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15m3Tank

OXYGENSCARVENGER
PlateThicknessCalculation

x PressureIncreaseWith

LengthofTank(InnerDimension) L = 5157.00 mm
WidthofTank(InnerDimension) B = 1984.00 mm
HeightofTank(InnerDimension) H = 1899.00 mm
TankVolume V = 19.430 m3
SpecificGravityofLiquid G = 1.2
2
AdditionalPressuretotheFullLiquid P = 0.007 N/mm
AdditionalLiquidColumnOnTopofTank hliquid = 0.00 mm
2
PointLoadonRoof Proof = 1.50E02 N/mm
2
HydrostaticPressure Phyd = 0.029 N/mm
2
ExplosionOverpressure = 0.000 N/mm

OuterShellPlate
NumberofIntermediateVerticalStiffenerAlongL = 5
NumberofIntermediateVerticalStiffenerAlongB = 1
NumberofIntermediateHorizontalStiffenersAlongH = 1
NumberofIntermediateStiffeneronTankTopTransversetoL = 5
NumberofIntermediateStiffeneronTankTopTransversetoB = 1
NumberofIntermediateStiffeneronTankBottomTransversetoL = 6
NumberofIntermediateStiffeneronTankBottomTransversetoB = 1
NumberofHorizontalBeams(Inter&Edge)AcrossL = 8

MaterialSpecification
MaterialforShellPlate = A240Gr316L
SpecifiedUltimateTensileStrength = 485 MPa
FactorofSafetyforShellPlate = 3
AllowableStressforPlate Sa = 161.667 MPa
ModulusofElasticityforPlate E = 190000 MPa
MaterialforStiffener = A240Gr316L
SpecifiedYieldStrengthforStiffener = 170 MPa
AllowableBendingStressFactorforStiffener = 0.66
AllowableBendingStressforStiffener Sb = 112.2 MPa
ModulusofElasticityforStiffener E = 190000 MPa
CorrosionAllowance Ca = 0 mm

TankTopPlateThickness tt = 8 mm
SideShellPlatePlateThickness ts = 8 mm
BottomPlateThickness tb = 8 mm
RoofPlateStiffenersSpacing
MaximumDistancebetweenStiffenerstransversealongL l = 859.50 mm
MaximumDistancebetweenStiffenerstransversealongB b = 992.00 mm

SidePlateStiffenersSpacing
MaximumDistancebetweenVerticalStiffenerstransversealongL l = 859.50 mm
MaximumDistancebetweenVerticalStiffenerstransversealongB b = 992.00 mm
MaximumDistancebetweenHorizontalStiffeners hB = 1139.40 mm

BottomPlateStiffenerSpacing
MaximumDistancebetweenStiffenertransversealongL l = 736.714 mm
MaximumDistancebetweenStiffenertransversealongB b = 992.000 mm

RoofPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
1.2 0.3834 0.1794 0.0188 AllowablePlateDeflection = 2.87 mm
1.4 0.4356 0.2094 0.0226 1/300thoftheshortestspan("a"or"b")
1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

2
PointLoadonRoof Proof = 1.50E02 N/mm
2
SelfWeightofRoof Prsw = 6.31E04 N/mm

Dimension"a"(maxof"l"or"b") a = 992.00 mm
Dimension"b" b = 859.50 mm
Factora/b a/b = 1.1542
1 = 0.3661
2 = 0.1700
= 0.0177

2 2 2
MaxStressatCenterofPlate max1 =(2qb )/t = 30.682 N/mm OK
2 2 2
MaxStressatcenterofLongEdge max2 =(1qb )/t = 66.050 N/mm OK
4 3
MaxPlatedeflectionatCenterofPlate ymax =(qb )/Et = 1.55 mm OK

RoofPlate(RectangularPlateAllEdgesFixedUniformForceOverSmallConcentricCircleofRadiusr0)
Roarke'sStress&StrainTable26Case#8b

a/b 1 2
2
1 0.2380 0.7542 0.0611 AllowableStressForPlate = 161.667 N/mm
1.2 0.0780 0.8940 0.0706 AllowablePlateDeflection = 2.8650 mm
1.4 0.0110 0.9624 0.0754 1/300thoftheshortestspan("a"or"b")
1.6 0.0530 0.9906 0.0777

1.8 0.0680 1.0000 0.0786

2 0.0670 1.0040 0.0788

>2 0.0670 1.0080 0.0791

2
LiveLoad W = 1500 kg/m
SmallAreaDiameter do = 50 mm
PointLoad W = 28.88 N
Dimension"a"(maxof"l"or"b") a = 992.00 mm
Dimension"b" b = 859.50 mm
Factora/b a/b = 1.1542
1 = 0.1147
2 0.8620
= 0.0684

2
MaxStressatCenterofPlate b1 =[(3W)/(2t2)]+[(1+)ln(2b/ro)+1)] = 0.646 N/mm OK
2 2
MaxStressatCenterofLongEdge b2 =(2W)/t = 0.389 N/mm OK
2 3
MaxPlatedeflectionatCenterofPlate ymax =(Wb )/Et = 0.02 mm OK
LongSideShellPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
1.2 0.3834 0.1794 0.0188

1.4 0.4356 0.2094 0.0226

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Top
TankShellCourse(DividedByHorizontalStiffeners) Bottom Course
Distance(Depth)ofStiffenersfromTankTop hx = NA NA NA 1899.00 1139.40 mm
2
HydrostaticPressureUptoTheRespectiveDept q = NA NA NA 0.0293 0.0204 N/mm
Dimension"a"(LongSidePlateSpaceBetweenVerticalStiffeners) a = NA NA NA 859.50 859.50 mm
Dimension"b"(LongSidePlateSpaceBetweenHorizontalStiffeners) b = NA NA NA 759.60 1139.40 mm
Factora/b a/b = NA NA NA 1.1315 0.7543

1 = NA NA NA 0.3575 0.3078

2 = NA NA NA 0.1654 0.1386

= NA NA NA 0.0171 0.0138
2 2 2
MaxStressatCenterofPlate OK max1 =(2qb )/t = NA NA NA 43.771 32.651 N/mm
2 2 2
MaxStressatCenterofLongEdge OK max2 =(1qb )/t = NA NA NA 94.594 72.510 N/mm
4 3
MaxPlatedeflectionatCenterofPlate OK ymax =(qb )/Et = NA NA NA 1.72 1.58 mm
MaxAllowableDeflectionatCenterofPlate 1/300thofSpan NA NA NA 2.53 2.87 mm

ShortSideShellPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
1.2 0.3834 0.1794 0.0188

1.4 0.4356 0.2094 0.0226

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Top
TankShellCourse(DividedByHorizontalStiffeners) Bottom Course
Distance(Depth)ofStiffenersfromTank hx = NA NA NA 1899.00 1139.40 mm
2
HydrostaticPressureUptoTheRespectiveDept q = NA NA NA 0.0293 0.0204 N/mm
Dimension"a"(ShortSidePlateSpaceBetweenVerticalStiffeners) a = NA NA NA 992.00 992.00 mm
Dimension"b"(ShortSidePlateSpaceBetweenHorizontalStiffeners) b = NA NA NA 759.60 1139.40 mm
Factora/b a/b = NA NA NA 1.3060 0.8706

1 = NA NA NA 0.4111 0.3078

2 = NA NA NA 0.1953 0.1386

= NA NA NA 0.0208 0.0138
2 2 2
MaxStressatCenterofPlate OK max1 =(2qb )/t = NA NA NA 51.6722 43.4937 N/mm
2 2 2
MaxStressatcenterofLongEdge OK max2 =(1qb )/t = NA NA NA 108.7600 96.5899 N/mm
4 3
MaxPlatedeflectionatCenterofPlate OK ymax =(qb )/Et = NA NA NA 2.09 2.80 mm
MaxAllowableDeflectionatCenterofPlate 1/300thofSpan NA NA NA 2.53 3.31 mm
BottomPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
1.2 0.3834 0.1794 0.0188 AllowablePlateDeflection = 2.46 mm
1.4 0.4356 0.2094 0.0226 1/300thoftheshortestspan("a"or"b")
1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Dimension"a"(maxof"l"or"b") a = 992.00 mm
Dimension"b" b = 736.71 mm
Factora/b a/b = 1.3465
1 = 0.4216
2 = 0.2014
= 0.0216

2 2 2
MaxStressatCenterofPlate max1 =(2qb )/t = 50.120 N/mm OK
2 2 2
MaxStressatcenterofLongEdge max2 =(1qb )/t = 104.940 N/mm OK
4 3
MaxPlatedeflectionatCenterofPlate ymax =(qb )/Et = 1.92 mm OK
A) Top Cover Stiffener Calculation

Top View at 1984 x 5157 mm


Assumption a) This is an elastic grillage
b) method of solution will be the Intersection Reaction
c) At the point of attachment, the intersection of the two (2) beams, there is a reaction R, which will act
upwards on one beam and dowwards on the other
e) Since the beams are attached together, the deflection af the beams must be the same.
f) Unit weight used is inclusive of selfweight plus the imposed load.

A B C

M
L D
Cover Plate Thk = 8 mm
O C
Centre
E
K
1984

N
J F

H
I G
5157

WeconsiderthegrillageproblemwithintherectangleACGI in a conservative and simplified manner.

I R5
W
R4
x
C
R1
L1

R4
L2

R5

W
0
x

R4 R2 R1 R3 R4
Total Weight of the Cover Plate within the defined boundary (Approx) = 654.815232 kg
Factor of Safety = 1.3

Stiffenner1 FBSS316L 150 x 10 UnitWeight = 12 kg/m


Length, L1 (Stiffeners On Tank Top Transverse to L) L1 = 5.157 m
Number of Length = 1
Unit Weight per metre run (Total weight is assumed to be evenly distributed along W1 = 40.9949 kg/m
all the supporting members + Member unit wt, L1 )
Moment of Inertia I1 = 281.2500 cm4
Cross Section Area A1 = 15 cm2
Distance to Neutral Axis y1 = 75 mm
Modulus of Elasticity E1 = 190000 MPa
Yield Strength Sy = 170 MPa
Allowable Bending Stress Sby =0.66Sy Sby = 112.2 MPa

Stiffener2 FBSS316L 75 x 10 UnitWeight = 6 kg/m


Length, L2 (Stiffeners On Tank Top Transverse to B) L2 = 1.984 m
Number of Length = 5
Unit Weight per metre run (Total weight is assumed to be evenly distributed along W2 = 34.9949 kg/m
all the supporting members + Member unit wt, L2 )
Moment of Inertia I2 = 281.2500 cm4
Cross Section Area A2 = 15 cm2
Distance to Neutral Axis y2 = 75 mm
Modulus of Elasticity E2 = 190000 MPa
Yield Strength Sy = 170 MPa
Allowable Bending Stress Sby =0.66Sy Sby = 112.2 MPa

Stiffener-1
0.625[(W1L14/I1)(W2L24/I2)]
Reaction RL1 = R1 = 1203.076 N
L13/I1+L23/I2

Reaction RL2 = 5P/(8+27) R2 = 1086.928 N


wheretheStiffnessRatio =(I1L23)/(L13I2)

=FractionofLengthatwhichthepositionofDeflectionistobefound.
=FractionofLengthatwhichthepositionofLoadorReactionisapplied.
If > , = (2-3+2+2)-3
If < , = (2-3+2+2)-3

Distance of Load or Reaction from 0 W = 2578.5 mm = 0.5000


R2 = 859.5 mm = 0.1667
R1 = 2578.5 mm = 0.5000
R3 = 4297.5 mm = 0.8333

Deflection R2x =(PL13)/(6E1I1) R2x = 5.34 mm


R1x =(PL13)/(6E1I1) R1x = 11.09 mm
R3x =(PL13)/(6E1I1) R3x = 5.34 mm

2
Moment Mp =PL1(1-) = Mp = 1336502.43 Nmm
2
MR2 =R2L1 (1-) MR2 = -648760.37 Nmm
2
MR1 =R1L1 (1-) MR1 = -700661.20 Nmm
2
MR3 =R3L1 (1-) MR2 = -129752.07 Nmm
End Moment1 =MpMR2MR1MR3 Mend1 = 2815676.07 Nmm

BendingStressforStiffener1 1 = 75.085 N/mm2 OK


Cross Stiffener (KOE)
EndReaction RKOE =0.5(W1L1)+0.5RL1 RKOE = 435.11 N

BendingMoment MKOE =y[0.5(W1L1)0.5W]0.5W1y2 MKOE = -214563.09 Nmm

BendingStressforStiffener(KOE) KOE = -5.72 N/mm2 OK

Cross Stiffener (BOH)


EndReaction RBOH =0.5(W2L2)+0.5RL2 RBOH = -203.015 N

BendingMoment MBOH =y[0.5(W2L2)0.5W]0.5W2y2 MBOH = -370253.80 Nmm

BendingStressforStiffener(BOH) BOH = -9.873 N/mm2 OK

TankTopCoverStiffenerSelected FB150x10(SS316L)&FB75x10(SS316L)

A) Vertical Stiffener For Side Wall Calculation

RequiredSectionalModulusforVerticalStiffener

SelectedHorizontalStiffener FB 150 x 15
4
AvailableSecondMomentofArea I = 421.8750 cm
3
AvailableSectionalModulus Z = 56.2500 cm OK

SpecificGravityofMedium G = 1.2
MaximumTankDepth H = 74.764 in 1899.000 mm
MaximumDistanceBetweenHorizontalStiffener H1 = 44.858 in 1139.400 mm
MaximumDistanceBetweenVerticalStiffener l = 39.055 in 992.000 mm
MaximumAllowableStress S = 16273.264 psi 112.200 MPa

3 3 3
RequiredSectModulusZ=(0.0642x0.036GHH1 l)/S Z = 1.001 in 16.410 cm

ShellWallVerticalStiffenerSelected FB150x15(SS316L)
UnderHydrostaticPressureWithHorizontalStiffening

TopView B

H1 side
view H
R w

H2

R2
R3

SpacingofStiffeningshaving OneStiffener H1 = 44.86 inch 1139.40 mm


OneStiffener H2 = 29.91 inch 759.60 mm
TwoStiffeners H3 = NA inch NA mm
ThreeStiffeners H4 = NA inch NA mm
FourStiffeners H5 = NA inch NA mm

DistanceofStiffenerfromTankTop h1 = 44.86 inch 1139.40 mm


h2 = 74.76 inch 1899.00 mm
h3 = NA inch NA mm
h4 = NA inch NA mm
h5 = NA inch NA mm

HydrostaticLoad

2
wx=0.5(0.036Ghx ) w1 = 4.346E+01 lb/in 7.613E+00 N/mm
w2 = 1.207E+02 lb/in 2.115E+01 N/mm
w3 = NA lb/in NA N/mm
w4 = NA lb/in NA N/mm
w5 = NA lb/in NA N/mm
ReactionLoadonEachStiffener

Ifwithoutintermediatehorizontalstiffener, R0 = 7.244E+00 lb/in 1.269E+00 N/mm


R0=0.3w1andR1=0.8w1 R1 = 4.346E+01 lb/in 7.613E+00 N/mm
Ifonlyoneintermediatehorizontalstiffener, R2 = 9.659E+01 lb/in 1.692E+01 N/mm
R0=0.06w2,R1=0.3w2,R2=0.8w2 R3 = NA lb/in NA N/mm
Else,Rx=0.8wx R4 = NA lb/in NA N/mm
R5 = NA lb/in NA N/mm

MaxMomentonEachHorizontalStiffener M0 = 1.403E+05 lbin 2.458E+04 Nmm


M1 = 8.420E+05 lbin 1.475E+05 Nmm
M2 = 1.871E+06 lbin 3.277E+05 Nmm
M3 = NA lbin NA Nmm
M4 = NA lbin NA Nmm
M5 = NA lbin NA Nmm

MinimumRequiredMomentofInertiaforEachHorizontalStiffener

SelectedHorizontalStiffener FB 75 x 10
4
SecondMomentofArea I = 35.1563 cm OK
3
SectionalModulus Z = 9.3750 cm

4 4 4
Imin=(RL )/(192Eta) TopEdge Imin0 = 1.011E02 in 4.210E01 cm
4 4
Imin1 = 6.068E02 in 2.526E+00 cm
4 4
BottomEdge Imin2 = 1.348E01 in 5.613E+00 cm
4 4
Imin3 = NA in NA cm
4 4
Imin4 = NA in NA cm
4 4
Imin5 = NA in NA cm

Top&BottomEdgeStiffenerSelected FB75x10(SS316L)
CollapseLoadofBottomSupportBeam

TopView B

side
view H
w

R3

lB

LengthofTank Front L = 5157 mm


WidthofTank Side B = 1984 mm
HeightofTank H = 1899 mm
SafetyFactor = 3
ApproximateofWeightofTank+Medium F = 582887.8714 N 131039.803 lb
ImposedLoadperunitlengthofBeam(UDL1) = 12.34722656 N/mm 70.505 lb/in
YieldStrengthofbeam Sy = 248.000 MPa
1
AllowableBendingStressofBeam Sb = 163.680 N/mm 23739.820 psi
2
AllowableShearStressofBeam Sw = 99.200 N/mm 14387.770 psi
2 2
CrossSectionAreaofBeam A = 2470.963 mm 3.830 in
4 4
SecondMomentofInertia I = 470.342 cm 11.300 in
Webthickness tw = 0.635 cm 0.250 in

DepthofBeam d = 10.566 mm 4.160 in


BeamSelected MSBeamW4x13#/FT
SelfWeightperunitlengthofBeam(UDL2) = 0.191 N/mm 1.091 lb/in
TotalLoadperunitlengthofBeam(UDL) w = 12.53822656 N/mm 71.596 lb/in

Alongbeamlengthof 5157 mm
Reactionatendsupport RA =wl/2 RA = 32329.817 N
RB =wl/2 RB = 32329.817 N
2
MaximumbendingMoment Mmax =wl /8 Mmax = 41681.217 Nm
2
MaximumbendingStress max =M/Z max = 46.819 N/mm OK
2
MaximumShearStress S =R/A S = 13.084 N/mm OK

Alongbeamlengthof 1984 mm
Reactionatendsupport RA =wl/2 RA = 12437.921 N
RB =wl/2 RB = 12437.921 N
2
MaximumbendingMoment Mmax =wl /8 Mmax = 6169.209 Nm
2
MaximumbendingStress max =M/Z max = 6.930 N/mm OK
2
MaximumShearStress S =R/A S = 5.034 N/mm OK

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