Carel Havtech Day November 2011

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Havtech Day
Technology & Evolution

Turning Water Into Money
When it Rains, It Pours !!

Atomization Line Up
Product Application Evaporative Cooling Humidification
humiFog (High Pressure) Yes Yes

Optimist (Low Pressure) Yes No
M/C (Air Water) Yes Yes
humiDisk Yes (Room Only) Yes (Room Only)

Steam vs. Atomization
Why atomization Energy Efficiency

Systems for 1/100th the cost of boiling water
humidification? Low Maintenance
Consider the efficiency

of the boiler making the
steam(Heat Loss)
Condensate lost from
the boiler to the point of
injection
Condensate lost in the
injection tubes
Humidity
AtomizationWhat
vs. Steam
is humidity?
Humidification
Steam H. (ABD): temp = constant
SPECIFIC HUMIDITY [g/lb]

Atomization H. (ACD): t decreases
because atomized water evaporates
absorbing heat from the air: about 1,070 D
BTU per lb/hr
72
20 F F
98 F
A B C
DRY BULB TEMPERATURE [F]

Why Sell Carel Atomization?
Atomization systems
can range from $5,000
to $300,000

humiFog family
Up to 11,000 lb/h
capacity
pCO2 controller
Custom made control
Technology & Evolution software, HW, etc
VFD: variable frequency driver
Whats new?
Multizone Capability...With Redundant Options
Up to 6
separate
zones with
one pumping
station
All additional
zones will
have a slave
cabinet

Intuitive user interface!
Multiple Languages already in the program
Same interface as on many of the Carel products,
The PGD is
recognized
in the
industry as
it is on
many OEM
products

for AHU
humiFog multiZone uses a special pump to pressurize the

water up to 1015 psi so that special nozzles will produce
billions of very small droplets (15 to 18 micron) that
spontaneously evaporate, humidifying and cooling the air.
High pressure atomizer

Low power consumption
High precision

system components: pump station (Master)
Variable frequency driver
Pressure regulator
pGD1 display Water filter 5m
Low pressure switch
Conductivity meter
Supply valve
Pressure sensor
Pressure switch HP
Temperature sensor
pCO controller
Temperature switch
Damper
Bypass valves
Terminals with fuses High pressure pump Drain valve
Electric motor
System Components: Triplex Pistons Pump
ELECTRIC CONSUMPTION OF
LESS THAN 2W/ lb/h !!!
Max capacity: A unit that distributes
220 lbs/hr 1320 lb/hr consumes
440 lbs/hr 1950 w from the grid
714 lbs/hr
1012 lbs/hr
1320 lbs/hr
Pump material: Brass (Not available in USA)

Stainless Steel
Stainless Steel Silicone Free
for AHU
Single zone: continuous capacity modulation

STAGING (valves) + SPEED control (VFD): 1) wide range (4100%)
2) highest precision (2%-5%)
100
90
80
70
input signal %
60
50
40
30
20
10
0
0 20 40 60 80 100 120 140 160 180 200
water flow kg/h
For AHU
system components: atomizing rack
STAGING valves
Ventilation valve
(every manifold)
Pressurized water Hygienically safe:
Rack is emptied
S.S. manifold when not working
Automatic washing
cycles
DRAIN valves
rack
Nozzle: 6.6 lbs/hr@ 1015 psi

8.8 lbs/hr@ 1015 psi
system components: nozzles
8.8 lbs/hr @ 1000 psi
ORIFICE
0.10-0.15-0.20mm

For AHU
system components: drop separators modules
Stainless steel filtering material AISI304
Hygienically safe:
Stainless steel doesnt

promote microbiological
colonization
(VDI6022 Blatt 1/Part 1

pag 15)
Drop separator in glass fiber are still available

(no VDI6022 certified)
For AHU
system components: supporting/draining frame
Complete drop separator: standard modules

draining frame made of stainless steel
If air speed higher than 740 fpm OR discharge humidity higher than 85%rH,
then
two layers of drop separator are suggested
Why demineralized water?
less maintenance
less dust sprayed into the environment
more hygienic
less than (100S/cm, 5fH) UNI8884 (VID6022/VDI3803)
Requirements and treatment of water cooling and humidification system
External R.O. system required

Summary: how to maximize the hygiene?
Dont enter bacteria into the system:
demineralized water and UV lamp
Dont use materials that support bacterial growth:

approved plastic materials and stainless steel
Avoid stagnant water :

automatic drain cycles
Dont recirculate the water:

Up to 95% of the water is absorbed by the
air, 5% is drained, only!
Quickly and completely drain the droplets which are not completely evaporated:
stainless steel drop separator and
draining frame
Do the recommended maintenance:

Technology & Evolution follow the IOM
No chemical biocide!
stainless steel rack

with drain valves Drop separator in
Technology & Evolution stainless steel
I/O
The built-in electronic controller

has the following inputs:
Control inputs
ON/OFF control input (usually a humidistat)
Regulation input:
Limit input
Pumping unit Enable (system on/off)
Zone Enable (remote on/off)
Zone spraying / standby (on/of output)
R.O. enable (output) and alarm (input)
Flow switch input
Alarm relay
BMS port (MODBUS as a standard, others with optional cards)

for AHU
Features and Benefits
MULTIZONE =
1 pump station for up to 6 zones
Precision 5%
Less cost

for direct room
It is a source of water at
constant pressure (1000
psi)
High Capacity
Low power consumption
humiFog uses a special pump to pressurize the water, 1015 psi,

that special nozzles atomizes in billions of very small droplets that
spontaneously evaporate, humidifying and cooling the air.

for direct room
system components

for direct room
Installation Guideline
8 feet @ ~70F
14 feet

for direct room
Printing industry or warehouse

Textile industry or warehouse
Wood storehouse
Other industrial applications
Perfect for places with

high sensible heat loads

Pump station Zone control

system components: pump station (master)
zone control (Slave)
PGD Interface
Power
transformers (EV)
Zone control
Pump station
pCO controller
Terminals with fuses
0
humiFog LARGE capacity

humiFog family
Up to 11,000 lb/h
capacity
pCO2 controller
Custom made control
Technology & Evolution software, HW, etc
VFD: variable frequency driver
Large capacity
HIGHER CAPACITY application examples
Mercedes (2,200 lbs/h)

Aquafil (3,600 lbs/hr)
NISSAN (5,200 lbs/h)
Toyota (12,500 lbs/hr)


Large capacity
STANDARD Large capacity models:
Maximum capacity:
2,200, 3,900, 5,200, 7500, 11,000 lbs/h
Carpentry: open skid
Control panel:
pCO3 controller
CAREL VFD
Certifications: UL508
Pump material: Stainless Steel

Large capacity
STANDARD Large capacity models:
Modulation: Step modulation with VFD

(minimum on is 3% of the rated capacity
accuracy <=2%)
Control software (by CAREL):
- constant pressure generator + zone control cabinets
Multizone capability: the pump station has a control

panel that controls the pump station itself . All zones
have their own zone control cabinets, up to 12 zones if
each are less than about 500 lbs.hr each (9 manifolds) or
6 zones if they are larger

Large capacity
STANDARD models:
include a hydraulic skid with Interpump pump and Neri motor

480/3/60 pump panel
110/1/60 Zone Panels
Piping from the RO to the pump and from the pump to the Distribution manifold by others

Large capacity
Drop
Separator
Stainless Steel
Construction
Hygienic
Long Lasting
Low Pressure Drop

Carel Calculation Tools
Customer Havtech humidification job ENGLISH North American
humiFog MZ - Step modulation - Calculation sheet 1.1

Insert input data in blue cells . Results appear in yellow cells.
Altitude a.s.l. 30ft
Air before the humidifier Humidified air

Relative humidity 15.0% rH Relative humidity 50.0% rH
Temperature 78 F Temperature 63.5 F
Specific humidity 21.2 x1 gr/lb Specific humidity 43.7 x2 gr/lb
Difference x2-x1 22.5gr/lb
The following diagram shows the atomization transformation in red. Blue lines represent curves at a fixed relative humidity, while cyan ones are constant-enthalpy
curves.
Additional
Duct clearance
Internal width C1 110 100 10in
Internal height C2 66 58 8in
Distance nozzle - drop separator DL 55in

Air flow V 16,000cfm
Air flow GA 70,493lbs/hr

Air speed 317.36fpm

humiFog = Options
Example:
6 AHUs with a load of 200 lbs/hr each
Solutions:
1. 6 - UA100HU311 single zone pumping stations
2. 1 UA600HZ311 Multi Zone with 5 slave cabinets
Need Redundancy?...No Problem!!!

1. 12 UA100HU311 single zone pumping stations
with still one distribution RACK and mist eliminator
2. 2 UA600HZ311

for AHU
Features Benefits
High pressure water atomization humidifier Extremely low energy consumption, 4 W/(kg/h)
Up to 95% of the atomised water is absorbed by the air: extremely low
water consumption
Very short absorption distance, starting from 28
Low noise nozzles
Precision applications: continuous capacity modulation by Wide range of modulation

combining VFD(*) and steps Continuous modulation
Optimanl atomisation in the whole range
Multizone application: constant pressure operation Relevant energy saving thanks to the Variable frequency driver
Atomisation system with automatic emptying, periodical Certified compliant with VDI6022 and DIN1946 hygiene standards
washing cycles, approved plastic materials, stainless steel Does NOT require chemical additives
droplet separator Does not promote bacterial growth
Powerful built-in controller Complete management of the unit with limit humidity/temperature control
Multizone applications
Cost rationalisation
MODBUS as a standard (others are optionals)
Duct atomisation system is supplied partially assembled and Simple installation

fully ```````tested Immediate operation when commissioning
Large graphic display, with navigation divided into menus Easy to use and setup
Use with demineralised water Low maintenance for nozzles, filters and AHU
Capacity up to 1320 lbs/hr (custom up to 11,000 lbs/hr Ideal solution for AHUs with high air flow-rates
RO Water Systems

RO Water Systems
Available in multiple voltages

Compact 27 x 24 x 56 Package
Nimbus Water Systems

41840-A McAlby Court Murrieta,
CA 92562
800-451-9343 FAX 951-894-2801
www.nimbuswater.com

Multizone configuration
Indirect Evaporative Cooling!
One zone/rack at a time: Continuous capacity modulation

Maximun precision
Two racks conteporarely: Step modulation
Maximum energy saving (IEC and DEC)

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OptiMist For Evaporative Cooling

Competitor
PRINCIPALI COMPETITORS:
CONDAIR SH2 (NORTEC MH)

Competitor
MUNTERS FA6

What is OptiMist
Highly Advanced Low

Pressure Misting system
Hygienic Stainless
Steel Manifolds

What is OptiMist
Installation can
be horizontal or
vertical

Optimist Cabinet

Concept

Concept
70%
70%
30%

Concept
Capacities:
110 lbs/hr
220 lbs/hr
680 lbs.hr
1400 lbs/hr
2000 lbs/hr
30% -70%
28
8% - 30%

Market sales and potential
Application:
atomization humidification
(when competting with ess expensive systems)
Evaporative cooling
Retrofit
Comfort
Printing
Textile
Tobacco
Data Center
TARGET MARKETS:
HVAC Contractors
Systems Integrators
End Users / (any Industry)
College Universities

for AHU
Proportional control
Potable OR demineralized water
From 50 lbs/hr to 2,000+ lbs/hr
Limit probe required
Flexible evaporation space
(see user manual)
drain
air
water

Humidification for life
Air/Water atomization
Humidifiers

For Room OR AHU applications
air line
drain
line
water line
Pressure regulators,
solenoid valves and
Technology & Evolution pressure gauges
System components: nozzles
Automatic cleaning cycle

periodically and every time the MC
stops
Droplets diameter: .310 m
Technology & Evolution Every lb/h of atomized water requires .15 scfm of
compressed air.
Humidification for life
FEATURES BENEFITS
Only 33W lb/h of power
Economical
consumption
(air compressor included)
Capacity up to 2,000+ lbs/hr Suits Most Applications
Nozzles 6,9,12 and 15 lbs/hr each Wide Range Of Applications
No re-circulated water, automatic

Hygienically safe
drain cycles
Low maintenance
Automatic cleaning cycle
Cost saving
atomization Cooling Indirect/Direct Cooling

Examples of 2011 Projects Sold
Project Industry Value

Bone and Muscle Medical R & D $210K
Spaceport America Aerospace $185K
Aquafill Textile $75K
Dept. of Energy R&D $50K

Office buildings
Printing industry
Clean rooms
Energy saving
Hospitals
Rational price Food industries
Textile industry
High hygiene
Theatres and museums
Warehouses
Technology & Evolution Government
atomization cooling
Buildings !!!
Opportunities
Government Buildings-
Energy conservation is
stemming from DC
Data Centers-
Data Centers are
mandated by
Washington to reduce
energy consumption

What is Expected
Commitment
The Maryland and DC Markets should generate

$1 million each year in sales revenue for Havtech
Achieving this will not be easy, but if everyone

contributes and makes this a PRIORITY in every
possible sales call (contractor, engineer or end
user) it is attainable

Carel Havtech Day November 2011

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0

Technology & Evolution

When it Rains, It Pours !!

Technology & Evolution

Product Application Evaporative Cooling Humidification

humiFog (High Pressure) Yes Yes

Technology & Evolution

Why atomization Energy Efficiency

humidification? Low Maintenance

Consider the efficiency

Steam H. (ABD): temp = constant

SPECIFIC HUMIDITY [g/lb]

Technology & Evolution

Technology & Evolution

Multizone Capability...With Redundant Options

Technology & Evolution

Technology & Evolution

humiFog multiZone uses a special pump to pressurize the

High pressure atomizer

Technology & Evolution

220 lbs/hr 1320 lb/hr consumes

440 lbs/hr 1950 w from the grid

Pump material: Brass (Not available in USA)

Single zone: continuous capacity modulation

system components: atomizing rack

Pressurized water Hygienically safe:

Nozzle: 6.6 lbs/hr@ 1015 psi

8.8 lbs/hr @ 1000 psi

Technology & Evolution

system components: drop separators modules

Stainless steel filtering material AISI304

Stainless steel doesnt

(VDI6022 Blatt 1/Part 1

Drop separator in glass fiber are still available

system components: supporting/draining frame

Complete drop separator: standard modules

Requirements and treatment of water cooling and humidification system

External R.O. system required

Technology & Evolution

Dont use materials that support bacterial growth:

Avoid stagnant water :

Dont recirculate the water:

Do the recommended maintenance:

stainless steel rack

The built-in electronic controller

Technology & Evolution

Features and Benefits

Technology & Evolution

humiFog uses a special pump to pressurize the water, 1015 psi,

Technology & Evolution

Technology & Evolution

Technology & Evolution

Printing industry or warehouse

Perfect for places with

Technology & Evolution

Pump station Zone control

humiFog LARGE capacity

Technology & Evolution

HIGHER CAPACITY application examples

Mercedes (2,200 lbs/h)

Technology & Evolution

STANDARD Large capacity models:

Carpentry: open skid

Pump material: Stainless Steel