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United States Patent [19] [11] Patent Number: 5,012,169

Ono et al. [45] Date of Patent: Apr. 30, 1991

[54] MOTOR DRIVE SYSTEM [56] References Cited


U.S. PATENT DOCUMENTS
[75] Inventors: Yutaka Ono; Yasuhiko Muramatsu; 4 868 474 9/1989 L ft et al 318 [568 2
Yoichi , , ancra . ............... .. , .

Shigeru Hashida; Shotaro Shindo; 4,876,494 10/1989 Daggett et a1. .............. .. 3l8/568.22
Haruo Higuchi; Hiroyuki Shinomiya; Primary Examiner--William M. Shoop, Jr.
Mitsuhiro Nikaido; Koichi Sato, all of Assistant Examiner-Saul M. Bergmann
Tokyo, Japan Attorney, Agent, or Firm-Moonray Kojima
[73] Assignee: Yokogawa Electric Corporation, ' [57] _ ABST
RA _
Tokyo, Japan A motor drlve system used w1th industrial robots, pro
cessing machines, and the like comprising an external
[2 APPL No; 376 323 interface part ready for connecting a plurality of kinds
of host controllers generating a command signal; a sen
[22] Filed Jul 6 1989 sor interface part to which a motor rotation detecting
' ' sensor is connected; a main control part operating for
. . . . . feedback control of a motor according to signals pro
[301 Formal Apphcatmn Pnonty Data vided by way of the interfaces; and a power ampli?ca
Jul. 20, 1988 [JP] Japan .......................... .. 88/96180[U] . tion part for feeding a current to motor coils according
Jul. 26, 1988 [JP] Japan .......................... .. 88/98879IU] to a control signal from the main control part and
Aug. 29, 1988 [JP] Japan .... .. 88/112928[U] wherein the external interface part, the sensor interface
Apr. 4, 1989 [JP] Japan .......................... .. 89/84614[U] part, the main control part, and the power ampli?cation
part are separate and modularized as cards. Advanta
[51] Int. Cl.5 .............................. .. GOSB 19/405 geously, the various controllers, sensors and power
[52] US. Cl. ............................... .. 318/568; 318/568.2; systems are changeable to flexibly meet different user
318/569; 318/631; 318/599 requirements.
[58] Field of Search .............. .. 318/568.22, 568.2, 569,
318/631, 599 23 Claims, 50 Drawing Sheets

400 4
<3
'__L____
i /
run- ____________________ PEEK-"ml
Host Controller l {IE/2801", 41 47 Control Port)I/48
l Personal l l High-Speed l
31 T compmer I I Unloxlol I/F Mum Type I
N! l Speed Control (1:1)
32L Servo l l ' TorqueI/F Port Low-Speed )f 481
I Controller 1 ] geIrmlI/F Type I
33 I- m] | Se A1482
q Posltlonlng . I 8 BI;r Bus I
I Controller I JPJ/I: ________ _________ _ _.____l
l a| I R I
34 1_ Robot I I 44 I Control f5O
I Controller I I I- Power
L ______ ___I I Sensor I/F Part I Source 4
| 0 ?ea] f/F l Moln P ower Source
1 o I p 1 AC 200v Input
l - | DC 280V Output
! Resolver \45 l__ AC 100v Input 49
I VP 1 I DC 280V Output
_/ I \ l
46 l__ 492
'~t35I-' AC 100v Input
I} DC 140V Output f 493

6\ Dynamic .]
Broke ] Drlver Box
US. Patent Apr. 30, 1991 Sheet 3 of 50 5,012,169

FIG.2 (b) 597


r---" *Q
506 I
i + 503 I505 f :
T1 lsln?eig?
| \ I 4 i _' i
| PWM I
i 504 Clrculr * (u |
Isln(9e+120') + _' 4 _+ }
T2 : - i
l
I {501 I i
: Currenr , , |
| Derecrlon % g l
| Clrcuh :
l
: Current 9 i
I Derecrlon |
| / Circulr Power |
l 502 ConTroL PQIT l
L. ______________________ ______T.______._l
)
48

1 ,
,_ ____________ ___1_
I

Mognerlc
Resolver

Op'HCOl
Resolver
US. Patent Apr. 30, 1991 Sheet 5 of 50 5,012,169

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US. Patent Apr. 30, 1991 Sheet 6 0f 50 5,012,169

FIGL

21 22
US. Patent. Apr. 30, 1991 Sheet 7 of 50 5,012,169

F165

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US. Patent Apr. 30, 1991 _Sheet 8 of so 5,012,169

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US. Patent Apr. 30, 1991 Sheet 9 of 50 5,012,169

FIG.7
US. Patent Apr. 30, 1991 Sheet 10 of 50 5,012,169
US. Patent Apr. 30, 1991 Sheet 11 of 50 5,012,169
US. Patent Apr. 30, 1991 Sheet 13 0f 50 5,012,169

FIG.11

24
US. Patent Apr. 30, 1991 Sheet 14 of 50 5,012,169

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FIG.19

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US. Patent Apr. 30, 1991 Sheet 15 of 50 5,012,169

FIG.13

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US. Patent Apr. 30, 1991 Sheet 16 of 50 5,012,169

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US. Patent Apr. 30, 1991 Sheet 17 of 50 5,012,169

FIG.15
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US. Patent Apr. 30, 1991 Sheet 18 of 50 5,012,169

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