Ebara Pumps

Doc.No.
Ehmf-13080502
PROPOSED INTERNATIONAL TRAINING COURSE

ON
Pump Station & Purification Plant for Water Works
- Essentials and Applications of Pump Technology and Purification -
1. Classification of Pumps
2. Application for Water Works
3. Essential of Pump Technology
4. Electric Equipment & Control
5. Purification (1) Introduction of Drinking Water Treatment Process
6. Purification (2) State-of-the-art Drinking Water Treatment in Japan
7. Purification (3) Case study of water treatment plant implementation
8. Water Hammer Phenomena
9. Maintenance
10. Up to Date Pump Technology
11. Determination of Pump Requirement
12. Operation and Control Method
13. Case Study
1-1
Classification of Pump Types
Turbo Type Pumps Centrifugal Pumps Volute type
Diffuser type
Mixed Flow Pumps Volute type
Diffuser type
Axial Flow Pumps Diffuser type
Displacement Type Pumps
Reciprocating Pumps Piston pump
Diaphragm pump
Rotary Pumps Gear pump
Screw pump
Vane pump, etc.
Special Type Pumps Regenerative pump
Jet pump
Electro-magnetic pump
1-2 Air-lift pump, etc.
Copyright 2013 EBARA CORPORATION All Right Reserved
Introduction
Major factors contributing to the progress in development and
applications of turbo type pumps are as follows:
- Adaptability for drive by high speed prime movers (electric motors,

internal combustion engines and steam turbines),
- Wide range of applicability in capacity to be handled and head or

pressure to be produced,
- High efficiencies with least pulsating flow in discharge,
- Small size and low cost for the hydraulic output obtained, and
- Simple construction facilitating ease of operation and maintenance.
1-3
1Classification of Pump Station
Fluid Type USES Head

1. Raw Water Pump Station
High
2. Transmission Pump Station
Water Supply
3. Distribution Pump Station
4. Booster Pump Station
1. Irrigation Pump Station
Agriculture 2. Agricultural land Water Draining Pump
Station
1. Sewage Pump Station

Sewage
2. Storm Sewage Pump Station
1. Flooding Water Draining Pump Station

Flood Control Low
2. Inland Water Draining Pump Station
1-4
Water Supply
HLP
LLP HLP HLP
LLP
HLP HLP
HLP
LLP LLP HLP

HLP
HLP
LLP Raw water pump
Water Supply Patterns HLP
Transmission or
distribution pump
1-5
Agriculture
Irrigation Pump Station
1.To supply water for Fields
Higher total pump head
Agricultural land Water Draining Pump Station

1.To Drain Flood Water in Fields
Drainage time is not so critical
Smaller-bore and smaller capacity pump compared
with inland water drain pump
2.Easy maintenance and economical are required
Horizontal shaft pump has a wide application
1-6
Flood Control
Flooding Water Draining Pump Station
Inland Water Draining Pump Station
1.To drain inland water as fast as possible
To protect life and property of citizen
Large-bore and large capacity pump
2.Little annual operation time (100-200 hours/year)
3.Operation in black out
Internal combustion engine drive
1-7
2. RANGE OF APPLICATIONS
Fig. 1 Applicable Ranges

1-8 Copyright 2013 EBARA CORPORATION All Right Reserved
3. HIGH HEAD PUMPS
End Suction Centrifugal Pump
Fig. 2 Example of Sectional View

1-9
(a) Iron Casting Type
Fig. 3 End Suction Centrifugal Pump (50Hz)
Motor Shaft Extended Model (Cutaway View)
(b) Press Stamping Type
Fig. 4 End Suction Centrifugal Pump
1-11
Fig. 5 Self Priming Action
Fig. 6 Self Priming Pump Fig. 7 Engine Driven Portable Unit

1-12
Multi-Stage Centrifugal Volute Pump

1-13
Fig. 9 Multi-Stage Centrifugal Volute Pump (50Hz)
1-14
Double Case Multistage Pump
for Boiler Feed Service
EBRModel: DCS/DCD
1-15 1-13
Horizontal Shaft Double Suction Centrifugal Pump

1-16
Horizontal Shaft Double Suction Centrifugal Pump
Fig. 11 Horizontal Shaft Double Suction Centrifugal Pump

1-17
Example of Pump Station
Water Supply Pump Station

1-18
830 Shaft SUS304
800 Motor
211 Air vent valve C3604BD
111 Mechanical seal
107 Liner ring CAC40
048 Impeller nut SUS304
021 Impeller SUS304
011 Casing cover SUS304
001 Casing FC200
Item Part Name Material
Vertical Shaft In-line Pumps

1-19
Sectional View Impeller and Diffuser Vanes
Fig. 12 Example of Multi-stage Vertical Shaft Diffuser Pump

1-20
Fig. 13
Built-in Units in
Booster Unit
1-2
Wanjiazhai Yellow River
Diversion Project
2000x1000 Vertical Shaft
Volute Pumps
6.45 m3/s x 140 m x 600 min-1 x
12,000 kW, etc.

1-22
Wanjiazhai Yellow River Diversion Project
1-23
4. MEDIUM HEAD PUMPS
Casing
Bearing casing
Horizontal Shaft Impeller
Shaft
Volute Type Mixed
Flow Pump Ball bearing
Ball bearing
Suction cover Gland packing

1-24
Horizontal Shaft Volute Type
Mixed Flow Pump
Fig. 15 Horizontal Shaft Volute Type Mixed Flow Pump
1-25
Vertical Shaft Volute Type Mixed Flow Pump
Fig. 16 Example of Sectional View 1-2 Fig. 17 Installation in Dry Pit

1-26
Example of Installation
1-27
Underground Conduit Drainage Pumping Station
(14,000 HP)
4,600 mm Vertical Shaft Volute Type Mixed Flow Pump x 4 sets

50 m3/s x 14 m x 145 min-1 x 14,000 HP
Underground Conduit Drainage Pumping Station
Impeller Installation
1-29 1-2
Vertical Shaft
Diffuser Casing
Mixed Flow Pumps
Fig. 18 Sectional View1-2 Fig. 19 Sectional View

1-30 (Barrel Type)

1-31
Copyright2013
Copyright 2013EBARA
EBARACORPORATION
CORPORATIONAll
AllRight
RightReserved
Reserved
5. LOW HEAD PUMPS
Fig. 20 Sectional View of

Horizontal Shaft Mixed Flow Pump
1-32
Horizontal Shaft Mixed Flow Pump
Fig. 21 Outline with Upper

Casing Removed
Fig. 22 Installation
1-33
Example of Pump Station
Flooding Water Draining Pump Station

1-34
Standard Type Adjustable Blade Type Pull-out Type
Fig. 23 Sectional View of Vertical Shaft Mixed Flow Pump
1-35
Composition of Pump Station
- Inland Water Draining Pump Station -
1-36
Fig. 24 Example of Inclined Pump Installation
1-37
Fig. 25 Sectional View of
Horizontal Shaft Axial Flow
Pump
1-38
Fig. 26 Sectional View
of Vertical Shaft
Axial Flow Pump
1-2
1-39
Vacuum Pumps for priming medium and large
bore pumps as required prior to starting
The vacuum pumps are of positive displacement type; QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
the rotor is positioned eccentrically in a cylindrical casing
with water contained. Air is sucked and discharged as the
rotor is rotated. A water contained tank is necessary to
replenish circulating water.

1-40
6. SUBMERSIBLE
MOTOR PUMPS
Fig. 27 Outside View Deep Well Submersible Motor

1-2
Multistage Diffuser Pump
Deep Well
Submersible
Motor Multi-stage
Pump
Fig. 28 Fig. 29
Typical Installation Example of
1-42
1-2 Sectional View
Volute Type Submersible
Motor Sewage Pump
Fig. 30 Example of Outside View and Sectional View

1-43
Volute Type Submersible
Motor Sewage Pump
Wet Pit Type
Fig. 31 Installation in
Wet pit or Dry Pit
Dry Pit Type
1-44
Examples of Standard Submersible Motor Pumps
1-45
Submersible Vortex Type Sewage Pump
1-46
Fig. 32 Examples of Portable Submersible Pumps
1-47
Diffuser Type
Submersible Motor
Mixed and Axial
Flow Pumps
Fig. 33 Example
of Sectional View
1-2
Diffuser Type
Submersible Motor
Mixed and Axial
Flow Pump
Fig. 34 Installation
Methods
1-49
1-2
Fig. 35 Example of Installation
1-50
Phrakhanong Pumping Station, Bangkok
1-51
Cable
Plan View
Minimum water level
Elevation
Fig. 36 Example of Inclined Installation

1-52
7. Colum Pump & Truck Pump
Small-size Colum Pump
Colum
Pump
1-53
Truck Pump : Introduction (1)
1-54
1-55
1-56
Truck Pump : Ultra-lightweight submersible pump
Suction
Impeller Motor

(deploying high specific (deploying specific
synchronous motors)
speed impellers)

Discharge
Technology has made the submersible

motor pump light enough to be
manually moved.
Suction (deploying the
200-mm ultra-lightweight center suction structure)

submersible pump
Technology that enabled an ultra-lightweight submersible pump,
and the structure of that pump
Specifications (1)
5 m3/min X 10 m X 12 kW
6 pumps/vehicle: 30 m3/min/vehicle
Pump weight < 25 kg
Specifications (2)
7. 5 m3/min X 10 m X 18 kW
4 pumps/vehicle: 30 m3/min/vehicle
Pump weight < 35kg
(Deployed by two people)
1-57
Ultra-lightweight submersible pump (exterior)
The source: Association for Pump System Engineering
Truck Pump : Ultra-lightweight submersible pump 2
A truck pump w. ultra-lightweight
submersible pumps (30 m3/min/vehicle)
Balloon lighting
Supplemental lighting X 2 units

Balloon storage Discharge pipe
Red flashing light Engine generator
Control panel
Example of truck pumps (exterior)

Example of truck pumps (exterior)
Float
Connecting the
pipe to Mooring chain
discharge
Suction
Pump
Suction
Operation chart of truck pumps (example)
1-58 Example of truck pumps (exterior)
1-59
Castthepumpholdingthefloat
1-58
Truck Pump : Application (1)
Restorationworkfrom
floodedbyStorm Mobiledewateringpumpunit
contributestoquickrestoration
fromflooddisastereverywhereby
usingitsmobility
Restorationworkfrom
floodedbyTsunami
1-61
Truck Pump : Application (2)
Mobiledewateringpumpunitplaysanactive
RiverDrainage partintheseflooding.Thepumpunitcanperform Drainageofunderpass
restorationworkfromflooddisasterquickly.
6-62
Drainageofsubwayorunderground Drainageofbasementofshoppingmall
tunnel
1-62
Deployment of Truck Pumps : Pumping Operation (1)
Pump vehicles and other disaster relief vehicles
Flood damage, etc.
Discharge pipe
Pumps
1-2
1-63 The source: Association for Pump System Engineering
Lighting
vehicle
Truck pump
Pump
(Overnight pumping
1-2
operation)
Source: Drainage Effects and Issues of Pumping Operation for Iwate-Miyagi Earthquake, Pump
Vol. 41, APS
1-65
Source: Drainage Effects and Issues of Pumping Operation for Iwate-Miyagi Earthquake, Pump Vol. 41, APS
1-66
8. Pump-Gate
Technological outline
Small-scale system: A pumping station is
installed in a natural discharge channel.
Development of pump gates that Discharge channel
accommodate low water levels
Effects of development Gate

Cost reduction by eliminating the bypass
channel and saving land area at the pumping
station
The water level at which pumps start
operation has became lower.
Pump
Structure of a tubular gate
Pump gate
1-67
Pump-Gate Small-Scale Pumping Station (1/2)
Opening/closing device
Opening/closing device Opening/closing device
Discharge channel
Discharge channel Discharge channel
Gate Gate
Gate
Hydraulic parts Hydraulic parts Hydraulic parts

Flow Flow Flap valve
Flap valve
Flow direction direction
direction Flow direction
Flap valve
Flow direction
Flow direction
Figure 10-1 Pull-up type Figure 10-2 Projection type Figure 10-3 Built-in type
(An example of hydraulic parts attachment) (An example of hydraulic parts attachment) (An example of hydraulic parts attachment)
1-68
Pump-Gate Small-Scale Pumping Station (2/2)
Screen Pump gate Discharge channel Bank River-side gate

Lifting device
Tributary
Main river
Administration office
Pump house
Screen Pump gate River-side gate
Discharge channel
Lifting device
Bank
Sluiceway
1-2

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Doc.No.

PROPOSED INTERNATIONAL TRAINING COURSE

- Adaptability for drive by high speed prime movers (electric motors,

- Wide range of applicability in capacity to be handled and head or

- High efficiencies with least pulsating flow in discharge,

- Simple construction facilitating ease of operation and maintenance.

Fluid Type USES Head

1. Sewage Pump Station

1. Flooding Water Draining Pump Station

LLP HLP HLP

LLP LLP HLP

Agricultural land Water Draining Pump Station

Fig. 1 Applicable Ranges

Fig. 2 Example of Sectional View

Fig. 6 Self Priming Pump Fig. 7 Engine Driven Portable Unit

Fig. 8 Example of Sectional View

Fig. 10 Example of Sectional View

Fig. 11 Horizontal Shaft Double Suction Centrifugal Pump

Water Supply Pump Station

211 Air vent valve C3604BD

111 Mechanical seal

107 Liner ring CAC40

048 Impeller nut SUS304

021 Impeller SUS304

011 Casing cover SUS304

001 Casing FC200

Item Part Name Material

Vertical Shaft In-line Pumps

Fig. 12 Example of Multi-stage Vertical Shaft Diffuser Pump

Copyright 2013 EBARA CORPORATION All Right Reserved

Suction cover Gland packing

Fig. 14 Example of Sectional View

Fig. 15 Horizontal Shaft Volute Type Mixed Flow Pump

Fig. 16 Example of Sectional View 1-2 Fig. 17 Installation in Dry Pit

4,600 mm Vertical Shaft Volute Type Mixed Flow Pump x 4 sets

Fig. 18 Sectional View1-2 Fig. 19 Sectional View

Fig. 20 Sectional View of

Fig. 21 Outline with Upper

Flooding Water Draining Pump Station

Copyright 2013 EBARA CORPORATION All Right Reserved

Fig. 27 Outside View Deep Well Submersible Motor

Fig. 30 Example of Outside View and Sectional View

Wet Pit Type

Minimum water level

Fig. 36 Example of Inclined Installation

Small-size Colum Pump

Technology has made the submersible

Supplemental lighting X 2 units

Example of truck pumps (exterior)

Pump vehicles and other disaster relief vehicles

Flood damage, etc.

accommodate low water levels

Effects of development Gate

Discharge channel Discharge channel

Hydraulic parts Hydraulic parts Hydraulic parts

Screen Pump gate Discharge channel Bank River-side gate

Screen Pump gate River-side gate

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