01 PExprt Introduction - v2017

Lecture 01: PExprt Introduction
PExprt User Guide
1 2016 ANSYS, Inc. March 14, 2017 PExprt v2017 (R18) User Guide
Agenda
9:00am 1:00 pm
Introduction to PExprt (01,02,03,03a) PExprt Additional Features (04,05)
Example Problem #1 Example Problem #6

Inductor design with fixed gap Influence of the interleaving on the winding losses

Winding Loss Recalculation (Eq,1D,2D) Integrated Magnetics
BREAK BREAK

Core Loss Modeling Buck Converter with Simplorer
Example Problem #4 Example Problem #9 (Optional)

PExprt to Maxwell 2D Coupling (flux,J,E,C) Forward Converter with Simplorer
Example Problem #5 Example Problem #10 (Optional)

Influence of core gap on the winding losses 3ph to 6ph transformer with Simplorer
Lunch 12 noon 1pm 4:00 pm adjourn
Quick Overview of PExprt
Design Software for transformers and
inductors
Includes standard libraries for cores, wires,
bobbins, insulators, and material
Creates potential designs automatically that
can be analyzed and Modeled
Types
Inductors
Multi-winding transformers
Coupled inductors
Flyback components
Magnetic Design, Modeling, and Analysis
Power Circuits/System Design
ANSYS offers the most complete solution for power circuit/systems design in
the industry through its coupled suite of tools
Combinable tools which assist engineers in designing, modeling, and analyzing
power systems, power supplies, and drives
Integrates electromagnetic, circuit, and system engineering using a common
desktop environment
Example of Commonly used Tools include:
PExprt for transformer and inductor design
Simplorer for complete system/circuit analysis
Maxwell 2D/3D for finite element analysis
Q3D Extractor for parasitic extraction of
interconnects, bus bars, and cables
Others (Thermal, Mechanical)
Power System Top down or bottom up Design
System
Circuit / Subsystem
Simplorer
XPrt
Tools
Component ANSYS:
FEA
Multiphysics
Field Solvers
Solvers
Electromagnetic Thermal Fluidic Mechanical
ANSYSs Suite of Tools
HF/SI ANSYS Simplorer SCADE Suite
HFSS, Q3D, SIWave System Design Control Systems
RLCG Parasitics
IA PMSYNC Torque J
A A D2D
IB ICA:
A
PP := 6
IC
A
GAIN
ANSYS CFD RMxprt

Thermal PExprt
Machine
Optimetrics Magnetics
Design
LS-DSO
ANSYS
Mechanical ANSYS Maxwell Embedded Design
2D/3D FEA Analysis
Thermal/Stress Model order Reduction
Co-simulation
Field Solution
FE Model Generation
Push Back Excitations
FEA Model Extraction
Machines
RMxprt - Broad library of machine topologies RMxprt
(Generators, Motors)
Fully Parameterizable
Evaluate Machine Performance
Export to Maxwell 3D
Export Circuit Model
Simplorer
Maxwell
Simplorer
Magnetics
PExprt - (Inductors/Transformers)
Design
Cores, Materials, Wires
Modeling
Toroid, Planar, Integrated,winding
Nonlinear core, Skin and proximity effects,
interwinding capacitance, leakage L
Analysis
Gap energy, leakage Inductance,
flux paths, current density
Circuit Extraction
Simplorer
Parasitics
Q3D - 2D / 3D Geometry
Circuit Boards, Busbar,
Cables, connectors
Package Parasitics
Creates Z matrix with coupling
Circuit Extraction
Simplorer
EMI/EMC analysis
CM, DM noise
Modeling with Maxwell 2D, 3D
2D and 3D Finite Element Analysis of
Electrical Machines
Sensors
Actuators
Transformers
RFID Systems
Wireless Power Transfer
Other electromagnetic and
electromechanical components
FEA Model Extraction Into Simplorer (System)
Electo-Mechanical
Motors, Generators
Actuators
Power Magnetics
Inductors, Transformers
Electrical Parasitics
PCB, Cables, bus bars
Thermal
IGBT package, CFD
Mechanical
Example Motor shafts
Co-Simulation with Maxwell
Ansoft Corporation Torque Basic_Inverter1
500.00
Curve Info
FEA1.TORQUE
TR
400.00
300.00
FEA1.TORQUE
200.00
100.00
0.00
-100.00
-200.00
0.00 2.50 5.00 7.50 10.00 12.50 15.00 17.50 20.00
Time [ms]
Ansoft Corporation BackEMF Basic_Inverter1

100.00
Curve Info
FEA1.EIT1
75.00 TR
FEA1.EIT2
TR
50.00 FEA1.EIT3
TR
25.00
0.00
Y1 [V]
-25.00
-50.00
-75.00
-100.00
-125.00
0.00 2.50 5.00 7.50 10.00 12.50 15.00 17.50 20.00
Time [ms]
Co-Simulation with Other Tools
Matlab/Simulink
Mathcad
ModelSim and QuestaSim - VHDL-AMS capability with Verilog digital
Motor Current
22.60
20.00
AM.I ...
10.00
0
0 50.00m 100.00m
Simplorer - Multi-Physics Simulator
Electrical circuits Magnetics Mechanics Hydraulics, Thermal, ...
J
A 11B 11C 11
A 12 A2 M( t)
M
GND
B 12
3~ B2 L
STF
C 12 C2 MMF
JA
+ R OT1 R OT2
ASMS
Q
- F( t)
m H
GND
STF
Simplorer Simulation Data Bus / Simulator Coupling Technology
State-space Block Diagram State Machine Digital/VHDL

Models Simulator Simulator Simulator
CLK
INV
transition CLK
state EIN J
PST
Q
PROCESS (CLK,PST,CLR) K
BEGIN CLK
Flip flop
SET: TSV1:=1
SET: TSV2:=0
SET: TSV3:=0
(R_LAST.I >= I_OGR) IF (PST = '0') THEN CLR
QB
x Ax Bu
SET: TSV4:=1
state <= '1'; CLK
ELSIF (CLR = '0') THEN

AUS
state <= '0'; CLK
INV
ENDIF;
y Cx
SET: TSV1:=0
SET: TSV2:=1
(R_LAST.I <= I_UGR) SET: TSV3:=1
SET: TSV4:=0
Multi-Physics System Solution
Open Co-
Gateway MBD Maxwell CFD
Simulation
Simplorer Simulation Data Bus / Simulator Coupling Technology
Modelica FMU
Model Extraction: Equivalent Circuit, Impulse VHDL-AMS

Response Extracted LTI, Stiffness Matrix IF (domain = quiescent_domain)
V0 == init_v;
Electromagnetic Mechanical Thermal Fluidic ELSE
Current == cap*voltage'dot;
(FEA) (FEA) (FEA/CFD) (CFD) END USE;
VHDL-AMS (Capability, Compatibility)
Standard Format Allows Model Portability (IEEE standard)
Different engineering groups within same company
With Sub-Contractors
Between different simulators
Multi-level Modeling
Different levels of abstraction of model behavior
Multi-domain Modeling
Electrical, Thermal, Magnetic, Mechanical, etc
Mixed-signal Modeling
Supports analog and digital modeling
Simplorers VHDL-AMS libraries are open source
VHDL-AMS Example (Motor Model)
Aircraft Power System
VHDL-AMS
Maxwell Simplorer
PExprt
RMxprt Q3D
VHDL-AMS
Simplorer
Maxwell
Flyback Example
Simplorer
PExprt Q3D
Simplorer
Simplorer
Flyback Magnetic using PExprt and Simplorer
Includes:
Spice Import
MOSFET characterization
PWM IC
PExprt Magnetic
Detailed Analyses
PExprt Closer Look
PExprt is an interactive, performance based design tool that produces initial
designs of magnetic components, such as transformers and inductors.
Designs can then be Modeled and Analyzed with the highest level of fidelity using
FEA tools.
Design Models can then be evaluated in the circuit using Simplorer
Standard libraries of magnetic cores, bobbins, insulators, and conductors
allow you to define the model to your exact specifications.
Libraries include all types of cores including EE, EFD, EI, EP, ETD, POT, PQ, RM,
UI, UU, Toroidal, and can also be used for planar magnetics
Using PExprt, you can design: inductors, multi-winding transformers, coupled
inductors, and flyback components.
Optimize constructive parameters, such as core size, core material, number of
turns, air gap length, wire gauge, and winding strategy.
PExprt Closer Look
Calculate performance, such as winding losses, core losses,
flux density, DC and AC resistance, Irms currents,
magnetizing inductance, leakage inductance, and
temperature rise.
Consider complex effects, such as skin and proximity
effects, fringing flux near the air-gap for energy calculations
Calculate winding losses based on FEA field solution and
core losses.
PExprt also includes the PEmag modeling module, a
powerful magnetic analysis module that uses Maxwell in
the background. This module conducts a detailed analysis
of geometry, frequency, and material, then provides a
Simploer Model to use in the actual circuit/system

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Lecture 01: PExprt Introduction

PExprt User Guide

Example Problem #1 Example Problem #6

Example Problem #2 Example Problem #7

Example Problem #3 Example Problem #8

Example Problem #4 Example Problem #9 (Optional)

Example Problem #5 Example Problem #10 (Optional)

Lunch 12 noon 1pm 4:00 pm adjourn

Electromagnetic Thermal Fluidic Mechanical

ANSYS CFD RMxprt

Push Back Excitations

Ansoft Corporation BackEMF Basic_Inverter1

Simplorer Simulation Data Bus / Simulator Coupling Technology

State-space Block Diagram State Machine Digital/VHDL

ELSIF (CLR = '0') THEN

Simplorer Simulation Data Bus / Simulator Coupling Technology

Model Extraction: Equivalent Circuit, Impulse VHDL-AMS

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