Annexure A

TECHNICAL SPECIFICATION FOR HIGH MAST LIGHTING SYSTEM, 20 MTRS HEIGHT

Sl.No. Description Qty. Rate / Total

Reqd. Each In Rs
In Rs
1 Scope: The scope cover the design,
manufacturing, supply and delivery at GCF
Jabalpur on FOR basis and Erection and
Commissioning of High mast lighting, 20 Mtrs.
height shaft with single dip hot galvanized,
lantern carriage, double drum internal winch
motor, trailing steel wire rope, control panel, 7 Nos.
head frame along with 12 Nos. of 2x400 watts
Metal Halide flood light fitting complete with
MH T lamps 400Watts along with aviation
light on top of the high mast as per detailed
technical sheet given in Annexure B .
Acceptable Make of High Mast :
Bajaj / GE / Philips / Transrail Lighting only.
2 Erection & Commissioning: The supplier must
do the Erection, Commissioning of all the
supplied High mast Lighting systems at
different location at GCF Estate ( Site will be
earmarked by GCF authority) by constructing of 7 Nos.
shallow foundation with M15 grade concrete
considering the safe soil bearing capacity at
site as 10T/sqmtr at 2 Mtrs depth with all
materials and labours, including installation of
mast feeder pillar by grouting stand on the
concrete with all material and labours
3 To complete the Erection and commissioning
the following materials, works will also be
required to execute by the supplier. Supplier
has to quote separately.
3.1 Supply, Laying and connection of XLPE
insulated , underground, galvanized steel wire /
tape armoured, aluminium conductor cable, 600 RM
1100V grade, stranded conductor, over all PVC
insulated &sheathed, 4 core, 16 sq.mm in size.
Make of cable: Havells / Gloster/ Polycab /
Universal / Paragan / CCI .
 3.2 Excavation of trench in soft soil, 0.75Mtr in
depth and 0.30 mtr. in width for laying of 135CM
above Underground cable.
3.3 Cutting opening in cement concrete wall (any
description) track for inserting / laying of 2.7CM
pipe/cable in size 30mtrx0.3mtrx0.3mtr
3.4 Spreading of river sand in trench, 0.3 M in 36CM
width and 02.M in depth(0.1 M below & 0.1M
above the cable) for cable protection including
material & Labour.
3.5 Laying of brick, subclass B over the cable in 12CM
trench to protect the cable protection including
material & Labour.
3.6 Returning & refilling of the excavated soil in
trench including spreading, watering and well 81CM
ramming in layer
3.7 Cement concrete type B 1:2:4 mm grade
aggregated in foundation and mass concrete in
wall / floor or track any thickness size as 6CM
required including plasters as directed
including material & labour
3.8 Supplying & Fixing of GI pipe medium grade
50mm dia. Laid in ground / fitted in wall or 100RM
under the road with all fixing accessories
3.9 Boring for bored cast in situ piles of dia. 200
mm dia., in soil, getting out and disposal of soil 30 RM
using DMC method
3.10 Making of Earthing complete with Galvanized
steel pipe electrode 40mm dia. Bore medium
grade 2.5 mtr in length buried directly in
ground with top edge not less than 1.25mtr
below ground level , connected with earthing 14 Nos.
lead of 4.00 mm dia GI wire all in shown in
plate no 4 of SSR to be connected with earth
test point all as specified in MES SSR
specification including making of pit chamber,
chamber cover and testing protection including
material & Labour. ER value should not more
than 2.0 ohms.
Encl: Annexure B Detailed technical data sheet for High mast System

DETAILED TECHNICAL DATA SHEET FOR 20 MTRS. HIGH MAST SYSTEM
High Mast Structure
Height of Mast
Material construction
Thickness in mm
Cross section of mast in
Polygon( No. of sides)
No. of section and
Length of individual section
Base and Top diameter
Type of Joints
Length of overlap
Metal protection treatment
Thickness of Galvanization
Base opening and door size
Type of blocking arrangement
And door panel
Details of slack board inside
The base compartment
Terminal box power control
Thickness of base plate
Size of anchor plate & Thickness :
Details of Template
Weight of mast in Kgs
Lighting protection finial
Make of Mast
(TEST TO BE CARRIED OUT AT OEM END / FACTORY)
Dynamic Loading as per Prevailing at Site:
Max. wind speed
Max. gust speed time
Height above ground level (These
above two levels are measured)
Factor of Safety for wind load
Factor of Safety for other load
Annexure-B
: 20Mtrs
: S355 Grade as per BS-EN 10025
: Top 3mm; Bottom 4mm
: 20 sides (min)
: In Two sections, Botom-10.88Mtr(app)
Top-9.42Mtrs(app)
: Top Dia. 150mm(Min)
Bottom Dia. 460m(Min)
: Stress fit side joints
: 0.40 to 0.5Mtrs
: HOT DIP GALVANIZED THROUGH
: 65 micron(min) as per IS EN ISO1461
: 1200mm x 250mm
: Double internal
: PVC board 200mm x 500mm x 8mm
: Sheet metal box of suitable size in
2mmThick to accommodate required
MCBs.
: 25mm
Uniform pitch circle dia. Of 590mm
: Uniform pitch circle dia. 590mm
: 550Kgs (min) (without accessories)
: G.I.single spike of length 1200mm
: BAJAJ / GE POWER / PHILIPS /
TRANSRAIL LIGHTING
: 44 m/s as per IS 875 Part III
: 3 seconds
: 10 Mtrs.
: 1.25
: 1.15 ( as per TR No. 7)
( Test report shall be produced)
 Foundation Details
Type of foundation
size of foundation
Designed Load Bearing capacity
Design safety Factor
Considered Wind pressure ( Kg./Sq. mm) : As per IS :875-1987
Considered Wind speed ( KM. /hrs.)
Depth of foundation
Average Soil bearing capacity
Number of foundation bolts
PCD of foundation bolts
Type of foundation bolts
Bolt diameter
LANTERN CARRIAGE
Material of construction
Diameter of carriage ring (mm)
Construction
No. of joints
Buffer arrangement between carriage & Mast :
Load carrying capacity
Total weight of assembly with fitting
No. of Fittings
fittings
WINCH
Make of winch
Number of drums / winch
Gear ratio
Capacity
Method of operation
Lubrication arrangement
Type of Lubricant
Tested load per drum
: Open Raft Shallow Footing
: As per Manufacturers design
: 10 T per sq. m at 2 Mtrs depth
: As per IS :456
: As per IS :875-1987
: Max. 1.5 M below Ground Level
: As per site requirement
: 8 Nos.
: 590 mm
: TS600/30 mm dia/850 mm
: 30mm
( Test report shall be produced)
: 50 NB ERW class B -MS Pipe
: 710mm (ID)(Min)
: To suit Lighting Design
: Two Nos.
PVC sleeve on carriage
: 500 Kg.
: As per nos. of Luminaries
: 12 Nos. of 2x400W MH
( Test report shall be produced)
: GE power/ Bajaj /
Transrail Lighting
: Double drum type
: 53 : 1
: 500 Kg
: Integral Motor
: Permanent oil bath
: SAE 140/SAE 90
: 1500 Kg. for winch
( Test report shall be produced)
 STAIN LESS STEEL WIRE ROPE
Make : B. W. Ltd.,/ SAFE LIFT ENGG
Grade : AISI 316
Number of ropes : Two continuous
Construction : 7/ 19
Center core material : Stainless steel core
Diameter(mm) : 6 mm
Thimble & Talurit : SS Thimble
Breaking load capacity : Min 2400 Kg. x 2
Safety factor : >5 for system at full load
(Test report shall be produced)

CABLE
Type : Trailing cable
Material : Copper Conductor EPR insulated
PCP sheathed
No. of core : 5 core , 4.0 sq. mm
No. of circuit per Mast : One
Current carrying capacity : 30 Amps
( Test report shall be produced)

POWER TOOLS
Model : Integral / Gear Motor
Input supply : 3 phase, 415 +/- 10 % volts, 50 Hz, AC
Wattage / Hp : Min. 1HP & above if required
Number of speed : 6 pole, single speed , 410 RPM
Operating Speed : 2 M / minute
Remote control switch PB station : Pendent Switch
Make : GE power / Crompton / Kirloskar
( Test report shall be produced)
TORQUE LIMITOR
Lifting capacity : Up 750 Kg
Adjustable / Non Adjustable : Adjustable
Tripping device : Mechanical
(Test report shall be produced)
 LUMINARIES & CONTROL
Type : Non Integral, Outdoor purpose,
Aluminium die cast, weather proof, Metal Halide
fitting, 2 x 400 watts along with all its control
gear , PF improvement capacitor etc.
with MH lamp, Tubular(T) type single ended
E-40 lamp Holder

Quantity : 12 Nos
Make : PHILIPS / GE POWER / BAJAJ / CROMPTON
GREAVES / WIPRO are only acceptable.
(Test report shall be produced)
Control system : shall be controlled through a
programmable timer for 24 hrs. with
suitable MCBs, contractors and cables.
EARTHING & LIGHTNING PROTECTION
Earthing : Suitable size earth termination shall
be provided to connect with the
proposed earth pit.
No. of connection : Two
Lightning protection : Shall be incorporated and the final
shall be fitted in the top of the Mast
and shall be connected to the proposed earth.
Finial length : 1200 mm

AVIATION LIGHTING
Aviation light : One set of Aviation caution light shall be provided
in the top of the Mast with required cabling.
General
The Mast , Foundation and electrical drawing should be approved before
commencement of work
All safety measures shall be adopted while execute ( E & C) the work

GUARANTY & WARRANTY

One year GUARANTY & WARRANTY certificate shall be provided by the
Manufacturer of Mast and free service for first year shall be provided as
when required for attending the breakdown in the system / winch etc
After guaranty period service support shall be rendered by the Manufacturer
of high mast.
.