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Cleveland Wheels & Brakes

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

RETRACT ACTUATOR ASSEMBLY


Part No. SFA232-5 (011-00504)

CMSFA232-5 (011-00504)
Initial Issue August 1, 1998

Cleveland
Wheels & Brakes
PARKER HANNIFIN CORPORATION CMSFA232-5 (011-00504)
AIRCRAFT WHEEL & BRAKE CAGE CODE 33269 Page T-1
1160 Center Road - Avon, Ohio 44011 Rev C, August 15, 2006
THIS PAGE INTENTIONALLY BLANK
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH


ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO.
SFA232-5 (011-00504).

Attached to this transmittal letter is Revision N/C of CMSFA232-5 (initial issue dated August
1,1998)

Revision N/C,.Dated Auqust 1, 1998

REVISION N/C CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or
revised are outlined below together with the highlights of the revision.

Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future
reference.

REVISION HIGHLIGHTS
Section/Page No. Description Of Change

All Sections/All pages Initial Release (0332-02)

Revision Highlights
Page 1 of 1
August 1/98
THIS PAGE INTENTIONALLY BLANK
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH


ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-
5 (011-00504).

Attached to this transmittal letter is Revision A of CMSFA232-5

Revision A, Dated June 23, 2003

REVISION A CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised
are outlined below together with the highlights of the revision.

Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future
reference.

REVISION HIGHLIGHTS
Section/Page No. Description Of Change

As follows Rev. A (0355-92)


Title Page, T-1 Revised to indicate latest revision issue.
Record of Revisions & Revised to indicate latest revision and service bulletin.
Service Bulletin List, RR/SB-1
List of Effective Pages, LEP-1 Revised to indicate added, revised, and/or deleted pages.
Description and, 1 Figure 1 updated for legibility.
Operation Table 1 revised: (now) "2000 psig"
(was) "1500 psig"
Introduction, INTRO-1 Revised page to latest standard information format with updated
contact information.
Testing, 1001 thru 1004 Re-formatted section to reduce number of pages.
Para. 1.A.
(now) "A test data sheet is provided at the end of this
section for reference documentation purposes."
(was) "One photocopy of the data sheet is required for each
retract actuator assembly to be tested."
1001 Table 1001 revised as follows:
Remove row listing MIL-H-6083 test fluid.
1001 2 places, (now) specification "0-3000 psig"
(was) "0-2000 psig"
Hydraulic Hose (now) "3000 psi" (was) "5000 psi"
1002 Figure 1001: Reduce size and added schematic descriptions.

Revision Highlights
Page 1 of 4
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REVISION HIGHLIGHTS

Section/Page No. Description Of Change

Testing, 1003 Para 1.E.:


3 places, (now) "2000 psig" (was) "1500 psig"
Remove "Record the test results on the test data sheet."
1004 Test Data Sheet: 3 places, (now) "2000 psig"
(was) "1500 psig"
Disassembly, 3001 to 3002 Re-formatted pages and revised Table 3001 as follows:
(add) Miniature Awl/Pick Set.
(add) Magnifier.
Section 1.B. revised to include procedures related to superseding
parts.
3002 Figure 3001 revised to clarify retainer ring removal.
3003 Page addition to include addition of Figures 3002 and 3002A.
3004 (add) blank page for section formatting purposes.
Cleaning, 4001 Re-write solvent warning and re-designate as Safety Warning.
(add) compressed air warning.
Inspection / Check, 5001 Table 5001 revised as follows:
(add) Air Gage and Borescope.
5001 Para 1.B (1) revised to add "If cylinder bore exceeds 16 Ra
replace cylinder body."
5002 Para 1.D revised to add finish and O.D. inspection criteria.
Repair, 6001 Para 1. (add): "It is possible that a cost to repair may approach
If not exceed the purchase of a replacement part. A cost to
repair versus product replacement analysis should be
conducted prior to investing in any special tooling or fixtures."
6001 Para 1.B. (3) NOTE:
(now) "Staking fixture is a two piece.....(see Figures 9001 and 9002)"
(was) "Staking fixture is a two piece.....(see Figure 6001)."
6002 Figure 6001 revised as follows:
(now) "Arbor Press, Figure 6001"
(was) "Staking Fixtures, Figure 6001"
(staking fixture graphics removed - reader now directed to
Figures 9001 and 9002)
6003 Para. 1.B. (11) revised as follows:
Remove "Verify that the bearing ball rotates freely after staking."
6003 Figure 6002 revised as follows:
(now) "Bearing Staking Inspection Limits, Figure 6002"
(was) "Arbor Press, Figure 6002"

Revision Highlights
Page 2 of 4
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REVISION HIGHLIGHTS

Section/Page No. Description Of Change

Repair, 6003 Para. 1.B. (12) added as follows:


"(12) Verify that the bearing ball rotates freely after staking by
performing the no-load rotational break away torque check
per the following step

(a) The no-load rotational breakaway torque shall be detemined


by securing the bearing end of the cylinder while rotating the
ball about the bearing axis. Torque shall be applied gradually
to the ball; the minimum torque required to start the ball
moving shall be recorded. The no-load rotational breakaway
torque shall be 5 in-lb (0,56 N-m) or less. The ball shall be
hand rotated through several revolutions immediately prior to
testing.

6004 Figure 6003 revised as follows:


(now) "Cylinder Body Repairable Dimensions, Figure 6003"
(was) "Cylinder Body Repairable Dimensions, Figure 6004"
6004 Para 1.D. (1) revised as follows:
(add) "O.D. must not fall below 0.372 inches. Surface finish on
O.D. must not exceed 16 Rq or 100 Rmax. 16
Permitted 0.35 inches on each end of 0.372."

Assembly, 7001 Table 7001 revised as follows:


(now) for 55 O-ring Lubricant, Specification "N/A" (was) Specification
"MIL-G-4343"
(now) "199-538A" (was) 199-538"
7001 thru 7008 Re-write entire section for inclusion of superseding parts.
7002 Figure 7001: (now) seal configuration identification.
(was) end gland & piston rod installation.
7003 thru 7008 Added pages.

Special Tools, 9001 Table 9001 revised as follows:


(add) "End Gland Installation Tool, Per Figure 9003..."
(add) "Miniature Awl/Pick Set"
(add) "Air Gage"
(add) "Borescope"
2 places, (now) specification "0-3000 psig" (was) "0-2000 psig"
Pressure for hydraulic hose (now) "3000 psi" (was) "5000 psi"

Revision Highlights
Page 3 of 4
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REVISION HIGHLIGHTS

Section/Page No. Description Of Change

Special Tools, 9002 Table 9002 revised as follows:.


(remove) row for MIL-H-6083 Fluid
(now) for 55 O-ring Lubricant, Specification "N/A" (was) "MIL-G-4343"
(now) "199-538A" (was) "199-538"
9003 Figure 9001 revised as follows:
Show top area as optional configuration and remove dimensions
defining top area.
9005 (add) Figure 9003 for end gland bullet

Illustrated, 10002 to 1003 Revised page to latest standard information format.


Parts List 10004 IPL Figure 1 revised as follows:
(add) graphics for items 45A, 50A, 55
(now) item"10A" (was) item"10"
(now) item'15A" (was) item"15"
(add) graphics for item 70
10005 Parts List revised as follows:
Item 10A, 141-01902 Gland, End
Item 15A, 182-02502 Rod, Piston
Item 40A, 101-63500 Assembly, Seal
Item 45A, Ring, Elastomer
Item 50A, Ring, Seal
Item 55,067-15600 Ring, Wear
Item 60, MS28774-113 Retainer, Backup (100-20031)
(add) item 70; 215-00200; Plug, Threaded, qty 2
10005 Parts List notes revised to add references to SB7076.

Storage, 15001 Para 1.: Revised to include latest standard information.


2 places, (remove) "MIL-H-6083' callout.

Revision Highlights
Page 4 of 4
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH


ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-
5 (011-00504).

Attached to this transmittal letter is Revision B of CMSFA232-5

Revision B; Dated October 17, 2003

REVISION B CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised
are outlined below together with the highlights of the revision.

Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future
reference.

REVISION HIGHLIGHTS

SectionlPaqe No. Description Of Change

As follows Rev. B (0358-10)


Title Page, T-1 Revised to indicate latest revision issue.
Record of Revisions & Revised to indicate latest revision and service bulletin.
Service Bulletin List, RR/SB-1
List of Effective Pages, LEP-1 Revised to indicate added, revised, and/or deleted pages.
Assembly, 7006, 7007 Paragraph 1.B. (3) moved to page 7006 from page 7007
7007 Paragraph 1.D. (add):
CAUTION: YOU MUST USE THE END GLAND BULLET TO
INSTALL THE END GLAND ONTO THE ROD. IF
YOU DO NOT USE THE END GLAND BULLET YOU
WILL CAUSE DAMAGE TO THE WEAR RING (44)
AND THE COMPONENTS OF THE SEAL ASSEMBLY
(40A). THE SEAL ASSEMBLY HAS THESE PARTS:
ELASTOMER RING (45A) AND SEAL RING (50A).
7007 Figure 7005. (add) detail of installed seal assembly and wear ring.

Revision Highlights
Page 1 of 1
October 17/03
THIS PAGE INTENTIONALLY BLANK
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TO: HOLDERS OF CMSFA232-5 COMPONENT MAINTENANCE MANUAL WITH


ILLUSTRATED PARTS LIST FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-
5 (011-00504).

Attached to this transmittal letter is Revision C of CMSFA232-5

Revision C, Dated August 15, 2006

REVISION C CONTAINS ALL PAGES OF THE MANUAL. Pages that have been added or revised
are outlined below together with the highlights of the revision.

Please retain all REVISION HIGHLIGHTS pages, inserting them into the manual for future
reference.

REVISION HIGHLIGHTS

Section/Page No. Description Of Change

As follows Rev. C (0370-78)

Title Page, T-1 Revised to indicate latest revision issue.

Record of Revisions & Revised to indicate latest revision and service bulletin revision.
Service Bulletin List, RR/SB-1

List of Effective Pages, LEP-1 Revised to indicate latest revision.

Disassembly, 3001 Paragraph 1.B. (1):


(NOW) piston rod (15, 15A or 15B) (WAS) piston rod (15 or 15A)
3002 Paragraph 1.B. (5):
(NOW) piston rod (15, 15A or 15B) (WAS) piston rod (15 or 15A)
3002 Paragraph 1.B. (8) (b) 2:
(NOW) piston rod (15A or 15B) (WAS) piston rod (15A)

Inspection / Check, 5002 Paragraph 1.D.:


(NOW) piston rod (15A or 15B) (WAS) piston rod (15A)

Repair, 6004 Paragraph 1.D.:


(NOW) piston rod (15A or 15B) (WAS) piston rod (15A)

Assembly, 7003 Table 7002:


(NOW) piston rod (15A or 15B) Seals (WAS) piston rod (15A) Seals

Revision Highlights
Page 1 of 2
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REVISION HIGHLIGHTS

Section/Page No. Description Of Change

Assembly, 7007 Paragraph 1.B. (4):


(NOW) piston pod (15A or 15B) (WAS) piston rod (15A)
7007 Paragraph 1.C. (1):
(NOW) rod (15A or 15B) (WAS) rod (15A)
7007 Paragraph 1.C. (2):
(NOW) piston rod (15A or 15B) (WAS) piston rod (15A)
7007 Figure 7005:
(NOW) Piston Rod (15A or 15B) (WAS) Piston Rod (15 or 15A)

Illustrated Parts List, 10003 Paragraph 3.:


(ADD) code 77294
10004 IPL Figure 1:
(ADD) 15B to item callout
10005 Parts List:
(ADD) nomenclature notations to Item 1-1:
Parker manufacturing code number to 011-00504
V77294 New Piper Aircraft P/N 558-010
(ADD) notation to Item 15A: (REPLD BY ITEM 15B)
(ADD) Item 15B, 182-02503, Rod, Piston (REPLS ITEM 15A), Qty 1
Serial No. 1203 and up
Note 1.: (NOW) Items 15B and 65 (WAS) Items 15A and 65

Storage, 15001 Paragraph 1.B.:


(NOW) piston rod (15A or 15B) (WAS) (15A)

Revision Highlights
Page 2 of 2
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

RECORD OF REVISIONS

Retain this record in front of manual. On receipt of revision, insert revised pages in the manual, and
enter revision letter, date inserted and initial.

DATE DATE DATE DATE


REV. ISSUED INSERTED BY REV. ISSUED INSERTED BY
(yr-mth-dy) (yr-mth-dy) (yr-mth-dy) (yr-mth-dy)
N/C 08-01-1998 08-01-1998 PH
A 06-23-2003 06-23-2003 PH
B 10-17-2003 10-17-2003 PH
C 08-15-2006 08-15-2006 PH

SERVICE BULLETIN LIST

Parker Hannifin Service Bulletins are issued in order to provide general information on product line
concerns. The bulletin listings contained herein identify subject matter directly related to the
support and function of the Retract Actuator Assembly and components.

DATE
NUMBER SUBJECT REV. INCORPORATED
(yr-mth-dy)
SB7063 Landing Gear Retract Cylinder Inspect/Replace NC No Effect
SB7076 Landing Gear Actuator Rod Seal Leakage Inspect/Replace A 12-08-2005

Record of Revisions/Service Bulletin List


Page RR/SB-1
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page T-1 Aug 15/06 Inspection 5001 June 23/03


and Check 5002 Aug 15/06
Record of RR/SB-1 Aug 15/06
Revisions/ Repair 6001 June 23/03
Service 6002 June 23/03
Bulletin List 6003 June 23/03
6004 Aug 15/06
List of LEP-1 Aug 15/06
Effective Pages Assembly 7001 June 23/03
7002 June 23/03
Table of T/C-1 Aug 1/98 7003 Aug 15/06
Contents 7004 N June 23/03
7005 N June 23/03
Introduction INTRO-1 June 23/03 7006 N Oct 17/03
2 Blank 7007 Aug 15/06
7008 N June 23/03
Description and 1 June 23/03
Operation 2 Blank Special Tools, 9001 June 23/03
Fixtures, 9002 June 23/03
Testing 1001 June 23/03 Equipment, and 9003 June 23/03
1002 June 23/03 Consumables 9004 Aug 1/98
1003 June 23/03 9005 June 23/03
1004 June 23/03 9006 Blank
1005 D June 23/03
1006 D Blank Illustrated 10001 Aug 1/98
Parts List 10002 June 23/03
Disassembly 3001 Aug 15/06 10003 Aug 15/06
3002 Aug 15/06 10004 Aug 15/06
3003 N June 23/03 10005 Aug 15/06
3004 N Blank 10006 Blank

Cleaning 4001 June 23/03 Storage 15001 Aug 15/06


4002 Blank 15002 Blank

D = Deleted page N = New page

List of Effective Pages


Page 1 of 1
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TABLE OF CONTENTS

SUBJECT PAGE

INTRODUCTION ................................................................................................ INTRO-1


DESCRIPTION AND OPERATION ............................................................................... 1
TESTING .................................................................................................................. 1001
SCHEM ATIC AND W IRING DIAGRAM S ................................................ (Not Applicable)
DISASSEM B LY ........................................................................................................ 3001
CLEANING ........................................ ............ .............................. 4001
INSPECTION AND CHECK ..................................................................................... 5001
REPAIR.................................................................................................................... 6001
ASSEM BLY .............................................................................................................. 7001
FITS AND CLEARANCES ...................................................................... (Not Applicable)
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES.................... 9001
ILLUSTRATED PARTS LIST ................................................................................. 10001
SPECIAL PROCEDURES....................................................(Not ot Applicable)
Applicable)
REMOVAL ............................................................................................... (Not Applicable)
INSTALLATION ....................................................................................... (Not Applicable)
SERVICING ............................................................................................ (Not Applicable)
STORAGE.............................................................................................................. 15001
REW ORK ..................................................................................... (Not Applicable)

Table of Contents
Page T/C-1
August 1/98
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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

INTRODUCTION

1. General
This manual is published for the guidance of personnel responsible for the overhaul and/or
maintenance of the Parker Hannifin Assembly covered in this publication.
The manual for the aircraft shall take precedence for the components interface connections with
the functional features as used in the aircraft. This manual may also describe functional
features that may or may not be used when installed as a component of a system in the aircraft.
The manufacturer will revise the manual as necessary to add current information. It is
recommended that the user inquire as to the latest revision level in existence before proceeding
with overhaul or maintenance operations. Contact information is listed below:
Parker Hannifin Corporation E-mail: techhelp@parker.com
Aircraft Wheel & Brake Division Website: www.parker.com/cleveland
1160 Center Road Fax: (440) 937-5409
Avon, Ohio 44011 U.S.A. Tel: 1-800-BRAKING (272-5464)
Attn.: Technical Services/Hotline 440-937-1315
2. Data Rights
The unit charge for this manual covers reproduction and handling costs only and does not
constitute purchase of the data or design contained herein, nor does it convey to the purchaser
any rights, patent or otherwise, to reproduce or manufacture from said data.

3. Manual Use
A. Warnings and Cautions and Notes

A SAFETY WARNING flagged by this symbol , calls attention to possible serious


or life threatening situations if procedures are not followed.
A WARNING calls attention to use of materials, processes, methods, procedures, or
limits which must be followed precisely to avoid injury to persons.
A CAUTION calls attention to methods and procedures which must be followed to
avoid damage to equipment.
A NOTE calls attention to an essential operating or maintenance procedure, condition,
or statement, which must be highlighted.
4. Replacement Parts

SAFETY WARNING: PARKER HANNIFIN WHEEL & BRAKE DOES NOT WARRANT
OR ASSUME THE RISK OF THE USE OF REPLACEMENT PARTS NOT
AUTHORIZED FOR USE BY PARKER HANNIFIN WHEEL & BRAKE.

Use only Parker Hannifin Wheel & Brake approved replacement parts given in the illustrated
parts list of this manual.

Introduction
Page INTRO-1/(INTRO-2 blank)
June 23/03
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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

DESCRIPTION AND OPERATION

1. General

The head and gland ports are provided with 1/8-27 ANPT threads. A spherical swivel bearing
in the mounting flange keeps the retract actuator aligned in the direction of pull. This self-
aligning feature avoids bending forces 'on the piston rod and uneven wear on the seals.

Table 1
Operating Parameters
PARAMETER SPECIFICATION
Bore 0.738 - .740 in.
Operational stroke 7.40 in. .03
Retracted length 10.92 in. +.06 -.03 (from bearing to end of rod)
Operating pressure 2000 psi max.
Fluid compatibility MIL-H-5606
Operating temperature -40 F to +160 F

Page 1/(2 blank)


June 23/03
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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TESTING

1. General

A. Preparation for Testing


Prior to testing, make photocopies .ofthe test data sheet provided at the end of this section.
A test data sheet is provided at the end of this section for reference documentation
purposes.
B. Pretest Check
Perform the following inspections and checks to prepare the retract actuator assembly for
testing. The end gland and cylinder body ports must be open and the unit must be drained
of all hydraulic fluid. Do not perform testing on any retract actuator assembly that exhibits
visible signs of damage, external leakage, or indications of piston rod binding.
(1) Examine exposed cylinder body surfaces and cylinder body mounting flange bearing
for breaks, cracks, or other visible damage. Examine the unit for signs of leakage
from the end gland.
(2) Examine the mounting flange bearing for proper fit and function. A loose or corroded
bearing in the mounting flange is cause for rejection.
(3) Examine end gland and cylinder body ports for pitting, damage to threads or scoring
that would affect sealing of the preformed packings.
(4) Fully extend and release the piston rod 3 to 5 times by hand. Rod movement must be
free from any indication of binding.
C. Equipment and Materials
NOTE: Equivalent substitutes may be used for items listed.

Table 1001
Testing Equipment and Materials List
PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY
N/A Hydraulic Fluid MIL-H-5606 Commercial Source
N/A Hydraulic Hand Pump 0-3000 psig Commercial Source
N/A Hydraulic Filter 2 micron Commercial Source
N/A Pressure Gage 0-3000 psig Commercial Source
N/A Hydraulic Hose 3000 psi minimum Commercial Source

Page 1001
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TESTING

D. Testing Setup
Refer to Figure 1001.

A hydraulic pump for connection to a supply line with pressure gage is required to conduct
performance testing.
A 2 micron absolute filter should be placed in the return line to avoid inadvertent
contamination of the supply fluid.
The required test equipment is listed in Table 1001.

GAGE

RESERVOIR

RESERVOIR

Page 1002
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TESTING

E. Performance Testing

If the retract actuator assembly meets the pretest check requirements of paragraph 1.B,
test the retract actuator assembly in accordance with the following performance test
procedures. Performance tests shall be conducted with clean hydraulic fluid at an ambient
hydraulic fluid temperature range of 50F (10C) minimum and 95F (35C) maximum.

WARNING: ASSEMBLIES BEING PRESSURE TESTED HAVE AN EXPLOSIVE


POTENTIAL. PRIOR TO TESTING, CHECK ALL HYDRAULIC LINES
AND FITTINGS AND COVER THE UNIT BEING TESTED. DURING
PRESSURE TESTING, FOLLOW ALL SAFETY PRECAUTIONS AND
WEAR PROTECTIVE CLOTHING AND SAFETY GLASSES. FAILURE
TO COMPLY CAN RESULT IN DEATH OR PERSONAL INJURY.

(1) Operation Test

(a) Connect the hydraulic return line to the retract actuator head port. Connect the
supply line to the end gland port.

(b) Cycle retract actuator at 2000 psig through 10 complete in and out cycles to
demonstrate satisfactory stroke and adjustment. During the test, there shall be
no sign of any external leakage. Piston rod movement must be free from any
indication of binding.

(2) Head Port Leakage Test

(a) Apply 2000 psig to head port with the (end gland) port open to atmosphere.
Hold pressure one minute. There shall be no leakage from the open (end gland)
port.

(3) End Gland Port Leakage Test

(a) Apply 2000 psig to end gland port with the (head) port open to atmosphere.
Hold pressure one minute. There shall be no leakage from the open (head)
port.

NOTE: Dispose of any lost or spilled hydraulic fluid in accordance with locally approved
disposal procedures.

Page 1003
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

TE,
Work Order No. Date Unit Manufacture Date

A. Pretest Checks

(1) Leakage Accept _ Reject


(2) Swivel bearing condition Accept _ Reject
(3) Hydraulic ports condition Accept _ Reject
(4) Quality of piston travel Accept _ Reject
(5) Piston rod stroke: in. Accept _ Reject

Comments:

B. Operational Test Accept _ Reject

Pressure applied: psig Requ ired: 2000 psig for 10 complete cycles

External leakage: Yes No

Piston rod movement: Free Binding

C. Head port leakage Test Accept Reject

Pressure applied: psig Requuired: 2000 psig for one minute

Head port leakage: Yes No

D. End gland port leakage Test Accept Reject

Pressure applied: psig Required: 2000 psig for one minute

End gland port leakage: Yes No

Tester: Date:

Inspector: Date:

Page 1004
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

DISASSEMBLY

1. General

A. Equipment and Materials


NOTE: Equivalent substitutes may be used for items listed.
Table 3001
Disassembly Equipment and Materials List

PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY


199-18 Preformed Packing N/A Parker Hannifin Corp.
Tool Set Aircraft Wheel & Brake
N/A Vise Jaws Soft Brass or Hard Rubber Commercial Source
N/A Wire Pick N/A Commercial Source
N/A Miniature Awl/Pick Set N/A
Flat/Pointed Blade Commercial Source
Screwdriver (alternate)
.059 in. max. blade width
N/A Magnifier 10x power Commercial Source

B. Disassembly Procedures
Refer to IPL Figure 1 for identification of assembly components.
(1) Push the piston rod (15, 15A or 15B) by hand toward the mounting flange end to
remove oil from the unit.
(2) Put mounting flange end only in a soft jaw vise and clamp against the mounting flange
swivel bearing (25).
(3) Install a fitting (1/8-27) into the end gland (10 or 10A) port. This fitting need only be
finger tight as it will be used for leverage only.
CAUTION: THE WIRE RETAINER CAN BE INSERTED FROM EITHER DIRECTION.
USE A 10X MAGNIFIER TO CONFIRM THE FREE END AND DIRECTION
(ROTATION) OF REMOVAL.
(4) Remove steel wire retainer (5). (See Figure 3001).
The wire retainer locks the end gland in the cylinder. Once removed, the end gland
and piston rod may be pulled from cylinder body.
(a) Rotate the end gland (10 or 10A) by utilizing the fitting, until the ends of the steel
wire retainer (5) show in the slot in the cylinder body (30).
(b) Insert a strong wire pick or other available tool (flat/pointed screw driver with
max. blade width of .059 may be used) in the slot under the free end of the
retainer (5).
(c) Pry upwards on the retainer (5) free end and rotate the end gland (10 or 10A) in
the direction that permits the retainer to unwind (back-out) from the slot.
(d) Continue to rotate the end gland (10 or 10A) until the retainer (5) is free of the
groove in the end gland. Remove and discard retainer.

Page 3001
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

DISASSEMBLY

End Gland Retaining Device, Figure 3001

(5) Pull the piston rod (15, 15A, or 15B) and end gland (10 or 10A) from the cylinder body
(30).
(6) Unthread and remove bolt/rod from piston rod.
(7) With piston rod and end gland removed from cylinder body, pull end gland off piston
rod.
(8) Remove seals, rings, and packings as follows:
NOTE: Use the preformed packing extraction tool set as an aid in removal of seals.
(a) Effectivity: Actuators with mfg. dates 01/03 (yy/mm) and before. Units contain
the T-seal assembly (40) as end gland sealing components. See Figure 3002.

1 Remove preformed packing (20) and T-seal assembly (40) [comprised of


items 45 and 50] from end gland (10).
2 Remove preformed packing (35) from piston end of piston rod (15).
(b) Effectivity: Actuators with mfg. dates 02/03 (yy/mm), 02R03 (yy/mm upgraded
per SB7076) and after. Units contain the seal assembly (40A) and wear ring (55)
as end gland sealing components. See Figure 3002A.
NOTE: Refer to Parker Hannifin Service Bulletin SB7076 concerning Service
Bulletin Upgrade Kit P/N SB7076-1.
1 Remove preformed packing (20), seal assembly (40A) [comprised of items
45A and 50A], and wear ring (55) from end gland (10A).
2 Remove preformed packing (35) and backup retainers (60) from piston end
of piston rod (15A or 15B).

Page 3002
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

DISASSEMBLY

PREFORMED
PACKING (35)

-WEAR RING
(55)

Units Containing Seal Assembly (40A) and Wear Ring (55), Figure 3002A
Mfg. Dates (YY/MM) 02/03, 02R03 and After
or After Incorporation of Service Bulletin SB7076

Page 3003/3004 blank)


June 23/03
THIS PAGE INTENTIONALLY BLANK
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

CLEANING

1. General
A. Equipment and Materials
NOTE: Equivalent substitutes may be used for items listed.

- Table 4001
Cleaning Equipment and Materials List
PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY
N/A Air Supply, Compressed 30 psig maximum N/A
Dry Filtered
N/A Cleaning Cloths Lint Free Commercial Source
N/A Brushes Soft Bristled Commercial Source
N/A Solvent, Stoddard Type 1 P-D-680 Commercial Source
N/A Cleaner/Degreaser, AMS 1526 Commercial Source
Water Based

B. Cleaning Procedures

SAFETY WARNING: CLEANING SOLVENTS CAN BE TOXIC AND VOLATILE. USE


IN WELL VENTILATED AREAS. AVOID PHYSICAL CONTACT. DO
NOT INHALE VAPORS. KEEP CONTAINERS COVERED WHEN
NOT IN USE. OBSERVE FIRE PRECAUTIONS.
WARNING: EYE INJURY FROM DIRT PARTICLES OR SOLVENT SPRAY IS POSSIBLE
WHEN COMPRESSED AIR IS USED. MAKE SURE THAT THE PRESSURE
IS NOT MORE THAN 30 PSIG (2,0 BAR). EYE PROTECTION IS REQUIRED.
(1) Non-Aluminum, Metallic
(a) Wash non-aluminum, metallic parts with Type 1 Stoddard Solvent (per P-D-680).
Use a soft-bristled cleaning brush to remove stubborn deposits.
(b) Dry parts with clean, dry, compressed air, 30 psi maximum. Wipe dried parts
with lint-free cleaning cloths.

Page 4001
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

CLEANING

(2) Aluminum
(a) Wash aluminum parts with Type 1 Stoddard Solvent (per P-D-680). Use a soft-
bristled cleaning brush to remove stubborn deposits.
(b) Finish cleaning aluminum parts in water based cleaner/degreaser (per AMS
1526).
(c) Dry parts with clean, dry, compressed air, 30 psi maximum. Wipe dried parts
with lint-free cleaning cloths.

Page 4002
August 1/98
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

INSPECTION /CHECK

1. General
Refer to IPL Figure 1 for identification of assembly components.

A. Equipment and Materials

In order to facilitate inspection of components, parts must be cleaned prior to inspection.


Refer to CLEANING section.
NOTE: Equivalent substitutes may be used for items listed.

Table 5001
Inspection/Check Equipment and Materials List

PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY


N/A Surface Profilometer 16 max. Rq Commercial Source
100 R max.
N/A Smooth Plug Gage or To measure bore .D. of Commercial Source
Air Gage .738-.740 in. x 8.57 in. dp.
N/A Borescope N/A Commercial Source
N/A Magnifier x power Commercial Source
N/A Magnetic Particle N/A Commercial Source
Inspection Kit
N/A Liquid Penetrant N/A Commercial Source
Inspection Kit

B. Inspection Cylinder Body (30)


Repair damaged areas in accordance with paragraph 1.C. of REPAIR section.

(1) Visually inspect and measure cylinder bore for wear or damage. Inspect surface finish
for wear (Refer to paragrah 1.C of REPAIR section for finish specifications). If bore
diameter exceeds 0 0.740 inch at any point of piston travel, replace cylinder body. If
cylinder bore exceeds 16 Ra replace cylinder body. Visually inspect for missing
corrosion preventive surface coating due to erosion, wear, inspection or surface repair.

(2) Visually inspect exterior of cylinder body for small nicks, scratches, burrs, corrosion,
etc.

(3) Inspect cylinder body for cracks using liquid penetrant inspection. If cracks are
indicated, replace cylinder body.

(4) Visually inspect cylinder body end gland retainer slot for excess wear.

Page 5001
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

INSPECTION / CHECK

C. Inspection Swivel Bearing (25)


Restake a loose or replace a damaged bearing in accordance with paragraph 1.B or
REPAIR section.
(1) Examine the swivel bearing for proper fit and function. A worn or corroded swivel
bearing is cause for rejection.

D. Inspection Piston Rod (15A or 15B)


Repair damaged areas in accordance with paragraph 1.D. of REPAIR section.
(1) Visually inspect piston rod for wear, damage, corrosion, deformation, or thread
damage. Inspect for cracks using magnetic particle inspection or liquid penetrant
inspection. Inspect for light scratches on polished surfaces. If the piston rod is
corroded, deformed, visibly damaged or exceeds 16 Rq or 100 Rmax, replace it.
Replace if O.D. exceeds 0.372 inches minimum.
E. Inspection End Gland (10A)
Repair damaged areas in accordance with paragraph 1.E. of REPAIR section.
(1) Visually inspect machined surfaces of end gland for nicks, burrs, and galling.

Page 5002
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REPAIR

1. General
Refer to IPL Figure 1 for identification of assembly components.

It is possible that a cost to repair may approach if not exceed the purchase of a replacement
part. A cost to repair versus product replacement analysis should be conducted prior to
investing in any special tooling or fixtures.

A. Equipment and Materials

NOTE: Equivalent substitutes may be used for items listed.

Table 6001
Repair Equipment and Materials List
PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY
N/A Corrosion Preventative MIL-C-5541, Commercial Source
Alodine 1200 or Equiv. Class 1A
N/A Primer MIL-P-23377 Commercial Source
Type 1, Class C
N/A Aluminum Oxide Paper 600 Grit or Finer Commercial Source
N/A Vise Jaws Soft Brass or Commercial Source
Hard Rubber
N/A Arbor Press N/A Commercial Source
N/A Staking Fixture, Female Per Figure 9001 Fabrication
SPECIAL TOOLS...
N/A Staking Fixture, Male Per Figure 9002 Fabrication
SPECIAL TOOLS...

B. Restake or Replace Swivel Bearing (25)

If swivel bearing is loose, worn or damaged, restake or replace the bearing in accordance
to the following procedure.

(1) If replacing the swivel bearing, use an arbor press to drive the used bearing from
cylinder body (30).

(2) Clean bearing seat in cylinder body with 600 grit aluminum oxide paper and apply a
liberal coating of wet primer (per MIL-P-23377) to the bearing seat.

(3) Place female staking fixture in arbor press and secure tightly (see Figure 6001).
NOTE: Staking fixture is a two piece design and stakes both sides of the bearing
simultaneously (see Figures 9001 and 9002 for construction details).

Page 6001
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REPAIR

CAUTION: DO NOT LET STAKING FIXTURES SLAM TOGETHER. DAMAGE TO THE


STAKING BALLS COULD RESULT.
(4) Place male staking fixture on arbor base. Carefully lower arbor lever to align fixtures.

(5) Place a 6.00 lb. slide bar into arbor gear slide.

(6) Check bearing for looseness in bore before staking. Loose bearing is cause for
rejection.

(7) Place cylinder end with bearing on male staking fixture.

(8) Lower arbor lever until it comes in contact with cylinder body bearing.

(9) Keep part stationary and strike bar against the arbor gear slide.

6.00 LB.
SLIDE BAR

FEMA
FIXT

--

C
FIXTURE
Arbor Press Figure, 6001

Page 6002
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REPAIR

(10) Bearing must be staked .015 - .020 (.381 -.508 mm), 4 places below the face of the
seating bore on both sides of the cylinder body mounting flange.
(11) Inspect for cracks or breaks on cylinder end caused by overstaking. Cracks or
breaks are cause for rejection (see Figure 6002).

-NOT ACCEPTABLE

Bearing Staking Inspection Limits, Figure 6002


(12) Verify that the bearing ball rotates freely after staking by performing the no-load
rotational break away torque check per the following step.

(a) The no-load rotational breakaway torque shall be detemined by securing the
bearing end of the cylinder while rotating the ball about the bearing axis.
Torque shall be applied gradually to the ball; the minimum torque required to
start the ball moving shall be recorded. The no-load rotational breakaway
torque shall be 5 in-lb (0,56 N-m) or less. The ball shall be hand rotated
through several revolutions immediately prior to testing.

C. Repair Cylinder Body (30)


CAUTION: REPAIR MUST NOT AFFECT SEALING CHARACTERISTICS OF
SEALING SURFACES. REPAIRED SURFACES MUST NOT EXCEED
THE SURFACE TOLERANCES PROVIDED IN FIGURE 6003,
CYLINDER BODY SUBASSEMBLY REPAIRABLE DIMENSIONS.
(1) Repair micro finish in cylinder body bore by roller burnishing to finish specified in
Figure 6003. If the repair of the cylinder bore sealing surfaces causes the bore
diameter to exceed 0.740 in. max., replace the cylinder body.

Page 6003
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

REPAIR

(2) Use 600 grit aluminum oxide paper to remove sharp edges from nicks, light
scratches or galling on non-sealing surfaces.
(3) Retouch missing corrosion preventative surface coating with corrosion preventative
(Alodine 1200 or equivalent per MIL-C-5541, Class 1A).

Cylinder Body Repairable Dimensions, Figure 6003

D. Repair Piston Rod (15A or 15B)


CAUTION: REPAIR MUST NOT AFFECT SEALING CHARACTERISTICS OF
SEALING SURFACES.
(1) Light scratches on polished surfaces may be removed with 600 grit aluminum oxide
paper. O.D. must not fall below 0.372 inches. Surface finish on O.D. must not
exceed 16 Rq or 100 Rmax. 16 permitted 0.35 inches on each end of 0.372.

E. Repair End Gland (10A)


CAUTION: REPAIR MUST NOT AFFECT SEALING CHARACTERISTICS OF
SEALING SURFACES.
(1) Use 600 grit aluminum oxide paper to polish out small nicks and scratches on
machined surfaces and in packing groove.
(2) Retouch missing corrosion preventative surface coating with corrosion preventative
(Alodine 1200 or equivalent per MIL-C-5541, Class 1A).

Page 6004
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

1. General

A. Equipment and Materials

NOTE: Equivalent substitutes may be used for items listed.

Table 7001
Assembly Equipment and Materials List
PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY
N/A Hydraulic Fluid MIL-H-5606 Commercial Source
55 O-ring Lube Silicone-Based Lubricant N/A Dow Corning Corp.
199-18 Preformed Packing N/A Parker Hannifin Corp.
Tool Set Aircraft Wheel & Brake
199-538A Seal Repair Kit N/A Parker Hannifin Corp.
(see IPL for items listed) Aircraft Wheel & Brake
N/A Vise Jaws Soft Brass or Hard Rubber Commercial Source
N/A End Gland Per Figure 9003 Fabrication
Installation Tool SPECIAL TOOLS...

NOTE: 199-538A Seal Repair Kit supersedes 199-538 Seal Repair Kit.

Page 7001
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

UNITS WITH MFG DATES (YY/MM)


01/03 AND BEFORE

-END GLAND
(10A)
-PREFORM
PACKING I NG
(20) (35)

SEAL
ASSEMBL
(40A)
PISTON
ROD (
-ELASTOMER
RING (45A) RETAINERS
(60)
ACTUATOR ASSEMBLY SEAL CONFIGURATION:
UNITS WITH MFG DATES (YY/MM) 02/03, 02R03 AND AFTER
OR AFTER INCORPORATION OF SERVICE BULLETIN SB7076

Seal Configuration Identification, Figure 7001

Page 7002
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

B. Install Seals

NOTE: Use the brass preformed packing tool set to aid in positioning of seals.

Table 7002
Seal Identification
End Gland (10A) Seals Piston Rod (15A or 15B) Seals
Wear Ring (55) Preformed Packing (35)
Preformed Packing (20) Backup Retainers (60)
Seal Assembly (40A)
1-Elastomer Ring (45A)
1- Ring Seal (50A)

NOTE: Refer to IPL notes. SB7076-2 End Gland Subassembly is part of SB7076-1
Service Bulletin Upgrade Kit and will be furnished with the seals installed.

(1) Refer to Figure 7002 and install the seal assembly (40A) into the mating I.D. groove
of the end gland (10A) according to the following procedure.
NOTE: Use the end gland installation bullet (Figure 9003) to provide support of the
elastomer ring during installation.
(a) Start with the elastomer ring (45A). Lubricate the ring with O-ring lubricant.
Squeeze it between the thumb and forefinger into an oval shape. From the top
of the end gland, insert a ring end into the first groove of the end gland I.D.
keeping the pocket section of the ring facing up. Use finger pressure and a
brass spoon to push the elastomer ring into the groove.
CAUTION: DO NOT CREASE THE SEAL RING. THE SEAL MUST NOT HAVE
SHARP BENDS OR PERFORMANCE WILL BE DIMINISHED.
(b) Next, form the seal ring (50A) into a kidney shape being careful not to pinch the
seal and push the open end into the pocket of the elastomer ring.
NOTE: Use the end gland installation bullet (Figure 9003) to provide support
of the elastomer ring during installation.
(c) Use a brass spoon to finish reshaping and smoothing the seal ring into position
and use the end gland installation bullet (Figure 9003) to re-size the seal
assembly.

Page 7003
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)
ASSEMBLY
Seal Assembly (40A) Installation, Figure 7002
Page 7004
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

Installing Seal Rings, Figure 7003

Page 7005
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
Em FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

(2) Refer to Figure 7004 and install a new wear ring (55) in the end gland (10A) as
follows.
(a) In Step 1, gently pull the ends of the wear ring to impart an outward spring
force. Next, carefully squeeze to overlap the ends and position wear ring for
insertion through the end gland bore located opposite of the installed seal
assembly. Per Step 2, use the end gland bullet (Figure 9003) and apply even
pressure to push wear ring down through the bore and into the wear ring
groove located above the seal assembly. Finally in Step 3, use the end gland
bullet to re-size the wear ring.
(3) Lubricate and install a new preformed packing (20) in mating O.D. groove of the end
gland (10A).
RESSURE TO
SH WEAR
BORE AND

POSITION WEAR RING FOR


INSERTION THROUGH BORE

PULL SOUEEZE
ENDS ENDS

FIRST, PULL ENDS OF WEAR RING (55) C


TO IMPART AN OUTWARD SPRING FORCE. T
WILL PREVENT THE ENDS FROM SETTING I
OVERLAPPED CONDITION AFTER SQUEEZING
INSTALL.
ISTALLATION
DOOVE
SEAL ASSEMBL
140A) INSTALLED Dry^ TI
WR RIING INtElKI
WEAR RING WEAR RING

HE WEAR RING
GROOVE, RE-SIZE
BULLET

NG
I ia J i LL I I ,-

Wear Ring (55) Installation, Figure 7004

Page 7006
October 17/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

(4) Lubricate and install a new preformed packing (35) and backup retainers (60) in
mating piston O.D. groove of the piston rod (15A or 15B).
NOTE: One backup retainer (60) is located on each side of preformed packing (35).
NOTE: When fully seated, the bevel faces must mesh fully. Locate backup retainer
splits 180 from each other.
(5) Lubricate the areas around the seal assembly, wear ring, preformed packings and
backup retainers with O-ring lubricant.
C. Assemble Piston Rod
Refer to Figure 7005 for installation and component identification.
(1) Lubricate the end of the rod (15A or 15B), witness hole, wrench flats and end gland
bore.
CAUTION: YOU MUST USE THE END GLAND BULLET TO INSTALL THE END
GLAND ONTO THE ROD. IF YOU DO NOT USE THE END GLAND
BULLET YOU WILL CAUSE DAMAGE TO THE WEAR RING (44) AND THE
COMPONENTS OF THE SEAL ASSEMBLY (40A). THE SEAL ASSEMBLY
HAS THESE PARTS: ELASTOMER RING (45A) AND SEAL RING (50A).
(2) Insert the end gland bullet (Figure 9003) in the threaded end of the rod and lubricate.
Carefully slide the end gland (10A) over the bullet and onto the piston rod (15A or
15B). Verify that the installed seal assembly (40A) is properly seated.
(3) Lubricate the piston head, retaining ring groove and end gland O.D. Carefully slide
the piston into the cylinder housing, followed by the gland.

End Gland (10A) and Piston Rod (15A or 15B) Installation, Figure 7005

Page 7007
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ASSEMBLY

(4) Insert the hook end of a new end gland retainer (5) in the slot of the cylinder body
(30) and slot in the end gland (10A). Rotate gland counterclockwise to completely
wrap the retainer into assembly.

(5) Align port in end gland (1OA) with port of cylinder body (30).

(6) Test unit per TESTING section.

Page 7008
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

1. General

A. Special Tools, Fixtures and Equipment

NOTE: Equivalent substitutes may be used for items listed.

Table 9001
Special Tools and Fixtures and Equipment List
PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY
199-18 Preformed Packing N/A Parker Hannifin Corp.
Extraction Tool Set Aircraft Wheel & Brake
N/A Vise Jaws Soft Brass or Commercial Source
Hard Rubber
N/A Wire Pick N/A Commercial Source
N/A Miniature Awl/Pick Set N/A
Flat/Pointed Blade Commercial Source
Screwdriver (alternate)
.059 in. max. blade width
N/A Surface Profilometer 16/ max. Rq Commercial Source
100 R max.
N/A Smooth Plug Gage or To measure bore I.D. of Commercial Source
Air Gage 0 .738-.740 in. x 8.57 in. dp.
N/A Magnifier 10x power Commercial Source
N/A Hydraulic Hand Pump 0 - 3000 psig Commercial Source
N/A Pressure Gage 0 - 3000 psig Commercial Source
N/A Hydraulic Hose 3000 psi minimum Commercial Source
N/A Arbor Press N/A Commercial Source
N/A Staking Fixture, Female Per Figure 9001 Fabrication
SPECIAL TOOLS...
N/A Staking Fixture, Male Per Figure 9002 Fabrication
SPECIAL TOOLS...
N/A End Gland Per Figure 9003 Fabrication
Installation Tool SPECIAL TOOLS...
N/A Borescope N/A Commercial Source

Page 9001
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES. EQUIPMENT AND CONSUMABLES

B. Consumables List

NOTE: Equivalent substitutes may be used for items listed.

Table 9002
Consumables List

PART NUMBER NOMENCLATURE SPECIFICATION SOURCE OF SUPPLY


N/A Air Supply, Compressed 30 psig maximum N/A
Dry Filtered
N/A Cleaning Cloths Lint Free Commercial Source
N/A Brushes Soft Bristled Commercial Source
N/A Solvent, Stoddard P-D-680 Commercial Source
Type 1
N/A Cleaner/Degreaser, AMS 1526 Commercial Source
Water Based
N/A Corrosion Preventative MIL-C-5541, Commercial Source
Alodine 1200 or Equiv. Class 1A
N/A Aluminum Oxide Paper 600 Grit or Finer Commercial Source
N/A Hydraulic Fluid MIL-H-5606 Commercial Source
55 O-ring Silicone-Based Lubricant N/A Dow Corning Corp.
Lubricant
199-538A Seal Repair Kit N/A Parker Hannifin Corp.
Aircraft Wheel & Brake
N/A Magnetic Particle N/A Commercial Source
Inspection Kit
N/A Liquid Penetrant N/A Commercial Source
Inspection Kit
N/A Hydraulic Filter 2 micron Commercial Source
N/A Primer MIL-P-23377 Commercial Source
Type 1, Class C

Page 9002
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

.390 in.
(9.906 mm)

.400 in.
t I
(10.160 mm)

SPHER.0.0937 in
(2.3799 mm)
ITEM 2
SCALE: 2X

.94 in.
(23.87 mm)

I i
T-- T I 4X 0.094 in.
i --- (2.388 mm)
.025 in. .002 press fit for item 3
(.635 mm .051)

0 .191 in. .001


(4.851 mm .025)
_Uh Q2
0 .620 ii 1.000 in.
(15.748 r 25.400 mm)

LJ .437 in. T .100 in.


( J 11.100 mm T 2.540 mm)

NOTES:

1. ITEM 1 BODY, 4130 STEEL, 1 REQ'D.


2. ITEM 2 PIN DRILL ROD, HARDEN & DRAW TO Re 58-62, 4 REO'D.
3. TOLERANCES:
.XXX .005 in.(.127 mm)
.XX .030 in.(.762 mm)

Staking Fixture, Female, Figure 9001

Page 9003
June 23/03
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

.390 in.
(9.906 mm)

rt
.400 in.
(10.160 mm)
I

1-- _
__ __J .
SPHER 0.0
(2.3799 mr
ITEM 3 hru
SCALE: 2X

I
.94
(23.

1.800 in.
(45.720 mm)
.025 it em 3
(.635

.04 (1
X 45' c

1.000 in.
25.400 mm)

IJ .437 in. T .10(


(1111.100 mm T ;

NOTES:

1. ITEM 1 BODY, 4130 STEEL, 1 REO'D.


2. ITEM 2 BEARING GUIDE, 4130 STEEL, 1 REO'D.
3. ITEM 3 PIN DRILL ROD, HARDEN.& DRAW TO Rc 58-62, 4 REQ'D.
4. TOLERANCES:
.XXX .005 in.(.127 mm)
.XX .030 in.(.762 mm)

Staking Fixture, Male, Figure 9002

Page 9004
August 1/98
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

- 1.365
(34,67,)
0 0 005 205 _ _g
+0,13) (5,21) ' --R 0.060
(1,52)
1

7I n i7*
-tO 300
.
(9 474 0,025) n Ar r In,- / ,D/Z
(9,474 +0,025) z.Ub5 IU
(52,45)

Notes:
1. Material: steel or aluminum 3. Tolerances unless otherwise specified:
2. Break unspecified sharp edges .XXX 0.005 (0,127)
0.015 (0,381) max. .XX + 0.03 (0,76)
Angular: + 0.50

End Gland Bullet, Figure 9003

C. List of Manufacturers and Vendors

Name Address

Parker Hannifin Corporation 1160 Center Rd.


Aircraft Wheel & Brake Avon, OH 44011 U.S.A.

Dow Corning Corporation S. Saginaw Road


Midland, Ml 48686 U.S.A.

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ILLUSTRATED PARTS LIST

1. General

The illustrated parts list describes and illustrates the detail parts of the Retract Actuator
Assembly.

All parts of the equipment are listed, except parts which lose their identities by being
permanently faistened to other parts of assemblies and are not subject to disassembly.

A. Explanatican of Columns

(1) Figur e/ltem column: The figure and item numbers key the parts breakdown list to the
appliccable illustration. The first number represents the figure number of the illustration
The itter numbers are arranged in sequence and generally reflect the order of
disas sembly.

(2) Part rNumber column: This column contains the manufacturer's part numbers for the
indivii dual items.

(3) Airlinee Stock Number column: This column contains the Airline Stock Number when
appliccable.

(4) Nomeenclature column: This column identifies the parts being listed by noun name
follow'ed by modifiers when applicable. A federal supply code number is given for all
vendcor-supplied items. The indenture system used in the parts list shows the
relati onship of the parts to their subassemblies and to the assembly:

1 2 34
Asser mbly
Att aching Parts for Assembly
De,tailed Parts for Assembly
Subassembly
Attaching Parts for Subassembly
Detailed Parts for Subassembly

(5) Effect tivity column: An effectivity code shows the difference in parts within various
conficDurations. The effectivity code is used for more than one configuration of the
basic part number. Effectivity codes only apply to the figure in which they are used.

(6) Units Per Assembly column: This column indicates the total number required per
asser nbly or per subassembly as applicable. These abbreviations may appear in the
Units Per Assembly column:
AR.... .. As Required NP......Nonprocurable
RF.... .. Reference

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ILLUSTRATED PARTS LIST

B. Part Numbering System

Parker Hannifin Aircraft Wheel & Brake has assigned a part number to all purchased and
government standard off-the-shelf parts. They are defined and used as follows:

When a purchased part is listed, the assigned Parker Hannifin AWB part number shall be
used in the part number column. If required by contract or if the original manufacturer of a
purchased part has FAA manufacturing approval then; the original manufacturer's part
number along with the manufacturer's federal supply code will be shown in parentheses
following the part nomenclature. The federal supply code will be preceded by the letter "V".

Unless otherwise specified by contract, all government standard off-the-shelf parts (such as
MS, AN, NAS, etc.) will be identified by the assigned Parker Hannifin AWB part number
which will be used in the part number column.

C. Parts Replacement Data

The interchangeability relationship between parts is identified in the Nomenclature column of


the parts list. A list of the terms used to show interchangeability and their definition is as
follows:

Term Abbreviation Definition

Optional OPT This part is optional to and interchangeable with other parts
in the same item number variant group or other item number
if designated.

Superseded by SUPSD BY The part in the part number column is replaced by and is not
interchangeable with the item number shown in the notation.
Supersedes SUPSDS The part in the part number column replaces and is not
interchangeable with the item number shown in the notation.
Replaced by REPLD BY The part in the part number column is replaced by and
interchangeable with the item number shown in the notation.

Replaces REPLS The part in the part number column replaces and is
interchangeable with the item number shown in the notation.

Vendor V Federal Supply Code for vendors.

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FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ILLUSTRATED PARTS LIST

D. Items Not Illustrated

Items not illustrated are indicated by a dash (-) ahead of the item number in the Figure/Item
number column.

E. Alpha Variant Item Numbers

Alpha variants A through Z (except I and O) are assigned to existing numbers when
necessary to show:

(1) Added items


(2) Modification or configuration differences
(3) Optional parts

Alpha variant item numbers are not shown on the exploded view when the appearance and
location of the alpha variant item is the same as the basic item.

2. Optional Vendor Index

Not applicable.

3. Federal Supply Code for Manufacturers

This number identifies the manufacturer or supplier of the purchased part. The manufacturers
code number appears in parentheses in the nomenclature column and is preceded by the letter
V.

CODE VENDORS NAME AND ADDRESS

77294 The New Piper Aircraft Inc.


2926 Piper Drive
Vero Beach, FL 32960-1964 U.S.A.

Page 10003
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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ILLUSTRATED PARTS LIST

Retract Actuator Assembly, IPL Figure 1

Page 10004
August 15/06
CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

ILLUSTRATED PARTS LIST


4. Parts List
AIRLINE UNITS
FIG. PART STOCK NOMENCLATURE EFF PER
ITEM NUMBER NUMBER 1234567 CODE ASSY
1 -1 SFA232-5 RETRACT ACTUATOR ASSY RF
Parker manufacturing code number: 011-00504
V77294 New Piper Aircraft P/N 558-010
5 155-02900 . RETAINER 1
10 141-01901 . GLAND, END (SUPSD BY ITEM 10A) NP
10A 141-01902 . GLAND, END (SUPSDS ITEM 10) 1
15 182-02500 . ROD, PISTON (SUPSD BY ITEM 15A) NP
15A 182-02502 . ROD, PISTON (SUPSDS ITEM 15) 1
(REPLD BY ITEM 15B)
15B 182-02503 . ROD, PISTON (REPLS ITEM 15A) 1
Serial No. 1230 and up
20 AN6227-11 . PACKING, PREFORMED (101-01100) 1
25 214-80900 . BEARING, SWIVEL 1
30 144-03500 . BODY, CYLINDER 1
35 AN6227-11 . PACKING, PREFORMED (101-01100) 1
40 101-27400 . ASSEMBLY, T-SEAL (SUPSD BY ITEM 40A) 1
45 -------- . . T-SEAL 1 NP
50 -------- . . BRING, BACKUP 2 NP
40A 101-63500 . ASSEMBLY, SEAL (SUPSDS ITEM 40) 1
45A -------- . . RING, ELASTOMER 1 NP
50A -------- . . RING, SEAL 1 NP
55 067-15600 . RING, WEAR 1
60 MS28774-113 . RETAINER, BACKUP (100-20031) 2
65 166-19800 . NAMEPLATE 1
70 215-00200 . PLUG, THREADED 2
- - - - - 199-538A . REPAIR KIT, SEAL (ITEMS 5, 20, 35, 40A, 55, 60) RF
(SUPSDS 199-538 REPAIR KIT, SEAL)

Item Not Illustrated


Notes:
1. Parker Hannifin Service Bulletin Upgrade Kit P/N SB7076-1 includes the following parts:
199-538A Seal Repair Kit with items 40A and 55 removed for installment on SB7076-2 End
Gland Assembly.
SB7076-2 End Gland Assembly (items 10A, 40A and 55)
Items 15B and 65
Refer to Parker Hannifin Service Bulletin SB7076 for instructions and applicability.
2. Parts List for reference only. Contact airframe manufacturer to order Retract Actuator Assembly and
components listed.

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CMSFA232-5 COMPONENT MAINTENANCE MANUAL
FOR RETRACT ACTUATOR ASSEMBLY PART NO. SFA232-5 (011-00504)

STORAGE
1. General

A. Storage

Retract actuator assemblies which are not to be immediately installed on the aircraft must
be properly stored. Acceptable storage conditions are listed below.

CAUTION: ASSEMBLED UNITS STORED IN CARDBOARD BOXES, WHICH HAVE


BECOME WET OR HAVE BEEN EXPOSED TO HIGH HUMIDITY, CAN
BECOME CORRODED.

CAUTION: STORAGE LIFE OF RUBBER COMPONENTS IS UP TO 10 YEARS FROM


CURE DATE. ITS USABLE LIFE MAY BE SHORTENED BY EXPOSURE
TO SUNLIGHT, EXTREME TEMPERATURES, LOW HUMIDITY, OZONE,
CONTAMINATION OF FLUIDS, SEVERE OPERATING CONDITIONS,
ETC.

(1) Apply 4-6 drops of hydraulic fluid to each port and install protective plugs (70).

(2) Bag and identify unit for storage.

(3) Normal storage environmental temperatures of 10 to 25C (50 to 77F) are desired.
Exposure to extreme temperatures may affect service life.

B. Preparation for Shipment

(1) Flush with hydraulic fluid and drain to a drip point and retract piston rod (15A or 15B).

(2) Install protective plugs (70) in the ports.

(3) Use a clean shop towel to wipe all excess oil and foreign material from exposed
surfaces of the retract actuator assembly.

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