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manufacturing event:
Objective.
The objective of the cost and In case of missing items within
manufacturing event is to the BOM, points are deducted up
evaluate the teams until zero points scoring for
understanding of the Content and Completeness of the
manufacturing processes and BOM:
costs associated with the build Missing Item Points
of a prototype race car. This Assembly 5
includes trade off decisions Part 3
Process/Material 1
between content and cost,
make or buy decisions and
Cost and Manufacturing
understanding the differences
Procedure.
between prototype and mass
production. 1. Prior to the competition, three
Cost Report Documents (CRD)
Cost and Manufacturing must be submitted to the
Scoring. competition website by the
deadline specied in the
The following maximum
competition handbook.
Category 2. During the competition, a
Points discussion with the judges will
Format and Accuracy 5 take place, next to the teams
of Documents
vehicle . The discussion is split
Knowledge of 5 into two parts:
Documents and
Vehicle Part 1Bill of Material
Content and 30 (BOM) Discussion: A
Completeness of the
BOM discussion to evaluate the teams
Realism of the CBOM 10 ability to prepare an accurate
Discussion Part 2 50 engineering and manufacturing
Cost understanding BOM for the complete vehicle.
Total 100
The team must prove the 4. The teams must present their
following: vehicle at the designated time to
the judges. Teams that miss their
The specication of the
time slot will lose all cost points
vehicle in the CRD accurately
reects the vehicle brought to the for that day.
competition. 5. Teams are allowed to bring
electronic, handwritten, or printed
The costs within the
hand-outs, ip charts or similar to
Costed Bill of Material (CBOM)
the event, but the given space may
part of the BOM are correct and
realistic. be limited.
6. If the team takes too long,
The manufacturing
blocks the bay or does not show
feasibility of the vehicle.
up on-time, ve penalty points
will be deducted from the teams
Part 2Cost cost event score.
Understanding: A discussion to Cost Report Documents
evaluate the general cost and
(CRD)
manufacturing knowledge of the
team. The following topics might 1. The CRD consist of the
be judged: following documents:
Differences between The BOM created online on the
prototype and mass production competition website
Resource and cost planning The supporting material le
uploaded as a pdf le to the
Financial and production
competition website
risk management
The cost explanation le
Make or buy decisions
uploaded as a pdf le to the
Environmental inuence of competition website
the vehicle production
2. An addendum for the CRD is
Effectiveness of nancial not possible and changes will not
planning be permitted after the deadline.
3.All CRD documents must be The BOM is broken down into
printed by the team and brought systems (see S2.4.4), which are
as a hard copy to the event dened by the website tool.
discussion.
Each system is broken down
4. The website tool will provide a into assemblies, which are
printable pdf version of the BOM. dened by the website tool.
5. The hard copy must be in a ring Each assembly is broken
binder with DIN A4 pages (or down into parts, which must be
similar). dened by the team.
6. The hard copy must be Each part is broken down into
identical to the uploaded version. materials and processes.
Bill of Material(BOM) Each process may be broken
down into tooling and
1. The BOM is a sorted list for
fasteners, if applicable.
every vehicle part including the
associated manufacturing 4. The systems are:
processes. Brake System
2. The BOM must: Engine and Drivetrain
List every part and equipment Frame and Body
tted on the prototype vehicle at
any time during the competition. Electrical
Our team.