2017

AARTECH
SOLONICS
PVT LTD.
SHUBHAM PAL,
KALIM UDDIN,
UDAY SHANKAR

[CONTROL & RELAY PANEL]

Students are required to undergo industrial training for one month as
part of the requirement to complete the 4 years course for the bachelor
of engineering (Hons.) electrical and electronics engineering. The
attachment was held during the semester break of the 6th semester of
the study.
 MINOR TRAINING REPORT
REPORT ON
Control & Relay Panel

TRAINING FROM
Aartech Solonics Pvt. Ltd.

UNDER THE GUIDANCE OF

Mr. Swanant
Mr. Jitendra Chauhan

SUBMITTED TO- SUBMITTED BY-

Ms. Ritikav Shubham Pal
(HR, Aartech. Uday Shankar
Solonics Pvt Ltd.) Kalim Uddin
 PREFACE

Summer training plays a very important role in

Engineering courses; as it gives knowledge of the
things
That we get in our book. We get theoretical
knowledge from our books. So it is important to get
the practical knowledge as well for full command on
our knowledge.
It also clarifies about total working process of a firm.
And in the firm how engineering works to utilize
their skills resources and manpower beneficially
 Acknowledgement

We are very thankful to everyone who all supported

us, for we have completed our training effectively and
moreover on time.
We would like to express my special thanks of
gratitude to our teacher Mr. Swanant & Mr.
Jitendra Chauhan who gave us the golden
opportunity to do this wonderful training on the
topic Control & Relay Panel, which also helped us
in doing a lot of Research and we came to know
about so many new things.
We are doing this training not only for marks but to
also increase my knowledge.

Thanking you
Shubham Pal
Uday Shankar
Kalim Uddin
 ABSTRACT

Students are required to undergo industrial training

for one month as part of the requirement to complete
the 4 years course for the bachelor of engineering
(Hons.) electrical and electronics engineering. The
attachment was held during the semester break of the
6th semester of the study. During the one month
period of training, students will be supervised and
monitored by one supervisor. The industrial training
was completed at AARTECH SOLONICS PVT LTD.
During the one month of training the working
environment was successfully exposed in order to
gain more experience and knowledge.
 COMPANY OVERVIEW:-

Aartech believes in entrepreneurially driven identification

of specialized and selected applied energy applications,
followed by careful application of its R&D, domain
knowledge and skills in an integrated systems solution
approach to meet such growing challenges.

Its business practice is designed around the concept of

System Solution Division (SSDs). It is a reflection of
Aartechs commitment to strive to provide comprehensive
system solutions, and not just isolated products or services
to its customers. It has several operative System Solution
Divisions (SSDs), BTS 2000 - Microprocessor Based Fast Bus
Transfer Systems (being the flagship SSD at present), Ultra-
Capacitor, Load Checker, Control & Relay Panel naming a
few.
As part of its stated value of being a multi-product, multi-
technologist company, Aartech has an open-door policy for
techno-entrepreneurs in India and abroad to explore the
possibilities of joining Aartechs creative efforts.
COMPANY PRODUCTS:-

BTS 2000 :-
BTS 2000 Fast Bus Transfer System is an advanced
microprocessor based Bus Transfer System for Power
Generation Utilities & Continuous Process Industries. By
performing high speed motor bus transfers between two
independent sources of power under prescribed safe system
parameters, the Bus Transfer System provides continuity of
power supply to the critical motors of a plant. This pre-
empts any interruption to the processes running in the
plant in spite of the contingency of the feeding source.

Aartech has more than 25 years of experience in deploying

fast bus transfer system solutions and 300's of installations
to a variety of demanding system requirements.

BTS 2000 is a proven solution in thermal

power generation as well as nuclear power generation of
ratings from 25MW captive power units right upto
660MW. It has been selectively used in hydro
power generation units as well.

Many of the continuous process facilities

including Metals, Petrochemical, Mining, Water
Handling are finding rich benefit by use of these systems.
Industrial requirements are generally more stringent and
non-empirical, and the power quality, process sensitivity,
interruption nature, reliability issues and system response
need to be evaluated on a case-to-case basis to offer an
appropriate solution.
KRANKING ULTRACAPACITORS:-
About Kranking
The KranKing range of Ultracapacitors has been specially
designed for engine-cranking applications. They can greatly
reduce the burden on lead-acid batteries during engine-
starting (cranking), enabling a substantial reduction in the
battery-size, and improved battery-life. Unlike batteries
whose service life seldom exceeds 1000 cycles,
KranKing devices have proven their performance for over
300,000 cycles, between -45C to 55C!! Thus, the overall
reliability of the engine-cranking system can be greatly
enhanced.
KranKing Features
Power Cycling Capacity > 300,000 Cycles

Deep Charge - Discharge Handling Capacity

Wide Operating Temperature(-45C to +55C)

Lowest Internal ESR in its Class ( only few milli-ohms)

No Maintenance & Long Service Life

Safe - Can Handle Short Circuit / Reverse Polarity

Kranking Applications

Ultracapacitors applications are classified under three

categories:

1. Energy Storage

2. Power Quality

3. Pulse Power

KranKing Ultracapacitors serves under Pulse Power

Application.

Defense vehicles

Commercial heavy vehicles

 DG sets

Railway Locomotive

Fleet Application

Off shore Marine application

CONTROL & RELAY PANELS

About Control Relay Panel

A control & relay panel is designed to provide to control

the associated line or transformer through outdoor
switchgear at various 11KV, 33KV and 66KV zonal
substations.

The control & Relay panels are complete in themselves

with all main and auxiliary relays, annunciation relay, fuses,
links, switches, wiring, labels, terminal blocks, earthing
terminals, base frame, foundation bolts, illumination, cable
glands etc.

These panels are used for the control & monitoring of

electrical equipment such as transformers, generators and
circuit breakers. Indoor Control panel for Outdoor VCB
includes IDMT Numerical relay, Master Trip Relay, Trip
circuit Supervision Relay, Indications & meters etc.
 These control & Relays panels are available in various
combinations as single circuit or multi-circuit depending
upon the customer requirements.

Features of Control Relay Panel

Complete protection of
transformer or feeder

Alarm & Annunciation

features

Simplex Construction

Multiple Construction Choice

(front door or rear door type)

Also available with Communicable Relays

Multiple scheme configurations in a Single panel

Compact

CPRI tested

Vendor Approved from government Utilities like MPEB

Jabalpur, Bhopal & Indore
Applications of Control Relay Panel
11KV Switchgear: 11kV switchgear products are used for the
protection of power generation & distribution in electrical
equipments.

Transformer protection

Generator protection

Feeder protection

Capacitor switching

33KV Switchgear: 33kV switchgear products mainly used to

protection of power transmission electrical equipments.

Transformer protection

Feeder protection

66KV Switchgear: 66kV switchgear products mainly used to

protection of power transmission electrical equipments.

Transformer protection

Feeder protection
 DECLARATION

I hereby declare that this industrial training report is the record

of authentic work carried out by me during the period from 5
June 2017 to 5 July 2017 in Aartech Solonics pvt ltd.
Mandideep under the supervision of my training incharge Mr.
Swanant. The details of training and experience
mentioned in this report describe my involvement in the
field of electrical and electronics engineering. All the
information contains in this report is certain and correct
to the knowledge of mine.

Signature: -

Name: - Shubham pal (0161EX141017)

Uday Shankar (0161EX141019)
Kalim Uddin (0161EX141008)

Date: - 12/08/17
TABLE OF CONTENTS: -

1. INTRODUCTION

2. PANEL ENCLOSURE

TECHNICAL DESCRIPTION

i. MECHANICAL ASSEMBLY

ii. ELECTRICAL ASSEMBLY

iii. WIRING

iv. ELECTRONIC ASSEMBLY

3. CERTIFICATION

4. CLASSIFICATION

5. SCHEMES

6. PROCEDURE

7. REFERENCES/BIBLIOGRAPHY

8. APPENDIX

9. CONCLUSION

10. GLOSSARY
 INTRODUCTION

Control & Relay Panels facilitate centralized control of the

related controlled equipment in power stations, switching
stations and industrial plant. Top Ranks design of control
& relay panels are based on the concept of unit assembly
from standard parts.
The panels are bolted together to form a board. This
approach permits replacements, extensions, rearrangement
and addition when necessary.
These panels are used for the control & monitoring of
electrical equipments such as transformers & circuit
breakers. Indoor Control panel for Outdoor VCB includes
IDMT Numerical relay, Master Trip Relay, Trip circuit
Supervision Relay, Indications & meters etc.
These control & Relays panels are available in various
combinations as single circuit or multi-circuit depending
upon the customer requirements.
 PANEL ENCLOSURE

TECHNICAL DESCRIPTION-
These panels are manufactured with 2-2.5mm of steel sheet with a
standard dimensions of 2312mm (H) x 1000(W) x 762(D).

MECHANICAL ASSEMBLY-
a. Mounting Plate.
b. Lane plate.
c. Panel base.
d. Hooks.
e. PVC channels.
Electrical assembly
a. MS channel.
b. Terminal block.
c. Fuse base.
d. PVC channel.
e. Neutral links.
Wiring.
Electronic assembly.
MOUNTING: -
All equipment on and inside the panels shall be mounted and
completely wired to the terminal blocks ready for external
connection. The equipment of panel shall be mounted flush.
Equipment shall be mounted such that removal and replacement
can be accomplished individually without interrupting of service to
adjacent devices and are readily accessible without use of special
tools. Terminal marking shall be clearly visible and of permanent
nature.
The contractor shall carry out cut out, mounting and wiring of
the bought out items which are to be mounted in the panel in
accordance with the corresponding equipment manufacturer's
drawings.
No equipment shall be mounted on the doors.

All the equipment connections and cabling shall be designed and

arranged to minimize the risk of fire and damage.

PAINTING: -
All unfinished surface of the steel panels and frame work shall
be sand blasted to remove rust, scale, foreign adhering material
or grease.
A suitable rust resisting primer shall be applied on the interior
and exterior surfaces of the steel, which shall be followed by of
an under coat suitable to serve as base and binder for the
finishing coat. The finishing coat on the exterior of the panel &
on the interior faces shall be as per following table: -
 S. No. Painting

1 a) External Color shade Shade RAL 7032 (Pebble Grey)

b) Internal Color shade White

Color c) External Finish Texture Semi Glossy

d) Internal Finish Texture Semi Glossy

e) Base Frame Color shade Black

2 Type of Painting Powder Coating

3 Thickness of Paint Average of Powder Coating 80-100 microns

4 Phosphating Sheet Steel shall be phosphated in accordance to IS 6005

5 Special Small quantity of paint shall be supplied for minor touchup work required

Instruction at site.

MIMIC DIAGRAM: -
Coloured mimic diagram and symbols showing the exact
representation of the system shall be provided in the front of
control panels.

Colour scheme for mimic diagram.

KV Class Colour Shade Index as per ISS
-------- ----------- ----------------------
400KV Dark Violet 796
220 KV Light orange 557
132 KV Signal Red 537
 Brilliant
33 KV green 221
Air Craft
11 KV blue 108

400/230 V Black 309

Earth White -

Canary
110 V yellow -

LED Position Indicators for the position indication of isolators,

earth switches and ON/OFF indication for such breaker shall be
mounted along the mimic diagram at appropriate location.

AUXILIARY SUPPLY: -
D.C. Supply voltage shall be normally fed from Battery charger and
battery connected in parallel which is 220V +/- 10%. In case of
failure of the AC supply to battery charger, DC Supply voltage will
be available automatically from lead acid Battery.
The D.C Supply voltage may vary from -10% to + 10%. The D.C.
system shall be 2 wire with necessary positive earth fault and
negative earth fault annunciation scheme. The ripple content in
the D.C. supply from charger will be less than 2%.
AC Auxiliary supply voltage for the C&R panel shall be 230V, 1-
phase, 50Hz grounded with +/- 10% voltage variation.
PANEL INTERNAL WIRING: -
All wiring shall be carried out with 1100V grade Single core
standard copper conductor wires with PVC insulation conforming
to IS 694 or equivalent International Standard.

The following colour scheme shall be used for the wiring:-

TERMINAL BLOCK: -
All internal wiring to be connected to the external equipment shall
terminate an terminal blocks, preferably vertically mounted on the
side of each panel. Terminal blocks shall be 1100 V grade and have
10Amp continuous rating, moulded piece, complete with insulated
barriers, stud type terminals, washers, nuts and lock nuts, inserts.
The stud, washers, nuts, locknuts, inserts shall be tin plated
Brass/Brass. Terminal block design shall include markings of
terminals and the terminals shall be provided with transparent
plastic, slip on/clip on terminal covers. Markings on the terminal
strip shall correspond to wire number and terminal numbers on
the wiring diagram.

All studs, nuts, screw etc. shall be threaded according to IS: 7684 or
equivalent International Standards.

FUSES AND LINKS: -

H.R.C. Cartridge fuse and link of adequate current and voltage
rating shall be provided inside the cubicle in an easily accessible
location. The selection of the main and sub circuit fuse ratings
shall be such as to ensure selective clearance of sub circuit faults.
Fuses shall have operation indicators for indicating blown fuse
condition. Fuse carriers and bases shall have imprints of rating,
voltage and circuit designation.
INDICATING LAMPS: -
These lamps shall be of LED type and suitable for being operated
on S/S D.C. voltage or AC voltage or P.T. secondary supply as and
where applicable. All Lamps shall be interchangeable, panel
mounting type with rear terminal connection and shall afford easy
replacement from the front of the panel. Lamps shall have
translucent lamp covers to diffuse lights and coloured Red, green,
Amber, clear white or blue as specified. The lamp cover shall be of
screwed type, unbreakable and mounded from heat resisting
material. The indicating lamps with resistors shall withstand 120%
of rated voltage on a continuous basis.
The colour scheme of the signal lamps shall be as follows:
ANNUNCIATOR: -
It may be 18, 20 or 24 Window annunciator suitable for the visual and
audible alarm annunciation shall be provided on the control panel.
These shall be micro processor based units using bright LEDs.
Annunciator facia units shall have translucent plastic windows for each
alarm point. The annunciation shall be divided into the following
categories:
i) Trip annunciation.
ii) Non Trip annunciation.
Each annunciator shall be provided with 'Accept', 'Reset' and 'Test' push
buttons, coloured red, yellow and blue respectively.

SEMAPHORE INDICATORS: -
When semaphore indicators are used for equipment positions, they shall be
mounted in the mimic, such that the equipment closed position shall complete
the continuity of the mimic.
Semaphore indicators shall be provided for isolators and breakers.
PUSH BUTTON SWITCHES:-
Push button switches, provided where required, shall be of the
monetary contact type wired back connected. They shall be semi
flush mounted. They shall be provided with integral inscription
plates engraved with their functions.

All push buttons shall be with a set of NO/NC contacts as required

to fulfill the scheme requirement.

TRIP CIRCUIT SUPERVISION SCHEME: -

Trip circuit supervision scheme shall be such that testing of trip
circuit healthiness is possible irrespective of whether the C. B. is in
the closed or open position.

The Trip Circuit Healthy LED should glow continuously in CB ON

Position and on demand in C.B. OFF position. The rating of
dropping resistance in series with Trip Circuit Healthy LED shall
be such that the Trip Coil should not get damaged because of
continuous current flowing through it.
MASTER TRIP RELAYS: -
The trip relays shall be high speed, hand reset type. The relay shall
have heavy duty contacts suitable for tripping function. Relay shall
have minimum 2NO + 2NC contacts.

LOCAL BREAKER BACK UP PROTECTION: -

The protection scheme shall be so designed that if any circuit
breaker fails to trip in the event of a fault, then after a short time
delay all the adjacent circuit breakers connected in the same bus
will be tripped. The relay shall

a) be triple pole type.

b) have a operating time less than 15millisecond.
c) have an resetting time less than 15millisecond.
d) Trip all the breakers on the particular bus in a One & Half
breaker system, when any bus breaker fails to trip in faulty
condition. However, when a Tie Breaker fails to open, the
LBB relay shall trip the adjacent bus breakers as well as both
the breakers at the remote end of the bays

TEST BLOCK: -
Switch Board type, back connected, test blocks with contacts shall
be provided with links or other devices for shorting terminals of
CT leads before interrupting the normal circuit for injection from
external source or for inserting testing instruments in the circuit
without causing open circuit of the CT.
The potential testing studs shall preferably be housed in block
molding insulation and partition shall be provided to prevent
accidental short circuit across the studs. Test blocks for meters,
relays shall be placed in front and rear panel respectively.
HOOTER:-
Hooter is an electronic siren.

SPACE HEATERS: -
Space heater suitable for connection to the single phase AC supply
in each panel complete with switches and thermostat located at
convenient position shall be provided at the bottom side of the
cubicle to prevent condensation of moisture. The watt loss per unit
surface temperature of the heater shall be low enough to keep
surface temperature well below allowable heat.
The wattage of the heater shall be such as to keep 10 C above
average ambient temperature in the rainy season but the
temperature shall not under any circumstances damage the
insulation of the wiring of the panel.
Capacity 80W
Voltage required 230V AC
Type Strip type
THERMOSTAT: -
a device that automatically regulates temperature, or that activates
a device when the temperature reaches a certain point.
AMMETER: -
Each circuit one ammeter and associated selector switch shall be
provided.
Mounting Flush
Size 48 x 96 sq. mm. case
Response time 1 Second
Operating temperature Up to 55C
Dielectric strength 2KV RMS for 1 minute
Frequency 50Hz
Operating current 1 A from CT secondary.
Type Panel mounting with 31/2 Digital Display

AMMETER SELECTOR SWITCH: -

Ammeter Selector switch shall be a four-position (3 way with off)
rotary type with R, Y, B and 'OFF' positions marked clearly on
48x48 mm brushed aluminium plate with black handle.
Rated insulation voltage 1100V
Rated impulse withstand voltage 6KV
Rated operational current 12 A

VOLT METER: -
Mounting Flush
Size 48 x 96 sq. mm. case
Response time 1 Second
Operating temperature Up to 55C
Dielectric strength 2KV RMS for 1 minute
Auxiliary supply 110V
Frequency 50Hz
Operating Voltage 110V from PT secondary.
Type Panel mounting with 31/2 Digital Display

VOLT METER SELECTOR SWITCH: -

Voltmeter Selector switch shall be a four-position (3 way with off)
rotary type with RY, YB, BR and 'OFF' positions marked clearly on
48x48 mm brushed aluminium plate with black handle.
Rated insulation voltage 1100V
Rated impulse withstand voltage 6KV
Rated operational current 12 A

BREAKER CONTROL SWITCH: -

Breaker control Switches are specially designed for remote tripping
and closing of circuit breakers, and recommended wherever severe
frequent operation are required and to eliminate the possibility of
coil burnout with two consecutive closing operations.
LOCAL/REMOTE:-
A Remote/Local control selector switch can often be situated in
proximity to the controlled plant [i.e. LOCAL to the equipment] and allow
an operator to take control locally and avoid the need to interact or
accept remote supervisory commands.
Switching the Selector to REMOTE allows the equipment to be controlled
REMOTELY from a SCADA Master Station.
TRI-VECTOR ENERGY METER: -
Trivector meter is a measuring instrument which measures the kW, kVAr,
the kVA of a power line. These instruments can measure both power as
well as energy. Trivector meters are normally used in substations and
to measure the power flowing through the feeders. They are used for
billing power drawn by industrial customers. The Trivector enables the
simultaneous measurement of different electrical parameters which
enables accurate assessment of the power consumed.

MULTI-FUNCTION METER: -
MFM displaying voltage, current, real power (MW), Reactive power
(MVAR), Scada communicable.
Aux. supply 230V AC
Size 144144sqmm.
Type Static
Mounting Flush
Display Customized backlit liquid crystal
display

The meters shall have digital display unit. The digits shall be clear
and bright. The unit shall have number of digits not less than six
(6).
The meter shall be direct reading type, that is, without involving
any external multiplying factor.
It shall be possible to programme the meter, at site, to suit the
actual CT & PT ratios. However, inadvertent resetting/ changing of
the selected CT/PT ratio shall be prevented through suitable
software or hardware interlock.

Feather-touch push buttons shall be provided on the meters for

enabling selection of various system parameters to be read. The
parameter being displayed shall be identified on the display unit.
Normal scroll mode shall also be available, and the parameters to
be displayed shall be programmable.

Meters shall have non-volatile memory using EEPROM so as to

retain the recorded parameters during power failure/ storage. In
case the meter is having built-in self-chargeable type battery back
up to support the retention of energy recording during
storage/aux. supply failure, the same shall have a life not less than
10 years.
The meter shall be tamper-proof, having suitable locking
arrangement. Locking by method of password may also be offered
to prevent tampering by un-authorized persons.

DIRECTIONAL OVERCURRENT RELAY: -

Directional overcurrent relaying (67) refers to relaying that can use
the phase relationship of voltage and current to determine
direction to a fault. There are a variety of concepts by which this
task is done. This paper will review the mainstream methods by
which 67 type directional decisions are made by protective relays.
The paper focuses on how a numeric directional relay uses the
phase relationship of sequence components such as positive
sequence (V1 vs. I1 ), negative sequence (V2 vs. I2), and zero
sequence (V0 vs. I0) to sense fault direction, but other concepts
such as using quadrature voltage (e.g., VAB vs Ic) are included.

DISTANCE PROTECTION RELAY: -

There is one type of relay which functions depending upon the
distance of fault in the line. More specifically, the relay operates
depending upon the impedance between the point of fault and the
point where relay is installed. These relays are known as distance
relay or impedance relay.

Types of Distance or Impedance Relay

There are mainly two types of distance relay-

1. Definite distance relay.

2. Time distance relay.
80DC SUPERVISION RELAY: -
This type of relay is used to supervise the DC supply. The relay coil
terminals 1 & 2 are connected to the DC supply, which is to be
monitored. In case, the DC auxiliary supply is available, the relays
NO contact closes and healthy status is indicated through
WHITE flag. In the absence of the DC auxiliary supply, the same is
indicated through RED flag.

EARTHING ARRANGEMENTS-
All control and relay panels shall be provided with copper earth bar
of a sectional area of not less than 150 mm2run along the bottom of
the panels with provisions at each end to be connected to the
adjacent panel and can be joint together to form a common bus.
Common earthing bus thus formed shall be connected to the
station earthing system via copper earthing connection of size not
less than 185 mm2. The common earthing of earth bus inside
panels will be at two locations to earth grid. Metal cases of
instruments and metal bases of relays on the panels shall be
connected to this bar by conductors of a sectional area of not less
than 2.5 mm2.

3. CERTIFICATION: -
MPMKVVCL
MPPKVVCL
CSPTCL
CSPDCL
CPRI
Major Discoms & Transco of India

4. CLASSIFICATION: -
Designing and manufacturing of Control and Relay panel depend
on the requirement of utilities and these can broadly be classified
as follows;

- Line Protection
- Transformer Protection
- Bus Bar Protection
- Tie Breaker
- Bus Coupler
- Reactor

5. SCHEMES: -
66KV transformer protection type Scada or non Scada scheme
66KV line protection type Scada or Non Scada schemes.
33KV single feeder protection schemes.
11KV capacitor bank protection schemes
PROCEDURE: -
66KV TRANSF0RMER PROTECTION (SCADA OR NON SCADA)
INTERFACING SHEET
S.NO PANEL T.B. FERULE ACTION
1 X1:1 J1 DC +VE
2 X1:2 J2 DC VE
3 X1:3 - SPARE
4 X1:4 H1 AC-PH
5 X1:5 H2 AC-NE
6 X2:1 D11 CT-3 METERING (R-PHASE)
7 X2:2 D31 CT-3 METERING (Y-PHASE)
8 X2:3 D51 CT-3 METERING (B-PHASE)
9 X2:4 D71 CT-3 METERING (NEUTRAL)
10 X2:5 E11 PT-1 METERING (R-PHASE)
11 X2:6 E31 PT-1 METERING (Y-PHASE)
12 X2:7 E51 PT-1 METERING (B-PHASE)
13 X2:8 E71 PT-1 METERING (NEUTRAL)
CT-2 MAIN PROTECTION R-
14 X2:9 C11
PHASE
CT-2 MAIN PROTECTION Y-
15 X2:10 C31
PHASE
CT-2 MAIN PROTECTION B-
16 X2:11 C51
PHASE
17 X2:12 C71 CT-2 MAIN PROTECTION
 NEUTRAL
CT-1 BACKUP PROTECTION
18 X2:13 C15
RELAY R-PHSASE
CT-1 BACKUP PROTECTION
19 X2:14 C35
RELAY Y-PHASE
CT-1 BACKUP PROTECTION
20 X2:15 C55 RELAY
B-PHASE
CT-1 BACKUP PROTECTION
21 X2:16 C75
RELAY NEUTRAL
22 X2:17 - SPARE
23 X2:18 - SPARE
PT-2 BACKUP RELAY
24 X2:19 1E13
R-PHASE
PT-2 BACKUP RELAY
25 X2:20 1E33
Y-PHASE
PT-2 BACKUP RELAY
26 X2:21 1E53
B-PHASE
PT-2 BACKUP RALAY
27 X2:22 1E73
NEUTRAL
28 X2:23 - CT-4 SPARE R-PHASE
29 X2:24 - CT-4 SPARE Y-PHASE
30 X2:25 - CT-4 SPARE B-PHASE
31 X2:26 - CT-4 SPARE NEUTRAL
32 X2:27 - PT-3 SPARE R-PHASE
33 X2:28 - PT-3 SPARE Y-PHASE
34 X2:29 - PT-3 SPARE B-PHASE
35 X2:30 - PT-3 SPARE NEUTRAL
BREAKER AUX + SUP. &
36 X3:1 1K1
CLOSING CKT
BREAKER AUX - SUP. &
37 X3:2 1K2
CLOSING CKT
38 X3:5 1K13 REMOTE CLOSE
39 X3:6 1K15 TRIP CKT-1 REMOTE TRIP
40 X3:8 1K19 TRIP CKT-1 SUPERVISION
41 X3:9 2K1 TRIP CKT-2 +SUPPLY
42 X3:10 2K2 TRIP CKT-2 SUPPLY
43 X3:11 2K3 TRIP CKT-2 REMOTE TRIP
44 X3:13 2K7 TRIP CKT-2 SUPERVISION
45 X3:14 K201 CB SUPERVISION +SUPP.
46 X3:15 K203A CB AIR PRESS. LOW ALARM
47 X3:16 K205A CB SF6 LOCK OUT
48 X3:17 K207A CB SPRING CHAREGE
49 X3:18 L1 INDICATION CKT +SUP.
50 X3:19 L3 BREAKER OPEN
51 X3:20 L5 BREAKER CLOSE
52 X3:21 L7 SPRING CHAREGE
53 X3:22 L9 SMP-1 OPEN
54 X3:23 L11 SMP-1 CLOSE
55 X3:24 L15 FAULT AUTO TRIP
56 X4:1 ,X4:4 L1 INDICATION +SUPPLY
57 X4:2 L17 SMP-2 OPEN
58 X4:3 L19 SMP-2 CLOSE
59 X4:5 L21 SMP-3 OPEN
60 X4:6 L23 SMP-3 CLOSE
61 X4:7 L1 INDICATION +SUPPLY
62 X4:8 L25 SMP-4 OPEN
63 X4:9 L27 SMP-4 CLOSE
EQUIPMENTS USED :
1. SINGLE PHASE RELAY TEST KIT
2. THREE PHASE RELAY TEST KIT
3. MULTIMETER
TEST CONDUCTED AFTER INTERFACING :-
1. CONNECTION TO AUXILLARY (DC)220V 1. X1:1 >+VE
2. X1:2 > -VE

22. CONNECTION TO AUXILLARY (AC)-230V 3. X1:3 > PHASE

4. X1:4 > NEUTRAL

S.No Test on panel Procedure Result or indication

1 Lamp test & 1. By making GREEN lamp will glow, it
Semaphore test. short path Shows breaker open.
between
X3:18 to
X3:19.
RED lamp will glow, it
2. By making shows
short path Breaker close.
between
X3:18 to
X3:20.

3. By making Blue lamp will glow, it

short path shows Spring charge.
between
X3:18 to X3:21

4. By making Semaphore-1 indication

short path will move to open side.
 between
X3:18 to X3:22

5. By making Semaphore-2 indication

short path will move to close side.
between
X3:18 to X3:23 Amber lamp will glow, it
shows fault auto trip.
6. By making
short path
between Semaphore-2 indication
X3:18 to X3:23 will move to open side.

7. By making
short path Semaphore-2 indication
between will move to close side.
X3:18 to
X3:24.
Semaphore-3 indication
8. By making will move to open side.
short path
between X4:1
to X4:2. Semaphore-3 indication
will move to close side.
9. By making
short path
between X4:1 Semaphore-4 indication
to X4:3. will move to open side.

10. By making
short Semaphore-4 indication
Path will move to close side.
 between
X4:4 to X4:5.

11. By making
short
Path
between
X4:4 to X4:6.

12. By making
short
Path
between
X4:7 to X4:8.

13. By making
short
Path
between
X4:7 to X4:9.

2 DC under voltage By decreasing DC In annunciator, dc under

test Input Supply upto voltage lamp will glow and
180V hooter starts making sound.

3 DC fail test By making DC Fault led glowDC fail led

supply fail. glowbuzzer sound.

4 AC fail test Make AC supply fail. In annunciator, AC fail lamp

will glow and hooter starts
making sound.
6 Trip ckt-1 healthy Making short path In annunciator, trip ckt-1
 test between X3:2 to faulty lamp lightening will off,
X3:8. and by pressing PB-4, L6
(white) will glow.

95A will show healthy.

Trip ckt-2 healthy In annunciator, trip ckt-2

test Making short path faulty lamp lightening will off,
between X3:10 to and by pressing PB-5, L7
X3:13 (white) will glow.

95B will show healthy.

7 Metering By using three All meters start showing

phase relay test kit, reading. i.e. Ammeter,
giving CT, PT to the Voltmeter, MVAR, MW,
panel. MFM,TVM

8 BCS TEST L/R switch set to

remote position.

Making short path

between X3:2 to
X3:8,
X3:10 to X3:13.

1. On giving close BCS gives close command to

Command from the lamp, lamp will glow .
Switch ( -ve
terminal of lamp
 connect with X3:2
&
+ve terminal with
X3:5)

2. On giving trip BCS gives open command to

Command from the lamp, lamp will glow .
Switch ( -ve
terminal of lamp
connect with X3:2
&
+ve terminal with
X3:6 for trip ckt-
1 and X3:11for trip
ckt-2)

9 CB Supervision Test On making short In annunciator, CB Air

path between X3:14 Pressure Low Alarm lamp will
to X3:15 glow and hooter starts making
sound.
On making short
path between X3:14 In annunciator, CB SF6 LOCK
to X3:16 OUT lamp will glow and
hooter starts making sound.
On making short
path between X3:14 In annunciator, CB Spring
to X3:17 Charge lamp will glow and
hooter starts making sound.

10 Main protection rel. On giving current by Hooter start making sound,

earth fault test using CT wire in b/w In annunciator, distance
X2:9 to X2:12( protection relay operate lamp
 phase to neutral) will glow, MTR & LBB will trip.

Over current test. On giving current Hooter start making sound,

b/w phase to phase In annunciator, distance
by using CT protection relay operate lamp
(X2:9 to X2:10) will glow, MTR & LBB will trip.
11 Backup protection On giving current Hooter start making sound,
relay earth fault test b/w phase to In annunciator, directional
neutral by using CT protection relay operate lamp
will glow, MTR & LBB will trip.

Over current test On giving current Hooter start making sound,

b/w phase to phase In annunciator, directional
by using CT protection relay operate lamp
will glow, MTR & LBB will trip.

7. REFERENCES/BIBLIOGRAPHY-
www.aartechsolonics.com
www.mahadiscom.com
www.wbsetcl.in
www.selectswitches.net
www.electrical4u.com
www.stelmac.com
8. APPENDIX-

DAY DATE TASK PERFORMED

1. Introduction and interaction
1. 5th July 2017
with the heads of SSDs
(system solution division).
2. Got to know about the
Company Profile and how it
works.
6th July 2017 1. Studied about BUCK AND
2.
BOOST CONVERTOR.
1. Introduced to companys
3. 7th July 2017
objective and also to
various products as
follows:
BTS (Bus
transfer
system)
CRP(Control and
relay panel)
Ultracapacitors
1. Visited companys
4. 8th July 2017
shop floor and got
familiar with different
Machineries and work
process.
5. 9th July 2017 SUNDAY

1. Got introduced to companys

6. 10th July 2017
major product bus transfer
system also studied basic
concept of BTS.

2. Got overview of 2 breaker

BTS along with its modes,
transfer directions and
initiations.
1. Read IEEE papers on CRP
7. 11st July 2017
2. Learned about the
importance of CRP in
substations.
12th July 2017 1. Studied about
8.
equipments used in
panels.
2. Learned panel scheme.
13th July 2017 List out all machineries used in
9.
Aartech.
14th July 2017 Get to know about basics of Ultra
10.
capacitors, its usage and
advantages.
15th July 2017 Studied about Ultra capacitors its
11.
basic concept and its applications.
16th July 2017 SUNDAY
12.
 17th July 2017 1. Learn testing process of
13.
CRP.
2. Attended CRP testing.
18th July 2017 See how wiring is done in panel.
14.
19th July 2017 Mounting of instrument on
15.
panels.
20th July 2017 See CNC, sharing, & bending
16.
machine how they work.
21st July 2017 Start doing testing on 66KV Line
17.
CRP Panel
22nd July 2017 Testing perform on 66KV line
18.
Scada CRP Panel
23rd July 2017 SUNDAY
19.
24th July 2017 Testing perform on 66KV Line
20.
CRP scada Panel
25th July 2017 Testing perform on 66KV Line non
21.
scada CRP Panel
26th July 2017 Testing perform on 66KV Line non
22.
scada CRP Panel
27th July 2017 Testing perform on 66KV Line non
23.
scada CRP Panel
28th July 2017 Start doing testing on 66KV
24.
transformer Scada CRP Panel
29th July 2017 Testing perform on 66KV
25.
transformer CRP scada Panel
30th July 2017 SUNDAY
26.
 31th July 2017 Testing perform on 66KV
27.
transformer CRP scada Panel
1th August 2017 Testing perform on 66KV
28.
transformer CRP non scada Panel
2ndAugust 2017 Testing perform on 66KV
29.
transformer CRP non scada Panel
3rd August 2017 Testing perform on 33KV
30.
single feeder CRP Panel
4th August 2017 Testing perform on 11KV
31.
capacitor bank CRP Panel
5th August 2017 Testing perform on 66kv
32.
transformer non scada CRP
panel

9. CONCLUSION-
1. Made for protection of switchgear
2. Actual analysis.

3. Fast sensing fault.

4. These panels are used for the control & monitoring of

electrical Equipments such as transformers, generators and

circuit breakers.
10. GLOSSARY-
Adjustable Alarm Level A setting on a
protection relay at which an LED or an output
contact operates to activate a visual or audible
alarm.

Adjustable Time Delay A setting on a

protection relay that determines the time
between the fault detection and relay operation.

Alarm Relay Contact The output of the relay

that acts as a switch and is connected to a visual
or audible alarm.

Analog Output A 01 mA, 420 mA or 05 Vdc

signal from a protection relay used to pass
information to a device or controller.

Current Transformer (CT) A transformer that

produces a current in its secondary circuit in a
known proportion to current in its primary circuit.
CT Loop The electrical circuit between a current
transformer and a protection relay or monitoring
device.

CT Loop Monitoring Continuous check of CT

loop continuity to verify connection.
CT Saturation A condition that occurs when a
current transformer (CT) cannot maintain a
secondary current proportional to a large primary
current.
CT Local Saturation Poorly installed phase
conductors and large currents can cause an output
from a zero-sequence (ground-fault) CT even
though there is no fault.

Current-Based Protection Protection

parameters (trip-levels/data collection etc.) derived
from current levels in a circuit.

Current-Trip Setting Selectable level of current

at which a relay will operate.

EFCT (Earth Fault Current Transformer) A

current transformer engineered to accurately detect
low level ground-fault current. The words earth
fault and ground fault are used interchangeably.

Feeder All circuit conductors between the service

equipment, the source of a separately derived
system, or other power supply source and the final
branch-circuit over current device.

Motor Lockout A condition where for safety

Reasons, the operator is prevented from starting the
motor.

Motor Protection Overload protection designed

to protect the windings of a motor from high
current levels. Modern motor protection relays add
many additional features, such as metering, data
logging and communications.

N.C. Contact (Normally Closed Contact) Relay

contact that is closed when the relay is not
energized.

N.O. Contact (Normally Open Contact) Relay

contact that is open when the relay is not
energized.

Relay An electrical switch that opens and closes a

contact (or contacts) under the control of another
circuit.

Relay Operating Mode Fail-safe or non-fail-safe

methods of operation used for under voltage or
Shunt trip breakers.