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j m a t e r r e s t e c h n o l .

2 0 1 6;5(4):367376

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www.jmrt.com.br

Original Article

A potential attenuation equation for cathodically


polarized pipelines and risers

Roland Tolulope Loto a,c, , Roy Olakunle Loto b , Cleophas Akintoye Loto a
a Department of Mechanical Engineering, Covenant University, Ota, Ogun State, Nigeria
b Department of Metallurgical and Materials Engineering, University of Lagos, Lagos, Nigeria
c Department of Chemical, Metallurgical & Materials Engineering, Tshwane University of Technology, Pretoria, South Africa

a r t i c l e i n f o a b s t r a c t

Article history: The cathodic protection system analysis as tools for one-dimensional pipelines and risers
Received 14 January 2016 was modeled and derived incorporating the relevant resistance terms. The new expres-
Accepted 21 May 2016 sion pertains to pipelines with superimposed anodes. Comparisons were made between
Available online 1 August 2016 the potential attenuation projected by the new expression, the classical equation of Uhlig
and the boundary element modeling technique. It was conrmed that the newly derived
Keywords: equation is more conservative than the boundary element modeling technique due to its
Alloys consideration of the metallic path resistance and the Uhlig equation because of its consid-
Corrosion resistance eration of the anode resistance.
Cathodic polarization 2016 Brazilian Metallurgical, Materials and Mining Association. Published by Elsevier
Electrochemical property Editora Ltda. This is an open access article under the CC BY-NC-ND license (http://
Coatings creativecommons.org/licenses/by-nc-nd/4.0/).

is realized [3]. The issue of reliability is even more important in


1. Introduction the case of deep-water installations. Several publications [46]
indicate that the major cause of failure in pipelines has been
Pipelines are generally recognized as the safest, most ef- corrosion. Minerals management date (MMS) data states that
cient and cost effective means of transportation for oil and over 50% of failures in marine pipelines to this mode. Approxi-
gas from xed production facilities [1]. Structural and high mately 63% of the cases have occurred on pipelines as opposed
strength steels are the most commonly used materials for the to risers and 69% resulted from external as opposed to inter-
construction of marine petroleum transport pipelines as well nal corrosion. At the same time, 88% of the external corrosion
as buried onshore pipelines [2]. However, it suffers from an occurred on risers while 12% were on pipelines [7].
inherent lack of corrosion resistance in an electrolyte such as Cathodic protections combined with the use of coatings
soil or seawater. This requires that in order to prevent pipeline are the major source of protection for offshore and buried
failure due to corrosion, corrosion control systems have to be onshore pipelines [8,9]. It has historically been employed
designed and maintained such that a high degree of reliability as the corrosion control methodology for the submerged


Corresponding author.
E-mail: tolu.loto@gmail.com (R.T. Loto).
http://dx.doi.org/10.1016/j.jmrt.2016.05.008
2238-7854/ 2016 Brazilian Metallurgical, Materials and Mining Association. Published by Elsevier Editora Ltda. This is an open access
article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
368 j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376

portion of petroleum production platforms [10,11]. How- (2) Determination of the total anode mass (kg) required from
ever, the one-dimensional nature of pipelines entails the a modied form of Faradays law
use of coatings combined with cathodic protection. In the
former case (petroleum production platforms), the fundamen- 8760im T
M= (2)
tal parameters important in cathodic protection design are uC
the anode resistance and structure current density demand.
On the other hand, for metallic pipelines, the coating qual- where T is the design life (years), C is the current capacity
ity and metallic path resistance must be taken into account of an individual anode (A h/kg), u is the utilization factor,
from a general point of view. Cathodic protection systems can im is the mean current density to polarize the pipeline.
be of the impressed current type or the galvanic anode type
[1215]. Impressed current cathodic protection (iccp) systems 8760 h in 365 days. Finally, the number of anodes, N, is deter-
are mainly used for buried onshore pipelines but not feasible mined as shown below;
for offshore pipelines. In both cases the limiting distance to
which the corrosion protection can be effected is a function Ia
N= (3)
of the voltage drop along the metallic pipeline, which arises ia
in conjunction with the current return to ground. Another
factor that affects the distance to which corrosion protection where Ia is the total current required and ia is the current
is afforded is the quality of the protective coating. Thus, the output from an individual anode.
higher the coating quality, the less the current demand of the However, for marine pipeline cp retrots, marine pipelines
pipe and, as a result, the less the voltage drop for a pipeline of deployed by reeling with subsequent anode sled placement,
a given length. However, coating quality of marine pipelines buried onshore pipelines with iccp systems, anode spacing
is considerably less than that of buried onshore counterparts as mentioned above, is likely to be large and metallic path
so that this distance of protection is considerably less in the resistance signicant. For these situations, numerical meth-
former case than in the latter. To maximize the distance, to ods such as boundary element modeling (BEM) are commonly
which protection is achieved, the region of the pipeline near used; rst principles based equations of Morgan and Uhlig
the rectier and anode may be overprotected [16,17]. This are also used [22,23]. These equations are used to project the
can cause coating damage in the form of blistering and dis- potential attenuation along the pipeline in order to deter-
bondment, which in turn increases the pipe current demand. mine the polarization at any point along the pipeline. This
Because of these factors, corrosion control of the majority therefore enables the calculation of the protection distance
of marine pipelines is provided by galvanic anodes, i.e., gal- of the cathodic protection system along the pipeline, which
vanic anode cathodic protection (gacp). This is invariably of in turn enables the determination of a conservative anode
the bracelet type for structural, economic and installation spacing, which will provide the desired protection economi-
considerations. cally. They are also used to calculate the anode current output,
The design normally assumes a certain percentage of coat- which helps in calculating the life span of the anode (in case
ing bare area and employs galvanic bracelet anodes spaced of gacp system), or the current consumption (in the case of
about 250 m apart. This relatively short spacing emanates iccp system). With the Morgans equation and also the Uhligs
because of the limitations on the size of the bracelet anodes equation, anode resistance is not taken into consideration
that can be deployed from a lay barge and the fact that the and there are levels of uncertainty associated with the cal-
current density demand is relatively high and service lives of culated magnitude of polarization at the drainage point, the
2530 years are needed. For the buried onshore pipeline on the mid-anode spacing and at a variable point z from a drainage
other hand, the higher coating quality combined with the iccp point. There are also levels of uncertainty associated with the
system is such that the metallic path ground return resistance current density demand projected by the equation.
is the controlling factor and as a result the anode ground bed The BEM on the other hand incorporates anode resis-
spacing of 50100 km can be realized [18]. tance and expresses the closed circuit cathode potential as
For offshore pipelines with closely spaced galvanic anodes, a function of distance from the drainage point but it does
common on new installations, the metallic path resistance is not accommodate the metallic path resistance [21]. Hence it
negligible and the design process has historically involved the predicts a constant polarization beyond the eld of the anode
following steps [19,20]: whereas, theoretically given the fact that the pipeline has a
nite resistivity, the polarization will decrease with distance. It
(1) Calculation of the net pipe current demand from the is therefore possible for the polarization at some point to have
expression: risen above 0.80 VAgCl with the BEM projecting a signicantly
higher value [24,25]. This means that there are situations
where the potential at a point along the pipeline is affected by
Ic = Ac fc ic (1) all four resistance terms earlier described. Using any of these
methods would give results that incorporate some amount of
error. In light of the limitations of the methods described, this
where Ic is the net pipe current density demand [21], Ac is research aims to derive a rst principle based attenuation
the pipe surface area, fc is the coating breakdown factor equation that incorporates all the four resistance terms
(the ratio of bare area to total pipe surface area), ic is the (anode resistance, coating resistance, polarization resistance
current density demand. and metallic path resistance). This is to accurately calculate
j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376 369

the pipeline polarization behavior and the pipe current to remote earth of the bracelet anode and the sphere anode
demand. are the same. Therefore, the equivalent sphere anode for a
given bracelet anode can be calculated by referring to McCoys
formula [27]. For a bracelet anode of a given surface area, the
2. Methodology
approximate resistance to remote earth is given by McCoys
formula as
The modeling research was carried out in two parts: (i)
development of an inclusive potential attenuation model for 0.315e
R= (8)
pipeline cathodic protection and (ii) verication of the atten- A
uation model.
where e is the resistivity of the electrolyte, A is the exposed
2.1. Development of an inclusive potential attenuation surface area of the bracelet anode. By assuming a sphere of
model for pipeline cathodic the same surface area to the bracelet anode, the equivalent
sphere radius ra (eq) is calculated as
2.1.1. Protection 
According to Pierson et al. [26], the electrode (pipeline or riser) Sa
ra (eq) = (9)
potential can be represented as the charge gradient associated 4
with an electric double layer or
or
Ec (z) = Em (z) Ee (z) + Kref (4) 
ra (eq) = 0.282 Sa (10)
where Em (z) and Ee (z) are the potentials of the metallic pipe
where Sa is the sphere surface area.
and electrolyte respectively, at a distance z from the drainage
Ee (z) is considered to be the product of the resistance Re (z)
point of an offset anode or the centreline of an anode super-
between the anode and a radial outward distance d in the elec-
imposed on the pipeline in which the anodes are identical
trolyte and the net current in the electrolyte
(Ia (z)) at that point
and equally spaced and Kref (constant) is the potential of the
in accordance with Ohms law where d z2 + y2of
reference electrode. In addition,

i.e. Ee (z) = Re (z) Ia (z) (11)


c (z) = Ec (z) Ecorr (5)

where Ecorr is the free corrosion potential and c (z) is the The potential difference between two points r1 and r2 is
degree of polarization from the free corrosion potential. By given by the classical equation for potential drop associated
taking the second derivative of Eqs. (4) and (5) and substituting with a spherical electrode in an electrolyte of resistivity e as
for Ec (z) the expression below is obtained.  r2  r2 1 
e I e I 1
Er1 r2 = e dr = dr = (12)
4r2 4 r1 r2
c (z) = Em (z) Ee (z) (6) r1 r1

where e is the electric eld intensity and I is the total current


The method adopted was to derive a mathematical expres-
discharged by the anode. Thus, upon substituting r1 with ra
sion for the three component terms as shown in Eq. (6). 1/2
and r2 with (y2of + z2 ) and dividing the resulting expression
by I, the resistance between the anode surface and a radial
2.2. Expression for cathodic polarization
outward distance d, Re (z) was obtained as
The c (z) term was assumed for simplicity to have a linear  
relationship with the current density ic (z) as e 1 1
Re (z) = 1/2
(13)
4 ra (y2of + z2 )

c (z) = ic (z) (7)
f
An expression for Ia (z) was obtained by considering the
where is the polarization resistance, f is the coating break- region  in Fig. 1, which encompasses the entire current eld
down factor, ic (z) is the current density at point z along the of the anode. Where anodes are equally spaced, the region
pipeline. will intersect the pipeline at the midpoint between the anodes
(i.e. z = L where L is the semi-anode spacing). Since there is
2.3. Expression for electrolyte potential variation conservation of charge, the net current passing through a pla-
nar surface perpendicular to the pipeline at z = z1 , Ia (z1 ) was
The expression for Ee (z) was developed by considering a assumed to adhere to the expression
pipeline, which is protected by a spherical anode of radius ra  L
located at an offset distance yof from the pipeline. A spherical
Ie (z1 ) = Ip (z1 ) = 2rp ic (z)dz (14)
anode was assumed for mathematical simplicity although, in z1
reality, bracelet anodes are used for marine pipelines or anode
sled in the case of retrots. However, the effect of the geometry where Ip (z1 ) is the total current entering the pipe between the
on the cathodic protection system is negligible if the resistance points z1 and L on the pipe or the net current owing to the
370 j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376


2.303(Ecorr Eo )
z1 icorr = Aa io exp (19)
ba
ra

Ac is the electrode active surface area for the cathodic site,


while Aa is the electrode active surface area for the anodic site.
yof d
From literature, total anodic reaction is equal to total cathodic
le(z1) reaction; hence it was considered that for pipeline without a
la(z)
z=0 cathodic protection system (an unpolarized pipeline)
z
le(z) Id = icorr (20)
Drainage
point
From this expression [Eq. (20)], Eq. (21) was derived
Fig. 1 Current eld and individual current elements of an
Ab
offset galvanic anode associated with a pipe. Abc = (21)


where Abc = area of exposed cathodic sites on the pipe metal,


 = ratio of total pipe surface area to area of exposed cathodic
anode at z1 , ic (z) is the cathode (pipe) current density and rp is
sites on the pipe metal, Ab = total pipe surface area.
metallic pipe outer radius. The net current in the electrolyte
at z1 , Ia (z1 ) is double that of Ie (z1 ) due to the contribution from
ie exp((2.303(Ecorr Ee ))/bc )
both sides of the anode i.e. = +1 (22)
io exp((2.303(Ecorr Eo ))/ba )
 L
Ia (z1 ) = 2Ip (z1 ) = 4rp ic (z)dz (15) Eq. (15) was then rewritten in terms of the area of the local
z1 cathodic sites of the bare portion and the coating breakdown
factor.
Due to the coating on the pipeline, the bare portion is signif-  L
icantly smaller than in a situation where there is no coating 4rp f
Ia (z) = 2Ip (z) = ic (z)dz (23)
at all. This was exposed with the coating breakdown factor  z
f, which is the fraction of the pipeline that is bare (i.e. not
coated). At the same time, some parts of the bare portion are Ia (z) was substituted with Ic (z) using Eq. (23) and Re (z) was also
anodic sites while others are cathodic sites. When the pipeline substituted using Eq. (11). Upon differentiating the product of
is polarized, the anodic reaction (on the anodic sites) would the resulting equations twice (to obtain the second differential
have been suppressed and the cathodic reaction (on the local of [Ia (z) Re (z)]), the expression of Ee (z) was obtained to be
cathodic sites) will be accelerated. It was assumed that on the
basis of this, current from the anode enters the pipeline at

 L

e rp f d2 3z2 1 1 z
the local sites hence the current density term in Eqs. (14) and Ee (z) = d ic (z)dz + ic (z) + ic (z)
 d5 ra d d3
z
(15) was the current density of the local cathodic sites of the
(24)
bare portion. This made necessary to evaluate the area of the
local cathodic sites for a given bare portion (because the local
anodic area usually differs from the local cathodic area in size).
2.4. Expression for metallic pipe potential variation
This was done by deriving the following expressions from the
combined activation polarization curve for the cathodically
Ohms law was again taken into consideration in deriving an
polarized metal.
expression for Em (z). According to Ohms law; the potential
2.303
change along a pipe at a point z is given by
(Ecorr Ee )
id = ie exp (16)
bc Em
= Rm Ip (z) (25)
2.303
z
(Ecorr Eo )
icorr = io exp (17)
ba Given the fact that Rm is constant, Em (z) was obtained by
combining the above expression with Eqs. (23) and (6) after
where id the current density is demand of the local cathodic which it was differentiated twice to obtain
sites and icorr is the dissolution current density for the local
2f rp Rm ic (z)
anodic sites, bc is the Tafel constant for the cathodic reac- Em (z) = (26)
tion and ba is the Tafel constant for the anodic reaction. Eqs. 
(16) and (17) were re-written to express the area and absolute
2.5. The governing equation
current of the local anodic and cathodic areas of the pipe.

The expressions for the electrolytic and metallic potential


2.303(Ecorr Ee )
id = Ac ie exp (18) gradient along the pipeline [Eqs. (24) and (26)] were substi-
bc
tuted into Eq. (6) then ic (z) substituted with c (z) according
j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376 371

to Eq. (7). The terms were brought together and rearranged the next iteration step (iteration step m + 1) based on the values
thus providing an expression for the potential attenuation of the present iteration step (iteration step m) at the nodes.
along a pipeline as: The representation of the boundary conditions at the end
nodes was done using
 e rp
1 1

c (z) = c (z) + c (z)


k ra d c (z = 0) = Ea Ecorr = a (35)
 L  

d2 3z2 rp 2z e
+d c (z)dz 2Rm At the beginning (i.e. the anode)
d5 z
k d3
(27) 
c (z) 
=0 (36)
where z 
z=L

 At the midpoint between the anodes, the derivative bound-


k= (28)
f ary condition is represented as

k is the effectual coating resistivity. 4 m+1 m+1


i=n1 i=n2
Eq. (27) holds for the pipe with length between z = ra and m+1
i=1
= (37)
3
z = L for pipelines protected by superimposed anodes and for
the entire pipe length for pipelines protected by displaced The element closest to the anode i=0 was considered to
anodes. For superimposed anodes however, only the portion be equal to a . Based on the anode polarization according to
between z = la and z = L is required to be calculated; where la Eq. (34), a was also assigned to every element discretizing
is the real anodes length (length of the bracelet anode for the cathode for the initial iteration step m = 1 as an initial
instance). This is because the region between z = 0 and z = la estimate. The iteration succession was ended when rms
in the case of pipelines protected by superimposed nodes is became less than 109 . The true solution of potential atten-
covered by the anode and therefore is not exposed to the elec- uation along a cathodically polarized pipeline is difcult and
trolyte, hence it does not corrode. expensive to measure in situ, hence the validity of the pro-
There was no solution known to Eq. (27), thus it was solved posed model was determined by comparison with alternative
numerically using an explicit nite difference scheme that is modeling techniques boundary element modeling (BEM) and
based upon rst and second derivatives in space [28]. The rst Uhligs equation under conditions where they were considered
derivative was represented by backward nite difference accurate.

 m+1 m+1 2.6. Verication of the potential attenuation model


= i i1
(29)
z z
2.6.1. The effect of parameter k and anode spacing on the
and the second derivative by potential attenuation
The attenuation model [Eq. (27)] was compared with alter-
2  m
i+1
2m+1
i
+ m+1
i1 native modeling techniques BEM and Uhligs equation.
= (30)
2 z 2 z Comparisons were for k values of 4, 20, 100 and 1000 m2 for a
hypothetical pipe. This covers the range for a pipeline, which
Eqs. (28) and (29) were substituted into Eq. (27) to yield

N1 m+1 m+1


(QHdz/2)( j=1
2m
i+j
+ m
N ) + (i1 /dz)H((1/ra ) (1/di )) (i1 /z ) (i+1 /z )
2 m 2
m+1
i
= (31)
(2/z2 ) + (H/dz)((1/ra ) (1/di )) + ((2zi H/d3i ) + B) + (QHdz/2)

where
is very difcult to polarize, to that which is likely to be met
d2 3z2 in practice. Other parameters for the hypothetical system are
Q =d (32)
d5 listed in Table 1. The potential attenuation along the pipeline
obtained by these three methods for each value of k was plot-
e rp
H= (33) ted as a function of distance along the pipeline from the anode
k
(i.e. as a function of z) to verify the accuracy of Eq. (27).
2rp Rm Using the same parameters in Table 1 for k = 100 m2 but
B= (34) with L = 3000 m, the attenuation proles from BEM and Eq. (27),
k
neglecting metallic path resistance (i.e. assuming m = 0), were
where n is the number of nodes on the cathode between the plotted. This was done to show the effect of the metallic path
anode surface and midpoint (the number of elements of length resistance, which is not considered by the BEM, on the polar-
dz plus 1), m is the iteration step and i refers to the internal ization of a pipeline in situations where it is not negligible. By
node over the length of the cathode between the anode sur- relating c (z) to the current density demand of the pipe, the
face and the midpoint. Eq. (30) provided an explicit means for anode current output was determined by Eq. (27) using the
calculating the cathode polarization at each internal node for pipe and electrolyte parameters that are in Table 1 and the
372 j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376

0.60
Table 1 Pipeline and electrolyte parameters for a
hypothetical system used in analysis [27]. 0.65

Pipe/CP parameter Example 0.70

Potential,V(Ag/AgCl)
0.75
Pipeline outer radius, m 0.136
Equation 27
Pipeline inner radius, m 0.128 0.80 BEM
Anode spacing (2 L), m 244 Uhlig Eqn.
0.85
Coating breakdown factor 0.04
Equivalent sphere radius of anode, m 0.201 0.90
Electrolyte resistivity, m 0.30
0.95
Pipe resistivity, m 1.7 109
Free corrosion pipe potential, VAg/AgCl 0.65 1.00
Anode potential, VAg/AgCl 1.05
1.05
0 20 40 60 80 100 120 140
Distance, m
result obtained was plotted against k. The results obtained for
the Uhlig equation and the BEM were also plotted on the same Fig. 2 Comparison of potential proles projected by Eq.
graph for comparison. (27), BEM and Uhligs equation.

2.6.2. The effect of pipe current demand and anode


separation distance upon the pipeline was covered by the anode. Thus the pipeline is
2.6.2.1. Potential attenuation and anode current output. The completely exposed to the electrolyte. Hence, when initially
attenuation proles for one-half anode spacing of 1000, 2000 calculating the anode current by rst assuming a superim-
and 3000 m with k = 100 m2 and also for one-half anode spac- posed anode, the value of ra was added to the semi-anode
ing of 2000, 6000, and 10,000 m with k = 1000 m2 using the spacing. This was done because Eq. (27) holds from z = ra ,
pipe and environment parameters in Table 1, as obtained from hence, the results obtained would reect the current demand
Eq. (27) under the above conditions, were also plotted as a by the entire pipe not excluding the region covered by the
function of one-half anode spacing in order to investigate the anode (since the distance between z = ra and z = L + ra is equal
accuracy of the anode current output projected by Eq. (27). to that between z = 0 and z = L). The value obtained was then
To further compare Eq. (27) to the BEM, a plot of the poten- substituted into Eq. (38).
tial difference between BEM and Eq. (27) at the mid-anode
point as a function of k was made for various anode spacing
3. Results and analysis
ranging from 250 to 10,000 m using the pipe and electrolyte
parameters in Table 1. The percentage difference between the
anode current outputs calculated using the BEM and Eq. (27) Eq. (38) was compared to the boundary element modeling
was also plotted against k for various anode spacing ranging (BEM) and Uhligs equation in order to verify its accuracy.
from 250 to 10,000 m. The comparison was made by looking into the potential
projected by the three equations under various conditions.
The conditions included various combinations of polarization
2.6.3. Effect of offset distance upon potential attenuation
resistance, anode spacing, offset distance and pipe current
along a pipeline
demand. The anode current output (Ia ), calculated from these
Eq. (27) was compared with the BEM for a situation where
three equations under some of the above conditions, were also
a pipeline is protected by offset anodes. This is the case in
compared.
practice when a pipeline is protected by an anode array such as
in the case of retrots. Plots of pipe potential versus distance
from drainage were obtained from Eq. (27) and BEM using the 3.1. Effect of polarization resistance and anode
parameters in Table 1, except with ra = 0.170 m, e = 0.15 and spacing potential attenuation
1 m, k values of 100 and 1000 m2 , anode spacings of 200,
500, 1000, 2000 m, and yof values of 1, 5 and 10 m. Fig. 2 presents a plot of pipe potential as a function of distance
When using offset anodes, the anode potential and the from an anode surface determined from the Uhlig equation,
drainage point potential are different so the drainage point boundary element modeling and Eq. (27) for k values of 4, 20,
potential was calculated using classical equation for potential 100 and 1000 m2 in ascending order for a hypothetical pipe.
drop and associated with a spherical anode in an electrolyte Other pipe parameters are listed in Table 1.
Under the above conditions, it was observed that the Uhlig
e I
1 1
 equation is relatively insensitive to polarization resistance
Era yof = (38)
4 ra yof and the current density demand of the pipe (the polariza-
tion resistance is equal to the current density demand). The
where Ia is the anode current output and ra (eq) is the radius Uhlig equation was also non-conservative when compared
of the equivalent anode. with BEM and Eq. (27) due to the fact that it predicts a greater
The anode current output was obtained by calculating it for cathodic polarization. The reason for this being that the Uhlig
a situation where the same anode was superimposed on the model does not take the anode resistance into consideration.
pipeline (since it would be the same as in the case of an offset The potential prole obtained from BEM and Eq. (27) was very
anode). However, in the case of displaced anodes, no part of close and hence in good mutual agreement with each other.
j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376 373

100
0.55
Equation 27
BEM
10 Uhlig Eqn.
Potencial, V(Ag/AgCl)

0.65

Current output, A
0.75
1

0.85
Equation 27
0.1
Equation 27
0.95 wfo resist
BEM
0.01
1.05 0 200 400 600 800 1000 1200
0 500 1000 1500 2000 2500 3000 3500
Distance, m k

Fig. 3 Comparison of potential projected by Eq. (27) and Fig. 4 Comparison of anode current output as projected by
BEM where the former exhibits the presence and absence Eq. (27), BEM and Uhligs equation.
of the metallic path resistance term.

Fig. 4 presents a plot of Ia against k as determined by Uhligs


They featured a signicant potential drop within roughly the expression, BEM and Eq. (27) based upon the same pipe and
rst 1015 m of the anode, the magnitude of which varied electrolyte parameters as Fig. 2. It shows that the anode cur-
directly with the pipe current demand (i.e. polarization resis- rent output projected by Eq. (27) and the BEM are very close to
tance and current demand). Beyond the eld of the anode (the each other, i.e., they are in agreement. It is expected that the
region where the anode resistance is inuential), the potential BEM will over-estimate the anode current output for longer
for the remaining portion of the pipeline was relatively con- pipe lengths where the metallic path resistance is not neg-
stant, although the potential drop in this region for Eq. (27) was ligible (since the BEM over-estimates the potential in such
slightly greater than that of BEM, the magnitude of this differ- situations). The Uhlig equation on the other hand clearly over-
ence was inversely related to the current demand of the pipe. estimates the anode current output at very low values of
The reason for this is because of the inclusion of the metallic polarization resistance (i.e. in the region of k = 100 m2 ) but
path resistance in Eq. (27) and its exclusion in BEM. In this sit- more accurately at higher values of polarization resistance
uation, however, the difference between the potential proles (around k 100 m2 ). This was probably due to Uhlig equa-
obtained from these two methods is not of any operative sig- tion neglecting the signicant effect of the near-eld at lower
nicance. It follows that since BEM is a proven technique for values of polarization resistance.
characterizing the potential eld of a cathodically protected
pipeline or riser, Eq. (27) is a viable means for projecting the 3.2. The effect of pipe current demand and anode
potential attenuation along pipelines as well as anode current separation distance upon potential
output.
Fig. 3 presents the potential attenuation proles from (1) 3.2.1. Attenuation and anode current output
BEM, (2) Eq. (27), and (3) Eq. (27) neglecting metallic path resis- Fig. 5 presents the attenuation proles for different semi-
tance (i.e. assuming m = 0 in this case) for the same pipe anode spacing ranging from 1000 to 3000 m with k = 100 m2
and electrolyte parameters used in Fig. 2 with k = 100 m2 projected by the BEM and Eq. (27) using the pipe and envi-
and L = 3000 m. Ec versus z for the three cases show a signif- ronment parameters in Table 1. Fig. 6 on the other hand
icant potential drop in the immediate vicinity of the anode.
Beyond this region, the BEM and Eq. (27) without metallic
0.60
path resistance exhibit a constant potential whereas Eq. (27)
0.65
with metallic path resistance included is characterized by fur-
ther potential attenuation along the length of the pipeline 0.70
Potential, V(Ag/AgCl)

although of a much lesser magnitude. Hence, it follows that 0.75


of the three equations, Eq. (27) with the metallic path resis- 0.80
tance gave the most accurate presentation of the potential
0.85
prole. Since Uhligs equation does not take the anode resis-
0.90
tance into consideration, it can be said to be non-conservative
when the anode resistance is non-negligible and the BEM can 0.95
Equation 27
also be said to be non-conservative where the metallic path 1.00 BEM
resistance is non-negligible. Eq. (27) can be said to be the most 1.05
0 500 1000 1500 2000 2500 3000 3500
accurate method for situations where both the metallic path
Distance, m
resistance and anode resistance are signicant.
Since the anode current output is a function of the poten- Fig. 5 Comparison of potential proles from Eq. (27) and
tial, the current demand was determined from Eq. (27) for BEM for pipelines with anode spacing from 1000 to 3000 m
the same pipe and electrolyte parameters utilized in Fig. 2. and k = 100  m2 .
374 j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376

0.60 300

0.65
250
0.70
Potential, V(Ag/AgCl)

Current output, mA
0.75 200

0.80
150
0.85

0.90 100
Equation 27
0.95 Equation 27
BEM
50 BBM
1.00

1.05 0
0 2000 4000 6000 8000 10 000 12 000 0 200 400 600 800 1000 1200
Distance, m
Half anode spacing, m

Fig. 6 Comparison of potential proles from Eq. (27) and


Fig. 8 Anode current output as projected by Eq. (27) and
BEM for pipelines with anode spacing from 2000 to
BEM as a function of half anode spacing and for
10,000 m and with k = 1000  m2 .
k = 1000  m2 .

presents attenuation proles for semi-anode spacing ranging which had a lesser magnitude. The difference is also due to
from 1000 to 10,000 m with k = 1000 m2 projected by the same the BEM not considering the metallic path resistance.
two methods. Fig. 9 presents a plot of difference in potential at the
Figs. 5 and 6 indicate that potential proles projected by midpoint between the value projected by Eq. (27) and that pro-
Eq. (27) is different from that projected by the BEM and the jected by the BEM as a function of k for various anode spacing
magnitude of this difference is directly proportional to (1) the between 250 and 10,000 m. The curves show that, except for
distance from the anode (2) the semi-anode spacing and is the largest anode spacing (10,000 m), the difference in poten-
inversely proportional to the polarization resistance. Eq. (27) tial increases with decreasing k. This trend arose due to the
is considered to be the more accurate of the two methods espe- anode current output increasing with decreasing k with the
cially when the metallic path resistance is signicant because BEM not accounting for the increasing voltage drop along the
it incorporates the term. It follows that on pipe for instance, pipeline as a result of the increasing anode current output.
the BEM can indicate protection along the entire length of the However, a reverse trend was observed for 2 L = 10,000 m and
pipeline, whereas the pipe is under-protected beyond a certain k < 600 m2 . This was due to the fact that as a result of the
point. Figs. 7 and 8 show the plots of anode current output as a relatively low k and the large potential drop from the anode
function of semi-anode spacing for the same conditions used to the mid-anode point, the polarization at the midpoint was
for Figs. 5 and 6, respectively. The plots show that the BEM and very small for both the BEM and Eq. (27) and the difference in
Eq. (27) are in good mutual agreement for relatively short spac- potential projected by the two was small.
ing. However, for longer semi-anode spacing, the BEM projects Fig. 10 presents the percentage difference in anode current
that the current increases whereas, Eq. (27) projects that the output between the BEM and Eq. (27) as a function of k for the
current increases to a maximum and then decrease. The latter same anode spacing used in Fig. 9. It will be observed that, for
phenomenon is more prominent than the lower polarization all the values of anode spacing, the difference decreased with
resistance case. The lower anode current output projected by increasing value of k. This trend is particularly signicant in
Eq. (27) in Figs. 7 and 8 compared with the BEM corresponds
with the potential projected by the former in Figs. 5 and 6,
Mid-anode spacing potencial difference, V

0.07

0.06
3500
0.05
3000 10 000 m
0.04
5000 m
1000 m
Current output, mA

2500
500 m
0.03 250 m
2000

1500 0.02

1000 0.01
Equation 27
BEM
500 0
0 200 400 600 800 1000 1200
0 k
0 500 1000 1500 2000 2500 3000 3500
Half anode spacing, m
Fig. 9 Plot of the difference between potential projected by
Fig. 7 Anode current output as projected by Eq. (27) and Eq. (27) and BEM at the mid-anode point for different anode
BEM as a function of half anode spacing and for spacing as a function of k. A positive difference indicates a
k = 100  m2 . relatively positive potential projected by Eq. (27).
j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376 375

60 1.000
Percentage difference in anode current

1.005
50
1.010

Potential, V(Ag/AgCl)
1.015
40 10 000 m
1.020
5000 m
output

30 1000 m 1.025
500 m
250 m 1.030
20
1.035

1.040 Equation 27
10
1.045 BEM
0 1.050
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200
k Distance, m

Fig. 10 Plot of the percent difference in anode current Fig. 12 Potential attenuation proles for a 0.272 m
output as projected by Eq. (27) and BEM as a function of k. A diameter pipeline with e = 0.15  m, k = 100  m2 , and
positive difference indicates relatively greater current 0.340 m diameter equivalent spherical anode offset at 1 m,
projection by BEM. 5 m and 10 m.

the two largest anode spacing. This trend corresponds with


Figs. 7 and 8 where the anode current output projected by the
two methods differ with increase in anode space; the effect Fig. 12 shows plots with the same parameters as Fig. 11
being greater the lower the value of k. but with, k = 1000 m2 . In comparison with the trend obtained
in Fig. 11, it will be observed that (1) the attenuation in the
3.3. Effect of offset distance upon potential immediate vicinity of the anode decreases with increasing
attenuation along a pipeline polarization resistance, (2) the attenuation prole is more neg-
ative and (3) the protection distance is greater, thus the higher
Fig. 11 shows the potential attenuation proles for yof values the polarization resistance.
at 1, 5 and 10 m with e = 0.15 and k = 100 m2 , ra = 0.170 m and The newly proposed equation can be used for pipeline
anode spacings of 200, 500, 1000 and 2000 m as obtained from cathodic protection design for (1) marine pipeline cathodic
Eq. (27) and the BEM analysis. They all show exact similari- protection retrots (2) buried onshore pipelines with
ties. The plots show that the BEM projects a larger polarization impressed current cathodic protection systems and (3)
value along the pipeline than Eq. (27). The magnitude of the marine pipelines deployed by reeling with subsequent anode
difference being directly proportional to the anode spacing. sled placement where the metallic path resistance is signi-
This difference is because of the BEM analysis neglects the cant. This is due to the fact that the newly proposed equation
metallic path resistance. The results also show that the greater is more conservative than any of the other two methods
the offset distance, the more positive the potential at z = 0 and mentioned in this situation and therefore more accurate.
the far eld potential is essentially independent of the offset
distance.
4. Conclusion
0.75
A newly proposed potential attenuation equation for cathodi-
0.80 cally protected pipelines and risers was derived. The equation
was solved using a nite difference method numerical pro-
Potential, V(Ag/AgCl)

0.85 cedure. The improved accuracy of this equation over the


boundary element modeling (BEM) and the Uhlig equation
0.90 is conrmed with example analysis provided. It was proven
that the equation is in good agreement with the BEM when
0.95
the metallic path resistance is negligible but more accurate
in situations where there is nite value for the metallic path
1.00 Equation 27
BEM resistance. It was also shown to be more accurate than the
1.05
Uhlig equation. The magnitude is proportional to the difculty
0 200 400 600 800 1000 1200 with which a pipeline is polarized.
Distance, m

Fig. 11 Potential attenuation proles for a 0.272 m


diameter pipeline with e = 0.15  m, k = 100  m2 , and Conicts of interest
0.340 m diameter equivalent spherical anode offset at 1 m,
5 m and 10 m. The authors declare no conicts of interest.
376 j m a t e r r e s t e c h n o l . 2 0 1 6;5(4):367376

[13] Baxter R, Britton J. Offshore cathodic protection 101: what it


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