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INDOOR UNIT
No. OB380
SERVICE MANUAL REVISED EDITION-A
Wireless type
Models
MCFH-GA35VB - E1
MCFH-GA50VB - E1
MCFH-GA60VB - E1
NOTE:
This service manual describes technical data of the indoor units.
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).
1 TECHNICAL CHANGES
MCFH-A12WV- E1 MCFH-GA35VB- E1
1. Model name has been changed.
MCFH-A18WV- E1 MCFH-GA50VB- E1
1. Model name has been changed.
MCFH-A24WV- E1 MCFH-GA60VB- E1
1. Model name has been changed.
ACCESSORIES
(When installed on the floor) Item Q'ty
Vertical vanes Installation plate 2
Unit fixing screw 2
Horizontal vane 5 o 12mm
Operation indicator lamp Wireless remote 1
controller
Receiving section Remote controller 1
mounting hardware
Front panel Fixing screw for 2
3.5 o 16mm (Black)
Air cleaning filter
Battery (AAA) for 2
(white bellows type)(option) remote controller
Air inlet Drain hose 1
Drain pipe cover 1
Air filter Knockout cover 1
Screw for 4 o 10mm 2
Deodorizing filter
(gray sponge type)(option)
Operation section
(When the air inlet grille is opened.)
Remote controller
Emergency
operation switch
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MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
REMOTE CONTROLLER
AM
OPERATE /STOP
(ON /OFF)button TOO
ON/OFF WARM TOO
COOL
TEMPERATURE buttons
CLOCK
PM
AM
TOO
ON/OFF WARM TOO
COOL
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3 SPECIFICATION
Power input W 66 80 80
Power factor % 96 97 97
Fan motor current A 0.30 0.36 0.36
Model RB4V25-AC RB4V36-AC RB4V36-DB
motor
WHT-BLK 182.2 BLK-YLW 68.9 WHT-BLK 82.9 BLK-YLW 65.6 WHT-BLK 84.0 BLK-YLW 46.2
Winding
Fan
" YLW-BLU 47.5 BLU-BRN 31.5 YLW-BLU 36.0 BLU-BRN 27.0 YLW-BLU 37.2 BLU-BRN 45.2
resistance(at20:)
BRN-RED 22.9 BRN-RED 13.7 BRN-RED 13.6
Dimensions WOHOD mm 1100 650 180
Weight kg 25 25 25
Air direction 5 5 5
Sound level(High/Med.W/LowW) dB 46/41W/36W 48/44W/39W 48/45W/42W
remarks
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4 NOISE CRITERIA CURVES
MCFH-GA35VB MCFH-GA50VB
FAN SPEED FUNCTION SPL(dB(A)) LINE FAN SPEED FUNCTION SPL(dB(A)) LINE
COOLING COOLING
High 46 High 48
HEATING HEATING
Test conditions, Test conditions,
Cooling : DB 27: WB 19:\ Cooling : DB 27: WB 19:\
Heating : DB 20: WB 15: Heating : DB 20: WB 15:
90 90
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
APPROXIMATE APPROXIMATE
20 20 THRESHOLD OF
THRESHOLD OF
HEARING FOR NC-20 HEARING FOR NC-20
CONTINUOUS CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
MCFH-GA60VB
FAN SPEED FUNCTION SPL(dB(A)) LINE
COOLING
High 48
HEATING INDOOR UNIT
Test conditions,
Cooling : DB 27: WB 19:\ MICROPHONE
Heating : DB 20: WB 15:
90
WALL
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
1m
1m
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
APPROXIMATE
20 THRESHOLD OF
HEARING FOR NC-20
CONTINUOUS
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
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5 OUTLINES AND DIMENSIONS
MCFH-GA35VB
Unit: mm
MCFH-GA50VB
MCFH-GA60VB
114
80.8 906 16 112.8
(When installed on the floor)
616.5
650
93
50c 77
m o (When installed on the ceiling)
rm
ore
170
42.5
113
143
100cm or more
50cm or more
1100 180
Gas line
58 19 12.7 (MCFH-GA35/GA50VB)
Liquid line 15.88 (MCFH-GA60VB)
6.35
162
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6 WIRING DIAGRAM
NR11
TAB12 LDC11 ORN ORN
CIRCUIT BREAKER BRN C11 LDC12 2
RED RED
3 BLK
X144
LDFH BLK
4 MF
TB2 LDFM YLW YLW
N BLU SR143 5
TO OUTDOOR LDFL BLU BLU
UNIT F11 SR142 6
LDFVL BRN BRN
CONNECTING CN CN CN SR141 7
3 101 113 151 ELECTRONIC CONTROL P.C BOARD 8
12V GRN/YLW
6
5
4 5
5 MV
DISP/ SW/THERMO
REMOTE
RECEIVER P.C.BOARD
CONTROLLER
P.C.BOARD
RT11
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7 REFRIGERANT SYSTEM DIAGRAM
Unit : mm
MCFH-GA35VB MCFH-GA50VB
Indoor Indoor
heat Distributor heat Distributor
exchanger Flared connection exchanger Flared connection
MCFH-GA60VB
Refrigerant pipe [15.88
(with heat insulator)
Indoor
heat Distributor
exchanger
Flared connection
Indoor coil
thermistor
RT12
Refrigerant pipe
[6.35
(with heat insulator)
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8 SERVICE FUNCTIONS
J1 J2
The P.C. board has the print J1 and J2. Solder J1 and J2 according to the number of indoor unit as shown in
Table 1. After modification, press the RESET button.
Table1.
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8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are
memorized by the indoor electronic control P.C. board. The AUTO RESTART FUNCTION sets to work the moment power
has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in I FEEL CON-
TROL mode before power failure, the operation is not memorized. In I FEEL CONTROL mode, the operation is decided
by the initial room temperature.
Operation
1If the main power (230V AC) has been cut, the operation settings remain.
2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
CN201
TAB12
CN113 CN151
SW1
IC101
CN112
CN101
CN102
CN105
SW2
JR07
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the
remote controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active ,the timer setting is
cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
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9 TROUBLESHOOTING
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
(2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
(3) When troubleshooting, refer to 9-2. Instruction of troubleshooting and 9-3. Troubleshooting check table.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction.
In this case, replace the batteries to operate the remote controller normally.
1 Remove the front lid and insert batteries. 2 Press the RESET button with tip end of ball point
Then reattach the front lid. pen or the like, and then use the remote controller.
flashing
When indoor units starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes
(max. 10 minutes) to blow out the warm air.
In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing
may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
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9-2. Instruction of troubleshooting
Start
Flash on and 2-time flash 4-time flash MXZ type 6-time flash MXZ type
off at 0.5- Cause: Cause: 5-time flash MUCFH-GA60VB
second Cause:
Indoor unit Indoor unit Cause: 7-time flash
interval Trouble of Outdoor unit
Trouble of Outdoor unit Cause:
Cause: room Trouble of
Indoor/ indoor Outdoor Outdoor unit
temperature/ thermistor
Outdoor unit indoor coil electric power Trouble of
system in outdoor
Mis-wiring thermistor P.C. board outdoor
or trouble of abnormality unit control
serial signal system
w "Test Run operation" means the operation within 30 minutes after EMERGENCY OPERATION switch is pressed.
Refer to outdoor unit service manual.
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9-3. Troubleshooting check table
OPERATION
INDICATOR
lamp
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting.
Self check table
Abnormal
NO. point Indication Symptom Detect method Check point
6-time flash
Check outdoor deicer P.C. board.
When the outdoor thermistors Check resistance of thermistor.
Outdoor Outdoor unit
4 thermistor does not run
short or open after the
Reconnect connector.
compressor start-up.
Refer to outdoor unit service manual.
2.5-second OFF
The indication is shown only when the indoor unit connects with the outdoor unit MXZ type.
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9-4. Trouble criterion of main parts
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Part name Check method and criterion Figure
Room Measure the resistance with a tester.
temperature (Part temperature 10C ~ 30C)
thermistor (RT11)
Normal Abnormal
Indoor coil
thermistor (RT12) 8k ~ 20k Open or short-circuit
wire Abnormal
motor MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB GRN
(MF) YLW
WHT-BLK 175~190 79~87 80~88
INNER FUSE BLK-YLW 66~72 63~69 44~49
BLK YLW BLU BRN RED ORN
145 i 5: CUT OFF Open or
YLW-BLU 45~50 34~38 35~39 WHT
short-circuit
BLU-BRN 30~33 25~29 43~47
BRN-RED 22~24 13~15 13~15
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9-5. Troubleshooting flow
Indoor fan does not operate.
No Yes No
Is soldered point of the connector
Are lead wires connected?
correctly soldered?
Yes
Reconnect the lead wires. Resolder it.
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote con-
troller.
B Check of remote controller and receiver P.C. board
w Check if the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
No
Is LCD display on remote Replace the batteries.(Refer to 9-4.)
controller visible?
(not clear)
Yes
Does the unit operate with remote No Turn ON a radio to AM and press switch
controller? on remote controller.
Yes
No
OK Is noise heard from radio? Replace the remote controller.
Yes
No
Measure the voltage between receiver P.C.board connector CN101 No.2 + and No.1
when remote controller button is pressed.
No(5V or 0V DC)
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The unit does not operate with the remote controller.
Also, the OPERATION INDICATOR lamp doesnt light up by pressing the EMERGENCY OPERATION switch.
Yes
Check both parts sideand pattern
side of indoor electronic control P.C. Is fuse(F11)blown?
board visually.
No
Yes
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When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
Outdoor unit does not operate.
E How to check mis-wiring and serial signal error (when outdoor unit does not work)
Start
No
1. Turn OFF the power supply (indoor/outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side.
2. Short-circuit between indoor terminal block N and 3.
3. Turn ON the power supply (indoor unit) and press once EMERGENCY OPERATION switch.
Yes
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9-6. Test point diagram and voltage
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
Indoor electronic control P.C. board
Fan motor power supply 230V AC
Very
Low Low Med. High Fuse (F11)
7 5 6 4 3 2 1 8 250V AC
3.15A
Varistor (NR11)
Power supply
input 230V AC
+
} 5V DC
+ } 12V DC
Receiver P.C.
Resistance (K')
RT11
board connector TH113
CH313
(CN101) To the indoor 20
electronic control
DE00R697B P.C.board CN113
10
Room temperature
thermistor(RT11) 12
0
0 10 20 30 40 50 60
Temperature ( C)
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10 DISASSEMBLY INSTRUCTIONS
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking
mechanism.
Sleeve
Photo 3
Screws
Photo 2
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OPERATING PROCEDURE PHOTOS
2. Removing the indoor fan motor Photo 4
(1) Remove the grille. (Refer to 1(1) (2).)
(2) Remove the fan casing.(upper)
Fan casing Motor band
(3) Disconnect the connector of the indoor fan motor.
(4) Disconnect the earth wire of the fan motor. (upper)
(5) Remove the screws of the motor band and remove the
catch.
(6) Take out the sirocco fan and the indoor fan motor.
Fan
Screws casing(upper)
Screws
Photo 8
screws
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11 PARTS LIST (non-RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
11-1. INDOOR UNIT
STRUCTURAL PARTS
15 14 13
12
11
2
10
3
9
4
8
7
5 6
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PARTS LIST (non-RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
11-2. INDOOR UNIT 11-3. ACCESSORY AND
ELECTRICAL PARTS REMOTE CONTROLLER
9 8 7 6 5 4 12 13
1
2
3
2
1
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12 RoHS PARTS LIST (RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
12-1. INDOOR UNIT
STRUCTURAL PARTS
15 14 13
12
11
2
10
3
9
4
8
7
5 6
No. Part No. Part name in Wiring MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB Remarks
Diagram - E1 - E1 - E1
1 G E12 227 303 VANE MOTOR MV 1 1 1
2 G E12 179 971 INSTALLATION METAL (L) 1 1 1
3 G E12 179 100 AIR FILTER 2 2 2 1PCE/ SET
4 G E12 179 010 GRILLE 1 1 1
5 G E12 179 000 FRONT PANEL 1 1 1
6 G E12 215 700 DRAIN PAN 1 1 1
7 G E12 179 237 FAN CASING (U) 2 2 2 1PCE/ SET
8 G E12 179 238 FAN CASING (L) 2 2 2 1PCE/ SET
G E12 179 667 UNION (GAS) 1 1 {12.7
9
G E12 138 666 UNION (GAS) 1 {15.88
10 G E12 179 972 INSTALLATION METAL (R) 1 1 1
11 G E12 138 667 UNION (LIQUID) 1 1 1 {6.35
12 G E12 179 231 BACK PANEL (IN) 1 1 1
13 G E12 227 235 NOZZLE 1 1 1
G E12 823 620 INDOOR HEAT EXCHANGER 1
14 G E12 824 620 INDOOR HEAT EXCHANGER 1
G E12 825 620 INDOOR HEAT EXCHANGER 1
15 G E12 227 040 VANE 1 1 1
16 G E12 179 142 GRILLE CATCH 3 3 3 3PCS/SET
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RoHS PARTS LIST (RoHS compliant)
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
12-2. INDOOR UNIT 12-3. ACCESSORY AND
ELECTRICAL PARTS REMOTE CONTROLLER
9 8 7 6 5 4 12 13
1
2
3
2
1
No. Part No. Part name in Wiring MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB Remarks
Diagram
- E1 - E1 - E1
1 G E12 179 500
SIROCCO FAN 2 2 2 1PCS/SET
2 G E12 179 505
FAN MOTOR RUBBER MOUNT 2 2 2 2PCS/SET
G E12 228 300
INDOOR FAN MOTOR MF 1 RB4V25-
3 G E12 229 300
INDOOR FAN MOTOR MF 1 RB4V36-
G E12 684 300
INDOOR FAN MOTOR MF 1 RB4V36-
4 G E12 826 375
TERMINAL BLOCK TB2 1 1 1 3P
5 G E12 823 375
TERMINAL BLOCK TB1 1 1 1 3P
DISP/RECEIVER
6 G E12 227 468
RECEIVER P.C. BOARD P.C. BOARD 1 1 1
7 G E12 327 307
INDOOR COIL THERMISTOR RT12 1 1 1
G E12 826 452
ELECTRONIC CONTROL P.C. BOARD 1
8 G E12 827 452
ELECTRONIC CONTROL P.C. BOARD 1
G E12 828 452
ELECTRONIC CONTROL P.C. BOARD 1
9 G E12 215 328 SWITCH & ROOM TEMPERATURE SW/THERMO
THERMISTOR P.C. BOARD
P.C. BOARD 1 1 1
10 G E12 820 385 VARISTOR NR11 1 1 1
11 G E12 A49 382 FUSE F11 1 1 1 3.15A
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13 OPTIONAL PARTS
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HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN