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Intelligenttankgaugewithhighaccuracyliquidlevel,interface
level,density&densityprofilemeasurementsforbulkliquid
storageapplications
SoftwareVersion4.27f
Highlights
Measuresliquidtoanaccuracyof+/0.7mm
Measurestwoclearinterfacelevelsandspecificgravityofupto
threeliquidphases
ProfilingofIiquiddensitythroughoutthetank(tankprofile)and
upperlayer(I/Fprofile)
Wettedpartsarecompletelyseparatedfromtheelectroniccircuit
Tanktopmountingwith3flangeweighingonly12kg(aluminum
version)
Widerangeofoutputsignals,includingSakuraV1RS485
(MODBUS),MarkSpace,EnrafBPMprotocol
Materialandpressureratingofthewettedpartscanbeselected
accordingtotheapplication
Suitableforatmosphericandhighpressureapplicationsupto355
psi(24.5bar)
Directconnectionofspotoraveragetemperatureprobes
Builtincalibrationwindowcapabilities
FM&CSAapprovedforuseinhazardousareas
NMIApprovedforcustodytransferapplications
SIL2Certifiedwithmaintenancepredictionandproactivesafety
diagnosticsoutputtosystemoperators
Application
The6005ServoTankGauge(STG)isdesignedforhighaccuracy
measurementinbulkliquidstorageapplications.Typicalareasof
applicationinclude:Oil(fuels),LPG/LNG,Chemicals,Water,and
Foods.
2-wire
i.s.
HART
Temperature
Servo
2-wire
i.s.
HART
AC Power
System
Communications
Local
Display
ExampleTankGaugingSystem
FunctionandSystemDesign todeterminethelevelvalue,whichisaccuratetoanoutstanding+/
0.7mm.
The6005STGisanintelligenttankgaugeforhighaccuracyliquid MaintenancePrediction
levelmeasurementemployingthelatestmicroprocessortechnology.
Inadditiontolevelmeasurement,the6005STGcandeterminethe 6005STGwillprovideadvancewarningofrequiredmaintenance,
interfacesbetweenthreeliquids,specificgravityoftheseliquidsand suchasreplacementofwornwire,etc.Theoperatinglifespanof
tankbottom.Toenableaccuratevolumecalculationthe6005STG electricalandmechanicalpartsofthe6005STGarefactorysetwithin
willacceptaninputfromeitheranaveragetemperatureprobe453x theinstrumentsmemory.Thisinformationischeckedwiththebuilt
ATCseriesoftemperaturedevices(viatwistedpaircables,HART inclockandthencompared,andregisteredintheinstrument.
protocol)orviaspottemperatureelement(via3wirePt.100RTD AutomaticDisplacerWeightCompensation
signal).Onceinstalled,allcalibrationandoperatingfunctionscanbe
madeviatheuserfriendlyMatrixprogramandtouchsensitive Thedisplacercanbecheckedforbuilduporcorrosionbycomparing
keypad.Tanksidemonitoringandoperationcanbeperformedbythe themeasuredweightofthedisplacerintheairwiththepre
4560SGM. programmeddisplacerweight.The6005STGcanbesettoperform
periodicalchecksforthedisplacerweight;anydeviationsinthe
weightwillthenbecorrectedandanalarmormemoinitiated.
AutomaticCompensationofWireLength
Whenthedisplacerismovedfromthelevelpositiontothereference
point(mechanicalstopwithintheinstrument),thecalibrationcanbe
checked.Ifthereisanydeviationoutsidethetolerance,the
instrumentwillemitanalarm.Ifthedeviationiswithinthetolerance
(setbythecustomer),anautomaticrecalibrationwillbedone.This
functioncanbeworkingmanuallyorautomaticallyinpresettime
intervals.
FieldCommunications
The6005STGhasavarietyofcommunicationprotocolsthatenables
compatibilityandconnectabilityinthefollowingtankgauging
systems:
EIA485MODBUS
DirectTorqueDetection SerialPulse(V1)
EnrafBPM
MeasuringPrinciple
Whessoematic550+OVP=Overvoltageprotection
The6005STGtankgaugingsystemisbasedontheprincipleof
displacementmeasurement.Asmalldisplacerisaccurately MarkSpace
positionedintheliquidmediumusingaservomotor.Thedisplaceris Controlroominterrogationandoperationarefacilitatedbyprotocol
suspendedonameasuringwirethatiswoundontoafinelygrooved conversiontovariousoutputbythe8130RemoteTerminalUnit
drumhousingwithintheinstrument. (RTU).The8130RTUisidealforlargevolumetankfarms,integrating
datafromupto160tanksensors,transmittingtoaFuelsManager
Thedrumisdrivenviacouplingmagnets,whicharecompletely
hostsystemvia4separateprotocolconvertermodules.
separatedbythedrumhousing.Outermagnetsareconnectedtothe
wiredrumwhilsttheinnermagnetsareconnectedtothedrive
motor.Asthemagnetsturn,themagneticattractioncausesthe
outermagnetstoturnaswell,resultinginturningtheentiredrum
assembly.Theweightofthedisplaceronthewirecreatesatorque
ontheoutermagnetsgeneratingthechangeofmagneticflux.These
changesgeneratedbetweenthedrumassemblyaredetectedbya
uniqueelectromagnetictransducerontheinnermagnet.Thedrive
motorisactuatedtobalancethevoltagegeneratedbythevariations
ofmagneticfluxtoequalthereferencevoltagedefinedbythe
operatingcommand.
Whenthedisplacerisloweredandtouchestheliquid,theweightof
thedisplacerisreducedbecauseofthebuoyantforceoftheliquid.
Asaresult,thetorqueinthemagneticcouplingischangedandthis
changeismeasuredby5setsofHallsensorchips(patented)which
aretemperaturecompensated.Thesignal,anindicationofthe
positionofthedisplacer,issenttothemotorcontrolcircuit.Asthe
liquidlevelrisesandfalls,thepositionofthedisplacerisadjustedby
thedrivemotor.Therotationofthewiredrumispreciselyevaluated
48 Varec,Inc.
RemoteTerminalUnit
InstallationGuidelines DisplacerDimensionsandMaterials
With stillingwell
Application
Mostapplicationscanbegeneralizedintothreerequirementcases:
Leveldata,Densitydata,orLevelandDensitydata.6005STGis
primarilyaHiaccuracyLevelmeasurementinstrument,withthe
additionalabilitytomeasuredensity.Levelmeasurementincludes
findingtheliquidsurfacelevel,theinterfacelevel(s)between
differentliquids,andaswellfindingthetankfloorordatumplate.
Densitymeasurementincludessinglepoint(calledspot
Floating roof tank Covered floating
measurements),aswellasprofilemeasurementsoftheentire
roof tank
liquid(s)inatank.
SurfaceLevel
Ingeneral,largerdiameterdisplacersgivehigheraccuracyunder
similarconditions.
InterfaceLevel(s)
Cylindricalshapedisplacers,withroundedtopandbottom,reduce
Fixed roof tank Spherical or theresistancewhilemovingthroughtheliquid(s).Therefore,a
bullet tank cylindricalshapeusuallyprovidessmoothermovementandfaster
interfacemeasurementscomparedtoflatbottomdisplacers,
especiallyfordensityprofilemeasurementsthatspanthefulltank
ExampleInstallations
height.Notethat,inorderforadisplacertotraveldownthroughthe
liquid(s),thedensityofadisplacer(itsweightdividedbyitsvolume)
mustbehigherthanthedensityoftheliquid(s).Theseconditionsare
equallytruefortankbottomanddatumplatelevelapplications.
DisplacerSelection Density:
Awidevarietyofdisplacersareavailabletomeetyourapplications. Sincethedensitymeasurementisthecalculatedresultoftwoof
Properdisplacerselectionensuresoptimalperformanceand moremeasurements,adisplacerwithhighervolumewillusually
longevity.Thefollowingguidelineswillassistyoutoselectthebest yieldthemostaccuratedensitymeasurement.Inmostcaseswe
displacerforyourapplication. recommendour50mmdiameterdisplacerfordensity
measurement.Notethat,inorderforadisplacertotraveldown
throughtheliquid(s),thedensityofadisplacer(itsweightdividedby
30mm itsvolume)mustbehigherthanthedensityoftheliquid(s).
40mm
50mm
LevelandDensity:
WhenanapplicationcallsforequalimportanceplacedonbothLevel
70mm andDensitymeasurements,the50mmdiameter,cylindrical
110mm displacergivesthebestallaroundperformance.
TechnicalInformation 49
8130RTU
Smallerdiameterdisplacersareavailablewhentheprocess
connectionissmaller.Notethat,whenthe110mmdiametercustody
transferapproval(PTB)displacerisselected,aseparatecalibration
andmaintenancechamberisrecommendedbetweenthe6005STG
andthetankprocessconnection. Upper I/F
Middle
Density
Middle I/F
Lower
InputandOutput Tank
Bottom
Density
Highvoltagetype:85...264VAC50/60Hz
Lowvoltagetype:20...60VDC/20...55VAC50/60Hz
I/F Profile Tank Profile
Note! Allowablevoltagesupplyisspecificallystateddependingon True average True average
eachExapproval.Refertothedesignatedcertification. density within density throughout
Upper layer the tank
HARTInputforLocalDevices
MultidroplocalHARTprotocolmax.4devices
Level
OutputParameters
Note! Thefollowingareoutputparametersremarks!
1. Upper I/F output value can be either selected from the Density measured point
Density measured point
6005 STGs own displacer measurement or Water Bot- (2 ~ 16 points selectable) (2 ~ 16 points selectable)
tom measured value via the 4539 ATC. between level to upper I/F Throughout liquid
50 Varec,Inc.
RemoteTerminalUnit
TerminalConnections
# Function EIA485 Mark/Space
Modbus
EnrafBPM
25 26
1 L PowerSupplyAC85to264V50/60Hz
b
P_A+ P_A-
B
or
1
L
L
ARS L
24
A
DC20to62V
2
N GND
G
AC20to55V
3
N
2 N
Chan1Chan2
AL4 COM CTR2 Chan1 Chan2
23
22
-
+
21
ARS N
P_B
P_B
-
20
4
+
+
55
-
19
A/+ AL1 AL2
RC
6
18
RC AL1 AL2 AL3
B/-
7
3 G
17
8
16
9
10
15
14
ARS G
11
12
AL3
13
4 + PortB+&BNonISHART(Exd) LocalHART
tothe4560SGMandother
5 devices
6 + DigitalOutput
6005STGTerminalEnclosure RackbusRS
7 485orRemote
HART
OutputParametersCommunicationsProtocol
8 + Alarmcontact
Parameter
MODBUS
HART
WM550
ENRAF
M/S
Serial(V1)
10 + Alarmcontact
Level Yes Yes Yes Yes Yes Yes 11
Temperature(product) Yes Yes Yes Yes Yes Yes
12 + Alarmcontact
Vaportemperature Yes Yes Yes Yes
13
UpperI/F(waterlevel) Yes Yes Yes Yes Yes
MiddleI/F Yes Yes Yes 14 + Alarmcontact
26 b
TechnicalInformation 51
8130RTU
Configuration ElectronicsUpgradeKits
Part# Description
The6005STGsilluminatedliquidcrystaldisplayprovidesall
configurationandoperationcapabilities.Usingonlythreekeys,all 52013661 V1UpgradeKit
parameterscanbeselectedandmodified.Forexample,(butnot 52013662 WM550UpgradeKit
limtedto):
52013649 EnrafBPMUpgradeKit
Operationlevel;interface;spotandprofiledensity,waterdip 52013651 HartUpgradeKit
andtankbottom
52013654 I/O3UpgradeKit
Currentoutput
52013656 I/O5UpgradeKit
Relayoutput
52013658 MarkSpaceUpgradeKit
Custodytransfer
56004490 SpotTemp.InputTAmpUpgradeKit
Maintenanceprediction
70106032 OperationInput/ContactOutputUpgradeKit
Calibration
70106035 OperationInput/ContactOutputExd
Measurementunitanddecimalpoint TemperatureUpgradeKit
OperationalSecurity 70106039 HartActiveOutputUpgradeKit
Asoftwareaccesscodeorhardwareswitchcanbeenabledto 70106270 MODBUSRS485UpgradeKit
preventprogrammingchangesfromthe6005STGstouchcontrol
keypadoraremotesystem.
MountingPlatesandFlangeAdaptors
MaintenanceRecord
Part# Description
Themaintenancerecordcanbeaccessedviatheinstrumentandwill F650126 MountingPlate2to6
provideinformationofalarmdata(e.g.date,time,alarmtype).A
memofunctionalsoallowstheuser/serviceengineertoenter F650126S StainlessSteelFlangeadaptermountingplate
maintenancedatamanually. 2to6
F650136 MountingPlate3to6
ProactiveSafetyDiagnostics
F650136S StainlessSteelFlangeadaptermountingplate
Tomeettheoilandgasindustrysdemandsforoverfillprotectionthe 3to6
6005STGcontainsaproactivesafetydiagnosticsfunction.Inthe
F650138 MountingPlate3to8
eventofanabnormalmeasurmentconditionthe6005STGwarnsof
mechanicalfailure,andoutputsamaximumlevelvalue,(e.g. F650138S StainlessSteelFlangeadaptermountingplate
99999.0mm)tothelocaldisplayandsystemsoftware,thereby 3to8
causinganalarmtotrigger. F650146 MountingPlate4to6
Abnormalconditionsinclude: F650146S StainlessSteelFlangeadaptermountingplate
4to6
Undertension
F650148 MountingPlate4to8
Overtension
F650148S StainlessSteelFlangeadaptermountingplate
Sensorerror 4to8
Inputerror
ThisfeatureissettoONbeforedelivery,butcanbedisabledbythe CalibrationCambersandSampleHatches
userduringconfiguration.
Part# Description
CS650110 10"CalibrationChamber,Aluminum
CS650110S 10"CalibrationChamber,SS
Accessories CS65014 4"CalibrationChamber,Aluminum
CS65014S 4"CalibrationChamber,SS
The6005STGisdesignedandmanufacturedtoprovideaccurateand
reliableoperationwithoutanintensivemaintenanceschedule. CS65016 6"CalibrationChamber,Aluminum
52 Varec,Inc.
RemoteTerminalUnit
4560ServoGaugeMonitor TechnicalSpecifications
Input Signal:LocalHARTprotocol
The4560ServoGaugeMonitorisasimple,lowcosttankside characteristics
monitorfordisplayingprimarytankgaugingdataandoperatingthe
6005STG.Mountedatthetanksideorupto3600feet(1200meters) Display Fourline,illuminateddisplay,language
selectableEnglishandJapanese
away(localHARTconnection),itprovidesindicationofmeasured
level,temperaturedataandoperatingstatus,andcansend Programming 3opticalkeysforselectionofmatrixfunctions
operatingcommandstothe6005STGfromaconvenientlocation. (touchcontrol)
6 ATEXFlameproofExdIICT4
66 mm
8 ATEX&NMiFlameproofExdIICT4*
172 mm
105 mm
CableEntry
5 A TwoNPT1/2thread
B TwoNPT1/2thread
110 mm C TwothreadPg16
D TwothreadM20
approx. 30 mm
PowerSupply
12 mm typ. 4
3 85264VAC,50/60Hz,25VA
74 mm
150 mm
approx.
200 mm
40 mm
4 2062VDC,25W:2055VAC,50/60
Hz,25VA
approx. 85 mm
30 mm
M10
Mounting
74 mm
Example of U bolt 0 None
with use of
110 mm
standard bracket 1 Withmountingbracket
Standard mounting bracket
Color
1. Electrical compartment
Suitable bolt: U bolt
9 Silver
2. Terminal box
3. LCD Plate thickness: 5 mm max.
4. Cable entry
N4560 Completeproductcode
5. Touch control
Note! *The4560SGMdisplaysonlylevelandtemperaturedata.
TechnicalInformation 53
8130RTU
Displacer
Diameter 30...50mm(dependenton
application),optional70...110mm
Material(standard) Stainlesssteel316
Material(optional) HastelloyC;PTFE
Horizontalmovement 1.23mm/mwithstandardwire
Speedofmovement 0...2500mm/min.
Environmental
Operating(Liquid) 200...+200C
temperature
Ambienttemperature 20...+60C
40...+60C(ATEXapproval)
MeasuringWire
Range 28m(optional36m)
Material(standard) Stainlesssteel316,0.15mm(standard)
HastelloyC.f0.2mm(max.16mrange)
Material(optional)
54 Varec,Inc.
RemoteTerminalUnit
FieldCommunications AnalogOutput
EIA485MODBUS Output 4...20mA,twochannelsfreelyassignablevalue
Instrument Accessedviatouchcontrol V1
address
Isolation Businputsareelectricallyisolatedfromtheother No.ofunits Maximum10instrumentsperloop
electronics Baudrate 3,300BPS
Version 2relayswithpotentialfreechangeovercontacts,
WM550
assignabletoLevel
No.ofunits Maximum15instrumentsperloop(toRTU) Hysteresis Switchpointsandswitchinghysteresisfreely
Baudrate 1,200/2,400bits,selectable adjustable,residualcurrentfailsafemode:
minimumormaximum,selectable
Cable Twowire,twistedcablewithscreening
Switching Umax.DC200V/AC200Vpp,0.5A
Distance Dependingonspecifications capacity Imax.0.5ACorpeakAC
Topology Serialbus,treestructure Pmax.15W/VA
TechnicalInformation 55
8130RTU
ProductDimensions
338 5
4
C
A
D
1
Max. 33m m
301 5
2 3
293 5
11
10 99 5
7
for 8 holes flange
8
56 Varec,Inc.
RemoteTerminalUnit
OrderCodes
PressureRating,DrumChamberMaterial
1 Drumhousing:0.2barg;aluminumcasting
2 Drumhousing:0.2barg;stainlesssteel
4 Drumhousing:6barg;aluminumcasting
5 Drumhousing:6barg;stainlesssteel
6 Drumhousing:25barg;stainlesssteel
ProtectionClass
0 Weatherproof,IP67/NEMA4X(onlyforthestainlesssteelDrumchamber)
5 FMExplosionProofClass1,Division1,GroupsC&D
6 CSAExplosionProofClassI,Division1,GroupsC&D
G ATEXII1/2GExdIIBT4,T3(onlyforthestainlesssteelDrumchamber)
J ATEXII1/2GExd[ia]IIBT4,T3
N FMExplosionProofAISClassI,Division1,GroupsC&D
O CSAClassI,Division1,GroupsC&D(Eexd[ia])
Q ATEXII1/2GExdIICT4,T3(onlyforthestainlesssteelDrumchamber)
S ATEXII1/2GExdIIBT4,T3,40C
U ATEXII1/2GExd[ia]IIBT4,T3,40C
Note!ISSafetyBarrierrequiredforallavailableoptionswhena4532/4539TemperatureDeviceisused.ATEXPending
Note!NMIW&Mapprovalonlywith70mmdisplacer(R).
Note!OptionNprovidesintrinsicallysafepowertoaconnectedI.S.classifieddeviceandisrecommendedforuseintheU.S.Option5doesnotprovideI.S.powertocon
necteddevices.
Application
A Level
C *Tax+WeightNMi,Level
D Multimeasurement,Level,I/FLevel,Bottom,Density
F *Tax+WeightNMi,Level+I/FLevel,Bottom,Density
J *Tax+WeightNMI,DensityProfile,Level,I/FLevel,Bottom,Density
G Densityprofilemultimeasurement,Level,I/FLevel,Bottom,Density
9 SpecialVersion
Primary(Digital)Output
N EnrafBPM
A SerialPulseV1
P RS485Modbus
F Notselected
L Whessoematic550+OVP=Overvoltageprotection
M Mark/Space
SecondaryOutput
0 Notselected
1 Alarmcontact,4xSPST
2 420mA,2channelsselectable
3 4xSPST+420mA,2channels
4 2xSPST,overspillprotectionTV
5 4xSPST,420mA,1channel
9 SpecialVersion
SignalInputfromFieldUnits
0 HARTprotocol(e.g.NMT,NRF)
1 HART+Pt100spottemp.
2 HART+operationcontact,3digits
3 HART+Pt100Spottemp.+operationcontact
4 HART+1xstatus(discreteinput)
5 HART+Pt100spottemp.+1xstatus(discreteinput)
6 HART+Pt100+operationcontact+1xstatus(discreteinput)
9 SpecialVersion
MeasuringRange,WireMaterial
C 0...28m,AISI316wire
L 036m,AISI316wire
H 016m,AISI316wirePTFEcoveredwire
K 016m,AlloyC
M 0...22m;AlloyC,0.2mm
N 0...47m;SUS316,0.15mm
Y Specialversion
TechnicalInformation 57
8130RemoteTerminalUnit
Cableentry
F Cableentry:fourG(PF)3/4"thread
H Cableentry:fourNPT3/4"thread
L Cableentry:fourM20thread
M Cableentry:fourM25thread
ProcessConnection
G FlangeANSI3"150IbsRF
J FlangeANSI3"300IbsRF(onlyfor25bardrumchamber)
T FlangeANSI6"150IbsRF
L FlangeDINDN80PN10RF
N FlangeDINDN80PN25RF(onlyfor25bardrumchamber)
W 4"300lbsRF,flangeANSIB16.5
Y Specialversion
PowerSupply
3 Powersupply85...264V,50/60Hz
4 Powersupply20...62VDC,20W/20...55V,50/60Hz,20VA
DisplacerShapeDiameter;Material
B Conical50mm,PTFE
D Cylindrical50mm,AISI316(standard)
K Cylindrical40mm,AISI316
N Cylindrical30mm,AISI316
R 70mm,W&MNMi
S 110mm,W&MPTB
T Cylindrical50mm,AIloyC
U Cylindrical50mm,PTFE
V Cylindrical40mm,PTFE
W Cylindrical30mm,PTFE
Y Specialversion
Oring;ChamberFinishing
0 NBR;standardchamber
1 Siliconrubber,standardchamber
2 Fluorrubber,standardchamber
3 PTFE(wiredrumFKM);notselected
4 PTFE(wiredrumFKM);FEPcoated
5 Siliconrubber,PTFEcoatedchamber
6 Neoprene(ammoniaapplication),standardchamber
7 FKM;FEPcoated
8 FFKM;notselected
A FFKM;FEPcoated
Y Specialversion
Options
A Additionaloptionsnotselected
C Withcleaningnozzle
D Withgaspurgingnozzle
E Withguidewires(AISI316strand)
G Withreliefvalve
H Withreliefvalveandpressuregauge
J Sunshade
M Rc3/8cleaningnozzle,sunshade
N Rc3/8gaspurgingnozzle,guidewireinstallation
P Rc3/8cleaningnozzle,guidewireinstallation
Q Guidewireinstallation,sunshade
R Reliefvalve,guidewireinstallation
S Reliefvalve,pressuregauge,guidewireinstallation
T Reliefvalve,sunshade
U Reliefvalve,pressuregauge,sunshade
N6005 Completeproductdesignation
Varec,Inc.,5834PeachtreeCornersEast,PeachtreeCorners(Atlanta),GA30092USA
Tel:+1(770)4479202|TollFree:+1(866)6982732|Fax:+1(770)6628939|www.varec.com
2013Varec,Inc.AllRightsReserved.Thisdocumentisforinformationpurposesonly.Varec,Inc.makesnowarranties,expressorimplied,in
thissummary.Thenamesofactualcompaniesandproductsmentionedhereinmaybethetrademarksoftheirrespectiveowners.
DocumentCode:TEC022GVAE4013