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24VDC
ASI 1IN2
1IN1 1IN4
1IN3 2IN2
2IN1 2IN4
2IN3
1
5
3
BYTE
+ 5V
BYTE INPUT + 24V
1 I/O
INPUT
0 RUN
BYTE
3 ERR
1 2 COM
5
0
BYTE OUTPUT 2
3 4
6
7
1 5
0
OUTPUT 2
3 4
6
7
1
0
2
3 4
6
5
7 5
5
4
7
6
3
Pg21
MODBUS NTERFACE
N 21401
P586.GB.R7b
BUSLINK
G E N E R AT I O N C
NTERFACE
N 21401
outputs
MODBUS Max. 8
utputs
ts and 32 o
2 inpu
Max. 3
s
module
Max. 4 ASI
24VDC
1IN2
1IN1 1IN4
1IN3 2IN2
2IN1 2IN4
2IN3
5
BYTE
1
BYTE INPUT + 5V
1
BYTE
0 + 24V I/O
1 3
BYTE
2 RUN ERR
OUTPUT 0
1 I 0
3N 2
3
4
5
7
COM 3
1 2 P 5
6
0 5U4 7
3 4
2 7 T6
5 6
4
6
7 5
1
6 1
31 2
Pg2
1 CONNECTION STRUCTURE
2
3
4 PLC
5
1 Spool valves
2 Module for bus connection 24V =
CHARACTERISTICS
Island of 4 to 16 monostable or bistable 3/2, 2x3/2, 5/2, 5/3 spool valves, M5 - G1/8 - G1/4 or instant
fittings; 8 monostable or 4 bistable valves at maximum per AS-Interface island.
Integrated connections
Power supply: 24 V DC
Visual indicator (LED) for each coil and each input/output
Common pressure supply to all valves
Built-in exhaust outlet in the subbase for environmental protection
Versions with or without inputs for sensor status display
Spool valve island especially designed to receive the new type of miniature spool
valves with integrated push/pull pilot valves placed with collected ports on one
side of the island offering a compact solution as shown opposite.
Adaptable valves: monostable or bistable 2x3/2 - 5/2 - 5/3 spool valves with high 14 4 2
flow rates and small dimensions. (2x3/2 NC, series 570 only)
M5 (1) (series 569)- flow rate: 175 l/min
G1/8 (1) (series 570)- flow rate: 600 l/min (2) 12
5 1 3
G1/4 (series 571) - flow rate: 1050 l/min
(1) or instant fittings for flexible hose
(2) 400 l/min for function 3/2 NC - 550 l/min for function 2x3/2 NC
All leaflets available on: www.ascojoucomatic.com
P586-2
BUSLINK - Generation C
PROFIBUS-DP
Pneumatic valve island for data exchange via field bus and
standardized Profibus-DP protocol.
The connection between a control system (PLC) and pneumatic
spool valve islands by means of a field bus with RS485 interface
allows the transmission of data with a 2-wire cable :
control signals to the spool valves and additional outputs
information signals from the sensor inputs.
INPUT + 5V
1 + 24V
0
OUTPUT 2
3 RUN/MO
D
1
ADVANTAGES 0 5 ERR/NE
T
3 4
2 7
5 6
4
7
6
COMBINATIONS
Buslink units can be grouped as follows:
Modules for monostable or bistable 3/2, 2x3/2, 5/2 or 5/3 spool valves
series 569 (M5 or instant fittings) - 570 (G1/8 or instant fittings) - 571 (G1/4). 24V =
Modules with 8 or 16 inputs and modules with 8 additional outputs.
Any configuration possible upon request (only one valve size per island).
2
COMMUNICATION CHARACTERISTICS
Communication protocol : PROFIBUS-DP 2 2 Repeater 2
5
(DIN 19245 - part 3 - EN 50170)
Transmission : shielded twisted pair, RS 485 interface
Bus structure : line or tree structure with repeaters
Max. number of spool valve islands : 97 islands (121 participants)
Number of valves per island : 4 to 16 spool valves
Max. number of inputs/outputs : 32 inputs and 32 outputs per island (including valve outputs)
Max. bus cable length : 100 m - 1200 m, depending on the transmission speed
Transmission speed : automatic selection from 9.6 Kbaud to 12 Mbaud
Island addressing (participants) : integrated rotary-type switches
Compatibility with control system : no modification of current programmes
Compatible equipment : SIEMENS, BOSCH, etc.
ELECTRICAL CHARACTERISTICS
Supply voltage : 24 V DC, 10%. The outputs (valves) and the bus electronics/sensor inputs can be
supplied separately.
Max. ripple ratio : 10 %
Consumption : 79 mA per valve and 9 mA per input
Coil insulation class :F
Protection : IP65
Electrical insulation : optocouplers
Peak voltage suppression : integrated in the island for each coil
24 V supply connection : 4-pin male panel connector M18
Bus connection (IN/OUT) : 5-pin male panel connector M12 (IP65)
Option 01: protection to IP40 with 9-pin female SUB-D panel connector
Input connection : 5-pin female panel connector M12 or screw terminals
Output connection : 5-pin female panel connector M12 or screw terminals
Earth connection : at supply connector or screw on the pneumatic subbase
Electromagnetic compatibility : in accordance with EU directive EMC 89/336/EEC
CE identification
PNEUMATIC CHARACTERISTICS
Fluid : air or neutral gas, filtered at 30 m, lubricated or not
Operating pressure : 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569 functions 5/3)
Flow rate (Qv at 6 bar) series 569 : 175 l/min
series 570 : 600 l/min (3/2 : 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature : +5C to +50C
K G F
G K INPUT + 5V
1 + 24V
0
3 OD
2 2 2
5
RUN/M
ERR/N
ET
4
7
6
1
E
H 3
Island
PROFIBUS-DP ACCESSORIES
Valve
Description series Codes
Connecting flange for operating ports 2 and 4 with 569 881 35 525
pressure indicators and instant fittings for flexible hose 570 881 35 532
Straight 4-pin female connector M18 for 24 V DC power supply 881 61 903
Straight 5-pin male duo connector M12 for 2 inputs/outputs (2 cables, 3 - 5 mm) 881 00 253
Straight 5-pin male mono connector M12 (1 cable, 4 - 5mm) for inputs/outputs 881 00 330
G 5-pin female connector M12 for Profibus-DP for 4 - 6 mm cable 881 00 304
G 5-pin female connector M12 for Profibus-DP for 6 - 8 mm cable 881 00 256
(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surfaces of an unused valve place
(removable for further extension).
(K) Cable to be ordered separately.
Connectors dimensions : see installation manual
ADVANTAGES 0 5 T
4 ERR/NE
3 7
2 6
5
4
7
6
COMBINATIONS
Buslink units can be grouped as follows:
Modules for monostable or bistable 3/2, 2x3/2, 5/2 or 5/3 spool valves
series 569 (M5 or instant fittings) - 570 (G1/8 or instant fittings) - 571 (G1/4).
24V =
Modules with 8 or 16 inputs and modules with 8 additional outputs.
Any configuration possible upon request (only one valve size per island). 9
COMMUNICATION CHARACTERISTICS 5
Communication protocol : INTERBUS-S
Transmission : shielded 3 x 2-wire cable, twisted in pairs, + 3 wires
(2 forward, 2 return, 2 ground + 3 power supply wires), RS 485 interface
Bus structure : loop
Max. number of spool valve islands : 256 (with max. 2048 inputs and 2048 outputs) ertified
C
- Zertif
Number of valves per island : 4 to 16 spool valves
rtif -
i
Max. number of inputs/outputs : 32 inputs and 32 outputs per island (including valve outputs)
Max. bus cable length : 400 m per segment, max. 13 km N194 ika
Transmission speed : 500 kbaud (fixed) t - Ce
Island addressing (participants) : automatic
Compatibility with control system : no modification of current programmes
Compatible equipment : SIEMENS, BOSCH, KLCKNER MOELLER, AEG, ALLEN BRADLEY, GE FANUC etc.
VME system
ELECTRICAL CHARACTERISTICS
Supply voltage : 24 V DC, 10%. The outputs (valves) and the bus electronics/sensor inputs can be
supplied separately.
Max. ripple ratio : 10 %
Consumption : 79 mA per valve and 9 mA per input
Coil insulation class :F
Protection : IP65
Electrical insulation : optocouplers
Peak voltage suppression : integrated in the island for each coil
24 V supply connection : 6-pin male panel connector M23
Bus connection (IN/OUT) : 9-pin male panel connector M23 (IN) and 9-pin female panel connector M23 (OUT)
Input connection : 5-pin female panel connector M12 or screw terminals
Output connection : 5-pin female panel connector M12 or screw terminals
Earth connection : at supply connector or screw on the pneumatic subbase
Electromagnetic compatibility : in accordance with EU directive EMC 89/336/EEC
CE identification
PNEUMATIC CHARACTERISTICS
Fluid : air or neutral gas, filtered at 30 m, lubricated or not
Operating pressure : 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569 functions 5/3)
Flow rate (Qv at 6 bar) series 569 : 175 l/min
series 570 : 600 l/min (3/2 : 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature : +5C to +50C
RUN/MO
ERR/NE
D
T
7
6
Connection directly to the Interbus-S card Connection to the Phoenix Contact bus 5
terminal( ) 1
* 3
OU
T
PLC PLC IN
( )
*
9-pin
25-pin or 9-pin
Island Sub-D
Sub-D
connector
connector
IN
OUT Island
IN
OUT
The following accessories are required for wiring:
INTERBUS-S ACCESSORIES
Valve
Description series Codes
Connecting flange for operating ports 2 and 4 with 569 881 35 525
pressure indicators and instant fittings for flexible hose 570 881 35 532
Straight 6-pin female connector M23 for 24 V DC power supply 881 61 960
Straight 5-pin male duo connector M12 for 2 inputs/outputs (2 cables, 3 - 5 mm) 881 00 253
Straight 5-pin male mono connector M12 (1 cable, 4 - 6 mm) for inputs/outputs 881 00 330
9-pin female connector M23 for Interbus-S input (BUS-IN) 881 61 951
9-pin male connector M23 for Interbus-S output (BUS-OUT) 881 61 952
(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surfaces of an unused valve place
(removable for further extension).
Connectors dimensions : see installation manual
BYTE
BYT
INPUT + 5V
1
0 + 24V
OUTPUT 3
ADVANTAGES 0
2
4
1
3
5
2
4
6
5
7
RUN/MOD
ERR/NET
COMBINATIONS
Buslink units can be grouped as follows:
Modules for monostable or bistable 3/2, 2x3/2, 5/2 or 5/3 spool valves series
569 (M5 or instant fittings) - 570 (G1/8 or instant fittings) - 571 (G1/4).
Modules with 8 or 16 inputs and modules with 8 additional outputs. 24V =
Any configuration possible upon request (only one valve size per island). 4
COMMUNICATION CHARACTERISTICS
Communication protocol : DEVICE NET (Allen Bradley)
5
Transmission : shielded 2x2-wire cable, twisted in pairs (2 power supply, 2 signal wires)
Bus structure : line or tree structure
Max. number of spool valve islands : 63
Number of valves per island : 4 to 16 spool valves
Max. number of inputs/outputs : 32 inputs and 32 outputs per island (including valve outputs)
Max. bus cable length : 500 m at a transmission speed of 125 kbaud
200 m at a transmission speed of 250 kbaud
100 m at a transmission speed of 500 kbaud
Transmission speed : 125, 250 or 500 kbaud, adjustable with integrated DIP switches
Island addressing (participants) : 8 DIP switches integrated in the connector housing
Compatibility with control system : no modification of current programmes
Compatible equipment : ALLEN BRADLEY, etc.
ELECTRICAL CHARACTERISTICS
Supply voltage : 24 V DC, 10%. The outputs (valves) and the bus electronics/sensor inputs can be
supplied separately.
Max. ripple ratio : 10 %
Consumption : 79 mA per valve and 9 mA per input
Coil insulation class :F
Protection : IP65
Electrical insulation : optocouplers
Peak voltage suppression : integrated for each coil
24 V supply connection : 4-pin male panel connector M18
Bus connection (IN/OUT) : 5-pin male panel connector 7/8" UN
Input connection : 5-pin female panel connector M12 or screw terminals
Output connection : 5-pin female panel connector M12 or screw terminals
Earth connection : at supply connector or screw on the pneumatic subbase
Electromagnetic compatibility : in accordance with EU directive EMC 89/336/EEC
CE identification
PNEUMATIC CHARACTERISTICS
Fluid : air or neutral gas, filtered at 30 m, lubricated or not
Operating pressure : 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569 functions 5/3)
Flow rate (Qv at 6 bar) series 569 : 175 l/min
series 570 : 600 l/min (3/2 : 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature : +5C to +50C
RUN/MOD
5
5
directly to the island with the T-connector,
1
with a straight connector, cable (max. length: 3 m) and the Device Net distributor box.
3
Pg21
The modules on either side of the system must be provided with terminating resistors (L1 and L2).
;;
T-connection Connection with Device Net distributor box (X)
K G F H K K K
4 4
4 4 (X)
;
4
3m max.
E
L2 L1
Island G
Connecting flange for operating ports 2 and 4 with 569 881 35 525
pressure indicators and instant fittings for flexible hose 570 881 35 532
Straight 4-pin female connector M18 for 24 V DC power supply 881 61 903
;
Straight 5-pin male duo connector M12
for 2 inputs/outputs (2 cables, 3 - 5 mm) 881 00 253
Straight 5-pin male mono connector M12 (1 cable, 4 - 6mm) for inputs/outputs 881 00 330
;;
G Straight 5-pin female connector 7/8-16 UN for DEVICE NET 881 61 930
H Straight 5-pin male connector 7/8-16 UN for DEVICE NET 881 61 931
F 5-pin male / female / female T-connector 7/8-16 UN for DEVICE NET 881 61 932
L1 120 ohms male terminating resistor for DEVICE NET 881 61 934
L2 120 ohms female terminating resistor for DEVICE NET 881 61 933
3 1/2" floppy disk for the configuration of the PLC controller card intended
881 66 909
for Buslink Device-Net islands
(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surfaces of an unused valve place
(removable for further extension).
(K) Cable to be ordered separately.
Connectors dimensions : see installation manual
All leaflets available on: www.ascojoucomatic.com
P586-8
BUSLINK - Generation C - FIPIO
FIPIO
Pneumatic spool valve island for data exchange via field bus and
standardized FIPIO protocol.
The connection between a control system (PLC) and several spool
valve islands by means of a field bus with FIPIO interface allows the
transmission of the following data with a 2 2-wire cable:
control signals to the spool valves and additional outputs
information signals from the sensor inputs. BYTE INPUT
0
1
BYTE
+ 5V
+ 24V I/O
OUTPUT 3 RUN ERR
1 2
0 5 COM
3 4
2 7
ADVANTAGES
5 6
4
7
6
5
With the many advantages it offers, the Buslink system meets
1
modern needs for automated installations.
31
No bulky and difficult wiring. Pg2
Time and money saved due to direct electric cabling and common
air supply.
Visual display and quick disconnection for easy maintenance.
Unit tested and equipped with spool valves at delivery.
COMBINATIONS Terminating resistor
Buslink units can be grouped as follows: Connector housing TSX FP ACC4
Modules for 3/2, 2x3/2 , 5/2 or 5/3 spool valves series 569
(M5 or instant fittings) - 570 (G1/8 or instant fittings) - 571 (G1/4). 2
24V =
Modules with 8 or 16 additional inputs and 8 additional
outputs.
Any configuration possible upon request (only one valve size
per island). 4 4 4
OPTIONS 2 2 2
Island with air supplied at two different pressure rates.
Island with external air supply for pilot pressure.
OR Connector housing
TSX FP ACC4
Terminating
resistor 5
COMMUNICATION CHARACTERISTICS
Communication protocol : FIPIO / World FIP
2 2 2
Transmission : shielded twisted pair T-connector Terminating
Bus structure : line or tree structure with repeaters resistor
Max. number of spool valve islands : 62 islands, 32 per segment with TSX FP ACC4 connector housings or T-connectors
Number of valves per island : 4 to 16 spool valves
Max. number of inputs/outputs : 32 inputs and 32 output per island (including valve outputs)
Max. bus cable length : 1000 m per segment
max. 5000 m
Transmission speed : 1 MBaud
Island addressing : 8 DIP switches integrated in the connector housing
Compatible equipment : TSX Model 7 ( 47) or APRIL 5000, Schneider Automation
ELECTRICAL CHARACTERISTICS
Supply voltage : 24 VDC, 10%. The outputs (valves) and the bus electronics/sensor inputs can be
supplied separately.
Max. ripple ratio : 10 %
Consumption : 79 mA per valve and 9 mA per input
Coil insulation class :F
Protection : IP65
Electrical insulation : optocouplers
Peak voltage suppression : integrated in the island for each coil
24 V supply connection : 4-pin male panel connector M18
Bus connection (IN/OUT) : 5-pin male panel connector M12
Input connection : 5-pin female panel connector M12 or screw terminals
Output connection : 5-pin female panel connector M12 or screw terminals
Earth connection : at supply connector or screw on the pneumatic subbase
Electromagnetic compatibility : in accordance with EU directive EMC 89/336/EEC
CE identification
PNEUMATIC CHARACTERISTICS
Fluid : air or neutral gas, filtered at 30 m, lubricated or not
Operating pressure : 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569 functions 5/3)
Flow rate (Qv at 6 bar) series 569 : 175 l/min
series 570 : 600 l/min (3/2 : 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature : +5 C to +50 C
1
with a TSX FP ACC4 connector housing,
3
with a T-connector directly plugged into the M12 outlet on the island. Pg21
ACC4
4
J F J
K K
H 2 2
E E
L
Island Island
The following accessories are required for wiring:
FIPIO ACCESSORIES
Valve
Description series Codes
Connecting flange for operating ports 2 and 4 with 569 881 35 525
pressure indicators and instant fittings for flexible hose 570 881 35 532
Straight 4-pin female connector M18 for 24 V DC power supply 881 61 903
Straight 5-pin male mono connector M12 (1 cable, 4 - 6 mm) for inputs/outputs 881 00 330
J Straight 5-pin male connector M12 for cable dia. 6 - 8 mm 881 00 279
(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surfaces of an unused valve place
(removable for further extension).
(K) (H) Cables to be ordered separately.
Connectors dimensions : see installation manual
ADVANTAGES 4
6
7
5
With the many advantages it offers, the Buslink system meets 1
modern needs for automated installations.
3
No bulky and difficult wiring.
Time and money saved due to direct electric cabling and common
air supply.
Visual display and quick disconnection for easy maintenance.
Unit tested and equipped with spool valves at delivery.
COMBINATIONS
Buslink units can be grouped as follows:
Modules for 3/2, 2x3/2, 5/2 or 5/3 spool valves series 569 (M5 or instant
24V =
fittings) - 570 (G1/8 or instant fittings) - 571 (G1/4).
Modules with 8 or 16 additional inputs and 8 additional outputs.
Any configuration possible upon request (only one valve size per island). 2
2
OPTIONS 2 2
Island with air supplied at two different pressure rates.
Island with external air supply for pilot pressure. 5
COMMUNICATION CHARACTERISTICS
Communication protocol : Modbus in RTU format, 8 bits with parity
Transmission : shielded 2-wire cable, twisted in pairs, conforming to RS 485 interface
Bus structure : line structure
Max. number of spool valve islands : 255
Number of valves per island : 4 to 16 spool valves
Max. number of inputs/outputs : 32 input and 32 outputs per island (including valve outputs)
Max. bus cable length : 1200 m
Transmission speed : 4800, 9600 or 19200 baud, adjustable with integrated DIP switches
Island addressing (participants) : 8 DIP switches integrated in the connector housing
Compatibility with control system : no modification of current programmes
Compatible equipment : Crouzet, AEG-Schneider, OMRON etc.
ELECTRICAL CHARACTERISTICS
Supply voltage : 24 VDC, 10%. The outputs (valves) and the bus electronics/sensor inputs can be
supplied separately.
Max. ripple ratio : 10 %
Consumption : 79 mA per valve and 9 mA per input
Coil insulation class :F
Protection : IP65
Electrical insulation : optocouplers
Peak voltage suppression : integrated in the island for each coil
24 V supply connection : 4-pin male panel connector M18
Bus connection (IN/OUT) : 5-pin male panel connector M12
Input connection : 5-pin female panel connector M12 or screw terminals
Output connection : 5-pin female panel connector M12 or screw terminals
Earth connection : at supply connector or screw on the pneumatic subbase
Electromagnetic compatibility : in accordance with the EU directive EMC 89/336/EEC
CE identification
PNEUMATIC CHARACTERISTICS
Fluid : air or neutral gas, filtered at 30 m, lubricated or not
Operating pressure : 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569 functions 5/3)
Flow rate (Qv at 6 bar) series 569 : 175 l/min
series 570 : 600 l/min (3/2 : 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature : +5 C to +50 C
2 2 INPUT
1
+ 5V
+ 24V
0
3 RUN/M
OD
2
5 ERR/N
ET
4
7
6
5
E
1
H
3
Island
MODBUS ACCESSORIES
Valve
Description series Codes
Connecting flange for operating ports 2 and 4 with 569 881 35 525
pressure indicators and instant fittings for flexible hose 570 881 35 532
Straight 4-pin female connector M18 for 24 V DC power supply 881 61 903
Straight 5-pin male mono connector M12 (1 cable, 4 - 6 mm) for inputs/outputs 881 00 330
G Straight 5-pin female connector M12 for Modbus for cable dia. 6 - 8 mm 881 00 256
(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surfaces of an unused valve place
(removable for further extension).
(K) Cable to be ordered separately.
Connectors dimensions : see installation manual
OUTPUT 3 INPUT 0
0 1 0 1 +5V
2 3 2 3 +24V
4 5 4 5 RUN/MOD
6 7 6 7 ERR/NET
5
1
3
7 4 12 3 11 14 2 8 5 6
16 17 18 19
No. Description
No. Description
Subbase for pneumatic connection of the
1 Input connection with female panel connector M12
Buslink valve island 11
or screw terminals
2 Bus connection module
Output connection with female panel connector M12
3 Module with 8 or 16 inputs (max. 4 modules) 12
or screw terminals
4 Module with 8 additional outputs (max. 2 modules) 13 LED visual indicator for additional inputs/outputs
Monostable or bistable 3/2, 2x3/2, 5/2, 5/3 spool valves 14 Island addressing, speed, . . .
5
(max. 16)
Profibus-DP input and output with 5-pin male
Operating ports "2-4" with threaded connection 15
6 panel connector M12
or instant fitting (top side ports)
Interbus-S input and output with 9-pin male/female
Pressure supply "1" and exhausts "3-5" 16
7 panel connector M23
with threaded connection
Device Net input and output with 5-pin male
Connecting flange for pressure supply 17
8 connector 7/8-16 UN
(for island 8 valves) (see page 22)
18 FIPIO input and output with 5-pin male connector M12
9 LED visual indicator for pilot valves
MODBUS input and output with 5-pin male
24 V DC supply connection with 4-pin male panel 19
connector M12
10 connector M18 or 6-pin male connector M23
(Interbus-S only) 20 Common exhaust pilot 82-84 (M5)
82-84 5
BYTE
1 A
INPUT + 5V
I
BYTE
+ 24V
RUN
I/O
ERR 3
N COM
OUTPUT
and exhausts 3 - 5 0
2
1
3
P
U
T B
5
4
7
6
B Operating ports 2 - 4
C Bus input/output
Pg21
BUS
Input or output modules connection Number of spool valves
module
4 6 8 10 12 14 16
4, 6 or 8 valves
O or I O or I I I (8 16 outputs)
10 or 12 valves
O or I I I I (24 outputs)
14 or 16 valves
- - I5 I5 (32 outputs)
O: output module
I: 8 inputs module (I1 or I2)
I5 : 16 inputs module
NOTA - The additional output modules must always be connected to the left side of the island.
- An island with 10 spool valves can be equipped with 4 input modules or 1 output module and 3 input modules.
- The maximum configuration is 16 spool valves (32 outputs) and 4 modules with 8 inputs or 2 modules with 16 inputs (32inputs).
Generation C C E -
E Electrical components
Generation C C P
P Pneumatic components
4 6 8 10 12 14 16
GR
2
Spool valve
series and size
569 (M5 or instant fittings)
Positions for 4 to 16 spool valves (1)
5
3 570 (G1/8 or instant fittings)
4 571 (G1/4)
Type Spool valve functions
OPTIONS
A Blanking plates for electr./pneum. mounting surface
00 without option
2
-- 3/2 NC-Solenoid air operated pilot
99 } with options Z 3
Spring/Differential return
1
N NPT thread 14
4 2
12
5/2 - Solenoid air operated pilot
Q instant fittings (metric) M 5 3 Differential return
1
Position 14
4 2
12
5/2 - Solenoid air operated
0 top side J 5 3 pilot and return
1
4 2
Connection 14 12
5/3 - Pressure held (W1)
G Solenoid air operated pilot
Ports: 1 - 3 - 5
5 3
G Gaz thread 1
N NPT thread 4 2
14 12
5/3 - Pressure applied (W2)
Position
B 5 3 Solenoid air operated pilot
1
4 2
1 lateral 14 12
5/3 - Exhaust released (W3)
E
5 3 Solenoid air operated pilot
1
04 Number of spool valve
: (1) For detailed information on spool valves see
places on the island
16 P586-25.
2x3/2 version exists only in GR3 (570)
ORDERING EXAMPLE - Reference : CEBP00-E2E2S2
CP400G0G108-MMGMBJMA
BUSLINK spool valve island - Generation C, PROFIBUS-DP protocol, with two PNP input modules and one module with 8 PNP
output, and female panel connectors M12. Island for spool valves series 571, G1/4 treaded connection including 8 valve places
equipped as follows:
4 5/2 spool valves, type M for positions 1,2,4 and 7 1 5/3 spool valve (W2), type B, for position 5
1 5/3 spool valve (W1), type G, for position 3 1 5/2 spool valve, type J, for position 6
1 additional place (A) in position n 8 for further extension equipped with electrical/pneuamtic blanking plates.
P3
The centre distances L1 and L2 are dependent
on the number and size of the spool valves (L2)
P1
P2
and on the number of additional input/output
modules (L1); see table below.
2 5,5 n1 n2
Make sure to provide for enough room on the
right side for pressure supply and optional
exhaust silencers.
K1
B
D
C K2
C
46 46 E 4 F
5 L1 L2 5,5
L1 L2
Valve n1 : number of input/output modules n2 : number of spool valves
series
without 1 2 3 4 4 6 8 10 12 14 16
569 (M5) 66,5 112,5 158,5 204,5 250,5 91,5 123,5 155,5 187,5 219,5 251,5 283,5
570 (G1/8) 66,5 112,5 158,5 204,5 250,5 105 143 181 219 257 295 333
571 (G1/4) 66,5 112,5 158,5 204,5 250,5 126,5 172,5 218,5 264,5 310,5 356,5 402,5
(1) Height P3 is the minimum dimension required for connector and cable mounting. mm
WEIGHTS
Weight of a Buslink valve island without bus module or input/output module (kg) Weight of one bus module: 0.550 kg
Valve n2 : number of valves
Weight of one input or output module: 0.545 kg
series 4 6 8 10 12 14 16
569 0,9 1,32 1,73 2,16 2,58 3 3,42
570 (2x3/2) 1,18 1,66 2,14 2,62 3,1 3,58 4,06
570 (5/2-5/3) 1,18 1,66 2,14 2,62 3,1 3,58 4,06
571 1,61 2,31 3,01 3,71 4,41 5,11 5,81
Total weight of a BUSLINK spool valve island - generation C: define the weight of the pneumatic components from the spool valve series
and number of valves required (see above table) + the weight of the bus connection module + the weight of optional I/O modules
(= 0.545 kg x n1 modules).
ADVANTAGES
5
With the many advantages it offers, the Buslink system meets
modern needs for automated installations. 1
COMMUNICATION CHARACTERISTICS
Communication protocol : AS-Interface (bidirectional mode)
5
Transmission : flat AS-Interface cable (yellow, 2 wires)
Bus structure : any structure according to AS-Interface standards ertified
C
Max. number of spool valve islands : 31 nodes (1 valve island can have 2 nodes)
- Zertif
rtif -
i
Number of valves per island : 4 to 8 NTERFACE
ELECTRICAL CHARACTERISTICS
Supply voltage : 24 V DC, 10% at the island. Supply to the valves with an additional flat AS-Interface cable
(black, 2 wires).
Max. ripple ratio : 10 %
Consumption : 79 mA per valve and 9 mA per input
Coil insulation class :F
Protection : IP65
Electrical insulation of the inputs : optocouplers
Peak voltage suppression : integrated in the island for each coil
Additional 24 V supply connection : vampire-type panel connector for AS-Interface cable (black cable)
Bus connection (IN/OUT) : vampire-type panel connector for AS-Interface cable (yellow cable)
Input connection : 5-pin female panel connector M12
Earth connection : earthing screw on the pneumatic subbase
Electromagnetic compatibility : in accordance with the EU directive EMC 89/336/EEC
CE identification
PNEUMATIC CHARACTERISTICS
Fluid : air or neutral gas, filtered at 30 m, lubricated or not
Operating pressure : 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569 functions 5/3)
Flow rate (Qv at 6 bar) series 569 : 175 l/min
series 570 : 600 l/min (3/2 : 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature : +5 C to +50 C
A Pressure supply 1
and exhausts 3 - 5
C
B Operating ports 2 - 4
82-84 5
C C Yellow AS-Interface bus cable
24VDC
1 A
ASI 1IN2
1IN1
1IN3
2IN1
1IN4
2IN2
3
24VDC supply to valves,
2IN4
2IN3
B D
X 5
(black cable)
D D 1
3 E Sensor inputs
(upon request)
E
Example for maximum configuration: MAXIMUM CAPACITY OF THE SPOOL VALVE ISLAND
According to the configuration you choose, the islands can be
Number of Max. number of Max. number
equipped with a maximum of 8 inputs and 8 outputs (1 output =
nodes spool valves of inputs 1 spool valve pilot).
4 monostable The maximum capacity of the island depends on the number of
1 or 2 bistable 4 nodes (see table opposite).
or 2 double 3/2 NOTE:
8 monostable - Maximum configuration for 1 node: 4 outputs / 4 inputs
or 4 bistable - Maximum configuration for 2 nodes: 8 outputs / 8 inputs
2 or 4 double 3/2 8 - 1 output = 1 monostable spool valve
or 4 monostable + - 2 outputs = 2 monostable spool valves or 1 bistable spool valve
2 bistable (1) (1) In this configuration, the bistable spool valves and double 3/
2 are always to be placed on the right-hand side of the
island.
COMPONENT ASSEMBLY
13 10 8 9 11 7
ASI +24VDC
1IN1 1IN2
NTERFACE
1IN3 1IN4
2IN1 2IN2
2IN3 2IN4
1
5
1
3
5 12 2 6 3 4
No. Description
1 Subbase for pneumatic connection of the Buslink valve island
2 AS-Interface bus connection
3 Monostable or bistable 3/2-2x3/2-5/2-5/3 spool valves (max. 8)
4 Operating ports "2-4" with threaded connection or instant fittings (top side ports)
5 Pressure supply "1" and exhausts "3-5" with threaded connections
6 Connecting flange for pressure supply (for island with 8 valves) (see page 11)
7 LED visual indicator for pilot valves
8 AS-Interface; adapter for AS-Interface bus cable (yellow)
9 AS-Interface; adapter for additional AS-Interface power supply cable (black)
10 Island addressing
11 2 LEDs for AS-Interface and supply and 8 LEDs for inputs
12 Input connection with female panel connectors M12 (upon request)
13 Common exhaust pilot 82-84 (M5)
C E B I -
Generation C ASI
PWR
IN1-2
IN1-1 IN1-4
IN1-3 IN2-2
IN2-1 IN2-4
IN2-3
E Electrical components
BI BUSLINK-AS-Interface A
OPTION
00 without option
--
99 } other options
An island can be equipped with two or
Input/Output number four M12 connectors (A) for connection of
A1 1 node - 4 outputs four or eight input/sensors as shown in
A2 1 node - 4 outputs / 4 inputs the table opposite.
A3 2 node - 8 outputs
A4 2 node - 8 outputs / 8 inputs
C P -
4 6 8
Generation C
P Pneumatic components
Number of positions : - 4 bistable valves or
- 4 to 8 monostable valves (1) 5
Spool valve
GR series and size
2 569 (M5 or instant fittings) Type Spool valve functions
3 570 (G1/8 or instant fittings)
4 571 (G1/4) A Blanking plates for electr./pneum. mounting surface
OPTIONS 2
00 without 3/2 NC- Solenoid air operated pilot
Z
-- 3 Spring/Differential return
99 } other options 1
N NPT thread
14 12
5/2 - Solenoid air operated pilot
Q instant fittings (metric)
M 5 3 Differential return
1
4 2
Position 14 12
5/2 - Solenoid air operated
J 5 3 pilot and return
0 top side 1
4 2
14 12 5/3 - Pressure held (W1)
Connection G 5 3 Solenoid air operated pilot
Ports: 1 - 3 - 5
G Gaz thread 1
4 2
N NPT thread 14 12 5/3 - Pressure applied (W2)
B Solenoid air operated pilot
5 3
Position 1
4 2
1 lateral E
14 12 5/3 - Exhaust released (W3)
5 3 Solenoid air operated pilot
1
ORDERING EXAMPLE:
Reference : CEBI00A4
CP300Q0G106-MMMMKK
BUSLINK valve island - Generation C, AS-Interface protocol, with 2 node, 8 outputs and 8 inputs by 4 M12 connectors.Island for 6 spool
valves series 570 with outputs and instant fitting for flexible hose OD 6 mm, equipped as follows:
- Positions nos. 1 and 4 : 2 monostable 5/2 spool valves, type M
- Positions nos. 5 and 6 : 2 double 3/2 spool valves, type K
NOTE : In this configuration, the double 3/2 spool valves are always to be placed on the right-hand side of the island.
C
C
X
D
Connecting flange for operating ports 2 and 4 with 569 881 35 525
pressure indicators and instant fittings for flexible hose 570 881 35 532
Straight 5-pin male duo connector M12 for 2 inputs/outputs (2 cables, 3 - 5 mm) 881 00 253
Straight 5-pin male mono connector M12 (1 cable, 4-6 mm) for inputs 881 00 330
25 m 881 57 940
D Black profiled cable for 24V power supply 50 m 881 57 941
100 m 881 57 928
(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surfaces of an unused valve place
(removable for further extension).
Connectors dimensions : see installation manual
P3 (1) (2)
spool valve subbase and two mounting holes on the
left side for input/output modules. The centre distance
L2 is dependent on the number and size of the spool
valves.
P1
P2
Total length of spool valve island: L2 + 77
Make sure to provide for enough room on the right 2 5,5 n2
side for pressure supply and optional exhaust silencers.
K1
ASI +24VDC
1IN1 1IN2
NTERFACE
1IN3 1IN4
2IN1 2IN2
2IN3 2IN4
B
D
C K2
C
28,5 4 F
5 66,5 L2 5,5
L2 P3
Valve n2 : number of valves
series
569 (M5)
B
163
C
23
D
47.5
F
4.5
K1
60.4
K2
15
4
91.5
6 8
123.5 155.5
P1
3
P2
35 120
(1) (2)
5
570 (G1/8) 163.5 28.3 59 5.5 60.4 21 105 143 181 3 33 130 190
571 (G1/4) 181.5 34.7 70.5 5.5 60.4 26 126.5 172.5 218.5 3 31 170
mm
(1) BUSLINK AS-Interface without input: height required for pneumatic connection (the AS-Interface cables are connected horizontally).
(2) BUSLINK AS-Interface with inputs: height required for electric connection with M12 connector and cable.
WEIGHTS
Weight of a Buslink island without bus module (kg) Weight of one bus module
- without input : 0.550 kg
Valve n2 : number of valves - with inputs : 0.600 kg
series 4 6 8
569 0.9 1.32 1.73
570 (2x3/2) 1.18 1.66 2.14
570 (5/2-5/3) 1.18 1.66 2.14
571 1.61 2.31 3.01
Total weight of a BUSLINK spool valve island - generation C: define the weight of the pneumatic components from the spool valve series and
number of valves required (see above table) + the weight of the bus connection module (with or without inputs).
- Island with 4 to 6 spool valves : - Island with 8 to 16 spool valves (AS-Interface : 8 spool valves max.) :
Pressure supply on right side The pressure on an island with more than 6 spool valves must be supplied
from both sides. For this purpose, all islands for 8 to 16 spool valves are
equipped with a connecting flange.
5
+ 5 5
1 P1 1 1 P1
+
3 3
P1 3
Mounting recommendations:
A maximum of five (5) spool valves can be operated at the same time
without pneumatic malfunction.
P1
5
1
Pg21
3
To spool valves
Two connection possibilities for operating ports (2 - 4) on top side:
- Threaded connection directly on the spool valve body - By means of a detachable connecting flange (only for valve series
569 and 570). With instant fittings for flexible hose (flanges
equipped with pressure indicators).
Flange
2 Spool valve (accessory)
4
Spool valve
Pneumatic 4 Pneumatic
subbase subbase
Connections
Series Pressure supply Exhausts Pilot valve exhausts Operating ports
or
Sensors with 2 wires Sensors with 3 wires
(example: magnetoresistive) 5
24V 24V 24V 24V
BYTE
BYTE
I
INPUT
0
1
3
+ 4 1 +
4 1
N 2
P 5
Sensor x
4
U 7
T 6
INPUT
1
0
3
2
4
6
5
7 Wiring diagram of inputs
Sensor with 2 wires Sensor with 3 wires
24V 24V
+
Sensor IN 0
Sensor 0
0
IN 0 -
Input 0 Input 1 GND
Input 2 Input 3 24V
+ 24V
Sensor 2 Sensor
Input 4 Input 5
2 IN 2
Input 6 Input 7
IN 2 - GND
GND 3 2 GND
PE
PE Load 1
OUTPUT
24V-EXT
1
0
3 GND-EXT
2
4
6
5
7
OUT 1
GND
OUT 0
GND
OUT 3 OUT 0
OUT 2
OUT 5
Load 0
OUT 4
OUT 7
OUT 6
4 2
14 12 2 (569) M5 2,5 175 569 00 012
Solenoid
M 5/2 Differential 3 (570) G1/8 4 600 570 00 012
ASCO/JOUCOMATIC reserves the right to alter the availability and specifications without notice.
5 3 air G1/4
4 (571) 6 1050 571 00 012
1
4 2
14 12 2 (569) M5 2,5 175 569 00 014
Solenoid Solenoid
J 5/2
5 3
air air
3 (570)
4 (571)
G1/8
G1/4
4
6
600
1050
570 00 014
571 00 014
1
4 2
14 12 Pressure held 2 (569) M5 2,5 175 569 00 016
G 5/3
5 3
W1
solenoid air
3 (570)
4 (571)
G1/8
G1/4
4
6
600
1050
570 00 016
571 00 016
1
4 2
14 12 Pressure applied 2 (569) M5 2,5 175 569 00 018
B 5/3
5 3
W2
solenoid air
3 (570)
4 (571)
G1/8
G1/4
4
6
600
1050
570 00 018
571 00 018
1
4 2
14 12 Exhaust released 2 (569) M5 2,5 175 569 00 020
E 5/3 5 3
W3
solenoid air
3 (570)
4 (571)
G1/8
G1/4
4
6
600
1050
570 00 020
571 00 020
1
The 5/2 spool valves can be used in function 3/2 NC (by plugging port 2) or 3/2 NO (by plugging port 4).
(1) The function of push/pull pilot valves corresponds to the function of conventional valves. Marking to ISO 1219-1.
NOTE - Only one valve size per island.
All leaflets available on: www.ascojoucomatic.com
P586-25
BUSLINK - Generation C
SENTRONIC SERVOVALVE
proportional pneumatic pilot G 1/8 to G 1
AMERICAS
BRAZIL MEXICO
ASCO/JOUCOMATIC (ASCOVAL ind. e. com. Ltda.) ASCO/JOUCOMATIC (ASCOMATICA S.A. de C.V.)
Rod. Pres. Castelo Branco Km 20 - Jd. Sta. Cecilia Bosque de duraznos 65 - 1003 A
CEP 06465-300 BARUERI - SAO PAULO Bosques de las lomas - 11700 MEXICO D.F.
Tel.(55) 11 / 7295 5333 - Fax (55) 11 / 7295 3970 Tel.(52)5 / 596 77 41 - Fax (52)5 / 596 77 19
E-mail : ascobrbr@zaz.com.br E-mail : priesemuthc@mexis.com
CANADA USA
ASCO/JOUCOMATIC (ASCOLECTRIC Ltd) ASCO/JOUCOMATIC (ASCO PNEUMATIC Controls)
Airport Road - PO Box 160 - BRANTFORD, ONTARIO N3T 5M8 460 Greenway industrial drive,suite J
Tel.(1) 519 / 758 2700 - Fax (1) 519 / 758 5540 FORT MILL SC 29708
E-mail : csmillie@asco.on.ca Tel.(1) 803 / 548 1300 - Fax (1) 803 / 548 1440
http://www.ascopneumatics.com
AFRICA & MIDDLE EAST
EGYPT UNITED ARAB EMIRATES
ASCO/JOUCOMATIC (ASCO Egypt) ASCO/JOUCOMATIC MIDEAST
16A Maamal El-Sukkar street, Garden City PO Box 7179 - SHARJAH
P.O. Box 2660 - 11511 CAIRO Tel.(971) 672 34 31 - Fax (971) 673 08 50
Tel.(20) 2 / 594 07 97 - Fax (20) 2 / 355 07 76 E-mail : asco@emirates.net.ae
E-mail : t.morsy@hotmail.com
SOUTH AFRICA
ASCO/JOUCOMATIC (ASCOREG)
P.O. Box 737 - Bergvlei 2012 -25 Commerce Cresent East
Eastgate Ext. 12, Sandton - GAUTENG
Tel.(27) 11 / 444 22 13 - Fax (27) 11 / 444 22 21
E-mail : ascoreg@mweb.co.za
63 Hillview Ave. 03-06- Lam Soon industrial Building ASCO/JOUCOMATIC (ASCOMATION Pty. Ltd.)
SINGAPORE 669 569 77B Station road - PENROSE, AUCKLAND
Tel.(65) 764 12 18 - Fax (65) 762 13 05 Tel.(64) 9 / 579 3835 - Fax (64) 9 / 579 7184
E-mail : valvesales@asco.com.sg E-mail : gbrown@asco.com.au
PNE.GB-06/99