HEAT OF REACTION - 1000 KILOCALORIES/HOUR

NO PROCESS STEP ------TOTAL-----/MOLE---REACTION------------------------

7470.69 191.76 1 CH4 + 2 O2 = 1 CO2 + 2 H2O

0.00 67.64 2 CO + 1 O2 = 2 CO2

-1.44 -0.02 1 SiO2 = 1 SiO2

0.00 0.00 1 Al2O3 = 1 Al2O3
0.00 0.00 1 CaO = 1 CaO
9.67 0.06 2 CuFeS2 = 1 FeS2 + 1 Cu2S + 1 FeS
5227.56 53.76 1 FeS2 + 1 O2 = 1 FeS + 1 SO2
25219.08 136.24 3 FeS + 5 O2 = 1 Fe3O4 + 3 SO2
0.00 -43.65 3 Fe3O4 + 1 FeS =10 FeO + 1 SO2
0.00 0.00 1 Fe3O4 = 1 Fe3O4
-491.59 -10.52 1 H2O = 1 H2O

HEAT BALANCE SUMMARY - 1000 KILOCALORIES/HOUR

INPUT HEAT HEAT ENERGY HEAT HEAT OUTPUT

OP PROCESS STEP STREAM REACT SOLUT INPUT LOSS REQRD STREAM
TOTAL
---+----------------+-------+-------+-------+-------+-------+-------+-------+-------+
1 SECTION 0 0 0 0 0 0 0 0
2 -17 0 0 0 0 0 17 0
3 59 7471 0 0 0 0 -6379 1151
4 6449 -2185 0 0 0 0 -4264 0
5 6466 0 0 0 0 0 -6466 0
6 -535 0 0 0 0 0 535 0
7 97 29963 0 0 0 0 -30060 0

HEAT OF REACTION - 1000 KILOCALORIES/HOUR

NO PROCESS STEP ------TOTAL-----/MOLE---REACTION------------------------

7470.69 191.76 1 CH4 + 2 O2 = 1 CO2 + 2 H2O

0.00 67.64 2 CO + 1 O2 = 2 CO2

-1.44 -0.02 1 SiO2 = 1 SiO2

0.00 0.00 1 Al2O3 = 1 Al2O3
0.00 0.00 1 CaO = 1 CaO
9.67 0.06 2 CuFeS2 = 1 FeS2 + 1 Cu2S + 1 FeS
5227.56 53.76 1 FeS2 + 1 O2 = 1 FeS + 1 SO2
25219.08 136.24 3 FeS + 5 O2 = 1 Fe3O4 + 3 SO2
0.00 -43.65 3 Fe3O4 + 1 FeS =10 FeO + 1 SO2
0.00 0.00 1 Fe3O4 = 1 Fe3O4
-491.59 -10.52 1 H2O = 1 H2O

STREAM TEMPERATURES AND ENTHALPIES

NO. STREAM TEMP-C TEMP-F KCAL/HR BTU/HR KJ/HR

---+--- +-------+-------+-----------+-----------+-----------
 11 30.00 86.00 -11447.00 -45425.00 -47894.00
22 30.00 86.00 -5668.00 -22493.00 -23715.00
33 30.00 86.00 -17115.00 -67918.00 -71609.00
44 30.00 86.00 3108.00 12333.00 13003.00
55 30.00 86.00 47063.00 186760.00 196911.00
66 660.47 1220.85 6378923.00 25313613.00 26689415.00
77 30.00 86.00 87372.00 346721.00 365565.00
88 260.00 500.00 6466295.00 25660334.00 27054980.00
99 150.00 302.00 3633072.00 14417194.00 15200772.00
10 10 135.00 275.00 631270.00 2505083.00 2641235.00
11 11 20.00 68.00 -515145.00 -2044262.00 -2155369.00
12 12 20.00 68.00 -19538.00 -77534.00 -81748.00
13 13 20.00 68.00 -534684.00 -2121797.00 -2237117.00
14 14 1100.00 2012.00 5515228.00 21886192.00 23075712.00

STREAM DATA IN MOLES

SOLIDS - MT MOLES/DY
NO. STREAM Al2O3 CaO CuFeS2 FeS2 SiO2
---+--- +----------+----------+----------+----------+----------
11 0.30894105 0.80243369 4.21763889 0.22504688 0.37447075
22 0.04413444 0.08024337 0.00000000 0.00000000 1.34809469
33 0.35307548 0.88267706 4.21763889 0.22504688 1.72256544
10 10 0.35307548 0.88267706 4.21763889 0.22504688 1.72256544

SOLIDS - MOLE PERCENT

NO. STREAM Al2O3 CaO CuFeS2 FeS2 SiO2
---+--- +----------+----------+----------+----------+----------
11 5.21108913 13.5351178 71.1413789 3.79599727 6.3164169
22 2.99730117 5.4495666 0.0000000 0.00000000 91.5531322
33 4.77064322 11.9264507 56.9873901 3.04076166 23.2747543
10 10 4.77064322 11.9264507 56.9873901 3.04076166 23.2747543

MATTE - MT MOLES/DY
NO. STREAM Cu2S FeS Fe3O4
---+--- +----------+----------+----------
14 14 2.10881944 0.00000000 1.43646840

MATTE - MOLE PERCENT

NO. STREAM Cu2S FeS Fe3O4
---+--- +----------+----------+----------
14 14 59.4823195 0.00000000 40.5176805

SLAG - MT MOLES/DY
NO. STREAM Al2O3 CaO FeO Fe3O4 SiO2
---+--- +----------+----------+----------+----------+----------
15 15 0.35307548 0.88267706 0.00000000 0.04442686 1.72256544

SLAG - MOLE PERCENT

NO. STREAM Al2O3 CaO FeO Fe3O4 SiO2
---+--- +----------+----------+----------+----------+----------
15 15 11.7584244 29.3956732 0.00000000 1.47954155 57.3663608

GAS - MT MOLES/DY
NO. STREAM N2 O2 H2O CH4 CO CO2
---+--- +----------+----------+----------+----------+----------+----------
44 0.000000 0.0000000 0.00000000 0.79206766 0.00000000 0.00000000
55 24.721036 5.7529553 0.00000000 0.00000000 0.00000000 0.00000000
66 24.721036 4.1688199 1.58413532 0.00000000 0.00000000 0.79206766
77 45.894631 10.6803679 0.00000000 0.00000000 0.00000000 0.00000000
88 70.615666 14.8491878 1.58413532 0.00000000 0.00000000 0.79206766
99 70.615666 14.8491887 6.56854877 0.00000000 0.00000000 0.79206724
11 11 270.726943 63.0022142 0.00000000 0.00000000 0.00000000 0.00000000
12 12 0.713984 11.8761166 0.00000000 0.00000000 0.00000000 0.00000000
13 13 271.440927 74.8783308 0.00000000 0.00000000 0.00000000 0.00000000
16 16 271.440927 65.1399882 1.12149322 0.00000000 0.00000000 0.00000000
17 17 0.000779 0.0002053 0.00001454 0.00000000 0.00000000 0.00000000
 STREAM DATA IN MOLES

GAS - MT MOLES/DY
NO. STREAM SO2
---+--- +----------
16 16 6.77655210

GAS - MOLE PERCENT

NO. STREAM N2 O2 H2O CH4 CO CO2
---+--- +----------+----------+----------+----------+----------+----------
44 0.0000000 0.0000000 0.00000000 100.000000 0.00000000 0.00000000
55 81.1217531 18.8782469 0.00000000 0.000000 0.00000000 0.00000000
66 79.0666838 13.3333721 5.06662941 0.000000 0.00000000 2.53331471
77 81.1217531 18.8782469 0.00000000 0.000000 0.00000000 0.00000000
88 80.3902738 16.9046097 1.80341104 0.000000 0.00000000 0.90170552
99 76.0735879 15.9968902 7.07623532 0.000000 0.00000000 0.85328652
11 11 81.1217531 18.8782469 0.00000000 0.000000 0.00000000 0.00000000
12 12 5.6709982 94.3290018 0.00000000 0.000000 0.00000000 0.00000000
13 13 78.3788140 21.6211860 0.00000000 0.000000 0.00000000 0.00000000
16 16 78.7975343 18.9097146 0.32556218 0.000000 0.00000000 0.00000000
17 17 77.9847773 20.5594757 1.45574703 0.000000 0.00000000 0.00000000

GAS - MOLE PERCENT

NO. STREAM SO2
---+--- +----------
16 16 1.96718896

HEAT BALANCE SUMMARY - 1000 KILOCALORIES/HOUR

INPUT HEAT HEAT ENERGY HEAT HEAT OUTPUT

OP PROCESS STEP STREAM REACT SOLUT INPUT LOSS REQRD STREAM
TOTAL
---+----------------+-------+-------+-------+-------+-------+-------+-------+-------+
1 SECTION 0 0 0 0 0 0 0 0
2 -17 0 0 0 0 0 17 0
3 59 7471 0 0 0 0 -6379 1151
4 6449 -2185 0 0 0 0 -4264 0
5 6466 0 0 0 0 0 -6466 0
6 -535 0 0 0 0 0 535 0
7 97 29963 0 0 0 0 -30060 0

HEAT OF REACTION - 1000 KILOCALORIES/HOUR

NO PROCESS STEP ------TOTAL-----/MOLE---REACTION------------------------

7470.69 191.76 1 CH4 + 2 O2 = 1 CO2 + 2 H2O

0.00 67.64 2 CO + 1 O2 = 2 CO2

-1.44 -0.02 1 SiO2 = 1 SiO2

0.00 0.00 1 Al2O3 = 1 Al2O3
 0.00 0.00 1 CaO = 1 CaO
9.67 0.06 2 CuFeS2 = 1 FeS2 + 1 Cu2S + 1 FeS
5227.56 53.76 1 FeS2 + 1 O2 = 1 FeS + 1 SO2
25219.08 136.24 3 FeS + 5 O2 = 1 Fe3O4 + 3 SO2
0.00 -43.65 3 Fe3O4 + 1 FeS =10 FeO + 1 SO2
0.00 0.00 1 Fe3O4 = 1 Fe3O4
-491.59 -10.52 1 H2O = 1 H2O

STREAM TEMPERATURES AND ENTHALPIES

NO. STREAM TEMP-C TEMP-F KCAL/HR BTU/HR KJ/HR

---+--- +-------+-------+-----------+-----------+-----------
11 30.00 86.00 -11447.00 -45425.00 -47894.00
22 30.00 86.00 -5668.00 -22493.00 -23715.00
33 30.00 86.00 -17115.00 -67918.00 -71609.00
44 30.00 86.00 3108.00 12333.00 13003.00
55 30.00 86.00 47063.00 186760.00 196911.00
66 660.47 1220.85 6378923.00 25313613.00 26689415.00
77 30.00 86.00 87372.00 346721.00 365565.00
88 260.00 500.00 6466295.00 25660334.00 27054980.00
99 150.00 302.00 3633072.00 14417194.00 15200772.00
10 10 135.00 275.00 631270.00 2505083.00 2641235.00
11 11 20.00 68.00 -515145.00 -2044262.00 -2155369.00
12 12 20.00 68.00 -19538.00 -77534.00 -81748.00
13 13 20.00 68.00 -534684.00 -2121797.00 -2237117.00
14 14 1100.00 2012.00 5515228.00 21886192.00 23075712.00
15 15 1200.00 2192.00 3087142.00 12250768.00 12916600.00
16 16 223.21 433.79 21457503.00 85150252.00 89778191.00