower tem-
RESET button together for at perature than 10 C (14 F) will
9
least two seconds. not be displayed.
If the ambient temperature climbs
2. When the hour digits start flashing,
push the RESET button to set the above 50 C (122 F), a higher
hours. temperature than 50 C (122 F)
3. Push the SELECT button, and
3-6
INSTRUMENT AND CONTROL FUNCTIONS
EAU12347
Right EAU12500

Handlebar switches Horn switch


1 Press this switch to sound the horn.
Left
EAU12660

Engine stop switch /


Set this switch to before starting
1 the engine. Set this switch to to 2
stop the engine in case of an emergen-
2 cy, such as when the vehicle overturns 3
or when the throttle cable is stuck.
2 1. Engine stop switch /
3 EAU12720 4
2. Start switch
Start switch
1. Dimmer switch / With the sidestand up, push this switch 5
EAU12400
while applying the front or rear brake to
2. Turn signal switch / Dimmer switch /
crank the engine with the starter.
3. Horn switch Set this switch to for the high ECA10050 6
beam and to for the low beam. CAUTION:
EAU12460
See page 5-1 for starting instruc- 7
Turn signal switch / tions prior to starting the engine.
To signal a right-hand turn, push this 8
switch to . To signal a left-hand
turn, push this switch to . When re- 9
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.

3-7
INSTRUMENT AND CONTROL FUNCTIONS
EAU12900 EAU12950 EAU12962

Front brake lever Rear brake lever Rear brake lock lever

1 1
1
1
2

4
1. Front brake lever 1. Rear brake lever 1. Rear brake lock lever

5 The front brake lever is located on the The rear brake lever is located on the This vehicle is equipped with a rear
right handlebar grip. To apply the front left handlebar grip. To apply the rear brake lock lever to prevent the rear
brake, pull this lever toward the handle- brake, pull this lever toward the handle- wheel from moving while stopped at
6 bar grip. bar grip. traffic signals, railroad crossings, etc.

7 To lock the rear wheel


Push the rear brake lock lever to the left
8 until it snaps into place.

To unlock the rear wheel


9 Push the rear brake lock lever back to
the original position.
NOTE:
Be sure to check that the rear
wheel does not move when the

3-8
INSTRUMENT AND CONTROL FUNCTIONS
rear brake lock lever is applied. EAU13162

To provide secure locking of the Fuel tank cap


rear wheel, apply the rear brake le- 1
ver first before moving the rear To open the fuel tank cap
brake lock lever to the left. 1. Open the lid by sliding the lever
EWA12361
forward, and then pull the lever up.
WARNING 2
Never move the rear brake lock lever 1
to the left while the vehicle is mov- 3
ing, otherwise loss of control or an 1. Fuel tank cap
accident may result. Make sure that
the vehicle is stopped before mov- To install the fuel tank cap 4
2 1. Align the match marks, insert the
ing the rear brake lock lever to the
left. fuel tank cap into the tank opening, 5
and then push down on the cap.
1. Lid 6
2. Opening lever

2. Insert the key into the lock and turn 7


it clockwise. The lock will be re-
leased and the fuel tank cap can
8
be removed.

1 9

1. Match marks

2. Turn the key counterclockwise to


the original position, and then re-
3-9
INSTRUMENT AND CONTROL FUNCTIONS
move it. EAU13211
fuel may deteriorate painted surfac-
3. Close the lid. Fuel es or plastic parts.
EWA11120

WARNING EAU36080
1 Be sure that the fuel tank cap is
properly installed and locked before
riding the scooter. 1 Recommended fuel
2 UNLEADED GASOLINE ONLY
Fuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)
3
2
ECA11400

4 CAUTION:
1. Fuel tank filler tube
Use only unleaded gasoline. The use
2. Fuel level
5 of leaded gasoline will cause severe
Make sure that there is sufficient fuel in damage to internal engine parts,
the tank. Fill the fuel tank to the bottom such as the valves and piston rings,
6 of the filler tube as shown. as well as to the exhaust system.
EWA10880

WARNING Your Yamaha engine has been de-


7
signed to use regular unleaded gaso-
Do not overfill the fuel tank, oth-
line with a pump octane number
erwise it may overflow when the
8 [(R+M)/2] of 86 or higher, or a research
fuel warms up and expands.
octane number of 91 or higher. If
Avoid spilling fuel on the hot en-
9 knocking (or pinging) occurs, use a
gine.
gasoline of a different brand or premi-
ECA10070
um unleaded fuel. Use of unleaded fuel
CAUTION: will extend spark plug life and reduce
Immediately wipe off spilled fuel maintenance costs.
with a clean, dry, soft cloth, since

3-10
INSTRUMENT AND CONTROL FUNCTIONS
Gasohol EAU13431 EAU34140

There are two types of gasohol: gaso- Catalytic converter Seats


hol containing ethanol and that contain- This model is equipped with a catalytic
ing methanol. Gasohol containing converter in the exhaust system.
EWA10860
1
ethanol can be used if the ethanol con-
tent does not exceed 10%. Gasohol WARNING
containing methanol is not recom- The exhaust system is hot after op-
2 2
mended by Yamaha because it can eration. Make sure that the exhaust
cause damage to the fuel system or ve- system has cooled down before do-
hicle performance problems. ing any maintenance work. 3
ECA10700

CAUTION: 4
1. Rider seat
The following precautions must be 2. Passenger seat
observed to prevent a fire hazard or 5
other damages. Rider seat
Use only unleaded gasoline.
The use of leaded gasoline will To open the rider seat 6
cause unrepairable damage to 1. Place the scooter on the center-
the catalytic converter. stand. 7
Never park the vehicle near pos- 2. Insert the key into the main switch,
sible fire hazards such as grass and then turn it counterclockwise.
8
or other materials that easily
burn.
Do not allow the engine to idle 9
too long.

3-11
INSTRUMENT AND CONTROL FUNCTIONS
To close the rider seat To install the passenger seat
1 1. Fold the rider seat down, and then 1. Insert the projections on the pas-
push it down to lock it in place. senger seat into the holders as
2. Remove the key from the main shown, place the passenger seat
1 switch if the scooter will be left un- in the original position, and then in-
attended. stall the bolt.
2 NOTE: 1
Make sure that the rider seat is properly
3 secured before riding.
1. Open.
2
4 Passenger seat
NOTE:
Do not push inward when turning the To remove the passenger seat
5 key. 2
1. Open the rider seat.
3. Fold the rider seat up. 2. Remove the bolt, and then pull the
6 passenger seat forward. 1. Passenger seat
2. Seat holder
1 1 2
7 2. Close the rider seat.
NOTE:
8 Make sure that the passenger seat is
properly secured before riding.
9

1. Rider seat
1. Passenger seat
2. Bolt

3-12
INSTRUMENT AND CONTROL FUNCTIONS
EAU34150 EAU14492

Adjusting the rider seat Storage compartments

1 Front storage compartment A


To open the storage compartment
when it is locked, insert the key in the
lock, turn it counterclockwise, and then
2
grasp the lock while pushing the button
1 1
in.
To open the storage compartment 3
1. Bolt when it is unlocked, simply grasp the
lock while pushing the button in. 4
1. Rider seat 3. Slide the rider seat forward or
backward to the desired position.
The rider seat can be adjusted as fol- 1
4. Install bolts and securely tighten 2 5
lows to change the riding position. them.
1. Open the rider seat. (See 5. Close the rider seat.
page 3-11.) 6
2. Remove the bolts.
7

3
8
1. Open.
2. Button 9
3. Lid

To lock the storage compartment, push


the lid into the original position, insert
the key in the lock, turn it clockwise,

3-13
INSTRUMENT AND CONTROL FUNCTIONS
and then remove it.
1
1

1 1

2
2
3 2
1. Storage compartment opening lever 1. Rider seat
1. Lock. 2. Lid
4 ECA10080
2. Lid
To close the storage compartment, CAUTION:
5 Front storage compartment B push the lid into the original position. Keep the following points in mind
To open the storage compartment, EWA11160
when using the storage compart-
slide the lever up, and then pull on the WARNING ment.
6 Do not store heavy items in this
lever. Since the storage compartment
compartment. accumulates heat when ex-
7 posed to the sun, do not store
Rear storage compartment anything susceptible to heat in-
8 Two helmets can be stored in the stor- side it.
To avoid humidity from spread-
age compartment under the seats.
(See page 3-11.) ing through the storage com-
9 partment, wrap wet articles in a
plastic bag before storing them
in the compartment.
Since the storage compartment
may get wet while the scooter is

3-14
INSTRUMENT AND CONTROL FUNCTIONS
being washed, wrap any articles EAU14890
handling and loss of stability may
stored in the compartment in a Adjusting the shock absorber result.
plastic bag. assemblies Adjust the spring preload as follows.
Do not keep anything valuable
5 To increase the spring preload and
or breakable in the storage com- 1 2 4
3 thereby harden the suspension, turn
partment. 2
1 the adjusting ring on each shock ab-
ECA11100
sorber assembly in direction (a). To de- 2
CAUTION: crease the spring preload and thereby
Do not leave the rider seat open for (a) soften the suspension, turn the adjust- 3
an extended period of time, other-
(b)
ing ring on each shock absorber as-
wise the light may cause the battery 3 sembly in direction (b).
to discharge. 4
NOTE:
EWA11170
1. Spring preload adjusting ring Align the appropriate notch in the
WARNING 2. Position indicator adjusting ring with the position in- 5
Do not exceed the following loading 3. Spring preload adjusting tool dicator on the shock absorber.
limits: Use the spring preload adjusting 6
Each shock absorber assembly is
Front storage compartment A: tool included in the owners tool kit
equipped with a spring preload adjust-
2 kg (4 lb) ing ring. to make this adjustment. 7
Rear storage compartment: 5 kg ECA10100

(11 lb) CAUTION: Spring preload setting:


Maximum load for the vehicle: Minimum (soft): 8
Never attempt to turn an adjusting
196 kg (432 lb) 1
mechanism beyond the maximum or Standard:
minimum settings. 9
2
EWA10210 Maximum (hard):
WARNING 5
Always adjust both shock absorber
assemblies equally, otherwise poor

3-15
INSTRUMENT AND CONTROL FUNCTIONS
EAU15301
pair it if it does not function proper- EAU15372

Sidestand ly. Ignition circuit cut-off system


The sidestand is located on the left side The ignition circuit cut-off system (com-
of the frame. Raise the sidestand or prising the sidestand switch and brake
1 lower it with your foot while holding the light switches) has the following func-
vehicle upright. tions.
NOTE: It prevents starting when the side-
2
The built-in sidestand switch is part of stand is up, but neither brake is ap-
the ignition circuit cut-off system, which plied.
3 It prevents starting when either
cuts the ignition in certain situations.
(See further down for an explanation of brake is applied, but the sidestand
4 the ignition circuit cut-off system.) is still down.
It cuts the running engine when the
EWA10240
sidestand is moved down.
5 WARNING Periodically check the operation of the
The vehicle must not be ridden with ignition circuit cut-off system according
6 the sidestand down, or if the side- to the following procedure.
stand cannot be properly moved up EWA10250

(or does not stay up), otherwise the WARNING


7
sidestand could contact the ground If a malfunction is noted, have a
and distract the operator, resulting Yamaha dealer check the system be-
8 in a possible loss of control. fore riding.
Yamahas ignition circuit cut-off
9 system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described
below and have a Yamaha dealer re-
3-16
INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off:


NOTE:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
This check is most reliable if performed with
3. Turn the key on. a warmed-up engine.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start? 2
The sidestand switch may be defective.
NO YES The scooter should not be ridden until 3
checked by a Yamaha dealer.
With the engine still off:
6. Move the sidestand up.
4
7. Keep the front or rear brake applied.
8. Push the start switch. 5
Does the engine start?
The brake switch may be defective.
YES NO The scooter should not be ridden until 6
checked by a Yamaha dealer.
With the engine still running: 7
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective. 8
YES NO The scooter should not be ridden until
checked by a Yamaha dealer. 9
The system is OK. The scooter can be ridden.

3-17
PRE-OPERATION CHECKS
EAU15593

The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
1 of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
2 NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
3
EWA11150

WARNING
4
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
5

4-1
PRE-OPERATION CHECKS
EAU15605

Pre-operation check list


ITEM CHECKS PAGE
Check fuel level in fuel tank.
Fuel Refuel if necessary. 3-10
Check fuel line for leakage.
Check oil level in engine.
Engine oil If necessary, add recommended oil to specified level. 6-14 2
Check vehicle for oil leakage.
Final transmission oil Check vehicle for oil leakage. 6-17
3
Check coolant level in reservoir.
Coolant If necessary, add recommended coolant to specified level. 6-18
Check cooling system for leakage. 4
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear. 5
Front brake Replace if necessary. 6-26, 6-28
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level. 6
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
7
Check brake pads for wear.
Rear brake Replace if necessary. 6-26, 6-28 8
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage. 9
Make sure that operation is smooth.
Check cable free play.
Throttle grip 6-23, 6-30
If necessary, have Yamaha dealer adjust cable free play and lubricate cable
and grip housing.

4-2
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
Check for damage.
Check tire condition and tread depth.
Wheels and tires 6-23, 6-25
Check air pressure.
1 Correct if necessary.
Make sure that operation is smooth.
Brake levers 6-30
Lubricate lever pivoting points if necessary.
2 Make sure that operation is smooth.
Centerstand, sidestand 6-31
Lubricate pivots if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
3 Chassis fasteners
Tighten if necessary.

Instruments, lights, signals Check operation.

4 and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 3-16
If system is defective, have Yamaha dealer check vehicle.
5

4-3
OPERATION AND IMPORTANT RIDING POINTS
EAU15980 EAU34460
start switch, wait a few seconds, and
Starting the engine then try again. Each starting attempt
EWA10870 ECA10250
should be as short as possible to pre-
WARNING CAUTION: serve the battery. Do not crank the en-
Become thoroughly familiar See page 5-3 for engine break-in in- gine more than 10 seconds on any one
with all operating controls and structions prior to operating the ve- attempt.
their functions before riding. hicle for the first time.
ECA11040 2
Consult a Yamaha dealer re-
In order for the ignition circuit cut-off CAUTION:
garding any control or function
system to enable starting, the side- For maximum engine life, never ac-
that you do not thoroughly un- 3
stand must be up. celerate hard when the engine is
derstand. EWA10290
Never start the engine or oper- cold!
WARNING 4
ate it in a closed area for any Before starting the engine,
length of time. Exhaust fumes check the function of the igni-
are poisonous, and inhaling 5
tion circuit cut-off system ac-
them can cause loss of con- cording to the procedure
sciousness and death within a described on page 3-16. 6
short time. Always make sure Never ride with the sidestand
that there is adequate ventila- down. 7
tion.
For safety, always start the en- 1. Turn the key to ON and make
gine with the centerstand down. sure that the engine stop switch is 8
set to .
2. Close the throttle completely. 9
3. Start the engine by pushing the
start switch while applying the front
or rear brake.
NOTE:
If the engine does not start, release the
5-1
OPERATION AND IMPORTANT RIDING POINTS
EAU16760 EAU16780 EAU16792

Starting off Acceleration and deceleration Braking


NOTE: 1. Close the throttle completely.
Before starting off, allow the engine to 2. Apply both front and rear brakes
1 warm up. simultaneously while gradually in-
creasing the pressure.
1. While pulling the rear brake lever (b)
2 with your left hand and holding the Front
grab bar with your right hand, push
3 the scooter off the centerstand.
(a)
4 1
The speed can be adjusted by opening
and closing the throttle. To increase the
5 speed, turn the throttle grip in direction
(a). To reduce the speed, turn the throt-
6 tle grip in direction (b).

7
1. Grab bar
8
2. Sit astride the seat, and then ad-
just the rear view mirrors.
9 3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signal off.

5-2
OPERATION AND IMPORTANT RIDING POINTS
Rear cult. EAU16841

Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
2
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in 3
EWA10300
the engine wear and polish themselves
to the correct operating clearances. 4
WARNING
During this period, prolonged full-throt-
Avoid braking hard or suddenly tle operation or any condition that might
(especially when leaning over to result in engine overheating must be 5
one side), otherwise the scooter avoided.
may skid or overturn. 6
Railroad crossings, streetcar EAU34320

rails, iron plates on road con-


struction sites, and manhole 7
01000 km (0600 mi)
covers become extremely slip- Avoid prolonged operation above 4000
pery when wet. Therefore, slow r/min. 8
down when approaching such 10001600 km (6001000 mi)
areas and cross them with cau- Avoid prolonged operation above 6000 9
tion. r/min.
Keep in mind that braking on a ECA12930

wet road is much more difficult. CAUTION:


Ride slowly down a hill, as brak- After 1000 km (600 mi) of operation,
ing downhill can be very diffi- be sure to replace the engine oil, fi-
5-3
OPERATION AND IMPORTANT RIDING POINTS
nal transmission oil and the oil filter EAU17212

element. Parking
When parking, stop the engine, and
1600 km (1000 mi) and beyond then remove the key from the main
The vehicle can now be operated nor- switch.
1
mally. EWA10310
ECA10310
WARNING
2 CAUTION:
Since the engine and exhaust
Keep the engine speed out of
system can become very hot,
3 the tachometer red zone. park in a place where pedestri-
If any engine trouble should oc-
ans or children are not likely to
cur during the engine break-in touch them.
4 period, immediately have a Do not park on a slope or on soft
Yamaha dealer check the vehi- ground, otherwise the vehicle
5 cle. may overturn.
ECA10380

6 CAUTION:
Never park in an area where there
7 are fire hazards such as grass or
other flammable materials.
8

5-4
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17271
rapid engine wear may result. Con- EAU17301

sult a Yamaha dealer for proper PERIODIC MAINTENANCE


Safety is an obligation of the owner. Pe- maintenance intervals. PROPER PERIODIC MAINTENANCE
riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT
cation will keep your vehicle in the IN ORDER TO ENJOY LONG, PLEA-
safest and most efficient condition pos- SURABLE SERVICE. ESPECIALLY
sible. The most important points of IMPORTANT ARE THE MAINTE-
2
scooter inspection, adjustment, and lu- NANCE SERVICES RELATED TO
brication are explained on the following EMISSIONS CONTROL. THESE
pages. CONTROLS NOT ONLY FUNCTION 3
Maintenance, replacement, or repair of TO ENSURE CLEANER AIR, BUT
the emission control devices and sys- ARE ALSO VITAL TO PROPER EN- 4
tems may be performed by any repair GINE OPERATION AND MAXIMUM
establishment or individual that is certi- PERFORMANCE. IN THE FOLLOW-
fied (if applicable). ING PERIODIC MAINTENANCE 5
EWA10320
CHARTS, THE SERVICES RELATED
WARNING TO EMISSIONS CONTROL ARE 6
If you are not familiar with mainte- GROUPED SEPARATELY. THESE
nance work, have a Yamaha dealer SERVICES REQUIRE SPECIALIZED 7
do it for you. DATA, KNOWLEDGE, AND EQUIP-
EWA10330 MENT. YAMAHA DEALERS ARE
TRAINED AND EQUIPPED TO PER- 8
WARNING
This scooter is designed for use on FORM THESE PARTICULAR SER-
paved roads only. If this scooter is VICES. 9
operated in abnormally dusty, mud-
dy or wet conditions, the air filter el-
ement should be cleaned or
replaced more frequently, otherwise

6-1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17501

Owners tool kit NOTE:


If you do not have the tools or experi-
ence required for a particular job, have
1 a Yamaha dealer perform it for you.
1
EWA10350

WARNING
2
Modifications not approved by
Yamaha may cause loss of perfor-
3 mance and render the vehicle un-
2
safe for use. Consult a Yamaha
4 dealer before attempting any chang-
1. Storage compartment mat
es.
2. Owners tool kit
5
The owners tool kit is located inside the
rear storage compartment. (See
6 page 3-13.)
Pull up the storage compartment mat,
7 and then remove the owners tool kit.
The service information included in this
manual and the tools provided in the
8
owners tool kit are intended to assist
you in the performance of preventive
9 maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.

6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17600

Periodic maintenance chart for the emission control system


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
2
Check fuel and vacuum hoses
1 * Fuel line for cracks or damage.
Replace if necessary. 3
Check condition.
Adjust gap and clean.
2 Spark plug Replace.
Replace every 10000 mi (16000 4
km) or 18 months.
Check and adjust valve clear-
3 * Valve clearance
ance when engine is cold.
Every 26600 mi (42000 km) 5
Check breather hose for cracks
Crankcase breather
4 * or damage. 6
system
Replace if necessary.
5 * Fuel injection Check engine idle speed.

Evaporative emis-
Check control system for dam- 7
6 * age.
sion control system
Replace if necessary.
Check the air cut-off valve, reed 8
7 * Air induction system valve, and hose for damage.
Replace any damaged parts.
9
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU32185

General maintenance and lubrication chart


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
1 No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
2
1 Air filter elements Replace. Every 12000 mi (19000 km)
V-belt case air filter
2 Clean.
3 element
Check operation, fluid level, and
for fluid leakage.
4 3 * Front brake
Replace brake pads if neces-
sary.
Check operation, fluid level, and
5 for fluid leakage.
4 * Rear brake
Replace brake pads if neces-
6 sary.
Check for cracks or damage.
5 * Brake hoses
Replace. Every 4 years
7 Check operation.
6 Rear brake lock
Adjust.
Check runout and for damage.
8 7 * Wheels
Replace if necessary.
Check tread depth and for dam-
9 age.
8 * Tires Replace if necessary.
Check air pressure.
Correct if necessary.
Check bearings for smooth
9 * Wheel bearings operation.
Replace if necessary.

6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
Check bearing assemblies for

looseness.
10 * Steering bearings 2
Moderately repack with lith-
Every 12000 mi (19000 km)
ium-soap-based grease.
Check all chassis fitting and fas- 3
11 * Chassis fasteners teners.
Correct if necessary.
Front brake lever 4
12 Apply silicone grease lightly.
pivot shaft
Rear brake lever
13 Apply silicone grease lightly. 5
pivot shaft
Check operation.
Centerstand and Apply lithium-soap-based 6
14
sidestand pivots grease (all-purpose grease)
lightly.

15 * Sidestand switch
Check operation and replace if
7
necessary.
Check operation and for oil leak-
16 * Front fork age. 8
Replace if necessary.
Check operation and for oil leak-
17 *
Shock absorber
age.
9
assemblies
Replace if necessary.
Change. (See pages 3-3 and
When the oil change indicator flashes (every 3125 mi (5000 km))
6-14.)
18 Engine oil
Check oil level and vehicle for oil
Every 3125 mi (5000 km)
leakage.

6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 1 month 6 months 12 months 18 months 24 months 30 months
Engine oil filter ele-
19 Replace. Every 12500 mi (20000 km)
ment
2
Check coolant level and vehicle

20 * Cooling system for coolant leakage.
3 Change. Every 3 years
Final transmission Check vehicle for oil leakage.
21
oil Change.
4 22 * V-belt Replace. When the V-belt replacement indicator flashes (every 12500 mi (20000 km)).
Front and rear brake
23 * Check operation.
switches
5
Check operation and free play.
Adjust the throttle cable free
Throttle grip hous-
6 24 * play if necessary.
ing and cable
Lubricate the throttle grip hous-

ing and cable.


7 25 *
Lights, signals and Check operation.

switches Adjust headlight beam.

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
8
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
9

6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU36370

NOTE:
The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required. 2
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged. 3

6-7
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18712

Removing and installing 1 1


cowlings and panels
The cowlings and panels shown need
1 to be removed to perform some of the
maintenance jobs described in this
2 chapter. Refer to this section each time
a cowling or panel needs to be re- 2
moved and installed.
3
1 2 3 4 1. Cowling D 1. Quick fastener
2. Cowling A
4
EAU34282
To install the cowling
5 Cowling A 1. Place the cowling in the original
position, and then install the quick
To remove the cowling fasteners.
6
5 1. Open the rider seat. (See NOTE:
6 page 3-11.) To install the quick fastener, push the
7
1. Panel A 2. Remove the quick fasteners in the center pin out so that it will protrude
2. Cowling C rear storage compartment, and from the fastener head, insert the fas-
8 3. Cowling A then pull the cowling off as shown. tener into the cowling, and then push
4. Cowling B NOTE: the protruding pin in until it is flush with
5. Panel B the fastener head.
9 The quick fastener is removed by push-
6. Cowling E
ing the center pin in with a screwdriver, 2. Close the rider seat.
and then pulling the fastener out.

6-8
PERIODIC MAINTENANCE AND MINOR REPAIR
Cowling B To install the cowling
Place the cowling in the original posi-
To remove the cowling tion, and then install the screws.
1. Remove the screws.
Cowlings C and D 1

1 To remove one of the cowlings 2


1. Remove cowlings A and B.
2. Remove the passenger seat. (See
page 3-11.) 3
3. Remove the grab bar by removing 1. Screw access cover
the grab bar bolts and collars. 5. Remove the screws, and then pull 4
2 1 1 the cowling off.
1
1. Cowling B 2 5
2 2 1
2. Screw
3
6
2. Remove the cowling as shown.
1 7
2
1 8
1. Grab bar bolt
2. Collar 9
1 1. Screw
3. Grab bar
To install the cowling
4. Remove the screw access cover
1. Place the cowling in the original
by pulling it off.
1. Cowling B
position, and then install the
screws.
6-9
PERIODIC MAINTENANCE AND MINOR REPAIR

2
1 1
3
2. Install the screw access cover by 1. Left floorboard mat 1. Cowling E
4 placing it in its original position.
2. Remove the cowling screws. To install the cowling
3. Install the grab bar by installing the
1. Insert the projections on the cowl-
collars and grab bar bolts.
5 ing into the slots as shown, and
Tightening torque: then install the screws.
Grab bar bolt:
6 23 Nm (2.3 mkgf, 16.6 ftlbf)

7 4. Install the passenger seat.


5. Install cowlings A and B.
8 Cowling E 1
1. Screw
9 To remove the cowling
1. Pull up the left floorboard mats as 3. Pull the cowling down slightly, and 1 1
shown. then pull it outward as shown.
1. Projection

2. Place the left floorboard mats in


the original position.
6-10
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU34290
To install the panel
Place the panel in the original position, 1
Panel A and then install the bolts.

To remove the panel


1. Remove the bolts.

2 2

2
3
1. Panel B
2. Screw
4
To install the panel
Panel B
1 Place the panel in the original position, 5
and then install the screws.
To remove the panel
1. Bolt Remove the screws, and then pull the 6
2. Panel A panel outward.
2
2. Pull the panel out as shown. 7

9
1
1. Screw
2. Panel B

6-11
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU34172

Checking the spark plug


The spark plug is an important engine 2
component, which is easy to check. 3 1
1 Since heat and deposits will cause any
spark plug to slowly erode, the spark 1
plug should be removed and checked
2
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
3 the condition of the spark plug can re-
veal the condition of the engine. 1. Storage compartment mat 1. Spark plug wrench
2. Spark plug cover
4 To check the spark plug
To remove the spark plug 3. Screw
1. Check that the porcelain insulator
1. Open the rider seat. (See 3. Remove the spark plug cap.
5 around the center electrode of the
page 3-11.)
spark plug is a medium-to-light tan
2. Pull up the storage compartment
(the ideal color when the vehicle is
6 mat, and then remove the spark
ridden normally).
plug cover by removing the
screws. NOTE:
7 1 If the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
8 ating improperly. Do not attempt to
diagnose such problems yourself. In-
9 stead, have a Yamaha dealer check
1. Spark plug cap the vehicle.

4. Remove the spark plug as shown, 2. Check the spark plug for electrode
with the spark plug wrench includ- erosion and excessive carbon or
ed in the owners tool kit. other deposits, and replace it if

6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
necessary. 3. Install the spark plug with the
spark plug wrench, and then tight-
Specified spark plug: en it to the specified torque. 1
NGK/CR7E
Tightening torque:
Spark plug:
To install the spark plug 12.5 Nm (1.25 mkgf, 9 ftlbf)
1. Measure the spark plug gap with a 2
wire thickness gauge and, if nec- NOTE:
essary, adjust the gap to specifica- If a torque wrench is not available when
2
3
tion. installing a spark plug, a good estimate 1. Spark plug cap
of the correct torque is 1/41/2 turn 2. Spark plug wire clamp
4
past finger tight. However, the spark
plug should be tightened to the speci- 5. Install the spark plug cover by in-
fied torque as soon as possible. stalling the screws. 5
6. Place the storage compartment
4. Install the spark plug cap. mat in the original position.
1 6
NOTE: 7. Close the rider seat.
Make sure the spark plug wire is fas-
tened in the clamp as shown. 7

1. Spark plug gap


8
Spark plug gap:
0.70.8 mm (0.0280.031 in) 9
2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.

6-13
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU36110 EAU34182

Canister Engine oil and oil filter NOTE:


element The engine oil should be between the
The engine oil level should be checked minimum and maximum level marks.
1 before each ride. In addition, the oil
must be changed and the oil filter ele- 1
2 ment replaced at the intervals specified
in the periodic maintenance and lubri-
1
cation chart and when the oil change in-
3 dicator comes on.

4 This model is equipped with a canister To check the engine oil level 2
to prevent the discharging of fuel vapor 1. Place the vehicle on the center- 3
into the atmosphere. Before operating stand.
5
1. Engine oil filler cap
this vehicle, make sure to check the fol- NOTE:
2. Maximum level mark
lowing: Make sure that the vehicle is positioned
6 3. Minimum level mark
Check each hose connection. straight up when checking the oil level.
Check each hose and canister for A slight tilt to the side can result in a 4. If the engine oil is below the mini-
7 cracks or damage. Replace if false reading. mum level mark, add sufficient oil
damaged. of the recommended type to raise
2. Start the engine, warm it up for it to the correct level.
8 Make sure that the canister breath-
several minutes, and then turn it
er is not blocked, and if necessary, 5. Insert the dipstick into the oil filler
off.
clean it. hole, and then tighten the oil filler
9 3. Wait a few minutes until the oil set- cap.
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
6-14
PERIODIC MAINTENANCE AND MINOR REPAIR
To change the engine oil (with or
without oil filter element replace- 1
ment) 2
1. Start the engine, warm it up for 1
several minutes, and then turn it
off.
2. Place an oil pan under the engine 2
to collect the used oil.
2
3. Remove the engine oil filler cap
and the engine oil drain bolt to 3
drain the oil from the crankcase. 1. Engine oil drain bolt 1. Bolt
2. Washer 2. Oil filter element cover
4
1
NOTE: 6. Remove and replace the oil filter
Skip steps 57 if the oil filter element is element and O-rings. 5
not being replaced.
5. Remove the oil filter element cover 6
by removing the bolts.
7

1. Engine oil drain bolt 8

4. Check the washer for damage and


9
replace it if necessary.

6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
1 2 Tightening torque: Recommended engine oil:
Oil filter element cover bolt: See page 8-1.
3 4 10 Nm (1.0 mkgf, 7.2 ftlbf) Oil quantity:
Without oil filter element replace-
1 NOTE: ment:
1.50 L (1.59 US qt) (1.32 Imp.qt)
Make sure that the O-rings are properly With oil filter element replacement:
2 seated. 1.70 L (1.80 US qt) (1.50 Imp.qt)
8. Install the washer and the engine
3 oil drain bolt, and then tighten the NOTE:
1. Oil filter element cover drain bolt to the specified torque. Be sure to wipe off spilled oil on any
2. O-ring parts after the engine and exhaust sys-
4
3. Compression spring Tightening torque: tem have cooled down.
4. Oil filter element Engine oil drain bolt: ECA11670
5 20 Nm (2.0 mkgf, 14.5 ftlbf)
ECA12910 CAUTION:
CAUTION: Do not use oils with a diesel
6 NOTE:
When removing the oil filter element specification of CD or oils of a
Make sure that the washer is properly
cover, the compression spring will higher quality than specified. In
seated.
7 fall out. Take care not to lose the addition, do not use oils labeled
compression spring. 9. Add the specified amount of the ENERGY CONSERVING II or
recommended engine oil, and then higher.
8 7. Install the compression spring and
install and tighten the oil filler cap. Be sure no foreign material en-
oil filter element cover by installing
the bolts, then tightening them to ters the crankcase.
9
the specified torque. 10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.

6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
11. Reset the oil change indicator ac- the correct time. To reset the oil change EAU20061

cording to the following procedure. indicator before the periodic oil change Final transmission oil
interval has been reached, follow the The final transmission case must be
To reset the oil change indicator above procedure, but note that the indi- checked for oil leakage before each
1. Turn the key to ON. cator will come on for 1.4 seconds after ride. If any leakage is found, have a
2. Hold the OIL CHANGE button releasing the OIL CHANGE button, Yamaha dealer check and repair the
pushed for two to eight seconds. otherwise repeat the procedure. scooter. In addition, the final transmis-
2
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart. 3
1. Start the engine, warm up the final
transmission oil by riding the 4
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center- 5
1 stand.
3. Place an oil pan under the final 6
1. OIL CHANGE button transmission case to collect the
used oil. 7
3. Release the OIL CHANGE but-
4. Remove the oil filler cap and drain
ton, and the oil change indicator
bolt to drain the oil from the final
will go off. 8
transmission case.
NOTE:
If the engine oil is changed before the 9
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
6-17
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20070
EWA11310

1 WARNING Coolant
Make sure that no foreign mate- The coolant level should be checked
rial enters the final transmission before each ride. In addition, the cool-
1 case. ant must be changed at the intervals
2
Make sure that no oil gets on the specified in the periodic maintenance
tire or wheel. and lubrication chart.
2
7. Check the final transmission case EAU34192

3 for oil leakage. If oil is leaking, To check the coolant level


1. Final transmission oil filler cap check for the cause. 1. Place the vehicle on a level sur-
2. Final transmission oil drain bolt face and hold it in an upright posi-
4
tion.
5. Install the final transmission oil
drain bolt, and then tighten it to the NOTE:
5
specified torque. The coolant level must be checked
on a cold engine since the level
6 Tightening torque: varies with engine temperature.
Final transmission oil drain bolt: Make sure that the vehicle is posi-
20 Nm (2.0 mkgf, 14.5 ftlbf) tioned straight up when checking
7
the coolant level. A slight tilt to the
6. Add the specified amount of the
side can result in a false reading.
8 recommended final transmission
oil, and then install and tighten the 2. Pull up the right floorboard mat as
oil filler cap. shown.
9
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt) (0.22 Imp.qt)

6-18
PERIODIC MAINTENANCE AND MINOR REPAIR
ECA10471
1 NOTE:
CAUTION:
The coolant should be between the
If coolant is not available, use
minimum and maximum level marks.
distilled water or soft tap water
5. If the coolant is at or below the instead. Do not use hard water
minimum level mark, open the or salt water since it is harmful
coolant reservoir cap, add coolant to the engine. 2
to the maximum level mark, and If water has been used instead
then close the coolant reservoir of coolant, replace it with cool-
cap. 3
ant as soon as possible, other-
1. Right floorboard mat
wise the cooling system will not
3. Remove the coolant reservoir cov- 1 2 be protected against frost and 4
er by removing the screw. 3 corrosion.
If water has been added to the 5
2 coolant, have a Yamaha dealer
1 check the antifreeze content of
the coolant as soon as possible, 6
otherwise the effectiveness of
the coolant will be reduced. 7
EWA10380
1. Minimum level mark
WARNING 8
2. Maximum level mark
3. Coolant reservoir cap Never attempt to remove the radiator
cap when the engine is hot. 9
1. Screw
Coolant reservoir capacity (up to the
2. Coolant reservoir cover maximum level mark): 6. Install the coolant reservoir cover
0.32 L (0.34 US qt) (0.28 Imp.qt) by installing the screw.
4. Check the coolant level in the cool-
7. Place the right floorboard mat in
ant reservoir.
the original position.

6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU34204
Left
NOTE: Air filter elements and check 1
The radiator fan is automatically
hoses and V-belt case air filter
switched on or off according to the
coolant temperature in the radia-
element 2
1 The air filter elements and the V-belt
tor. 1
case air filter element should be ser-
If the engine overheats, see page
2 viced at the intervals specified in the 3
6-40 for further instructions.
periodic maintenance and lubrication
chart. Service all air filter elements 1
3
more frequently if you are riding in un-
3
usually wet or dusty areas. 1. Screw
4 2. Air filter case cover
Replacing the air filter elements 3. Rubber cap
5 1. Place the scooter on the center-
stand. Right
NOTE: 1
6
Continue as follows for each air filter el- 2
ement.
7
2. Remove the air filter case cover by 3
removing the rubber cap and
8
screws.
1
9
1. Screw
2. Air filter case cover
3. Rubber cap

3. Pull the air filter element out.


6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
Left 6. Install the rubber cap. Left
ECA12922

CAUTION:
Make sure that each filter ele-
1 ment is properly seated in its
case.
Always replace both air filter el-
2
ements at the same time, other-
wise poor engine performance
1 3
or damage to the engine may re-
sult.
1. Air filter element 1. Air filter check hose
The engine should never be op- 4
Right erated without the filter ele- Right
ments installed, otherwise the
5
piston(s) and/or cylinder(s) may
become excessively worn.
1 6
To clean the air filter check hoses
1. Check the hose at the bottom of 7
both air filter cases for accumulat-
ed dirt or water. 1 8

1. Air filter element 1. Air filter check hose 9


4. Insert a new air filter element into 2. If dirt or water is visible, remove
the air filter case. the hose, clean it, and then install
5. Install the air filter case cover by in- it.
stalling the screws.

6-21
PERIODIC MAINTENANCE AND MINOR REPAIR
Cleaning the V-belt case air filter el- necessary.
ement 8. Install the V-belt case air filter ele-
1
1. Remove cowling E. (See ment by installing the screws.
page 6-8.) 9. Install the V-belt air filter case cov-
1 2. Remove panel B. (See page 6-8.) er by installing the screws.
3. Remove the left air filter case cov- 1 ECA12940

er. CAUTION:
2
4. Remove the V-belt air filter case Make sure that the V-belt filter ele-
cover by removing the screws.
2 ment is properly seated in its case.
3
1 10. Install the left air filter case cover.
1. Screw
2. V-belt case air filter element
11. Install the panel.
4 2 12. Install the cowling.
6. Lightly tap the V-belt case air filter
5 element to remove most of the
1 dust and dirt, and then blow out the
dirt with compressed air as shown.
6
1
7
1. Screw
2. V-belt air filter case cover
8
5. Remove the V-belt case air filter
element by removing the screws.
9

7. Check the V-belt case air filter ele-


ment for damage and replace it if

6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21382 EAU21401 EAU21861

Checking the throttle cable Valve clearance Tires


free play The valve clearance changes with use, To maximize the performance, durabil-
resulting in improper air-fuel mixture ity, and safe operation of your scooter,
and/or engine noise. To prevent this note the following points regarding the
from occurring, the valve clearance specified tires.
must be adjusted by a Yamaha dealer
2
at the intervals specified in the periodic Tire air pressure
1 maintenance and lubrication chart. The tire air pressure should be checked
and, if necessary, adjusted before each 3
ride.
EWA10500
4
WARNING
1. Throttle cable free play The tire air pressure must be
checked and adjusted on cold 5
The throttle cable free play should mea-
tires (i.e., when the temperature
sure 3.05.0 mm (0.120.20 in) at the
of the tires equals the ambient 6
throttle grip. Periodically check the
temperature).
throttle cable free play and, if neces-
The tire air pressure must be ad-
sary, have a Yamaha dealer adjust it. 7
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car- 8
go, and accessories approved
for this model. 9

6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
LOAD YOUR VEHICLE. Make sure the sidewall is cracked, have a Yamaha
Tire air pressure (measured on cold that the total weight of the cargo, rid- dealer replace the tire immediately.
tires):
090 kg (0198 lb): er, passenger, and accessories
(cowling, saddlebags, etc. if ap- Minimum tire tread depth (front and
Front: rear):
1 200 kPa (29 psi) (2.00 kgf/cm2) proved for this model) does not ex- 1.0 mm (0.04 in)
Rear: ceed the maximum load of the
250 kPa (36 psi) (2.50 kgf/cm2) vehicle. Operation of an overloaded
2 90196 kg (198432 lb): NOTE:
Front: vehicle could cause tire damage, an
The tire tread depth limits may differ
200 kPa (29 psi) (2.00 kgf/cm2) accident, or even injury.
3 from country to country. Always comply
Rear:
250 kPa (36 psi) (2.50 kgf/cm2) with the local regulations.
Maximum load*: Tire inspection
4
196 kg (432 lb)
* Total weight of rider, passenger, car- Tire information
2 This scooter is equipped with cast
5 go and accessories
wheels and tubeless tires with valves.
EWA10510 EWA10590

6 WARNING WARNING
3
Proper loading of your vehicle is im- 1 Operating the scooter with exces-
7 portant for several characteristics of sively worn tires decrease riding
your vehicle, such as handling, stability and can lead to loss of con-
braking, performance and safety. Do trol. Have excessively worn tires re-
8 not carry loosely packed items that 1. Tire sidewall placed by a Yamaha dealer
can shift. Securely pack your heavi- 2. Tire tread depth immediately. Brakes, tires, and relat-
9 est items close to the center of the 3. Tire wear indicator ed wheel parts replacement should
vehicle, and distribute the weight be left to a Yamaha Service Techni-
evenly from side to side. Properly The tires must be checked before each cian.
adjust the suspension for your load, ride. If a tire tread shows crosswise
and check the condition and pres- lines (minimum tread depth), if the tire
sure of your tires. NEVER OVER- has a nail or glass fragments in it, or if
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21992

Front tire: Cast wheels


Size: To maximize the performance, durabil-
120/80-14M/C 58S
Manufacturer/model: ity, and safe operation of your vehicle,
IRC/MB67 note the following points regarding the
DUNLOP/D305FL specified wheels.
Rear tire: The wheel rims should be checked 1
Size: 2
for cracks, bends, warpage or
150/70-13M/C 64S 2
Manufacturer/model: damage before each ride. If any
IRC/MB67 damage is found, have a Yamaha 3
DUNLOP/D305L dealer replace the wheel. Do not 1. Valve stem nut
attempt even the smallest repair to 2. Valve stem locknut
4
EWA10580
the wheel. A deformed or cracked
WARNING Tightening torques:
wheel must be replaced.
It is dangerous to ride with a Valve stem nut: 5
The wheel should be balanced 1.5 Nm (0.2 mkgf, 1.1 ftlbf)
worn-out tire. When a tire tread whenever either the tire or wheel Valve stem locknut:
begins to show crosswise lines, has been changed or replaced. An 3.0 Nm (0.3 mkgf, 2.2 ftlbf) 6
have a Yamaha dealer replace unbalanced wheel can result in
the tire immediately. poor performance, adverse han-
The replacement of all wheel- 7
dling characteristics, and a short-
and brake-related parts, includ- ened tire life.
ing the tires, should be left to a Ride at moderate speeds after 8
Yamaha dealer, who has the changing a tire since the tire sur-
necessary professional knowl- face must first be broken in for it 9
edge and experience. to develop its optimal characteris-
tics.
After repairing or replacing the rear
tire, tighten the valve stem nut and
locknut to the specified torques.
6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22011
been approved by Yamaha. EAU33453

Accessories and replacement Front and rear brake lever free


parts play
EWA10621

1 WARNING Front
This vehicle is not designed to pull a
2 trailer or to be attached to a sidecar.
The accessories or replacement
parts you choose for your vehicle
3 should be designed specifically for
this model, and they must be se-
4 curely mounted to maintain the in-
herent stability of the original
design. Genuine Yamaha Parts and
5
Accessories are designed and test-
Rear
ed to be compatible with your vehi-
6 cle. Please consider Genuine
Yamaha Parts and Accessories be-
7 fore making a purchase. Use of
non-Yamaha-approved accessories
or replacement parts may cause
8
loss of handling stability and riding
safety. Since Yamaha cannot con-
9 trol the quality of accessories or
parts manufactured by other compa-
nies, Yamaha cannot be held liable There should be no free play at the
for any consequences caused by brake lever ends. If there is free play,
the use of items which have not have a Yamaha dealer inspect the

6-26
PERIODIC MAINTENANCE AND MINOR REPAIR
brake system. EAU33473
To decrease the rear brake lock lever
EWA14211 Adjusting the rear brake lock cable length, turn the adjusting nut in
WARNING lever cable direction (b).
A soft or spongy feeling in the brake EWA10650

lever can indicate the presence of air WARNING


2
in the hydraulic system. If there is air 1 If proper adjustment cannot be ob-
in the hydraulic system, have a tained as described, have a Yamaha 2
(b)
Yamaha dealer bleed the system be- dealer make this adjustment.
fore operating the vehicle. Air in the
hydraulic system will diminish the (a) 3
braking performance, which may re-
sult in loss of control and an acci- 4
dent.
1. Adjusting nut
2. Rear brake lock lever cable length 5

Rear brake lock lever cable adjustment


6
may be required if the rear brake lock
lever does not hold properly. When the
rear brake lock lever is not in use, the 7
rear brake lock lever cable length
should measure 45 mm to 47 mm (1.77 8
in to 1.85 in) at the rear brake caliper.
Periodically check the rear brake lock
lever cable length and, if necessary, 9
adjust it as follows.
To increase the rear brake lock lever
cable length, turn the adjusting nut at
the rear brake caliper in direction (a).

6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22390
indicator groove has almost disap- EAU22580

Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set.
The front and rear brake pads must be Front brake
1 checked for wear at the intervals spec- EAU34210

ified in the periodic maintenance and Rear brake pads 1


lubrication chart. Have a Yamaha dealer check each
2 rear brake pad for damage and mea-
EAU22420 sure the lining thickness and if neces-
3 Front brake pads sary, replace them as a set.

5 1. Minimum level mark

Rear brake
6
1 1
7
1. Wear indicator groove
8
Each front brake pad is provided with a
wear indicator groove, which allows
9 you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check 1. Minimum level mark
the wear indicator groove. If a brake
pad has worn to the point that the wear Insufficient brake fluid may allow air to

6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
enter the brake system, possibly caus- refilling. Water will significantly EAU22730

ing it to become ineffective. lower the boiling point of the fluid Changing the brake fluid
Before riding, check that the brake fluid and may result in vapor lock. Have a Yamaha dealer change the
is above the minimum level mark and Brake fluid may deteriorate paint- brake fluid at the intervals specified in
replenish if necessary. A low brake fluid ed surfaces or plastic parts. Al- the NOTE after the periodic mainte-
level may indicate worn brake pads ways clean up spilled fluid nance and lubrication chart. In addition,
and/or brake system leakage. If the immediately. have the oil seals of the master cylin-
2
brake fluid level is low, be sure to check As the brake pads wear, it is nor- ders and calipers as well as the brake
the brake pads for wear and the brake mal for the brake fluid level to grad- hoses replaced at the intervals listed
system for leakage. ually go down. However, if the below or whenever they are damaged 3
Observe these precautions: brake fluid level goes down sud- or leaking.
When checking the fluid level, denly, have a Yamaha dealer Oil seals: Replace every two 4
make sure that the top of the brake check the cause. years.
fluid reservoir is level. Brake hoses: Replace every four
years. 5
Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing 6
leakage and poor braking perfor-
mance. 7
Recommended brake fluid:
DOT 4 8

Refill with the same type of brake


9
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
Be careful that water does not en-
ter the brake fluid reservoir when

6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23091 EAU23111 EAU23172

Checking and lubricating the Checking and lubricating the Lubricating the front and rear
cables throttle grip and cable brake levers
The operation of all control cables and The operation of the throttle grip should
1 the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
2 bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
3 Yamaha dealer check or replace it.

4 Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil SAE 10W-30
The pivoting points of the front and rear
5 brake levers must be lubricated at the
EWA10710

WARNING intervals specified in the periodic main-


6 Damage to the outer housing of ca- tenance and lubrication chart.
bles may result in internal rusting Recommended lubricant:
7 and cause interference with cable Silicone grease
movement. Replace damaged ca-
8 bles as soon as possible to prevent
unsafe conditions.

6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23211 EAU23271
EWA10740
Checking and lubricating the WARNING Checking the front fork
centerstand and sidestand If the centerstand or sidestand does The condition and operation of the front
not move up and down smoothly, fork must be checked as follows at the
have a Yamaha dealer check or re- intervals specified in the periodic main-
pair it. tenance and lubrication chart.
2
To check the condition
Recommended lubricant: EWA10750
Lithium-soap-based grease (all-pur-
pose grease)
WARNING 3
Securely support the vehicle so that
there is no danger of it falling over. 4
Check the inner tubes for scratches,
damage and excessive oil leakage. 5

To check the operation


6
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. 7
2. While applying the front brake,
push down hard on the handlebars 8
several times to check if the front
The operation of the centerstand and fork compresses and rebounds
smoothly. 9
sidestand should be checked before
each ride, and the pivots and met-
al-to-metal contact surfaces should be
lubricated if necessary.

6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280

Checking the steering


Worn or loose steering bearings may
cause danger. Therefore, the operation
1 of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
2
chart.
1. Place a stand under the engine to
3 raise the front wheel off the
ECA10590
ground.
CAUTION: EWA10750
4
If any damage is found or the front WARNING
fork does not operate smoothly, Securely support the vehicle so that
5 have a Yamaha dealer check or re- there is no danger of it falling over.
pair it.
2. Hold the lower ends of the front
6
fork legs and try to move them for-
ward and backward. If any free
7 play can be felt, have a Yamaha
dealer check or repair the steering.
8

6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23290 EAU34221
working near batteries. In case
Checking the wheel bearings Battery of contact, administer the fol-
The front and rear wheel bearings must lowing FIRST AID.
be checked at the intervals specified in 1
EXTERNAL: Flush with plenty
the periodic maintenance and lubrica- of water.
tion chart. If there is play in the wheel INTERNAL: Drink large quan-
hub or if the wheel does not turn tities of water or milk and im- 2
smoothly, have a Yamaha dealer check mediately call a physician.
the wheel bearings. EYES: Flush with water for 15
minutes and seek prompt 3
medical attention.
Batteries produce explosive hy- 4
1. Battery
drogen gas. Therefore, keep
The battery is located behind cowling sparks, flames, cigarettes, etc.,
5
A. (See page 6-8.) away from the battery and pro-
This model is equipped with a vide sufficient ventilation when
sealed-type (MF) battery, which does charging it in an enclosed 6
not require any maintenance. There is space.
no need to check the electrolyte or to KEEP THIS AND ALL BATTER- 7
add distilled water. IES OUT OF THE REACH OF
EWA10760 CHILDREN.
8
WARNING
Electrolyte is poisonous and To charge the battery
dangerous since it contains sul- 9
Have a Yamaha dealer charge the bat-
furic acid, which causes severe tery as soon as possible if it seems to
burns. Avoid any contact with have discharged. Keep in mind that the
skin, eyes or clothing and al- battery tends to discharge more quickly
ways shield your eyes when if the vehicle is equipped with optional

6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
electrical accessories. er, have a Yamaha dealer EAU34232

charge your battery. Replacing the fuses


To store the battery The main fuse and the fuse box, which
1. If the vehicle will not be used for contains the fuses for the individual cir-
1 more than one month, remove the cuits, are located behind cowling A.
battery, fully charge it, and then (See page 6-8.)
place it in a cool, dry place. If a fuse is blown, replace it as follows.
2
2. If the battery will be stored for more 1. Turn the key to OFF and turn off
than two months, check it at least the electrical circuit in question.
3 once a month and fully charge it if 2. Remove the blown fuse, and then
necessary. install a new fuse of the specified
4 3. Fully charge the battery before in- amperage.
stallation. NOTE:
4. After installation, make sure that If the main fuse is blown, remove the
5
the battery leads are properly con- grab bar to access the main fuse. After
nected to the battery terminals. replacing the main fuse, install the grab
6 ECA10630
bar. (See page 6-8.)
CAUTION:
7 Always keep the battery
charged. Storing a discharged
battery can cause permanent
8
battery damage.
To charge a sealed-type (MF)
9 battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
charger will damage the battery.
If you do not have access to a
sealed-type (MF) battery charg-
6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
Specified fuses:
1 Main fuse:
40.0 A
7 2 Ignition fuse:
3 10.0 A
2 1 4 Signaling system fuse:
10.0 A
5 Headlight fuse: 2
6 20.0 A
Taillight fuse:
10.0 A 3
1. Spare main fuse 1. Ignition fuse Radiator fan fuse:
2. Main fuse 2. Signaling system fuse
10.0 A
Fuel injection system fuse: 4
3. Headlight fuse
10.0 A
4. Radiator fan fuse Backup fuse:
5. Backup fuse (for odometer and clock) 10.0 A 5
6. Fuel injection system fuse
ECA10640
7. Spare fuse
CAUTION: 6
1 Do not use a fuse of a higher amper-
age rating than recommended to 7
2
avoid causing extensive damage to
the electrical system and possibly a 8
fire.
1. Fuse box
2. Taillight fuse 3. Turn the key to ON and turn on 9
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
6-35
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU34240 EAU24180 EAU36122

Replacing a headlight bulb Tail/brake light Replacing a front turn signal


This model is equipped with quartz bulb This model is equipped with an LED light bulb
headlights. If a headlight bulb burns type of tail/brake light. 1. Place the scooter on the center-
1 out, have a Yamaha dealer replace it If the tail/brake light does not come on, stand.
and, if necessary, adjust the headlight have a Yamaha dealer check it. 2. Remove panel A. (See page 6-8.)
beam. 3. Remove the windshield by remov-
2
ing the screws.

3 2
1
4

1. Screw
7
2. Windshield

8 4. Remove the front turn signal light


unit by removing the screws.
9

6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
clockwise. EAU34260

1 7. Insert a new bulb into the socket, Replacing a rear turn signal
push it in, and then turn it clock- light bulb
wise until it stops. 1. Place the scooter on the center-
8. Install the socket (together with the stand.
bulb) by turning it clockwise. 2. Remove cowling C for replacing
9. Place the turn signal light unit in the left turn signal light bulb or 2
2 the original position, and then in- cowling D for replacing the right
stall the screws. turn signal light bulb. (See
page 6-8.) 3
1. Screw 3. Remove the socket (together with
2. Front turn signal light unit the turn signal light bulb) by turning 4
5. Remove the socket (together with it counterclockwise.
the bulb) by turning it counter- 5
clockwise.

1 6
1
7
10. Install the windshield by installing
the screws.
11. Install panel A. 8

1. Turn signal light bulb socket 9


4. Remove the defective bulb by
1. Turn signal light bulb socket pushing it in and turning it counter-
6. Remove the defective bulb by clockwise.
pushing it in and turning it counter- 5. Insert a new bulb into the socket,

6-37
PERIODIC MAINTENANCE AND MINOR REPAIR
push it in, and then turn it clock- EAU34270

wise until it stops. Replacing the license plate 1


6. Install the socket (together with the light bulb
bulb) by turning it clockwise. 1. Remove cowling B. (See
1 7. Install the cowling removed. page 6-8.)
2. Remove the license plate light cov-
2 er and license plate light lens by
removing the screws.

3
1. Bulb
1
4 4. Insert a new bulb into the socket,
2
push it in, and then turn it clock-
5 wise until it stops.
5. Install the license plate light lens
and license plate light cover by in-
6 3
stalling the screws.
6. Install the cowling.
1. License plate light lens
7
2. License plate light cover
3. Screw
8
3. Remove the defective bulb by
pushing it in and turning it counter-
9 clockwise.

6-38
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25880

Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
2
example, can cause poor starting and
loss of power.
The following troubleshooting charts 3
represent quick and easy procedures
for checking these vital systems your- 4
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have 5
the necessary tools, experience, and
know-how to service the scooter prop- 6
erly.
Use only genuine Yamaha replace- 7
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can 8
lead to expensive repair bills.
9

6-39
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU42700

Troubleshooting charts
Starting problems or poor engine
performance
EWA10840
1
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
2
1. Fuel
There is enough fuel. Check the compression.
3
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
4 Check the compression.

2. Compression
5 There is compression. Check the ignition.
Operate the electric starter.
6 Have a Yamaha dealer
There is no compression.
check the vehicle.

7 3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
8 and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
9
4. Battery The engine turns over
The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

6-40
PERIODIC MAINTENANCE AND MINOR REPAIR
Engine overheating
EWAT1040

WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap 2
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check 3


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
4
Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
5
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
6
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant 7
as soon as possible.
8

6-41
SCOOTER CARE AND STORAGE
EAU37833 EAU26091
ucts onto seals, gaskets and wheel
Matte color caution Care axles. Always rinse the dirt and de-
ECA15192
While the open design of a scooter re- greaser off with water.
CAUTION: veals the attractiveness of the technol-
1 Some models are equipped with ogy, it also makes it more vulnerable. Cleaning
matte colored finished parts. Be Rust and corrosion can develop even if ECA10781

sure to consult a Yamaha dealer for high-quality components are used. A CAUTION:
2
advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
3 brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
4 these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter looking fected area any longer than in-
be applied to any matte colored fin- good, extend its life and optimize its structed. Also, thoroughly rinse
5 ished parts. performance. the area off with water, immedi-
ately dry it, and then apply a cor-
6 Before cleaning rosion protection spray.
1. Cover the muffler outlet with a Improper cleaning can damage
7 plastic bag after the engine has plastic parts such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and covers lenses, meter lenses, etc. Use
8 as well as all electrical couplers only a soft, clean cloth or
and connectors, including the sponge with mild detergent and
9 spark plug cap, are tightly in- water to clean plastic.
stalled. Do not use any harsh chemical
3. Remove extremely stubborn dirt, products on plastic parts. Be
like oil burnt onto the crankcase, sure to avoid using cloths or
with a degreasing agent and a sponges which have been in
brush, but never apply such prod- contact with strong or abrasive
7-1
SCOOTER CARE AND STORAGE
cleaning products, solvent or After normal use salt.
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild
2. Apply a corrosion protection spray
movers or inhibitors, brake flu- detergent, and a soft, clean sponge,
on all metal, including chrome- and
id, antifreeze or electrolyte. and then rinse thoroughly with clean
nickel-plated, surfaces to prevent
Do not use high-pressure wash- water. Use a toothbrush or bottlebrush
corrosion.
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt
they cause water seepage and and insects will come off more easily if 2
After cleaning
deterioration in the following ar- the area is covered with a wet cloth for
1. Dry the scooter with a chamois or
eas: seals (of wheel and swing- a few minutes before cleaning.
an absorbing cloth. 3
arm bearings, fork and brakes),
2. Use a chrome polish to shine
electric components (couplers, After riding in the rain, near the sea or
chrome, aluminum and stain-
connectors, instruments, on salt-sprayed roads 4
less-steel parts, including the ex-
switches and lights), breather Since sea salt or salt sprayed on the
haust system. (Even the thermally
hoses and vents. roads during winter are extremely cor-
induced discoloring of stain- 5
For scooters equipped with a rosive in combination with water, carry
less-steel exhaust systems can be
windshield: Do not use strong out the following steps after each ride in
removed through polishing.) 6
cleaners or hard sponges as the rain, near the sea or on
3. To prevent corrosion, it is recom-
they will cause dulling or salt-sprayed roads.
mended to apply a corrosion pro-
scratching. Some cleaning com- NOTE: 7
tection spray on all metal,
pounds for plastic may leave Salt sprayed on roads in the winter may including chrome- and nickel-plat-
scratches on the windshield. remain well into spring. ed, surfaces. 8
Test the product on a small hid-
4. Use spray oil as a universal clean-
den part of the windshield to 1. Clean the scooter with cold water
er to remove any remaining dirt.
make sure that it does not leave and a mild detergent after the en- 9
5. Touch up minor paint damage
any marks. If the windshield is gine has cooled down.
ECA10790 caused by stones, etc.
scratched, use a quality plastic
CAUTION: 6. Wax all painted surfaces.
polishing compound after
Do not use warm water since it in- 7. Let the scooter dry completely be-
washing.
creases the corrosive action of the fore storing or covering it.

7-2
SCOOTER CARE AND STORAGE
EWA10940 what products to use. EAU36560

WARNING Storage
Make sure that there is no oil or
wax on the brakes or tires. If Short-term
1 necessary, clean the brake Always store your scooter in a cool, dry
discs and brake linings with a place and, if necessary, protect it
regular brake disc cleaner or ac- against dust with a porous cover.
2 ECA10820
etone, and wash the tires with CAUTION:
warm water and a mild deter-
3 Storing the scooter in a poorly
gent.
Before operating the scooter ventilated room or covering it
4 test its braking performance with a tarp, while it is still wet,
and cornering behavior. will allow water and humidity to
seep in and cause rust.
5 ECA10800
To prevent corrosion, avoid
CAUTION: damp cellars, stables (because
6 Apply spray oil and wax spar- of the presence of ammonia)
ingly and make sure to wipe off and areas where strong chemi-
any excess. cals are stored.
7
Never apply oil or wax to any
rubber and plastic parts, but
8 treat them with a suitable care Long-term
product. Before storing your scooter for several
Avoid using abrasive polishing
months:
9 1. Follow all the instructions in the
compounds as they will wear
away the paint. Care section of this chapter.
2. Fill up the fuel tank and add fuel
NOTE: stabilizer (if available) to prevent
Consult a Yamaha dealer for advice on the fuel tank from rusting and the

7-3
SCOOTER CARE AND STORAGE
fuel from deteriorating. pivoting points of all levers and
3. Perform the following steps to pro- pedals as well as of the sidestand/
tect the cylinder, piston rings, etc. centerstand.
from corrosion. 5. Check and, if necessary, correct
a. Remove the spark plug cap the tire air pressure, and then lift
and spark plug. the scooter so that both of its
b. Pour a teaspoonful of engine oil wheels are off the ground. Alterna- 2
into the spark plug bore. tively, turn the wheels a little every
c. Install the spark plug cap onto month in order to prevent the tires
the spark plug, and then place from becoming degraded in one 3
the spark plug on the cylinder spot.
head so that the electrodes are 6. Cover the muffler outlet with a 4
grounded. (This will limit spark- plastic bag to prevent moisture
ing during the next step.) from entering it.
5
d. Turn the engine over several 7. Remove the battery and fully
times with the starter. (This will charge it. Store it in a cool, dry
coat the cylinder wall with oil.) place and charge it once a month. 6
e. Remove the spark plug cap Do not store the battery in an ex-
from the spark plug, and then cessively cold or warm place 7
install the spark plug and the [less than 0 C (30 F) or more
spark plug cap. than 30 C (90 F)]. For more in-
8
EWA10950
formation on storing the battery,
WARNING see page 6-33.
To prevent damage or injury from 9
NOTE:
sparking, make sure to ground the Make any necessary repairs before
spark plug electrodes while turning storing the scooter.
the engine over.
4. Lubricate all control cables and the

7-4
SPECIFICATIONS
EAU2633K Lubrication system: Air filter:
Wet sump Air filter element:
Dimensions: Engine oil: Oil-coated paper element
Overall length: Type: Fuel:
2230 mm (87.8 in) YAMALUBE 4, SAE10W30 or SAE20W40 Recommended fuel:
1 Overall width: Unleaded gasoline only
0 10 30 50 70 90 110 130F
780 mm (30.7 in) Fuel tank capacity:
YAMALUBE 4 (10W30)
2 Overall height: or SAE 10W30 14.0 L (3.70 US gal) (3.08 Imp.gal)
1380 mm (54.3 in) Fuel injection:
Seat height: YAMALUBE 4 (20W40) Throttle body:
760 mm (29.9 in) or SAE 20W40
3 Manufacturer:
Wheelbase: AISAN
20 10 0 10 20 30 40 50C
1565 mm (61.6 in) Spark plug (s):
4 Ground clearance: Recommended engine oil grade: Manufacturer/model:
120 mm (4.72 in) API service SG type or higher, JASO stan- NGK/CR7E
Minimum turning radius: dard MA Spark plug gap:
5 2600 mm (102.4 in) Engine oil quantity: 0.70.8 mm (0.0280.031 in)
Weight: Without oil filter element replacement: Clutch:
With oil and fuel: 1.50 L (1.59 US qt) (1.32 Imp.qt)
6 Clutch type:
212.0 kg (467 lb) With oil filter element replacement: Dry, centrifugal automatic
Engine: 1.70 L (1.80 US qt) (1.50 Imp.qt)
Transmission:
7 Engine type: Final transmission oil: Primary reduction system:
Liquid cooled 4-stroke, DOHC Type: Helical gear
Cylinder arrangement: YAMALUBE 4 (10W30) or SAE10W30 type Primary reduction ratio:
8 Forward-inclined single cylinder SE motor oil 31/14 (2.214)
Displacement: Quantity: Secondary reduction system:
395.0 cm3 0.25 L (0.26 US qt) (0.22 Imp.qt)
9 Helical gear
Bore stroke: Cooling system: Secondary reduction ratio:
83.0 73.0 mm (3.27 2.87 in) Coolant reservoir capacity (up to the maxi- 42/16 (2.625)
Compression ratio: mum level mark): Transmission type:
10.60 :1 0.32 L (0.34 US qt) (0.28 Imp.qt) V-belt automatic
Starting system: Radiator capacity (including all routes): Operation:
Electric starter 1.57 L (1.66 US qt) (1.38 Imp.qt) Centrifugal automatic type

8-1
SPECIFICATIONS
Chassis: Tire air pressure (measured on cold Rear brake:
Frame type: tires): Type:
Aluminum die-cast and steel tube back- Loading condition: Single disc brake
bone 090 kg (0198 lb) Operation:
Caster angle: Front: Left hand operation
27.00 200 kPa (29 psi) (2.00 kgf/cm2) Recommended fluid:
Trail: Rear: DOT 4
100.0 mm (3.94 in) 250 kPa (36 psi) (2.50 kgf/cm2) Front suspension: 2
Front tire: Loading condition: Type:
Type: 90196 kg (198432 lb) Telescopic fork
Tubeless Front: Spring/shock absorber type: 3
Size: 200 kPa (29 psi) (2.00 kgf/cm2) Coil spring/oil damper
120/80-14M/C 58S Rear: Wheel travel:
Manufacturer/model: 250 kPa (36 psi) (2.50 kgf/cm2) 120.0 mm (4.72 in) 4
IRC/MB67 Front wheel: Rear suspension:
Manufacturer/model: Wheel type: Type:
DUNLOP/D305FL Cast wheel Unit swing 5
Rear tire: Rim size: Spring/shock absorber type:
Type: 14 x MT3.00 Coil spring/oil damper
6
Tubeless Rear wheel: Wheel travel:
Size: Wheel type: 104.0 mm (4.09 in)
150/70-13M/C 64S Cast wheel Electrical system: 7
Manufacturer/model: Rim size: Ignition system:
IRC/MB67 13 x MT4.00 Transistorized coil ignition (digital)
Manufacturer/model: Front brake: Charging system: 8
DUNLOP/D305L AC magneto
Type:
Loading: Single disc brake Battery:
Maximum load: Operation: Model:
9
196 kg (432 lb) Right hand operation GT9B-4
* (Total weight of rider, passenger, cargo Recommended fluid: Voltage, capacity:
and accessories) DOT 4 12 V, 8.0 Ah

8-2
SPECIFICATIONS
Headlight: Radiator fan fuse:
Bulb type: 10.0 A
Halogen bulb Fuel injection system fuse:
Bulb voltage, wattage quantity: 10.0 A
Backup fuse:
Headlight:
1 12 V, 60 W/55.0 W 2
10.0 A
Tail/brake light:
2 LED
Front turn signal/position light:
12 V, 21 W/5.0 W 2
3 Rear turn signal light:
12 V, 21.0 W 2
License plate light:
4 12 V, 5.0 W 1
Meter lighting:
12 V, 2.0 W 3
5 High beam indicator light:
12 V, 1.4 W 1
Turn signal indicator light:
6 12 V, 1.4 W 2
Engine trouble warning light:
12 V, 1.4 W 1
7
Fuses:
Main fuse:
8 40.0 A
Headlight fuse:
20.0 A
9 Taillight fuse:
10.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A

8-3
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha 1 1
2
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER: 3

4
1. Key identification number 1. Vehicle identification number

The key identification number is The vehicle identification number is 5


VEHICLE IDENTIFICATION stamped into the key tag. Record this stamped into the frame.
NUMBER: number in the space provided and use NOTE:
it for reference when ordering a new 6
The vehicle identification number is
key. used to identify your vehicle and may
be used to register it with the licensing 7
authority in your area.
8
MODEL LABEL INFORMATION:

9-1
CONSUMER INFORMATION
EAU26500

Model label

1
1

4
1. Model label

5 The model label is affixed to the inside


of the rear storage compartment. (See
page 3-13.) Record the information on
6 this label in the space provided. This in-
formation will be needed when ordering
7 spare parts from a Yamaha dealer.

9-2
CONSUMER INFORMATION
EAU26551

Reporting safety defects


If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
2
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http://
www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also obtain
other information about motor vehicle safety from http://www.safercar.gov. 3

9-3
CONSUMER INFORMATION
EAU26580

Scooter noise regulation


TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
1 than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
2
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.
These acts include tampering with the following systems; i.e., modification, removal, etc.
3 Exhaust system
Muffler

Exhaust pipe
4 Silencer

Intake system
Air cleaner case
5
Air cleaner element

Intake duct

9-4
CONSUMER INFORMATION
EAU26632

Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
2
600 mi
(1000 km) or
1 month 3
4000 mi
(7000 km) or
6 months 4
8000 mi
(13000 km) or
12 months
5
12000 mi
(19000 km) or 6
18 months
16000 mi
(25000 km) or 7
24 months
20000 mi
(31000 km) or 8
30 months
24000 mi
9
(37000 km) or
36 months
28000 mi
(43000 km) or
42 months

9-5
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
32000 mi
(49000 km) or
1 48 months
36000 mi
(55000 km) or
2 54 months
40000 mi
(61000 km) or
3 60 months

9-6
CONSUMER INFORMATION
EAU26663

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED


WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMERS RESPONSIBILITY under this Engine
new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period
material and workmanship for the period of time stated 1. Operate and maintain the motorcycle as specified in Under 50cc 6,000 km (3,750 miles)
herein, subject to certain stated limitations. the appropriate Owners Manual, and or five years, whichever occurs first
2. Give notice to an authorized Yamaha motorcycle
THE PERIOD OF WARRANTY for Yamaha motorcycles dealer of any and all apparent defects within ten (10) 50cc to 169cc 12,000 km (7,465 miles) 2
originally equipped with headlight, stoplight, and turn days after discovery, and make the machine available or five years whichever occurs first
signals shall be one (1) year from the date of purchase, at that time for inspection and repairs at such dealers
with no mileage limitation. place of business. 170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first 3
MODELS EXCLUDED FROM WARRANTY include WARRANTY TRANSFER: To transfer the warranty from
those used for non-Yamaha-authorized renting, leasing the original purchaser to any subsequent purchaser, it is 280cc and over 30,000 km (18,641 miles)
or other commercial purposes, and TZ models. imperative that the machine be inspected and registered or five years, whichever occurs first

DURING THE PERIOD OF WARRANTY, any authorized


for warranty by an authorized Yamaha motorcycle dealer.
In order for this warranty to remain in effect, this YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
4
Yamaha motorcycle dealer will, free of charge, repair or inspection and registration must take place within ten OTHER WARRANTY OF ANY KIND, EXPRESSED OR
replace any part adjudged defective by Yamaha due to (10) days after transfer. An inspection and registration fee IMPLIED. ALL IMPLIED WARRANTIES OF
faulty workmanship or material from the factory. Parts used will be charged for this service. MERCHANTABILITY AND FITNESS FOR A 5
in warranty repairs will be warranted for the balance of the PARTICULAR PURPOSE WHICH EXCEED THE
products warranty period. All parts replaced under EMISSION CONTROL SYSTEM WARRANTY: OBLIGATIONS AND TIME LIMITS STATED IN THIS
warranty become property of Yamaha Motor Corporation, Yamaha Motor Corporation, U.S.A. also warrants to the WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
U.S.A. ultimate purchaser and each subsequent purchaser of MOTOR CORPORATION, U.S.A. AND EXCLUDED 6
each Yamaha motorcycle covered by this warranty with a FROM THIS WARRANTY.
GENERAL EXCLUSIONS from this warranty shall displacement of 50cc or greater, that the vehicle is
include any failures caused by: designed, built, and equipped so as to conform at the SOME STATES DO NOT ALLOW LIMITATIONS ON
a) Competition or racing use. time of sale with all U.S. emissions standards applicable HOW LONG AN IMPLIED WARRANTY LASTS, SO THE 7
b) Installation of parts or accessories that are not at the time of manufacture and that it is free from defects ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
qualitatively equivalent to genuine Yamaha parts. in materials and workmanship which would cause it not EXCLUDED FROM THIS WARRANTY ARE ANY
c) Abnormal strain, neglect, or abuse. to meet these standards within the period listed INCIDENTAL OR CONSEQUENTIAL DAMAGES
d) Lack of proper maintenance. immediately below. Failures other than those resulting INCLUDING LOSS OF USE. SOME STATES DO NOT
e) Accident or collision damage. from defects in material or workmanship, which arise ALLOW THE EXCLUSION OR LIMITATION OF
8
f) Modification to original parts. solely as a result of owner abuse and/or lack of proper INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
maintenance, are not covered by this warranty. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SPECIFIC EXCLUSIONS from this warranty shall
include parts replaced due to normal wear or routine THIS WARRANTY GIVES YOU SPECIFIC LEGAL 9
maintenance. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.


P.O. Box 6555
Cypress, California 90630

9-7
CONSUMER INFORMATION
WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE
Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customers responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
1 Q. What are some examples of abnormal strain, neglect, or abuse?
all warranty matters are handled at the dealer level, this person is in the best position to
help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail,
2 damage or failure due to improper or careless transportation and/or tie-down. If
CUSTOMER RELATIONS DEPARTMENT
P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
3 When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
4 CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owners
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owners and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
5 special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owners Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
6 A. No. The warranty on a new motorcycle cannot be voided or cancelled. However, (frame number), dealer number (or dealers name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owners Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
7 P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
8 2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
9
Q. Is the warranty transferable to second owners?
A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.

9-8
CONSUMER INFORMATION
EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.)


Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
peace of mind.
towing, phone calls, even food and lodging when you are 2
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan thats right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire 3
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty and it dealer nationwide.
4
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isnt limited to
moving parts or the drive train like many other plans.
sell or trade-in. That can make your Yamaha much more 5
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory-
6
Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You dont have to pay anything for covered repairs. 7
you how easy it is to protect your investment with Yamaha
Theres no deductible to pay, and repairs arent
Extended Service.
pro-rated. You dont have any out-of-pocket expenses
for covered repairs. 8

9-9
CONSUMER INFORMATION
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
1 A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
2 happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
3 P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
4

9-10
INDEX
A Front fork, checking................................. 6-31 R
Acceleration and deceleration ...................5-2 Fuel ......................................................... 3-10 Rear brake lock lever ................................ 3-8
Accessories and replacement parts ........6-26 Fuel tank cap............................................. 3-9 Rear brake lock lever cable, adjusting .... 6-27
Air filter elements and check hoses and V-belt Fuses, replacing ...................................... 6-34 Rider seat, adjusting ............................... 3-13
case air filter element ............................6-20 H S
B Handlebar switches ................................... 3-7 Safe-riding points ...................................... 1-4
Battery .....................................................6-33 Headlight bulb, replacing......................... 6-36 Safety defects, reporting ........................... 9-3
Brake fluid, changing ...............................6-29 High beam indicator light........................... 3-2 Safety information ..................................... 1-1
Brake fluid level, checking .......................6-28 Horn switch................................................ 3-7 Seats ....................................................... 3-11
Brake lever, front .......................................3-8 I Shock absorber assemblies, adjusting.... 3-15
Brake lever, rear ........................................3-8 Identification numbers ............................... 9-1 Sidestand ................................................ 3-16
Brake levers, lubricating ..........................6-30 Ignition circuit cut-off system ................... 3-16 Spark plug, checking............................... 6-12
Braking ......................................................5-2 Indicator and warning lights....................... 3-2 Specifications ............................................ 8-1
C K Speedometer............................................. 3-2
Cables, checking and lubricating .............6-30 Key identification number .......................... 9-1 Starting off................................................. 5-2
Canister ...................................................6-14 L Starting the engine .................................... 5-1
Care ...........................................................7-1 Labels, location of ..................................... 1-6 Start switch................................................ 3-7
Catalytic converter ...................................3-11 License plate light bulb, replacing ........... 6-38 Steering, checking................................... 6-32
Centerstand and sidestand, checking and M Storage...................................................... 7-3
lubricating ..............................................6-31 Main switch/steering lock .......................... 3-1 Storage compartments............................ 3-13
Coolant ....................................................6-18 Maintenance and lubrication, periodic....... 6-4 T
Cowlings and panels, removing and Maintenance, emission control system ..... 6-3 Tachometer ............................................... 3-3
installing ..................................................6-8 Maintenance, periodic ............................... 6-1 Tail/brake light......................................... 6-36
D Maintenance record................................... 9-5 Throttle cable free play, checking ........... 6-23
Dimmer switch ...........................................3-7 Matte color, caution ................................... 7-1 Throttle grip and cable, checking and
E Model label ................................................ 9-2 lubricating ............................................. 6-30
Engine break-in .........................................5-3 Multi-function display................................. 3-3 Tires ........................................................ 6-23
Engine oil and oil filter element................6-14 N Tool kit....................................................... 6-2
Engine stop switch.....................................3-7 Noise regulation ........................................ 9-4 Troubleshooting ...................................... 6-39
Engine trouble warning light ......................3-2 P Troubleshooting charts............................ 6-40
F Turn signal indicator lights ........................ 3-2
Parking ...................................................... 5-4
Final transmission oil ...............................6-17 Turn signal light bulb (front), replacing.... 6-36
Part locations............................................. 2-1
Front and rear brake lever free play ........6-26 Turn signal light bulb (rear), replacing..... 6-37
Pre-operation check list............................. 4-2
Front and rear brake pads, checking .......6-28 Turn signal switch ..................................... 3-7
INDEX
V
Valve clearance ...................................... 6-23
Vehicle identification number .................... 9-1
W
Warranty, extended................................... 9-9
Warranty, limited ....................................... 9-7
Wheel bearings, checking....................... 6-33
Wheels .................................................... 6-25
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2007.60.41 !
(E)

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