POWERTRAIN SYSTEMS

Delphi Diesel Unit Pump Common Rail System

The Delphi Diesel Unit Pump Diesel Common Rail (UPCR) System
is an innovative engine management concept that leverages
advanced common rail technology a proven "green" strategy
for very small diesel engine programs. The first generation system
offers manufacturers a cost-effective, robust solution to help them
achieve optimal fuel efficiency and meet stringent emissions
standards, such as Euro 4. Delphi is developing a second
generation system to help manufacturers meet Euro 5 and Euro 6
emissions standards.

Key features of the Delphi Diesel UPCR System include fast

solenoid diesel injectors and a common rail, a program-tailored
engine control module (ECM), robust unit fuel pump with an inlet
metering valve, as well as an efficient, low cost fuel filter.

Benefits

Low cost engine management system designed to provide the

necessary high value essential to the market success of entry- Delphi Diesel Unit Pump Common Rail System
level market products and economy segment vehicle programs.

Compact package size enables relative ease of application in

very small engine programs.
Light weight system contributing directly to CO2 reduction.
High system pressure achieves high efficiency and excellent
engine performance. (Up to 1,600 bar system pressure for the
first generation system and 2,000+ bar for the
second generation).
Proven, compact fast response solenoid diesel fuel injectors are
capable of up to five injections per cycle. The multi-injection
capability enables precise tuning of combustion to help meet
emissions, fuel economy and noise targets.
Simple, robust unit pump provides reliable performance and
contributes to an overall economical system cost.
All-new engine control module options include a low cost, limited
function ECM (DCM 2.5) and a full function module (DCM 3.x) to
help meet the manufacturer's specific program targets.
The UPCR System is able to drive devices such as a
turbocharger (fixed or variable), an exhaust gas recirculation
(EGR) valve and intake throttle control. Air management
capability helps meet emissions standards, such as Euro 4, with
the first generation system and up to Euro 6 and beyond with the Delphi's second generation Diesel Unit Pump
second generation. Common Rail System is in development

Typical Applications

The Delphi Diesel Unit Pump Common Rail System is specifically designed for 1- to 4-cylinder engine
applications. It is ideal for small engine vehicles destined for emerging markets and for entry-level or
mid-level vehicles that will be marketed in developed regions. It is also well-suited for other non-automotive
diesel engine products such as small agricultural and industrial equipment.

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 Delphi Diesel Unit Pump Common Rail System

Availability

The first generation Delphi Unit Pump Common Rail System is in production. The second generation
system is in development. Contact Delphi for further information.

Performance Advantages

Delphi, the recognized industry leader in diesel injection technology, is applying the proven benefits of a
common rail strategy to small diesel engines to help manufacturers enhance the fuel efficiency of their
products and help them meet stringent emissions standards.
The Delphi Diesel Unit Pump Common Rail System features state-of-the-art, reliable Delphi diesel injection
technology and Delphi's patented fuel control strategies:

Accelerometer Pilot Control (APC)

Speed Pilot Control (SPC)
Individual Injector Characterization (I3C)

Delphi's APC or SPC enables the injectors to deliver the precise amount of fuel over the life of the vehicle.
Delphi's I3C helps the engine operate with optimum efficiency and enables the ECU to be precisely
calibrated with the injection system.

The Delphi Advantage

Delphi is a world leader in innovation, design and the manufacture of diesel engine management systems
and components. Our revolutionary direct acting light duty diesel common rail system and best-value
conventional solenoid light duty diesel common rail systems are examples of our ingenuity. Delphi offers a
wide portfolio of diesel engine technologies for light duty, medium duty and heavy duty applications.

As a global leader in engine management systems technology, Delphi can help manufacturers meet
emissions requirements, improve fuel economy and enhance performance. Delphi is a source for high
value solutions and our systems approach is built into every product. Delphi's flexible engineering approach
encourages collaboration. And Delphi has a thorough understanding of markets around the world and a
global network of resources.

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