Table for PE

Foundation: 2207, 2208 DIN 16932 German association for welding

Use for: 4400
1 bar on manomete 25 N
PE 80 The v alue f or heating element temperature is between 200 C - 220 C.
The smal ler the pipe wall the high er the temperature.
PE 100 The standard v alue f or heating element temperature is 220 C.
Increase the change-ov er time and the welding pressure time at PE 100 as f ast as possible !
Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,15 (PE) time press ure pressure in

welding area

Tdesired temper ature

in welding area
time

pipe pipe SDR bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s] 5
50 1,8 33 2 0,5 20 4 4 2 2
50 2,0 26 2 0,5 20 4 4 2 2
50 2,9 17,6 3 0,5 29 4 4 3 3
50 3,0 17 3 0,5 30 4 4 3 4
50 4,6 11 4 1,0 46 5 5 4 6
50 6,9 7,4 6 1,0 69 6 6 6 10
63 1,8 41 3 0,5 20 4 4 3 2
63 2,0 33 3 0,5 20 4 4 3 2
63 2,5 26 3 0,5 25 4 4 3 3
63 3,6 17,6 5 0,5 36 5 5 5 5
63 3,8 17 5 0,5 38 5 5 5 5
63 5,8 11 7 1,0 58 6 6 7 8
63 8,6 7,4 9 1,5 86 7 7 9 12
75 1,9 41 3 0,5 20 4 4 3 2
75 2,3 33 4 0,5 23 4 4 4 2
75 2,9 26 4 0,5 29 4 4 4 3
75 4,3 17,6 6 0,5 43 5 5 6 6
75 4,5 17 6 1,0 45 5 5 6 6
75 6,8 11 9 1,0 68 6 6 9 10
75 10,3 7,4 13 1,5 103 7 7 13 14

10.07 .03 Working instructions WIDOS 4400 Page 27 / 1 of 48

 Table for PE
Foundation: 2207, 2208 DIN 16932 German association for welding
Use for: 4400
1 bar on manomete 25 N
PE 80 The v alue f or heating element temperature is between 200 C - 220 C.
The smal ler the pipe wall the high er the temperature.
PE 100 The standard v alue f or heating element temperature is 220 C.
Increase the change-ov er time and the welding pressure time at PE 100 as f ast as possible !
Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,15 (PE) time press ure pressure in

welding area

Tdesired temper ature

in welding area
time

pipe pipe SDR bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s] 5
90 2,2 41 4 0,5 22 4 4 4 2
90 2,8 33 5 0,5 28 4 4 5 3
90 3,5 26 6 0,5 35 5 5 6 4
90 5,1 17,6 9 1,0 51 5 5 9 7
90 5,4 17 9 1,0 54 5 5 9 7
90 8,2 11 13 1,5 82 6 6 13 11
90 12,3 7,4 19 2,0 123 8 8 19 16
110 2,7 41 6 0,5 27 4 4 6 3
110 3,4 33 7 0,5 34 5 5 7 4
110 4,2 26 9 0,5 42 5 5 9 6
110 6,3 17,6 13 1,0 63 6 6 13 9
110 6,6 17 13 1,0 66 6 6 13 9
110 10,0 11 19 1,5 100 7 7 19 14
110 15,1 7,4 28 2,0 151 9 9 28 20
125 3,1 41 8 0,5 31 4 4 8 4
125 3,9 33 9 0,5 39 5 5 9 5
125 4,8 26 11 1,0 48 5 5 11 6
125 7,1 17,6 16 1,5 71 6 6 16 10
125 7,4 17 17 1,5 74 6 6 17 10
125 11,4 11 25 1,5 114 8 8 25 15
125 17,1 7,4 35 2,0 171 9 10 35 22

10.07 .03 Working instructions WIDOS 4400 Page 27 / 2 of 48

 Table for PE
Foundation: 2207, 2208 DIN 16932 German association for welding
Use for: 4400
1 bar on manomete 25 N
PE 80 The v alue f or heating element temperature is between 200 C - 220 C.
The smal ler the pipe wall the high er the temperature.
PE 100 The standard v alue f or heating element temperature is 220 C.
Increase the change-ov er time and the welding pressure time at PE 100 as f ast as possible !
Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,15 (PE) time press ure pressure in

welding area

Tdesired temper ature

in welding area
time

pipe pipe SDR bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s] 5
140 3,5 41 10 0,5 35 5 5 10 4
140 4,3 33 11 0,5 43 5 5 11 6
140 5,4 26 14 1,0 54 5 5 14 7
140 8,0 17,6 20 1,5 80 6 6 20 11
140 8,3 17 21 1,5 83 7 7 21 12
140 12,7 11 31 2,0 127 8 8 31 17
140 19,2 7,4 44 2,5 192 10 11 44 24
160 4,0 41 12 0,5 40 5 5 12 5
160 4,9 33 15 1,0 49 5 5 15 7
160 6,2 26 18 1,0 62 6 6 18 9
160 9,1 17,6 26 1,5 91 7 7 26 13
160 9,5 17 27 1,5 95 7 7 27 13
160 14,6 11 41 2,0 146 9 9 41 19
160 21,9 7,4 58 2,5 219 11 12 58 27

5 Remaining under the cool-down time for up to 50% is allowed under the following condition
pref abrication under workshop conditions
low additional pressure at unclamping
no additional pressure during f urther cooling down
load onto the workpieces only af t er being completely cooled down

10.07 .03 Working instructions WIDOS 4400 Page 27 / 3 of 48

 Table for PP
Foundation: 2207, 2208 DIN 16932 German association for welding
Use for: 4400
1 bar on manomete 25 N
The standard v alue f or heating element temperature is 210 C +/- 10 C.
The smal ler the pipe wall the high er the temperature.

Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,10 (PP) time press ure pressure in

welding area

Tdesired temper ature

in welding area
time

pipe pipe SDR bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s] 5
50 1,8 33 2 0,5 90 4 5 2 2
50 2,0 26 2 0,5 90 4 5 2 2
50 2,9 17,6 2 0,5 106 4 5 2 3
50 4,6 11 3 0,5 137 5 6 3 6
50 6,9 7,4 4 0,5 173 6 7 4 12
50 8,3 6 5 1,0 193 6 8 5 14
63 1,8 41 2 0,5 90 4 5 2 2
63 2,0 33 2 0,5 90 4 5 2 2
63 2,5 26 2 0,5 99 4 5 2 3
63 3,6 17,6 3 0,5 119 5 6 3 5
63 5,8 11 5 0,5 157 6 7 5 9
63 8,6 7,4 6 1,0 197 6 8 6 15
63 10,5 6 7 1,0 224 7 10 7 18
75 1,9 41 2 0,5 90 4 5 2 2
75 2,3 33 3 0,5 95 4 5 3 2
75 2,9 26 3 0,5 106 4 5 3 3
75 4,3 17,6 4 0,5 131 5 6 4 6
75 6,8 11 6 0,5 172 6 7 6 12
75 10,3 7,4 9 1,0 221 7 10 9 17
75 12,5 6 10 1,0 251 7 11 10 21

10.07 .03 Working instructions WIDOS 4400 Page 28 / 1 of 48

 Table for PP
Foundation: 2207, 2208 DIN 16932 German association for welding
Use for: 4400
1 bar on manomete 25 N
The standard v alue f or heating element temperature is 210 C +/- 10 C.
The smal ler the pipe wall the high er the temperature.

Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,10 (PP) time press ure pressure in

welding area

Tdesired temper ature

in welding area
time

pipe pipe SDR bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s] 5
90 2,2 41 3 0,5 94 4 5 3 2
90 2,8 33 4 0,5 104 4 5 4 3
90 3,5 26 4 0,5 117 5 6 4 4
90 5,1 17,6 6 0,5 145 5 6 6 7
90 8,2 11 9 1,0 192 6 8 9 14
90 12,3 7,4 13 1,0 249 7 11 13 20
90 15,0 6 15 1,0 281 8 14 15 24
110 2,7 41 4 0,5 103 4 5 4 3
110 3,4 33 5 0,5 115 5 6 5 4
110 4,2 26 6 0,5 130 5 6 6 6
110 6,3 17,6 9 0,5 164 6 7 9 10
110 10,0 11 13 1,0 217 7 9 13 17
110 15,1 7,4 19 1,0 283 8 14 19 24
110 18,3 6 22 1,0 322 9 16 22 29
125 3,1 41 5 0,5 110 4 5 5 4
125 3,9 33 6 0,5 124 5 6 6 5
125 4,8 26 8 0,5 140 5 6 8 7
125 7,1 17,6 11 1,0 176 6 7 11 12
125 11,4 11 17 1,0 237 7 11 17 19
125 17,1 7,4 24 1,0 307 8 15 24 27
125 20,8 6 28 1,5 348 10 18 28 33

10.07 .03 Working instructions WIDOS 4400 Page 28 / 2 of 48

 Table for PP
Foundation: 2207, 2208 DIN 16932 German association for welding
Use for: 4400
1 bar on manomete 25 N
The standard v alue f or heating element temperature is 210 C +/- 10 C.
The smal ler the pipe wall the high er the temperature.

Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,10 (PP) time press ure pressure in

welding area

Tdesired temper ature

in welding area
time

pipe pipe SDR bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s] 5
140 3,5 41 7 0,5 117 5 6 7 4
140 4,3 33 8 0,5 131 5 6 8 6
140 5,4 26 10 0,5 149 5 6 10 8
140 8,0 17,6 14 1,0 189 6 8 14 14
140 12,7 11 21 1,0 254 7 12 21 21
140 19,2 7,4 30 1,5 332 9 17 30 30
140 23,3 6 35 1,5 373 10 20 35 36
160 4,0 41 8 0,5 126 5 6 8 5
160 4,9 33 10 0,5 141 5 6 10 7
160 6,2 26 12 0,5 162 6 7 12 10
160 9,1 17,6 18 1,0 204 6 9 18 15
160 14,6 11 27 1,0 277 8 13 27 24
160 21,9 7,4 39 1,5 359 10 19 39 34
160 26,6 6 45 2,0 405 11 23 45 41

5 Remaining under the cool-down time for up to 50% is allowed under the following condition
pref abrication under workshop conditions
low additional pressure at unclamping
no additional pressure during f urther cooling down
load onto the workpieces only af t er being completely cooled down

10.07 .03 Working instructions WIDOS 4400 Page 28 / 3 of 48

 Table for PVDF
Foundation: 2208, 2207 Part 15 German association for welding
Use for: 4400
1 bar on manometer: 25 N
The standard v alue f or heating element temperature is 240 C +/- 8 C.
The smal ler the pipe wall the high er the temperature.
Additional to the giv en bead-up f orce and to the welding f orce the mov ing f orce of the support must be added !

time to
P (N/mm) chan ge- reach full
bead -up heat -up over weld ing cool-down time
0,10 (PVDF) time press ure pressure in
welding area

Tdesired temper ature

in welding area
time

pipe pipe bead -up circu lar heat -up max. time weld ing cool-
diame ter wall pressure bead time chan ge- to reach pressure down
OD (s) [bar] min. [s] over weld ing [bar] time
[mm] [mm] [mm] time pressure [min]
[s] [s]
50 3,0 2 0,5 70 3 4 2 5,5
63 2,0 2 0,5 60 3 3 2 4,5
63 3,0 3 0,5 70 3 4 3 5,5
63 3,8 3 0,5 78 3 4 3 6,5
75 2,3 3 0,5 63 3 3 3 5,0
75 3,6 4 0,5 76 3 4 4 6,5
75 4,5 4 0,5 85 3 5 4 7,5
90 2,8 4 0,5 68 3 4 4 5,5
90 4,3 5 0,5 83 3 4 5 7,0
90 5,4 6 0,5 94 3 5 6 8,5
110 3,4 5 0,5 74 3 4 5 6,0
110 5,3 7 0,5 93 3 5 7 8,5
110 6,6 9 0,6 106 4 5 9 10,0
125 3,9 6 0,5 79 3 4 6 6,5
125 6,0 9 0,6 100 4 5 9 9,0
140 4,3 8 0,5 83 3 4 8 7,0
140 6,7 12 0,6 107 4 6 12 10,0
160 4,9 10 0,5 89 3 5 10 8,0
160 7,7 15 0,7 117 4 6 15 11,0

10.07 .03 Working instructions WIDOS 4400 Page 29 / 1 of 48