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4, DECEMBER 2012

Based Module for Monitoring and Protection

in Bi-Directional Off-Board Level-3

Charging of EV/PHEV

Xiaomin Lu, Student Member, IEEE, K. Lakshmi Varaha Iyer, Student Member, IEEE,

Kaushik Mukherjee, Member, IEEE, and Narayan C. Kar, Senior Member, IEEE

AbstractUnderstanding the need for improvement in moni- would be a reason to shut down the power transfer between the

toring and protection in high performance charging technology grid and the vehicle [4].

for a growing demand of EVs/PHEVs, this research manuscript Furthermore, the relatively new lithium-ion battery is very

presents a part of an ongoing project and proposes a novel low

cost dual purpose triangular neural network based module for promising as it is estimated that it can increase the driving range

power quality monitoring and protection (M&P) and elicits up to 300 miles and hence, replace the conventional lead-acid

its performance in times of abnormalities or malfunction in a and nickel-cadmium batteries. This increase in driving range at

high performance off-board level 3 bi-directional charger for approximately the same car efficiency in energy/mile implies

electric vehicles. Firstly, design and implementation of the low

cost dual purpose triangular neural network based device for a higher charger power is necessary within the same or lesser

monitoring the power quality and hence, protecting the grid has charging time [5]. It is estimated that the EV charger current

been explained and its performance has been presented through would be nearly doubled in the immediate future which would

numerical investigations. Going a step further, the device has be a potential cause for deterioration in power quality if the har-

also been experimentally tested using an in-house electric vehicle

containing a commercially available battery charger and the monics increase and the power factor degrades.

measured results are analyzed. Secondly, a high-performance Over the years there is a lot of research performed to under-

vector-controlled bi-directional off-board level-3 charger for stand and predict the stress on the power system that would be

faster and efficient charging has been developed and investiga- caused due to the heavy inrush of electric vehicles and their

tions have been performed on the healthy charger to analyze its

performance. The primary aim of developing this charger was chargers. Also, there has been a growing concern for the utility

to elicit the usage and performance of the previously developed companies to protect the grid as the new concept of distributed

M&P device to protect the grid in case of some typical charger generation has swept in and would be rapidly utilized in the near

malfunction problem in such a charger, which is not detectable by future. Since, the power utility companies would have limited

conventional low cost sensors employed with such chargers. Once control over the chargers and the quality of power the chargers

the module detects any abnormalities in the chargers operation,

information gathered can be used to tune the controller in the consume or supply, it is of paramount importance to monitor the

charger to obtain a constant improved performance of the charger power quality and protect the grid in case of some typical ab-

or the power transfer can be terminated. normal operation of such chargers [1][3].

Index TermsArtificial neural network, bi-directional off-board Sufficient background literature obtained from [1][6]

level-3 charger, electric vehicles, monitoring and protection, makes one understand and conclude that as the market for

plug-in hybrid electric vehicles, triangular functions. EVs/PHEVs keeps increasing, it is of paramount importance

to improve power quality by: 1) improving the state of art

I. INTRODUCTION battery charging technology to maintain displacement power

R ESEARCH performed in this paper along with literature factor to unity, lesser total harmonics distortion (THD) in the

obtained from [1][3] show that some commercially current sourced/sunk (less than 5% as prescribed by IEEE 519

available chargers on-board electric vehicles still have poor standard), enabling bi-directional power flow, and additionally

power quality characteristics in terms of injection of harmonics charge the battery faster; and 2) protecting the grid against any

into the system. These chargers contain power electronic cir- malfunction of components through monitoring and protection

cuits which, due to their nonlinear nature, cause power quality devices. The proposed M&P device is mandatory as it would

problems on the electric utility distribution system. Hence, be useful in monitoring the power quality of the state-of-the-art

the effect of unwanted harmonics beyond a certain level alone commercially available off-board three phase chargers and also

monitor the high performance charger for its malfunction and

component breakdown; and hence protect the grid by issuing

Manuscript received January 23, 2012; revised April 26, 2012; accepted June information for proper compensation or termination of power

05, 2012. Date of publication August 07, 2012; date of current version De- transfer between the grid and the vehicle.

cember 28, 2012. This work was supported by the Natural Sciences and En-

gineering Research Council of Canada. Paper no. TSG-00038-2012. Stand-alone and combinatorial neural network (NN) based

The authors are with the Centre for Hybrid Automotive Research and schemes have been widely used in the field of electric vehi-

Green Energy, University of Windsor, Windsor, ON N9B 3P4, Canada cles research in specific areas of the battery state-of-charge es-

(e-mail: lu117@uwindsor.ca; iyerl@uwindsor.ca; kmukh@uwindsor.ca; timation, control of electric machine drives and electrical dif-

nkar@uwindsor.ca).

Color versions of one or more of the figures in this paper are available online

ferential, study of charge/discharge cycles of batteries and en-

at http://ieeexplore.ieee.org. ergy management systems (EMS). [7] illustrates the NN based

Digital Object Identifier 10.1109/TSG.2012.2205950 SOC estimation, [8] studies the charge discharge cycles of the

LU et al.: DUAL PURPOSE TRIANGULAR NEURAL NETWORK BASED MODULE 1671

the development of a NN based indicator for residual capacity

of batteries, [11][13] propose control schemes based on NN

for electrical differential and induction machine drives. Also, a

NN based EMS is illustrated in [14]. However, the NN tech-

nique has not been used until date for M&P during charging

and discharging of electric vehicles as proposed in this paper.

Section II of this research manuscript illustrates the importance

of this research and the need for the developed M&P device.

It also explains in length the mathematical modeling and im-

plementation of the developed triangular neural network based

M&P device along with results of numerical and experimental

investigations performed to elicit the performance of this unit.

Section III elicits the process involved in designing a bi-direc-

Fig. 1. Architecture of the triangular basis neural network.

tional off-board level 3 high-performance charger, which works

on the principle of vector-controlled ac motor drives, for faster the three-phase charger draws from the grid is symmetrical and

charging and better power quality. The results obtained from balanced under any load and hence better than its single-phase

numerical investigations during V2G and G2V operation under counterpart which gives rise to unbalanced loading and hence

healthy condition of the charger is analyzed. problems to the utility grid. For the three-phase diode/thyristor

The primary aim of developing this charger is to bring out based versions, the voltage at the dc side has a ripple frequency

the merits of the previously developed M&P device to monitor six times the supply frequency in a three phase charger while

some typical charger malfunction problems, which can happen the ripple frequency is twice the supply frequency in a single

for such a vector-controlled charger, and protect the grid. Such phase charger. Hence, the size and cost of the low-pass power

typical problems are not detectable by conventional low cost in- filter components are less for 3-phase chargers. Ferro-resonant

strumentation techniques, whereas the proposed low cost M&P charger produces very little current distortion, less than 5%;

device can detect such problems easily. Once the module detects however, it is not a widespread type at present. The IEEE

any abnormalities in the chargers operation, information gath- Standard 519 has established a set of limits to the acceptable

ered can be used to tune the controller in the charger to obtain level of current harmonics in the power system which ensures

a constant improved performance of the charger or the grid can that each power consumer plays his or her part in keeping the

be protected by terminating the power transfer between the grid harmonic distortion levels low [1], [6].

and the vehicle. Thereafter, the performance of the unhealthy In order to relieve harmonic pollution, accurate monitoring,

charger is analyzed to demonstrate how the proposed low cost and analysis of harmonic components is primary, then compen-

M&P device detects the malfunction and protects thereafter. sation techniques are incorporated to correct the waveform or

the power transfer is terminated. Consequently, to strengthen

II. DESIGN AND ANALYSIS OF THE DUAL PURPOSE harmonic supervision, the estimation of harmonic parameters

TRIANGULAR NEURAL NETWORK BASED MONITORING AND such as magnitude and phase is essentially important [16].

PROTECTION DEVICE Over the past decades, significant progress has been made in

the area of power system harmonics measurement. The most

A. Background Literature common approach to estimate harmonic components is based

The lifetime, energy storage capability, and performance of on fast Fourier transform (FFT) [17], but it has certain limita-

the battery will mainly depend on the battery charger. The tra- tions in harmonics analysis due to picket fence phenomenon

ditional single-phase low power charger based on rectifiers is and spectrum leakage [18][20]. These limitations generally

historically the first ones. The full-wave diode rectifier is the bring about an error in the estimation of amplitude, phase, and

simplest [15]. However, this conventional charger has the draw- frequency. Thus, a variety of algorithms have been put forward

backs such as high input current harmonics of lower orders, low to improve the reliability of FFT. Among these improvements,

power factor and uncontrollable charging state, i.e., there is lim- some interpolating algorithms [17] can effectively reduce the

ited control over the battery current. Unfortunately, high input fence phenomenon, but are unable to eliminate the spectrum

current harmonics of lower frequencies and low power factor leakage. On the other hand, algorithms based on windowed

cannot comply with the IEC1000-3-2 or IEEE 519 harmonic FFT [21], can achieve more accurate results, but have high

standards and the uncontrollable charging state will shorten the complexity and require more computation time. Previously,

life of the battery. Also, the ripples in the charging current of adaptive Kalman filtering approach was proposed for the pro-

the battery are higher than todays chargers. Hence, the power tection of power lines. However, if the initial estimate of the

quality is worst for such chargers, considering both the grid side state in the filter design or modeling is wrong, the filter may

and the battery side. quickly diverge due to the linear model chosen [22]. Artificial

Controlled charging may be performed by using thyristors in neural networks (ANNs) have attracted a great deal of attention

place of diodes in a single-phase charger but the disadvantages in the past two decades in areas such as pattern classification,

of high-input current harmonics and lower power factor still function approximation, digital signal processing, intelligent

remain due to the varying firing angles of the thyristors [15]. control, power system analysis, fault detection, data com-

The three-phase versions of the above chargers also have the pression, analysis for power quality problem solution, power

similar problems as their single-phase counterparts. However, quality assessment, protection, transient analysis, and so on

the advantage of boost charging the battery in relatively shorter successfully, because of its computational speed and robustness

time duration supports the usage of a three-phase charger. and have become an alternative to modeling of physical system

Also, the important point to be noted is that the currents that such as a transmission line [23]. In power system, the voltage

1672 IEEE TRANSACTIONS ON SMART GRID, VOL. 3, NO. 4, DECEMBER 2012

with unknown amplitudes and phase angles; therefore, finding

out the components from the input signal is a nonlinear opti-

mization problem for conventional artificial neural networks.

A feed-forward neural network using trigonometric orthogonal

activation functions is constructed here to calculate the weights,

then amplitude and phase angle by linear equations. It also has

fast convergence characteristics and noise tolerance.

B. Construction of Triangular Functions Basis Neural

Network for Harmonics Estimation

Generally power system current can be described as the sum

of different harmonics components with parameters such as am-

plitudes and initial phases shown in (1).

(1)

Fig. 2. Flowchart of the step by step process involved in calculating the com-

ponents of the input signal.

According to triangular equality, (1) is then rewritten as in (2)

Based on negative gradient descent method, the weights-itera-

tive formula for the proposed neural network could be defined

as

(2)

Therefore, the triangular functions basis neural network is con- (7)

structed as shown in Fig. 1. The input and output layers of

the constructed neural network each employs a linear function where

,( , is number of samples) as their

activation function, and the hidden neurons are activated with

triangular functions where denotes

the number of hidden neurons and is defined as fol-

lows:

(3)

where denotes the angular frequency of fundamental compo-

nent. The input-output relation in the triangular neural network

could be given as follows: denotes the iterative, is the learning

rate [24]. Now, let be small enough to guarantee the

(4) convergence of training procedure, then the optimal weights of

the triangular neural network can be solved using iterative (7).

For this special structure neural network model, it can globally

The parameters , denote the weights be- converge to its optimal weights if the learning rate is small

tween the hidden-layer and output-layer neurons. According to enough; i.e., following the theorem [25].

(1)(4), by solving the weights vector of the neural network, the Theorem: When , the itera-

dc component and amplitude and phase of the -th harmonic tive weights series in (7) will converge to optimal

could be calculated by (5). weights vector , where denotes the

maximum eigen value of , and denotes the pseu-

doinverse of matrix .

(5) Fig. 2 shows the flowchart of the proposed ANN based

harmonics estimation method. In this investigation, the funda-

mental frequency is considered as 60 Hz, the learning rate is

and the maximum order of signal, , is 9. Therefore,

C. Learning Rules and Global Convergence the number of hidden layers of the ANN is 19 in

Assuming pairs of training data sets this investigation. Ten points (i.e., ) are sampled for

matrix, sampled from the current or voltage signals in power each iteration at a sampling rate of according to

system, the performance function can be defined as follows: Shannons theorem. The objective error is set to be 0.001.

Triangular Neural Network Scheme

In order to evaluate the performance of the triangular neural

(6) network in estimating the amplitude and phase of the harmonic

LU et al.: DUAL PURPOSE TRIANGULAR NEURAL NETWORK BASED MODULE 1673

TABLE I

CURRENT HARMONICS DATA

the numerical investigation.

data is chosen according to realistic components of current in

power system. The components of the signal under considera-

tion for numerical investigations performed in this section are

as shown in Table I. Therefore, the input current signal can

be calculated according to (2) and the corresponding number

in Table I and the waveform of the dashed signal as shown in

Fig. 3.

In order to replicate real-time field operation, Gaussian white

noise with a signal to noise ratio 60 dB has been in injected Fig. 4. Performance of the triangular neural network and the Fourier transform

into the signal as shown in Fig. 3. Figs. 4 and 5 show the per- model in determining the amplitudes of different components. (a) Fundamental.

formance of the triangular neural network compared to the Fast (b) 3rd order. (c) DC component.

Fourier Transform (FFT). Fig. 4(a) to (c) show the estimated

amplitude of the fundamental, 3rd and dc components of the

signal under consideration. Fig. 5 shows the phase angle of the

fundamental component of the signal. The green line in each

figure shows the actual amplitude or phase of the signal. The

red and black dashed lines represent the estimated amplitude

or phase by ANN and FFT, respectively. As can be observed

from the figures, both methods are capable of tracking the am-

plitude and the phase of the fundamental, all the other compo-

nents and the dc current, if it exists. Both methods take cer-

tain time to achieve acceptable error at the initial stage. FFT

needs at least one cycle, around 0.016 s, to calculate the corre- Fig. 5. Performance of the triangular neural network model and the Fourier

sponding amplitude or phase, while ANN takes less than half transform model in determining the phase angle of fundamental component.

cycle, around 0.007 s, which is a great attribute for real-time

monitoring and faster protection. Also, ANN shows higher ac-

curacy and better noise toleration capability, especially for the proper reconstruction of the signal. The 16-bit digital signal con-

estimation of phase. troller dsPIC30F4013 has 12-bit 20 Ksps analog-digital con-

verter capability and phase-locked loop (PLL). The chip has

its own digital signal processor engines capable of conducting

E. Implementation of the Proposed M&P Device

single cycle multiplication and accumulation. The filtered and

Fig. 6 shows the overall block diagram of the M&P device sampled data is processed using the triangular basis neural net-

integrated to the developed 3-phase bi-directional charger. Hall work analyzer which is implemented in the microcontroller.

Effect sensor, AC S712, is connected to the power line to ac- The output of the analyzer is then shown on the LCD with de-

quire instantaneous phase current amplitude which is later fed tails of harmonic numbers, their corresponding amplitudes and

to the filter and sampler on the M&P unit. A low pass filter phase angles. Also, the information gathered from the analyzer

is designed to remove unnecessary noise information from the is sent to the comparator and decider block to perform condi-

signal and retain the low frequency information. The filtered tional threshold check and indicate in case of certain malfunc-

signal is then sampled by the dsPIC30F4013 with a sampling tion or abnormalities of the charger and thereafter activate an

frequency at 1 kHz based on Nyquists criterion to ensure action to protect the grid.

1674 IEEE TRANSACTIONS ON SMART GRID, VOL. 3, NO. 4, DECEMBER 2012

Fig. 6. Overall block diagram of the M&P device integrated with the developed three-phase bi-directional charger.

TABLE II

TYPICAL MEASURED DATA OF VOLTAGE, CURRENT AND HARMONIC COMPONENTS DURING BATTERY CHARGING AT THE GRID SIDE

F. Experimental Investigation Performed on a Commercially shows the measured results obtained as output of the M&P de-

Available In-House Electric Vehicle vice. The measured results obtained as outputs of the M&P de-

In order to study the quality of voltage and current profiles vice are in closer agreement with the values measured by the

during charging of the battery, experiments were performed measuring devices, thus validating the performance of the M&P

using a commercially available, state-of-the-art battery electric device.

vehicle. Phase current, voltage, total harmonic distortion, and

other components of current were measured using a Tektronix III. ROLE OF THE PROPOSED M&P DEVICE FOR PROTECTION

2024 digital storage oscilloscope, Fluke 434 power quality AGAINST MALFUNCTIONING OF CONTROLLER IN A

analyzer. The measured values of phase current, voltage are as BI-DIRECTIONAL OFF-BOARD LEVEL-3 CHARGER

shown in Table II for two different states of charging, i.e., Case This section initially presents the development of a high-per-

I and Case II. Table II also shows the measured total harmonic formance level-3 off-board G2V/V2G battery charger operating

distortion (THD) and amplitude of all the components of the under vector control strategy. It then focuses on some peculiar

current waveform. problems manifested in terms of its ac side currents if the con-

When the battery was charged from a very low SOC of 5% trol algorithm malfunctions for reasons, namely, error in on-

the on-board charger controller keeps the reference charging line estimation of an important control parameter, noises etc.

current closer to 1.5 A (Case 1). The measured THD at this These problems may be potentially dangerous for the distribu-

instant is closer to 9.5%. It can be inferred that the amount tion mains but may not be detectable by conventional inexpen-

of harmonics inserted into the current waveform is rather high sive protection schemes. Finally, it has been demonstrated how

(keeping in view IEEE 519 power quality standard) at lower the developed ANN-based low cost M&P device has been found

levels of charging current under trickle mode (Case I). This to detect such problems effectively to protect the system under

is typical of the single-phase PWM rectifier based resistor-emu- such abnormal conditions.

lating dc-dc converter based battery-chargers [26]. The charging

current later rises to close to 15 A after a particular SOC has A. Description of the Battery Charger System

reached (Case II). The THD at this instant is measured to be The proposed high-performance 3-phase battery charger em-

around 5.2%. As discussed in the previous section these har- ploys a two-stage power converter system consisting of a grid-

monics injected into the system might cause detrimental effects side 2-level IGBT-based voltage source converter (VSC) and

on the distribution grids transformers and feeders. Also, the bat- a two-quadrant buck-boost current-controlled dc-dc converter

tery charger readily fitted on-board takes around 8 h to charge at the battery side. The dc-dc converter is employed to control

the battery from 0% to 100% SOC. the charging rate for its optimal performance and the grid-side

In order to perform experimental verification of the devel- VSC is employed to ensure that the power factor at the point

oped M&P device, it was installed between the vehicles single- of common coupling (PCC) can be ideally maintained at unity,

phase charger and the distribution grid to monitor the grid cur- thereby maximizing the power flow in either direction. The grid-

rent waveform for THD and harmonic components. Table II also side VSC is generally controlled by adopting a technique very

LU et al.: DUAL PURPOSE TRIANGULAR NEURAL NETWORK BASED MODULE 1675

similar to the field-oriented/vector control of electrical ac ma- current of the battery, as would be dictated by the battery

chines [27], [28]. management system of the electric vehicle in practice. The

Marwali, Dai et al. have worked extensively on some papers focus of the paper is kept on the VSC power stage design and

on significant issues of robust control and stability [29] of its control, as the main purpose of the paper is to justify the

bi-directional active and reactive power flow in two-level, relevance of the proposed neural network based M&P scheme

H-bridge converters used in distributed generation and/or UPS that is mandatory for certain noteworthy situations arising in

applications in grid-connected and/or islanded mode [30], case of malfunctioning of the high-performance vector control

using advanced novel Robust Servomechanism Controller scheme and would be discussed in a later section.

for voltage control and Discrete Sliding Mode Controller

for current control [31][33]. Their work encompasses bal- B. The Comprehensive Control Scheme

anced, unbalanced as well as nonlinear loading effects [32]. In The block diagram for the comprehensive control technique

spite of the complex computation-intensive control structure, of the static charger, similar to vector control of electrical ma-

they have successfully implemented the strategies through chines, is presented in Fig. 7. As the principle of vector control

high-end DSP platforms in real time, achieving superior per- is well-established, it is not detailed here and only key findings

formance indices, namely, voltage THD below 1%, current are mentioned. The outer dc link voltage control loop here is

THD almost negligible and settling time for active and reactive similar to the outer speed control loop for a speed controlled

power to within 300800 ms [29], [31], [33]. Fig. 6 shows machine drive application. The concepts of inner current con-

the scheme for implementing the G2V-V2G power converter trol loops are almost similar here. In this charger control, the

based charger based on the vector-control technique, which d-axis and q-axis current control loops control the active and

has been considered in this paper ultimately yielding settling reactive power, whereas in electrical machine drives, the d-axis

time to less than one power frequency cycle. The rating of the and the q-axis currents would have controlled flux and torque of

high-performance battery charger system with bi-directional the rotating machine, respectively.

power flow capability considered is 10 kW. The maximum The control structure initiates with the reference value of the

controlled charging current of 20 A at 500 V dc level dc link voltage and the q-axis reference current .

has been considered to be ultimately derived from/feeding the They are set at 500 V and 0 respectively as the VSC has to act

3-phase 60 Hz, 208 V ac grid, depending on the direction of as a boost converter and a unity power factor has to be main-

power flow. The IGBT-based VSC has a bank of electrolytic ca- tained at the utility grid respectively. It is noteworthy in the con-

pacitors (equivalent capacitance ) at its dc side and a bank of trol scheme (Fig. 7) that, for healthy vector control with proper

ac chokes ( and represent the loss-emulating component decoupling, a feedforward of the VSC dc side current

and the inductance value of each choke) connected between its by a factor of , (where is the ratio of the magnitude

ac side and the grid. This arrangement makes the VSC act as of the utility voltage space vector and the value of the dc link

a boost converter, whose dc link voltage would be controlled voltage) is a must, for finding the proper d-axis current refer-

at 500 V dc, which is much greater than the peak of the ac side ence. A proper online estimation technique to determine the

line-to-line voltage. A 20 A dc current at 500 V dc corresponds value of , even in the transient conditions is particularly

to 27.76 A (rms) line current at the 208 V (rms, line to line) challenging and has been performed successfully in dynamic as

ac side at unity power factor, which will be maintained by well as steady operating conditions, as would be evident from

properly controlling the switching of the transistors (IGBTs) of the calculated waveforms, presented in Section III-C. However,

the VSC. The current controlled bi-directional dc-dc converter abnormal situations are additionally simulated by deliberately

at the battery end should be a 2-quadrant one, where the voltage disturbing the successful estimation technique in dynamic con-

polarity does not change but the dc current polarity should ditions and have given rise to some noteworthy phenomena, dis-

change depending whether it is a G2V or V2G application. The cussed in Section III-D.

direction of average power flow or current (Fig. 6) for G2V

application has been considered positive in the calculations and C. Performance of the Proposed Battery Charger

analysis, and would therefore be negative for V2G. The design The waveforms illustrated in Fig. 8(a) to (c) which depict

of the bi-directional dc-dc converter is not considered in detail the performance of the charger, under healthy conditions, are

in this work and the load of the VSC at the dc side is modeled as corresponding to the following operating conditions:

a variable dc current source, representing the equivalent effect At the uncharged state of the dc link capacitor, initially it is

of the actual dc current that may be the charging/discharging ensured that the battery does not draw any current. The dc link

1676 IEEE TRANSACTIONS ON SMART GRID, VOL. 3, NO. 4, DECEMBER 2012

Fig. 8. Calculated results illustrating the healthy performance of the developed high performance level-3 bi-directional battery charger. (a) DC-link voltage

and current waveforms ( Voltage, Current). (b) d and q axis grid currents ( d- axis current, q-axis current). (c) Grid phase voltage and phase current

( Voltage, Current).

uncharged state to a level close to the peak value of the grid CURRENT HARMONICS DATA

line voltage. This may be done by another small auxiliary diode

bridge rectifier as shown in Fig. 6. Then, the dc link voltage ref-

erence of 500 V dc is given to the controller so that the switching

of the IGBTs in the VSC start and the dc link capacitor voltage

starts boosting. This is considered as instant in the

presented waveforms. After 0.4 s from this instant, a constant

battery charging current of 20 A is drawn as a step input from

the charger to examine the high performance of the VSC under

G2V operation. At , a negative step battery current

of 20 A is drawn, mimicking the effect of V2G operation. The

waveforms under this testing condition are presented next.

Fig. 8(a) shows the dc link voltage waveform with time. It

is seen to settle at the reference value within 15 ms after an the requirement to maintain proper dc link voltage. Fig. 8(c)

overshoot well within 800 V, which is considered as the safe dc shows the a phase grid current and the corresponding a

bus voltage level, as mentioned earlier. It is found to undergo phase voltage waveform (equivalent star connected system). It

minimal changes at the instants of introduction of the battery is found that the distortions in the current is minimal, almost

charging/discharging current. The overshoot in the dynamics is near-unity power factor is achieved regardless of the battery

within safe limit, the settling time is low enough and the dc link current is positive or negative, and the tran sition from a pos-

voltage restores to the reference value. This has only been pos- itive power flow to negative power flow ensuring unity power

sible due to proper design of the dc link voltage control loop, the factor occurs in few milliseconds. All these waveforms prove

d-axis current control loop and proper evaluation of the constant the soundness of the implemented vector control strategy of

. the battery charger. Results of the analysis performed to find

Fig. 8(b) shows the and waveforms of current with out the THD and harmonic components in the phase current of

time, under the same testing condition. The average value of the the developed charger and the experimental results obtained in

waveform is found to remain almost at zero all throughout, the Section II performed on the existing EV battery charger is

tracking its reference value ( kept at 0). This ensures near presented in Table III. The developed charger is found to have

unity power factor operation. The changes depending on lower level of THD.

LU et al.: DUAL PURPOSE TRIANGULAR NEURAL NETWORK BASED MODULE 1677

Under Desired Conditions

Two noteworthy phenomena are observed under two unde-

sired operating conditions of the vector controlled charger.

1) The operation is healthy till 140% of the designed rating

(10 kW) of the charger. If it is overloaded more than 40%,

the average value of the dc link voltage is still maintained

at its reference value (500 V) but low frequency oscilla-

tions start appearing. This happens if the online computa-

tion of the constant (responsible for proper feed-for-

ward control) does not occur properly in the overloaded

mode. This gives rise to bounded amplitude oscillating

low frequency components in wave forms and it trans-

lates into lower order harmonic phase currents drawn from

the grid. The current THD increases and the harmonic

spectrum denote existence of subharmonics and interhar-

monics, of low magnitude.

2) Similar low frequency oscillations may become super-

imposed on the and signals due to measurement

noises, plant noise, EMI problems or quantization errors

inside the digital controller, which computes the equations

online for achieving real-time control. These additional

bounded low amplitude, low frequency oscillations have

been found to again give rise to low-frequency harmonics,

subharmonics, interharmonics and even dc component of

very small magnitudes in the grid side ac currents of the

VSC. However, detrimental effects of subharmonics and

interharmonics, despite being low, on electrical power

system are well known and should not be tolerated [33].

The unhealthy situation discussed above was replicated by

introducing small amplitude sinusoidal signals of a lower fre-

quency (at a time, effect of a single varying frequency was

studied) into the healthy and waveforms to study the

performance of the battery charger keeping the original control Fig. 9. Calculated results illustrating the unhealthy performance of the devel-

structure. The unhealthy and waveforms are shown in oped high performance level-3 bi-directional battery charger. (a) d- and q-axis

Fig. 9(a) with a 60 Hz noise. Fig. 9(b) shows the charging and grid currents ( d-axis current at charging, d-axis current discharging,

discharging phase current. We can see from the figures that the q-axis current charging, q-axis current discharging). (b) Phase a current

grid phase current waveform contains low amplitude dc com- waveforms ( charging, discharging). (c) DC component ( charging,

discharging).

ponent which is evident from Fig. 9(c). Depending on the fre-

quency of the noise signal subharmonics and interharmonics

are found to exist with low amplitudes. It is to be noted that need for the protection and monitoring device even in a high

identifying such malfunctioning condition cannot be done by performance charger to protect against some typical abnormal

employing standard over current and/or overvoltage protection conditions has been justified, where conventional over-current

techniques as amplitudes are less and oscillations are bounded. or over-voltage based protection will fail as oscillations would

Hence, the developed neural network based module finds a sig- never get unbounded. The justification has been corroborated

nificant position in monitoring the above issues and protecting with necessary discussions and results.

the grid by deactivating the gate switching signals of the IGBTs

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322331, Jan. 2008. agement systems.

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