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BALL VALVES
G series valves are trunnion mounted, polymeric-
seated ball valves, which provide bubble-tightness
over an extensive range of temperatures and pres-
sures. They are available in both full bore and
reduced bore designs in a choice of materials,
sizes and pressure classes which makes them an
ideal selection for a variety of applications.
This extensive range of sizes, styles, pressure
classes and materials together with conformance to
ANSI, API or NACE specifications makes these
valves suitable for virtually all moderate tempera-
ture oil and gas shut-off applications.
The combination of a trunnion mounted ball and
an unique spring loaded upstream sealing provides
bubble-tight shut off and low operating torques,
even at extremely high shut off pressure.
G series valves conform to the requirements of
ASME / ANSI B16.34 and API 6D/ISO14313.
They are manufactured under a quality plan that
complies with the requirements of API Q1 and
ISO 9001. The factory is licensed by API to use the
API 6D monogram. The license number is 6D-0200.
DESIGN FEATURES
FORGED CONSTRUCTION
The standard valves use forged steel as their body mate-
rial which eliminate unavoidable defects of castings
and assure an uniform and tough structure of the body
material at full rated working pressure. A wide choice of
trim materials makes the valve durable in operation even
under severe conditions.
1 G 20 EN Issue 3/2007
and self-lubricant PTFE bearings assures low operating
torque.
TIGHT SHUT-OFF
The unique spring loaded floating seats with polymer in-
sert provide upstream sealing regardless of flow or pres-
sure direction. These seats provide bubble tight sealing
at both high and low differential pressures. Leak testing
is performed to the requirements of API 6D and API 598.
M E T S O AU TO M AT I O N
SECONDARY OR EMERGENCY SEALING, fig. 1 Downstream, fig. 3: If media is trapped in the body cavity of
6" and larger valves have a sealant injection systems for stem a closed valve, when temperature rises, the media expand
seals. A secondary seat injection system, as shown here, is a and cause the cavity pressure Pb to increase. From the fig-
standard feature on these valves. In an emergency case, ure 3 we can see that the force applied on the area A3 is
when the valve leaks, these systems can provide a tempo- larger than the force applied on A4, since A3-A4=X2, the dif-
rary seal by injecting sealant through them. These systems ferential pressure on X2 overcomes the spring force and
can also be used for cleaning and lubricating the seat area, pushes the seat off the ball, thus the excessive cavity pres-
when necessary. sure is self-relieved.
Note: On 4" and smaller valves there is only one a fitting for
cleaning . It can not be used as supplementary sealing.
Fig. 3
Upstream, fig. 2: P, upstream pressure applied on area A2 FIRE-SAFE AND ANTI-STATIC DESIGN
creates an opposite force on A1. since A2>A1,A2-A1=X1, The G series valves have been fire-tested in accordance with
the force on X1 pushes the seat axially onto the ball to reach API 607 and BS 6755 part 2. Report of fire-tests witnessed
upstream tightness. by Lloyd' are available on request.
Upon request the valve can be supplied with an anti-static
construction.
CORROSION RESISTANCE
In addition to increasing the corrosion allowance in body
thickness, the valve stem, ball and seat retainer of carbon
steel are electroless nickel plated as standard per ASTM
B733 and B656. A wide range of alloys are available for cor-
rosive services.
External surfaces of carbon steel valves are paineted.
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
BURIED SERVICE
As the figures below show when valves are to be installed The required extension length must be specfied. The exten-
below ground level, extensions for the stem and actuator sion length is from center line of the flow port to the surface
mounting are available. Extensions for sealant injection fit- of the connecting flange of the extension.
tings and drain and vent fittings are also provided.
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M E T S O AU TO M AT I O N
7
36 3
15
44
39 28
4
8
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
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M E T S O AU TO M AT I O N
TECHNICAL SPECIFICATIONS
Sizes
Full port: 2" - 32"
Reduced port: 2" - 36"
Pressure class
ASME class 150, 300, 600, 900, 1500.
Testing
Hydrostatic shell test at 1.5 times of the maximum rated
working pressure.
High pressure closure test at 1.1 times of the maximum
rated working pressure.
Low pressure closure test at 0.56MPa (80psi).
When the body material is ASTM A105 or ASTM A350 Gr.LF2: When the body material is ASTM A182 Gr.316 stainless steel:
Temperature Working pressures by class, bar Temperature Working pressures by class, bar
C 150 300 600 900 1500 C 150 300 600 900 1500
-29 to 38 19.6 51.1 102.1 153.2 255.3 -29 to 38 19.0 49.6 99.3 148.9 248.2
50 19.2 50.1 100.2 150.4 250.6 50 18.4 48.1 96.2 144.3 240.6
100 17.7 46.6 93.2 139.8 233.0 100 16.2 42.2 84.4 126.6 211.0
150 15.8 45.1 90.2 135.2 225.4 150 14.8 38.5 77.0 115.5 192.5
200 13.8 43.8 87.6 131.4 219.0 200 13.7 335.7 71.3 107.0 178.3
Temperature Working pressures by class, psig Temperature Working pressures by class, psig
F 150 300 600 900 1500 F 150 300 600 900 1500
-20 to 100 285 740 1480 2220 3705 -20 to 100 275 720 1440 2160 3600
200 260 680 1360 2035 3395 200 235 620 1240 1860 3095
300 230 655 1310 1965 3270 300 215 560 1120 1680 2795
400 200 635 1265 1900 3170 400 195 515 1025 1540 2570
500 170 605 1205 1810 3015 500 170 480 955 1435 2390
Note: -46 C min. working temperature with LF2 body material. Valve seats & seals to be selected accordingly.
Please consult factory.
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
VALVE TORQUES
The torque table for G series valves is to be used as a guide for actuator selection
PRESSURE CLASS
SIZE ASME 150 ASME 300 ASME 400 ASME 600 ASME 900 ASME 1500
TORQUE, Nm
2 57 99 118 168 228 390
3 122 212 254 360 512 831
4 192 335 467 572 946 1524
5 324 544 647 912 1784 2934
8 647 995 1206 2177 4116 7215
10 1105 1736 2638 3093 5910 11128
12 1502 2388 2929 4282 10137 16103
14 1946 3224 3971 7458 14141 24518
16 3164 5139 6307 9310 18866 29630
18 3793 6194 7609 11233 22400
20 4769 7826 9623 16815 28544
22 5695 9454 11651 20333 42427
24 7529 12958 15900 24554 53163
26 8693 14394 17727 32488
28 9832 15620 20182 37558
30 11172 18703 23086 44293
32 12494 21030 25985 49598
Note:
1. For torque values in this table are based on the standard construction with RPTFE seats for ASME
Classes 150, 300, 600 and for Delrin seats for ASME Classes 900 & 1500.
2. The torque data in the table are open torques assumed at the maximum rated differential pressure.
3. For sizing actuators a minimum safety factor of 1.25 is recommended.
4. Additional torque requirements may be imposed by media characteristics, trim and frequency of cycling.
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M E T S O AU TO M AT I O N
VALVES DIMENSIONS
2" - 4", ASME Class 150 & 300
305 850 191 254 200.2 157.2 101.6 31.8 1.6 213 217 8-22
4 (12) (33.46) (7.52) (10) (7.88) (6.19) (4) (1.25) (0.06) (8.39) (8.54) 8-(0.88) 100
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
432 1301 191 273.1 215.9 157.2 101.6 38.1 6.4 244 202.5 8-25 8-
4 122
(17) (51.22) (7.52) (10.75) (8.5) (6.19) (4) (1.5) (0.25) (9.61) (7.97) (1)
546 * 191 311.2 241.3 157.2 101.6 53.8 6.4 * 202.5 8-35
4 162
(21.5) (7.5) (12.25) (9.5) (6.19) (4) (2.12) (0.25) (7.97) 8-(1.38)
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M E T S O AU TO M AT I O N
8 502 310 381 (15) 330.2 269.7 203 41.1 1.6 575 226 12-25 460 322
(19.75) (12.2) (13) (10.62) (8) (1.62) (0.06) (22.64) (8.9) 12-(1) (18.1)
568 430 444.5 387.4 323.9 47.8 1.6 732 271.5 16-28 705
10 254 (10) 535
(22.375) (16.9) (17.5) (15.25) (12.75) (1.88) (0.06) (28.8) (10.67) 16-(1.12) (27.8)
300
648 430 520.7 450.9 50.8 1.6 770.5 311 16-32 705
12 381 (15) 305 (12) 775
(25.5) (16.9) (20.5) (17.75) (2) (0.06) (30.34) (12.25) 16-(1.25) (20.8)
430 584.2 514.4 412.8 337 53.8 1.6 808 348 20-32 705
14 762 (30) 1155
(16.9) (23) (20.25) (16.25) (13.25) (2.12) (0.06) (31.8) (13.7) 20-(1.25) (20.8)
500 647.7 571.5 469.9 387 57.2 1.6 937 390 20-35 800
16 838 (33) 1870
(19.7) (25.5) (22.5) (18.5) (15.25) (2.25) (0.06) (36.9) (15.35) 20-(1.38) (31.5)
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
8 660 430 419.1 349.3 269.7 203 62 6.4 711 (28) 250.5 12-32 705 521
(26) (16.9) (16.5) (13.75) (10.62) (8) (2.44) (0.25) (9.86) 12-(1.25) (27.8)
787 430 431.8 323.9 69.9 6.4 290 16-35 705
10 508 (20) 254 (10) 762 (30) 773
600 (31) (16.9) (17) (12.75) (2.75) (0.25) (11.4) 16-(1.38) (27.8)
838 500 558.8 489 72.9 6.4 874.5 342 20-35 800
12 381 (15) 305 (12) 1072
(33) (19.7) (22) (19.25) (2.87) (0.25) (34.43) (13.47) 20-(1.38) (31.5)
889 500 603.3 527.1 412.8 337 76.2 6.4 902 378 20-38 800
14 1563
(35) (19.7) (23.75) (20.75) (16.25) (13.25) (3) (0.25) (35.5) (14.48) 20-(1.5) (31.5)
991 500 685.8 603.3 469.9 387 82.6 6.4 972 423 20-41 800
16 2400
(39) (19.7) (27) (23.75) (18.5) (15.25) (3.25) (0.25) (38.27) (16.65) 20-(1.62) (31.5)
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M E T S O AU TO M AT I O N
1295 650 1010 942 984.3 914.4 857.3 737 74.7 1.6 1433 775 28-35 800
30 7343
(51) (25.6) (39.76) (37.09) (38.75) (36) (33.75) (29) (2.94) (0.06) (56.42) (30.51) 28-(1.38) (31.5)
1372 650 1025 910 1060.5 977.9 914.4 781 81 1.6 1471 820 28-41 800
32 8908
(54) (25.6) (40.35) (35.83) (41.75) (38.5) (36) (30.75) (3.19) (0.06) (57.91) (32.28) 28-(1.62) (31.5)
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M E T S O AU TO M AT I O N
MOUNTING DIMENSIONS
Dimensions in the following table are standard for mounting top works for the shown valves.
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
4" ASME Class 400 - 1500 255 225 40 8-18 286 89 55 23 10x10 45.5 22.5
(10.04) (8.86) (1.57) (0.71) (11.26) (3.50) (2.16) (0.90) (0.39X0.39) (1.79) (0.88)
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M E T S O AU TO M AT I O N
1 2 3 4 5 6 7 8 9 10 11
0 4 0 0 G 0 6 0 0 G NA 7 1 2 2 3 6 M V 5
6 SAFE MODE
5 Non Fire Tite
7 Fire Tite
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G S E R I E S T RU N N I O N M O U N T E D BA L L VA LV E S
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M E T S O AU TO M AT I O N