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INTRODUCTION AC
60HZ 30
i OLID-STATE power conversion equipment incorporating a 30
230V B8 0-230V
0-300HZ
hvariable high-frequency link can be used in place of the
customary dc link to obtain the following advantages:
a) simple, adaptive commutation, Fig. 2. High-frequency link system-ac input.
b) ohmic isolation at the high-link frequency,
c) independent real and reactive power control,
d) inherent four-quadrant capability. age as the cycloconverter loading increases, added leading kVA
The variable high-frequency link power conversion concept is for commutation is obtained by corresponding increase in
universal in that either a polyphase ac or a dc voltage can be inverter frequency. McMurray, in [21, has described a very
stepped up or down to a variable voltage, variable frequency, fast control wlhich senses the state of the inverter tank circuit
polyphase ac, or to a dc voltage. The ac input and output and maintains the minimum required commutation kVA by
current waveshape can be made nearly sinusoidal and input constant thyristor turn-off timIe regulation. This is accom-
power factor is controllable. plished by sensing, scaling, and summing tank voltage, load
current, and tank capacitor current to create a voltage signal
which crosses through zero when the predicted thyristor turn-
DESCRIPTION OF VARIABLE LINK off time equals a predetermined reference. Alternate thyristor
FREQUENCY CONCEPT-DC INPUT firing occurs at these zero crossings.
The variable link frequency concept described by Bedford
in [11 can be illustrated with the aid of Fig. 1 consisting of a AC INPUT CIRCUIT CONFIGURATION
parallel inverter supplying a twelve-thyristor cycloconverter
and its load. For ac input, a diode or thyristor bridge can be added to
At light load, the inverter control circuit operates slightly the circuit of Fig. 1. An alternative is the circuit of Fig. 2,
above nominal tank resonance. Assuming constant tank volt- consisting of a cascade connection of two cycloconverters
separated by a high-frequency tank circuit. Normally, the
Paper TOD-76-5 7, approved by the Static Power Converter Commit-
input cycloconverter operates in the inverting mode with
tee of the IEEE Industry Applications Society for presentation at the power flow from a polyphase 60-Hz source to the single-phase
1975 Tenth Annual Meeting of the IEEE Industry Applications high-frequency tank. The output cycloconverter normally
Society, Atlanta, GA, September 28-October 2. Manuscript released for operates in the rectifying mode supplying power from the tank
publication July 7, 1976.
The authors are with the General Electric Company, Schenectady, to the load. During regeneration, the role of the two cyclo-
NY 12345. converters is reversed.
388 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. IA-1 3, NO. 5, SEPTEMBER/OCTOBER 1977
IL
L C
Ix
Fig. 3. Analogy of input cycloconverter to synchronous machine.
Fig. 12. Tank voltage regulator-current controlled. It is necessary Ls, Lo, Ro in terms of known
to find Rs,
system quantities. The maximum rms phase volts that can be
50
developed from a given rms tank voltage is given by
40 VT
NO LOAD\
CL\NOSELOOPRESPONEAD
\ ELM =K
ir
COS CTtx (2)
30 _- V A FULL LOAD CURRENT
CONTROLLE TANK VOLTCONTROLLEE
20 - LSATM
FRLL STESYSTEM
where
K _ 0.95 a reduction factor to account for commutation
\
overlap,
CLOSED-LOOP RESPONSE
OF UJT tank frequency in rad/s,
VOLTAGE a CURRENT\
c] CONTROLLED TANK VOLTAGE VOLTAGLED tx ta tr as appropriate,
or
z REGULATOR SYSTEMS CONTROLLE ta advance limit in s,
tr retard limit in s.
. . I _____ __ __..S_
iO iOO .n
IK
,^nU
IOK
,,\2 ln,\~~~~~IU IQO K Pelly, in [3], shows a universal set of curves relating high-
FREQUENCY RAD /SEC
-
frequency side versus low-frequency side displacement factor
Fig. 13. Closed-loop response of voltage and current controlled ta nk as a function of a ratio
voltage regulator systems.
EL (3)
RELATIONSHIP OF kVA RATING AND TANK ELM
FREQUENCY TO TANK VOLTAGE AND
INPUT/OUTPUT POWER FACTOR where
The kW rating of the cascaded cycloconverter high-fre- EL actual fundamental rms phase voltage,
quency link systenm is affected by minimum ratio of tank to ELM maximum achievable fundamental rms phase voltage.
source voltage, input and output power factor, input and This family of curves is approximately satisfied by
output current limit settings, cycloconverter advance and
retard limits, and output cycloconverter modulation index. cos Oi = 0.8 rL cos OL (4)
Reasonable knowledge of these relationships is required in
systemn design in order to make trade-off decisions, particularly as defined in Fig. 15.
in determining a stable tank voltage regulator with sufficient Although
response to keep the tank voltage within prescribed limits
during transient or heavy static loading. The regulator must PO -1L PT, (5)
have sufficient rejection of line and load frequency related
harmonics which act as disturbance inputs. where PT = conversion losses VT2IRT, as a first approxima-
tion let
DERIVATION OF TANK FREQUENCY FOR
ARBITRARY LOAD CONDITIONS Po -PL = 3ELIL cos F'L, (6)
The equivalent high-frequency tank circuit is shown in Fig. then
14 where
CT nominal tank capacitance, QL -3ELIL sin FL = PL tan OL' (7)
LT nominal tank inductance,
RT equivalent resistance to represent conversion losses, Qo =Po tan i= PL tan (i (8)
ESPELAGE AND BOSE: HIGH-FREQUENCY POWER LINK COVERSION 391
QI
P1
PoP0 Pl PS
HIGH FREQUENCY SIDE LOW FREQUENCY SIDE HIGH FREQUENCY SIDE LOW FREQUENCY SIDE
Fig. 15. Load to tank power transformation. Fig. 16. Line to tank power transformation.
WTQ1
(21)
voltage, supply voltage, input power factor, load power factor,
and output voltage ratio. The kvar capability of a single cyclo-
The equivalent tank circuit can be assumed to be energized converter system is calculated in similar fashion. Illustrative
each half-cycle by a rectangular step of current with a result- results are shown in Figs. 17, 18, and 19.
392 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. IA-13, NO. 5, SEPTEMBER/OCTOBER 1977
POWER RATING
901- VS
TANK a SOURCE VOLTAGE
INPUT PF =1.0
80 - LOAD VOLTAGE RATIO = 0.8 2.7
LOAD PF = 0.8
POWER CURVES
70O TW CURVES 2.5-E
3:
_ 60
/
~~// 2.3 x
/
0
LU 50 _ ~~~~/ 2. 1 'o
0:
Cl
-
zo / / w
40 / / ..I 9 -
Co
<X
x 150 AMP INPUT /
301 _ CYCLOCONVERTER
CURRENT LIMIT/
1.7 >-
U3
/
201 .5 w
LL
2-
Zl-
CC-
10 .3
POWER RATING
LAGGING LEADING VS
INPUT PF TANK B SOURCE VOLTAGE
Fig. 17. Potential performance of high-frequency link system. INPUT PF = 1.0
LOAD VOLTAGE RATIO= 0.4 2.7 c
LOAD PF =0.8
C-
Fig. 17 shows the following. POWER CURVES / 3
701- WT CURVES / 2.5 z
a) The region of permissible operation is bounded by /
/
/
three constraints, i.e., input and output cycloconverter 601
/
/ /
current limit and back EMF saturation limit.
b) Power rating decreases as line or load power factor / I-uc
decreases. 50 A,/
10 /
0
C)
c) The back EMF saturation limit is more sensitive to 0- .V, /
x
leading than lagging input power factor setting. -::
C2:
:D
-x
:
150 AMP INPUT ":r
Fig. 18 shows the following. CYCLOCONVERTER
CURRENT LIMIT \,.
1-
1O00
For the two-pulse cycloconverters being used, the principal
90
SYNCHRONOUS CONDENSER OPERATION output harmonics are 2ft f0, 2ft 3f0 where
80
ft tank frequency,
ft output frequency.
70
The worst case amplitude for the lowest harmonic is known
' 60 1.6 to be
3
- 50 1.5 :
Kw
o
E2ft - 1.32.
R
'n
ELN(p)
w
r-
40
4// 1.4 9r
;z
V L L2
Lf =P (1. 12-12 l 2 40ih (32)
200 300 400 500 600
RMS TANK VOLTAGE
This value of inductance is compatible with tank voltage regu-
Fig. 19. Synchronous condenser operation. lator response requirements. The remainder of the design pro-
cedure follows the standard cycloconverter design techniques
Fig. 19 shows that a given design has nearly equal maxi- given in [3] and [4].
mum kvar or kW capability and similar derating with respect
to tank/source voltage ratio.
POTENTIAL APPLICATIONS
REACTIVE COMPONENT SIZING FOR High-frequency link power conversion is attractive for ap-
A 50-kW 230-VLL SYSTEM plications requiring any combination of
As a compromise between component rating and tank volt- a) lightweight ohmic isolation or voltage ratio transforma-
age waveshape, assume constant nominal tank frequency and tion,
select a loaded tank Q or 2. Estimate a tank frequency range b) lightweight means of isolating multiple input or output
of 2:1. Minimum and maximum tank frequency decisions are systems such as uninterruptible power supply systems,
based on thyristor turn-off time availability, line and load c) inherent regeneration,
harmonic considerations, acoustics, tank voltage regulator d) input power factor or line current waveshape control.
response. e) simple reliable adaptive commutation means, thus re-
Assume the use of 30-ps devices, a nominal tank frequency duced commutation losses for stepped load applica-
range of 1650-3300 Hz, 230-VLL output voltage and 10 tions,
percent output filter voltage drop. Neglecting commutation f) lightweight fast response static var control systems.
overlap and advance limit reductions and allowing 25 percent
tank voltage modulation, the relation between tank and load
voltage is given by ACKNOWLEDGMENT
[41 W. McMurray, The Theory and Design of Cycloconverters, Cam- Bimal K. Bose (S'59-M'60) received the B.E.
bridge, MA: MIT Press, 1972. degree from Calcutta University, Calcutta,
India, in 1956, the M.S. degree from University
of Wisconsin, Madison, in 1960 and the Ph.D.
degree from Calcutta University in 1966.
From 1956 to 1958, he was an Electrical
Engineer in Tata Power Company, Bombay,
dih_ India, and in Morang Hydro Power Company,
India. In 1960, he joined Bengal Engineering
College (Calcutta University) where he organ-
Paul M. Espelage was born in 1936 in Cincin- ized the Industrial Electronics Program and did
9 nati, OH. He received tne B.S.E.E. degree in research in the areas of magnetic amplifiers, instrumentation, and semi-
1959 from University of Cincinnati, Cincinatti, conductor power electronics. He was awarded the Premchand Roy-
I 0 0OH, and the M.E.E.E. degree in 1974 from chand Scholarship in 1968 and Mouat Gold Medal in 1970 by Calcutta
> Rensselaer Polytechnic Institute, Troy, NY. University for research contributions. In 1971, he joined Rensselaer
He was employed at Avco Corporation fron Polytechnic Institute, Troy, NY,where he has been responsible for or-
1954-1961 and the Bendix Corporation from ganizing the power electronics program for the last five years. He was
1961-1966. Since 1966 he has been employed a consultant with several industries which include General Electric
at General Electric Corporate Research and De- Company and Bendix Corporation. In September, 1976, he joined Gen-
velopment, engaged in solid-state power elec- eral Electric Corporate Research and Development in Schenectady, NY.
tronics, motor drive systems analysis and simu- Currently his research interests are in power electronics, machine con-
lation, and currently development of microprocessor control of various trol, analog and digital electronics, etc. He has authored and coauthored
motor drive systems. Mr. Espelage holds six patents related to power 28 papers in the field and holds 3 patents Currently, he is engaged in
electronics. the microprocesser control of electric vehicles project.
Abstract-Actual operating conditions of a large 18-phase rectifier tions of the harmonic currents between the 5th and 7th
group, which is one-half of a 36-phase system, are examined. Harmonic harmonics was noted. This is apparently due to a change in
analysis of the actual line currents for this large thyristor converter sys-
tem is performed. These results are compared with the idealized diode the waveforms due to the dynamics of current sharing on a
converter. common dc bus. An example of a 12-phase idealized system is
discussed and the effect shown graphically. The converter
INTRODUCTION system analyzed has been in operation since December, 1974.
A similar converter system has been operating since July,
A N INVESTIGATION of the waveforms and harmonic con- 1974. Comparable converter systems have been operating
Atent of the line currents and power system for a 108-MW worldwide for the last four or five years.
electrochemical chlorine cell line installation at Taft, LA was
undertaken. The waveforms were obseTved using an oscillo- INSTALLATION DESCRIPTION
scope with camera and were then photographically expanded.
These waveforms were analyzed with a general purpose wave- The object of this investigation is a large 108-MW chlorine
form analysis program, which is given in the Appendix. The production installation at the Hooker Chemicals and Plastics
results show the thyristor equipment operating with harmonic Corporation plant in Taft, LA. Fig. 1 shows a photograph of
levels in agreement with those observed for previous conver- the rectifier installation.
sion equipment. An interesting readjustment of the propor- This installation consists of two 150-kA electrochemical
chlorine cell lines. One cell line is fed by three thyristor con-
Paper approved by the Static Power Converter Committee of the
verters, each rated at 50-kA 364-V connected in a balanced
IEEE Industry Applications Society for presentation at the 1975 Tenth 18-phase system. Each 18-phase group is supplied from one
Annual Meeting of the IEEE Industry Applications Society Atlanta, side of a dual winding 140-MVA transformer. The correspond-
GA, September 28-October 2. Manuscript released for publication ing 18-phase group on the other side is shifted so that the total
April 25, 1977.
The author is with Oxy Metal Industries Corporation, Warren, MI installation acts as a 36-phase system. A 9600-kvar power
48089. factor correction capacitor bank is switched with each