Job Safety Analysis

For
SEALANT
Doc. No.000-ZA-E-A09710

Project Name: Khurais Facilities Expansion and Satellite GOSP Project Rev. B Date :03-26-2017

Department / Section Originating JSA : Construction Department Job Performers : Alfanar Co.

Normal Approvals Name Signature Date GENERAL JOB REQUIREMENT

SA CM/Representative
Construction 1. HSE ARAMCO Induction for all.
2. PPE as per Project Standard.
SA HSE Representative 3. Daily TBT before starting the daily activities.
4. Adequate supervision and HSSE coverage.
SA Construction 5. Strictly no smoking. Smoking only in designated area.
Superintendent 6. For Emergency First Aiders at Site, Ambulance Standby in
lay down with Male nurse. Emergency Number Displayed.
7. Welfare - Drinking Water, Food& Rest & Smoking Shelter, and
JSA Members Name Signature Date Porta Toilet & Transport available.
8. Contractor Site Safety Program ( CSSP)-000-ZA-E-009700
Saipem Construction 9. SAUDI ARAMCO REQUIREMENT /STANDARD AND
PROCEDURES.
GI 2.714 Environnemental Protection Policy Implementation
Saipem HSE GI 430.001 Waste Management
Saudi Aramco Safety Handbook
SA Construction Safety Manual
Alfanar Construction Contractor Saipem CSSP Manual

Alfanar HSE

All work activities shall comply with the requirements of all applicable SA General Instructions Standards and Procedures.
Contractor ensures that all work is in full compliance with the requirement of Saudi Aramco Construction Safety Manual (CSM) and with the
provision of Saudi Aramco certification applicable. Changing Conditions and Emergency Procedures: Stop Work, Switch off all equipment,
Supervisor In-charges must direct all personnel to the nearest Emergency Exit and Assembly point.

This JSA is to be reviewed if circumstances and changes occur in working area or site condition changes. Spare lines below are for this purpose
 Job Safety Analysis
For
SEALANT
Doc. No.000-ZA-E-A09710

Job Number: 032184

Location: Khurais, KSA

Written by: Mr.Karthik Date Created: 03-26-2017

Reviewed by: Mr.Zahid Hussain Last Reviewed: 03-26-2017

Tools/Equipment Required Materials Personal Protective Equipment

Air Compressor Flex seal PS 660 Hard hat
Air Blower Flex Prime PS100 Safety glasses
Angle Grinder Portable Eye wash Station Ear Plugs
Generator Fire Extinguishers. Fire resistant Coverall
Electric drill with Paddle mixer Ear Defenders
Hand Application Trowel Safety Boots
Scraper Hand Gloves
Masking tape Face Visors
Backing rod Metatarsal Protection
Heavy Duty Leather gloves

This JSA is to be reviewed if circumstances and changes occur in working area or site condition changes. Spare lines below are for this purpose
 Job Safety Analysis
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SEALANT
Doc. No.000-ZA-E-A09710

For Information:

Valid Permit to work will be obtained prior to starting of work.

All workers have undergone HSE induction and other required trainings are given prior to deployment.
SA requirements are fully complied as per documents needed.
SA approved Method Statement are available and communicated to all personnel involved in the activity being carried out.
All the crew involved in the job were briefed about the activities and hazards, complete JSA prior to every shift.
Equipment used in the job has third party approval.
Operators, riggers, Scaffolders, flagman were certified, trained & experienced to do the job.
Manufacturers Manual should be available at site.
MSDS for Flexseal.

This JSA is to be reviewed if circumstances and changes occur in working area or site condition changes. Spare lines below are for this purpose
 Job Safety Analysis
For
SEALANT
Doc. No.000-ZA-E-A09710

Sr.
Job steps Potential hazards Control Measures Responsibility
No.
1. Use of Grinder to remove
materials(foam or fiber 1.1 Incompetent operator 1.1.1 Ensure only well trained, competent operator shall allow operating this equipment. HSE In-charge
board) in the expansion
joints
1.2.1 Power tools must be approved by UL (or) FM (or) KEMA KUER. Supervisor In-charge
1.2 Defective and non-inspected
equipment
1.2.2 Must have a valid safety inspection sticker and color coded. Supervisor In-charge

1.3.1 Keep cutting or grinding disk aligned with work piece to prevent pinching, blinding or twisting this will result in kick
Supervisor In-charge
back.

1.3 Pinching Fingers or Hand 1.3.2 Make sure all the guards are in place and in good working order. Supervisor In-charge

1.3.3 Dont touch cutting or grinding disk immediately after use as it will be hot. Supervisor In-charge

1.4.1 Use both hands when holding the grinder. Trained Operator

1.4 Dropping the tool. 1.4.2 Make sure all the manufacture protective devices (Guards) are in place & operational. Trained Operator

1.4.3 Use appropriate PPE i.e., Safety Boots, Safety Goggles, Dust mask & Chemical Gloves. Trained Operator

1.5.1 Do not use worn out disc. Replace worn out disc with new with correct tools to replace disc. Trained Operator
1.5 Eye injury from projectile and
sparks
1.5.2 Wear Double eye protection i.e., safety glasses/goggles and a face shield to protect against flying particles. Trained Operator

1.6 Inhalation of dust particles 1.6.1 Respiratory protection may be required, depending on the work. Wear a dust mask even if the dust being Supervisor In-charge
produced seems to be minimal.

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1.7.1 Wear leather gloves, long sleeved shirt, long pants, or leather Apron. Trained Operator
1.7 Rotating Spark & projectile.
1.7.2 Make sure all the manufacture protective devices (Guards) are in place & operational. Trained Operator

1.8.1 Make sure all the manufacture protective devices (Guards) are in place & operational. Trained Operator

1.8.2 Inspect all electrical cables and connectors are clear from damage. Supervisor In-charge
1.8 Electric Shock/Electrocution
1.8.3 Ensure all distribution panel board having protective devise (GFCI) and grounding. Supervisor In-charge

1.8.4 Trained Fire watch should present at site. Supervisor In-charge

1.9.1 Do not use grinder near flammable materials. Trained Operator

1.9 Fire 1.9.2 Do not keep any material close to grinding wheel when it is not in use. Trained Operator

1.9.3 Trained Fire watch along with fire extinguisher shall be kept during grinding works. Supervisor In-charge

1.10.1 Isolate it from power source & replace damaged guards because if an abrasive wheel breaks while rotating, it
Trained Operator
can cause a serious injury.

1.10 Damaged Guard 1.10.2 Guards must be provided and adjusted properly. Trained Operator

1.10.3 Follow manufacturers manual for the safe use of grinder wheel guards. Trained Operator

1.11 Damaged Grinding wheel

1.11.1 Replace the damaged wheel. Use Appropriate and suitable disc for the job tool. Trained Operator

1.11.2 Isolate Grinder from power source when changing the disk. Trained Operator

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1.11.3 Maximum speed in the RPM is marked on every wheel. Never exceed the speed. Trained Operator

1.11.4 Disc RPM must be higher than Grinder RPM Trained Operator

1.11.5 Do not use wheels that are cracked or those that excessively vibrate. Trained Operator

1.11.6 Inspect all wheels for crack & defect before mounting. Trained Operator

1.12.1 Rotate workers among different tasks to rest the various muscle groups of the body,
Supervisor In-charge
Reduce repetition, and ease mental demands.

1.12.2 Improve work scheduling to minimize excessive overtime or shift work which can cause fatigue. Supervisor In-charge
1.12 Ergonomic Hazard
1.12.3 Increase staffing to reduce individual workloads. Supervisor In-charge

1.12.4 Provide sufficient breaks, since adequate recovery time can reduce fatigue. Supervisor In-charge

1.13.1 Ensure that Work area is free from any obstruction. Supervisor In-charge

1.13 Trip & Fall 1.13.2Trip Hazards and everyone must be aware and enough knowledgeable about site conditions. Supervisor In-charge

1.13.3 Housekeeping must be maintained all the time in and around working area. Supervisor In-charge

2.1.1 Ensure that Work area is free from any obstruction and Trip Hazards. Supervisor In-charge
2.1 Trip and Slip
2.1.2 Housekeeping must be maintained all the time in and around working area. Supervisor In-charge
02. Mixing of Application and
Placing. (Base & Curing 2.2 Eye Contact 2.2.1 MSDS sheet to be attached with Permit to Work system. Supervisor In-charge
Agent)

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Doc. No.000-ZA-E-A09710

2.2.2 Immediately flood the eye with plenty of water for atleast 15 minutes. Supervisor In-charge

2.2.3 Only experience persons are allowed to carry out mixing activity and should be carried out under supervision. Supervisor In Charge

2.2.4 Use appropriate PPE for the task i.e., Safety Goggles, Dust mask & Chemical Gloves. Supervisor In Charge

2.3.1 Wash skin thoroughly with soap and water. Supervisor In Charge

2.3.2 Obtain medical attention if blistering occurs or redness persists. Supervisor In Charge
2.3 Skin Contact
2.3.3 Contaminated clothing should be washed or dry cleaned before use. Supervisor In Charge

2.3.4 Use appropriate PPE for the task i.e., Safety Goggles, Dust mask & Chemical Gloves. Supervisor In Charge

2.4.1MSDS Requirements to be followed. Supervisor In Charge

2.4 Ingestion 2.4.2 Do not induce vomiting. Wash out mouth with water. Supervisor In Charge

2.4.3 Use appropriate PPE for the task i.e., Safety Goggles, Dust mask & Chemical Gloves. Supervisor In Charge

2.5.1 Remove the Exposure. Avoid Inhaling dust. Supervisor In Charge

2.5 Inhalation 2.5.2 Obtain medical attention, if respiratory irritation or feeling unwell in case of prolonged exposure. Supervisor In Charge

2.5.3 Use appropriate PPE for the task i.e., Safety Goggles, Dust mask & Chemical Gloves. Supervisor In Charge

2.6 Spillage 2.6.1 Avoid creating dust. Sweep up into suitable containers for recovery or disposal. Supervisor In Charge

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2.7.1 Ensure adequate ventilation when using and mixing. Supervisor In Charge

2.7 Fire 2.7.2 Do not use near naked flames and do not smoke during use. Supervisor In Charge

2.7.3 Trained Fire watch along with fire extinguisher shall be kept during grinding works. Supervisor In Charge

3. Work at Elevation Refer 1. Work in Elevation Doc. No. 000-ZA-E085906.

4. Working inside the

confined space. 4.1.1 Ensure the confined space is ventilated as required. Supervisor In-charge

4.1 Poor Ventilation/ Insufficient

4.1.2 Ensure safe illumination suitable to hazardous area classification. Supervisor In-charge
Illumination

4.1.3 Personal Torch Light shall be used. Supervisor In-charge

4.2.1 Initial Gas test shall be done by authorized person only and monitored at regular interval, if required. Supervisor In-charge

4.2.2 Ensure Oxygen in the atmosphere is between 19.5% and 23.5% at regular intervals. Supervisor In-charge
4.2 Oxygen Deficiency
4.2.3 Ensure the confined space is free from any flammable /toxic atmosphere and has sufficient oxygen for normal
Supervisor In-charge
breathing.

4.2.4 Ensure the confined space is ventilated as required. Supervisor In-charge

4.3 Entrapment of entrant 4.3.1 Proper access/egress shall be provided in the Confined space Supervisor In-charge

4.4 Collapse due to continue

occupancy. 4.4.1 Frequent intervals shall be taken depending upon the situation. Supervisor In-charge

4.4.2 Job rotation system to be applied within the groups Supervisor In-charge

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4.5.1 Emergency rescue team shall be available in case of an Emergency. Supervisor In-charge

4.5 Improper rescue due to Trap

4.5.2 Confined Space Stand by man must be present at all time. Supervisor In-charge
inside the Confined space

4.5.3 Maintain contact with the entrant and record entry / exit. Supervisor In-charge

4.6.1 Ensure the Confined Space is positively isolated from all sources of energy. Supervisor In-charge
4.6 Energised Equipment
4.6.2 Use multi lock & tag for isolation carried out. Supervisor In-charge

4.7.1 Ensure the confined space is free from any flammable Supervisor In-charge
4.7 Fire & Explosion
4.7.2 Trained Fire watch shall be kept during all works. Supervisor In-charge

4.8.1 Ensure sufficient ventilation and air circulation inside confined space. Supervisor In-charge
4.8 Heat & Humid
4.8.2 Provide periodic break / rest to the entrant Supervisor In-charge

5.1.1 Ensure Adequate rest / cool shelter shall be provided for workers. Supervisor In-charge
5.1 Sun Burn/ Heat stress
5.1.2 Adequate supply of cold drinking water at site.. Awareness of heat stress to all personnel. Supervisor In-charge

Working in Hot Weather &

5. 5.2.1 Provide electrolyte powder mixed with water to all workers to protect from dehydration Supervisor In-charge
Humid Condition.
5.2 Dehydration
5.2.2 Male nurse Should be available to treat the Sick persons. Supervisor In-charge

5.3 Fatigue 5.3.1 Job rotation system to be applied within the groups Supervisor In-charge

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6.1.1Follow the emergency response procedure as instructed in induction Training... Emergency eye wash bottles shall
Supervisor In-charge
be on site at all times.
6.1 Un expected events i.e., Fire,
6. Emergency gas release and other dangerous 6.1.2 Ensure that all power operated equipment are shut down and disconnected from the source Supervisor In-charge
occurrences.
6.1.3 Confirm the wind direction then move to the safe assembly point area, stay until get all clear alarm Supervisor In-charge

EMERGENCY CONTACT NOS.

SAIPEM ALFANAR
Sandro Locci CM 053 906 5823 Ahmed Yousef Const. Manager - 0540724742

Colin Ballamy PHSEM 055 44 365 72 Zahid Hussain HSE Manager - 0595120759

JSA TALK ATTENDANCE SHEET

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Doc. No.000-ZA-E-A09710

Date:

By Signing this attendance sheet, I confirm that I have attended the JSA Briefing by my Job Supervisor In-charge & I understand in my own language the content of this Job Safety Analysis (JSA).

Sr. No. Name Trade ID Badge # Signature

This JSA is to be reviewed if circumstances and changes occur in working area or site condition changes. Spare lines below are for this purpose