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Paper 1
Basic heat release data have been obtained by analysis of cylinder pressure diagrams from a variety of engines,
two-stroke and four-stroke, small (3.4-in bore) to medium size (12-in bore) over ranges of power, speed, and air
supply conditions. The paper gives an account of early attempts to obtain a simple formula for heat release
suitable for performance calculations by computer, using the simple and widely used single-zone model
for conditions in the cylinder. The conclusion is reached that although it is possible to obtain usefulcalculations
in this way, more sophisticated models are necessary for better understanding of conditions in the engine.
K' Factor in reaction rate equation, in2 "F1'2/lbf s. When small steps of crank angle are considered, quite
Mi Mass of fuel injected, lb*. small changes of pressure can indicate large changes in
Mu Mass of fuel unburnt, lb*. heat release rate, therefore high accuracy of the order of
m Index in preparation equation. one part in a thousand, based on peak pressure, is required.
N Engine speed, rev/min. Piezo-electric transducers have been used. These have
n Number of fuel droplets. the advantages of very good frequency response (up to
P Rate of preparation of fuel, lb/degree*. 100 kc), a very wide and linear operating range, the ability
Po Partial pressure of oxygen, lbf/in2. to fit in small spaces, and they are able to record successive
R Rate of burning or heat release rate, lb/degree or cycles expeditiously. Their main disadvantages are thermal
Btu/degree*. shock and drift. Thermal shock causes a cyclic distortion
T Gas temperature, "R. of the transducer diaphragm. This results in an apparent
X Index in preparation equation. drop in pressure, mainly towards the end of the expansion
P Fuel droplet density, lb/ft3. stroke. The effect can be readily identified in three ways :
(1) low pressures during the early part of the gas exchange
EXPERIMENTAL ARRANGEMENT process followed by a large apparent increase while the
transducer recovers from thermal shock; (2) apparent
General negative values of heat release rate at the end of the
The engines listed in Table 1.1 have been used in this expansion stroke; and (3) a tendency to give low values of
work. These engines have been deliberately chosen for indicated mean effective pressure (i.m.e.p.)
their variety. The piezo transducers used in this work were water
All the normal steady-state instrumentation is fitted so cooled to reduce thermal shock. It was further reduced in
that heat balances can be obtained. Dynamic measure- all the tests from Series 3 onwards by mounting the trans-
ments have been made of the crank angle position, cylinder ducer in a pocket set back $ in from the cylinder wall. I n
pressure, injector fuel line pressure, and needle lift. the FV2 engine, thermal shock was virtually eliminated
With the exception of the Mirrlees FV2, all engines by using a thermal shield of perforated metal between the
were run using an external compressed air supply. This transducer and the cylinder. Because of its low speed, the
enabled the boost pressure to be varied independently of FV2 initially suffered from thermal shock particularly
speed and load. Nozzles were used in the exhaust pipes to severely, giving minimum absolute pressures during the
simulate the effect of a turbocharger. gas exchange period that were apparently negative.
Some compression tests were run with the fuel supply to Drift is caused by leakage of charge from the transducer
the instrumented cylinder cut off. The analysis of these and lead. This causes some difficulties in calibration, but
tests provided useful checks on compression ratio, top during actual running the drift during the period of one
dead centre (t.d.c.) position, and the analysis procedure. engine cycle is usually negligible. However, due to drift, a
It was found that the manufacturer's figure for compression piezo transducer cannot give any direct indication of
ratio could not be used. I n each case the compression ratio absolute values, so a separate pressure datum is required.
was calculated from careful measurement of the combus- During the Foden and Dorman tests (Series 1,2,4, and
tion chamber, and the values obtained agreed with those 5) the pressure datum was obtained by an estimate of the
obtained from compression tests. The effect of the com- trapped pressure from the air manifold pressure. On the
pression of the connecting rod was also calculated but K60 and FV2 (Series 3,6, and 7) a measurement was made
this was found to have a negligible effect. from a second piezo transducer. This was mounted in the
cylinder liner in such a position that it was only exposed to
Cylinder pressure measurement cylinder pressure during the low-pressure part of the
The estimation of heat release depends primarily on an cycle. At t.d.c. this transducer was below the level of the
accurate measurement of the cylinder pressure diagram. piston rings and exposed to crankcase pressure in the case
of the Mirrlees, or air-chest pressure in the case of the
* M,, Mu,P,and R can be expressed in mass units or heat units, using Rolls-Royce. In this way a direct comparison was obtained
the Zower calorac value of the fuel, provided that these units are
used consistently. between cylinder pressure and crankcase pressure or air-
chest pressure.
Table 1.I.Engines used
Crank angle measurement
Engine ~ Bore 1 Stroke 1 Test
Series
For the Test Series 1, 2, 4, and 5, crank angle was
measured using a magnetic pick-up to sense slots in the
Dorman, 4LBT . periphery of a steel disc. This method was fairly satis-
Foden,FD6 . factory for obtaining magnetic pulses every two degrees.
stroke For the remaining work an optical system was used. A
Rolls-Royce, K60 . 3.4 in Opposed piston 3,7
glass disc was blackened by a photographic process, leaving
two-stroke
Mirrlees-National, FV2 12 in Four-stroke 6 a set of transparent windows at half-degree intervals.
Pulses were obtained every half degree by shining light
Proc lnstn Mech Engrs 1969-70 Vol 184 Pt 3J
I90
180
I70
I60
I50
140
I30
I20
111
N
._
c
2 110
0
-
I
z
w
0
100
0
0
LL
w 90
oc
3
m
m
n
W
a 80
_I
'
k
70
6C
5c
40
30
2c
10
emerged, any one load series giving results that did not -
-
mesh with the others. 2 14-
-
w
0
The hypothesis was then made slightly less naive, as 2
1
follows. 2 12-
If combustion is assumed to take place at the surface of 0
a number of droplets, the rate of combustion would be +
w
06-
o
I 20 I00
LOG SCALE,%
I I I I
0.4 0.5 0.6 070.8 1.0
I I
Crank angle posrtlons of last horizontal polnt away being later with larger quantities of unburnt fuel, as
would be expected.
Mirrlees-National results
As with the early Dorman results, a plot of points from a
number of tests is too indeterminate to be of any value, so
individual tests have been treated separately. Fig. 1.8
shows results plotted on the assumption that the 'area'
formula holds, with a line through the points at the slope
corresponding to a partial pressure of oxygen effect to the
power 0.4.These lines indicate a change in the value of K
for each test, with K apparently increasing as load
decreases. To make this concept of any value for calcula-
tion purposes some basis for the value of K needs to be
given. Plotting K against either load or boost pressure
I I 1 I I I I I J gives curves that would suggest that K approaches zero at
02 03 0.4 0.50.6070'8 10 either a moderately high load or a moderately high boost-
M"
LOG SCALE, - obviously invalid. If we accept the hypothesis that the fall
4 in value of K is caused by a difficulty in the fuel finding
700 revlmin. unburnt air, it may be that this difficulty is reduced by
74 b.m.e.p. excess air. A plot of K against air/fuel ratio is suggested, as
21.2 lb/in2 (abs.) delivery pressure. given in Fig. 1.9, and seems to give a reasonable
700 revlmin.
123 b.m.e.p. correlation.
21.2 lb/in2(abs.) delivery pressure.
700 revlmin.
123 b.m.e.p. Rolls-Royce K60
31 lb/in2(abs.) delivery pressure. Test Series 7
1800 rev/min.
50 b.m.e.p. A further series of tests on the Rolls-Royce K60 engine was
36.2 lb/in2(abs.) delivery pressure. devised to extend the range of the previous tests. I n
1800 revlmin.
175 b.m.e.p. particular, a larger fuel injection pump was fitted. Cylinder
36.2 lb/inz (abs.) delivery pressure. pressure diagrams were recorded and analysed for three
Fig. 1.6. Results of Dorman Test Series 5 consecutive cycles to check for variation. The main
differences were variations in i.m.e.p. and total heat
release, particularly at low load, which appeared to result
from a variation in the quantity of fuel injected. For
determination of constants in the heat release formulae, the
fuel injected for each cycle was taken to be equal to that
required to provide the total heat release obtained from
Swirl analysis. On this basis, all three cycles gave much the
direction
same results.
Layer of
fuel vapour
The change in the rate of fuel injection due to the large
pump appeared not to cause any significant change in the
heat release formula. A typical comparison is shown in
. . , /
Fig. 1.10. I n these tests the digitizer was used for data
recording, thereby reducing the scatter of results. The
data shown in Fig. 1.10 were obtained by analysis on a 4"
Fig. 1.7. Presumed fuel distribution in Dorman engine crank angle basis, each point representing the average
result from the three consecutive cycles. Other results
bowl surface, or until it is disrupted by turbulence or obtained in this test series are still being analysed.
air movement. This latter may be caused by reverse squish
as the piston moves down and air and fuel move out of the HEAT RELEASE CORRELATION AND
bowl. Some support for this latter supposition may be SYNTHESIS
found in the results, as the breakaway from the hori-
zontal pattern occurs with a larger proportion of unburnt General
fuel at high b.m.e.ps when combustion is more prolonged. Both physical and chemical effects are involved in the pro-
The timing, in degrees crank angle after t.d.c., is given cess of heat release. Fuel is injected into the engine in
against the last point on each horizontal line and indicates liquid form; before it can be burnt it must be heated,
that this occurs between 14" and 20" a.t.d.c., the break- and mixed with a sufficient quantity of oxygen for burning.
Proc lnstn Mech Engrs 1969-70 Vol184 Pt 3J
i ....
x,.......
0.041 x _..". . x " ' X
A ....... A
t .........
X
.......
X
.... ._.".....
.........
A x
_,"
A
A
A
/' A -0-
A
b
I I I I I I I I 1 1 1 1 I
40 50 60 7080 100 120 150 200
OXYGEN PARTIAL PRESSURE-lbf/in
-.- o 48 lb/in2 b.m.e.p.
.... x .... .... x .... 108 lb/inz b.m.e.p.
- + -
96 lb/in2 b.m.e.p.
- n -125 lb/inz b.m.e.p. -A -122 lb/inz b.m.e.p.
- - u - - 149 lb/in2b.m.e.p. - - fl - - 146 Ib/in2b.m.e.p.
All at 500 rev/min. All at 400 rev/min.
U b
Fig. 1.8. Effect of load; R/(M>13M:'3)
against oxygen partial pressure
These two physical processes are referred to collectively as rate is small, and the heat transferred to the incoming fuel
'preparation'. The prepared fuel may then burn at a rate causes an apparent negative heat release rate. As the
given by the chemical kinetic equations. temperature rises, the burning rate increases, accelerating
It has been shown by several authors, e.g. Austen and the temperature rise. The rate of heat release continues to
Lyn (z),that at the high temperatures corresponding to the rise until controlled by lack of prepared fuel. Once this
main period of combustion, the time taken by the burning reservoir of prepared fuel is exhausted, fuel burns at the
of prepared fuel is negligible compared with the prepara- rate at which it is prepared. This mechanism of pre-mixed
tion time. Therefore, for most of the burning period the burning is shown in Fig. 1.11. It will be noted that al-
heat release rate can be taken as a measure of preparation though no 'delay period' has been referred to as such, the
rate. The chemical kinetics are important at the beginning initial period of low or negative heat release is effectively
of the burning period when the temperature is too low for identical to the well-known delay period.
rapid burning. Immediately after the beginning of injec- All the results shown in this paper have been calculated
tion, the temperature is usually so low that the burning on the basis of a single-zone model. Although reasonable
t I
20
__ . i---.L-.-
30 40
-
As fuel preparation can be deduced from the analysis only
for the later part when preparation and burning are
-
indistinguishable, any empirical correlation obtained is
TRAPPED AIR/FUEL RATIO assumed to hold throughout. This can be checked by
x 400 rev/min. o 500 rev/min. applying the synthesis program and comparing with heat
release patterns obtained empirically.
Fig. 1.9. Plot of k against air/fuel ratio The basic equation suggested is P = Kmil-xm,xPom,
where x, m are empirical constants and K is a factor for
which a value must be found to suit each particular case.
P is the preparation rate per degree crank angle. This
equation is a generalized form of the equation derived
earlier.
Spalding (7) has shown that for single droplets burning
under natural diffusion conditions, the rate is proportional
to the diameter of the droplet rather than to its surface
area. This model results in a value of x = 113 in the above
equation rather than 2/3 used earlier. For many of the
O'O't tests, either value seems equally valid, provided the value
of m is adjusted to suit. Typical values are: x = 2/3,
I I I 1 I I I l l 1 I I 1 m = 0.4; x = 1/3, m = 0.55. However, for the Foden
10 20 50 100 200 results (Fig. 1.5), where partial pressure of oxygen did not
PARTIAL PRESSURE OF OXYCEN,P-Ibf/in* vary significantly, the index x = 213 appeared to give the
x 10-mmpump. o 7-mmpump. better correlation, and is used for all cases where it seems
2500 revlmin; 125 b.m.e.p. reasonably appropriate.
Fig. 1.10. Comparison of results from K60 engine
The heat release pattern found in the Dorman engine
using t w o different injection pumps may also be correlated by the equation above by using a
very small value for x. The value of the expression
Rise due to (P/Mi)P00.4is then approximately constant, the effect
temperature /Drop due to exhaustion of prepared fuel observed.
increase - - - For practical use in synthesis programs we therefore
suggest that the formula P = Kmi113mu213Poo.4 be used,
except for engines similar to the Dorman. As a first
approximation K could have a value of 0.0047, but the
experimental values vary with conditions. This has been
found both for the Foden engine and the Mirrlees-National
engine. At present, a correlation for K against airlfuel ratio
Fig. 1.11. Representation of premixed burning has been given for the Mirrlees (Fig. 1.9), but is relatively
unexplored.
The Dorman engine type could use the formula
results are obtained on this basis, the model has serious
P = Kmio~99muo~01Poo~4, where K is 0.004, until a time
limitations and work is in hand to extend the method to a
of 14" a.t.d.c.; after this time the formula P = Klm,Poo.4
two-zone model. In a diesel cylinder there are considerable
may be used. Kl is obtained so that the two formulae agree
differences in the values of temperature and oxygen con-
at 14" a.t.d.c., i.e. Kl = K(Mi/M,)0'99at 14" a.t.d.c.
centration between the burning zone and the unused air, so
it is unrealistic to apply cylinder average values to both.
The main purpose of this work is to produce methods of Chemical reaction rate
calculation of engine cycles. The synthesis program used It is not possible at this stage to use exact chemical
is in most respects the inverse of the analysis calculation, equations in this work. Diesel fuel is not a pure substance,
and is basically similar to many others published else- the actual compounds present in the prepared fuel are
Proc lnstn M e c h Engrs 1969-70 Vol 184 P t 3J
3
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26 N. D. WHITEHOUSE AND R. WAY
unknown, and the only temperature available is the I n the quiescent-type engine, the momentum of the
cylinder average temperature. The equation used is fuel jet entrains air so that a steadily expanding volume of
therefore highly empirical. The degree of approximation fuel-air mixture forms round each fuel spray. Due to the
may be justified, however, as the period during which high drag of liquid droplets, the initial momentum is
chemical kinetics is important is very short. In addition, quickly transferred to the air, so for calculation purposes
the total quantity of fuel burnt during this period is the whole volume may be treated as an air jet. This
known, as it must equal the total quantity of fuel prepared. mechanism of fuel-air mixing was described by Knight (8).
An equation Using this model, it is clear that in the burning zone,
R = -- (P-R) dx
Nt d T
K s
based on the Arrhenius equation is suggested. The
temperatures are very much higher and oxygen concen-
trations lower than cylinder average values. Development
of a two-zone model computer program for the quiescent-
type engine is in progress but results are not yet available
expression where act is a constant, comes directly from it.
from the Arrhenius equation. J (P-R) dx is equal to the In the high-swirl-type engine it is believed that the two
quantity of fuel in the cylinder that has been prepared but zones are formed by the action of the centrifugal field.
not yet burnt. P J d T is obtained from ( P o / T ) d Twhere
, This causes fuel and cool air to fall towards the outside
PolT is proportional to the oxygen density and 2/T is while hot combustion products rise towards the centre of
proportional to the velocity of gas molecules. The constant the cylinder. I n this case, therefore, the burning occurs in
K must be divided by N , the revlmin, to make it a the cooler region, and the oxygen concentration approxi-
constant in terms of crank angle rather than time. The mates to that of fresh air rather than to cylinder average
calculation is performed on a step-by-step basis. For each values.
step, the value of R is calculated using the value of
2 (P- R)dx up to the beginning of the step. CONCLUSION
I n principle the values of the constants K and act For certain types of engines operating under normal
should be dependent only on the fuel and not at all on the conditions, formulae for the prediction of reasonably
engine. However, in practice, as cylinder average values are accurate heat release rates for cycle calculations are given
used for temperature, the constants must take account of for use with a simple calculation based on a single-zone
the ratio between local temperature and cylinder average model. Further advancement is dependent on evaluation
temperature, which differs from one engine to another. of the variations of temperature and gas composition within
For simplicity the value of act has been kept constant at the cylinder caused by such factors as air movement and
2 . 7 ~ 1 0while
~ the value of K was varied to obtain fuel injection characteristics. As a next step a two-zone
reasonable values for the effective delay time. Once a value model is suggested.
of K was determined for an engine it could be used for
correlation over a wide range of conditions. Similar values ACKNOWLEDGEMENTS
of K were appropriate to the high-swirl engines. How- The authors wish to thank the University of Manchester
ever, the quiescent chamber engine required very much Institute of Science and Technology for the use of their
higher values of K to predict combustion. Typical values facilities, and the Ministry of Defence and the Science
are Mirrlees K = 6.0 x lolo, Rolls-Royce K60 = 6.5 x Research Council for supporting the research. They are
lo8, Foden = 3 . 2 lo8,~ and Dorman = 3 . 2 ~lo8. The also most indebted to Mr P. Brandham, Mr M. Falcus,
difference, a factor of about 100, appears enormous, but Mr P. Higgins, Mr D. Ingham, Mr C . Knight, Mr J.
such is the sensitivity of the term e-2.7 l o l l T to tempera- Owen, Mrs P. Saengbangpla, and Mr A. Wilson, research
ture changes that it is equivalent to a change in temperature students, who carried out the bulk of the experimental
of the order of 450 degF. Thus it is a correct result if, for work and the analysis. They also acknowledge gratefully
the same cylinder average temperature, the temperature in the assistance of colleagues in the university with experi-
the neighbourhood of burning fuel is 450 degF higher in mental work, computation, and other essentials.
the case of the Mirrlees than that of the K60. It is shown
later that on the basis of the two-zone models postulated, APPENDIX 1.1
the local temperature can be expected to be higher than
average in the Mirrlees but lower than average in the K60. REFERENCES
A difference of 450 degF is therefore quite possible. (I) WHITEHOUSE, N. D., STOTTER, A., GOUDIE, G. 0. and PREN-
TICE, B. W. Methods of predicting some aspects of per-
formance of a diesel engine using a digital computer, Proc.
TWO-ZONE MODEL Instn mech. Engrs 1962.
It has been mentioned previously that further understand- (2) AUSTEN, A. E. W. and LYN, W-T. Relation between fuel
ing of heat release must take into account variations of injection and heat release in a direct injection engine and the
temperature and gas composition within the cylinder. The nature of the combustion process, Proc. Auto. Div. Znstn
mech. Engrs 1960-61.
first stage of this would be to use a two-zone model. (3) AUSTEN, A. E. W. and LYN,W-T. The appIication of heat
The mechanism forming the two zones differs according to release analysis to engine combustion study, C.I.M.A.C.
the type of combustion chamber. Conf.,Copenhagen 1962.
(4) LYN,W-T. The study of burning rate and nature of com- C.I.M.A.C. Seventh Int. Con$ on Combustion Engines,
bustion in diesel engines, Ninth Int. symp. on Combustion, London 1965 (April).
New York 1962. (7) SPALDING,D. B. Some fundamentals of combustion 1955
(5) ANNAND, W. J. D. Heat transfer in the cylinders of recipro- (Butterworths, London).
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1963 177 (No. 36). engine fuel spray requirements, Symp. Diesel Engines-
( 6 ) WHITEHOUSE, N. D. and RUSSELL,D. The continued Breathing and Combustion, Proc. Instn mech. Engrs 1965-66
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