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METHODS OF PROPORTIONING
CONCRETE
Home/ Concrete / METHODS OF PROPORTIONING CONCRETE
The process of relative proportions of cement, sand, coarse aggregate and water, so as to obtain a
concrete of desired quality is known as the proportioning of concrete.
The proportions of coarse aggregate, cement and water should be such that the resulting concrete
has the following properties:
1. When concrete is fresh, it should have enough workability so that it can be placed in the
formwork economically.
2. The concrete must possess maximum density or in the other words, it should be strongest
and most water-tight.
3. The cost of materials and labour required to form concrete should be minimum.
The determination of the proportions of cement, aggregates and water to obtain the required
strengths shall be made as follows:
a) By desigining the concrete mix, such concrete shall be called design mix concrete, or
b) By adopting nominal mix, such concrete shall be called nominal mix concrete.
Where, = deviation of the individual test strength from the average strength of n samples.
The general expression for the proportions of cement, sand and coarse aggregate is 1 : n : 2n by
volume.
The concrete as per IS 456: 2000, the grades of concrete lower than M20 are not to be used in
RCC work.
M10 1:3:6
M15 1:2:4
M20 1 : 1.5 : 3
M25 1:1:2
The term fineness modulus is used to indicate an index number which is roughly proportional to
the average size of the particle in the entire quantity of aggregates.
The fineness modulus is obtained by adding the percentage of weight of the material retained on
the following sieve and divided by 100.
All aggregates : 80 mm, 40 mm, 20 mm, 10 mm, and Nos. 480, 240, 120, 60, 30 and 15.
Where, P = desired fineness modulus for a concrete mix of fine and coarse aggregates.
The quantity of sand used should be such that it completely fills the voids of coarse aggregate.
Similarly, the quantity of cement used shown such that it fills the voids of sand, so that a dense
mix the minimum voids is obtained.
In actual practice, the quantity of fine aggregate used in the mix is about 10% more than the
voids in the coarse aggregate and the quantity of cement is kept as about 15% more than the
voids in the fine aggregate.
A box is filled with varying proportions of fine and coarse aggregates. The proportion which
gives heaviest weight is then adopted.
According to the water cement ratio law given by Abram as a result of many experiments, the
strength of well compacted concrete with good workability is dependent only on the ratio.
The lower water content produces stiff paste having greater binding property and hence
the lowering the water-cement ratio within certain limits results in the increased strength.
Similarly, the higher water content increases the workability, but lower the strength of
concrete.
The optimum water-cement ratio for the concrete of required compressive strength is
decided from graphs and expressions developed from various experiments.
Amount of water less than the optimum water decreases the strength and about 10% less
may be insufficient to ensure complete setting of cement. An increase of 10% above the
optimum may decrease the strength approximately by 15% while an increase in 50% may
decrease the strength to one-half.
According to Abrams Law water-cement law, lesser the water-cement ratio in a
workable mix greater will be the strength.
If water cement ratio is less than 0.4 to 0.5, complete hydration will not be secured.
Some practical values of water cement ratio for structure reinforced concrete
Concrete vibrated by efficient mechanical vibrators require less water cement ratio, and hence
have more strength.
(i) Weight of water = 28% of the weight of cement + 4% of the weight of total aggregate
(ii) Weight of water = 30% of the weight of cement + 5% of the weight of total aggregate
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CALCULATE QUANTITIES OF
MATERIALS FOR CONCRETE
Home/ Concrete / CALCULATE QUANTITIES OF MATERIALS FOR CONCRETE
Quantities of materials for the production of required quantity of concrete of given mix
proportions can be calculated by absolute volume method. This method is based on the principle
that the volume of fully compacted concrete is equal to the absolute volume of all the materials
of concrete, i.e. cement, sand, coarse aggregates and water.
The formula for calculation of materials for required volume of concrete is given by:
W =Mass of water
C = Mass of cement
Sc, Sfa and Sca are the specific gravities of cement, fine aggregates and coarse aggregates
respectively.
This method of calculation for quantities of materials for concrete takes into account the mix
proportions from design mix or nominal mixes for structural strength and durability requirement.
Cement = 3.15
Sand = 2.6
The mix proportion of 1:1.5:3 by dry volume of materials can be expressed in terms of masses
as:
Therefore, the ratio of masses of these materials w.r.t. cement will as follows =
= 1 : 1.7 : 3.3
Now we will calculate the volume of concrete that can be produced with one bag of cement
(i.e. 50 kg cement) for the mass proportions of concrete materials.
We have considered an entrained air of 2%. Thus the actual volume of concrete for 1 cubic meter
of compacted concrete construction will be = 1 -0.02 = 0.98 m3.
Thus, the quantity of cement required for 1 cubic meter of concrete = 0.98/0.1345 = 7.29 bags of
cement.
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Guide Non-Destructive Tests Pavement Design Pile Foundation Precast Concrete Reinforcement Guide
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