Legal Statement

This manual and its contents are produced and

maintained by Volvo Construction Equipment in
accordance with an agreement with Ingersoll-Rand
regarding the depiction and use of its exclusive
trademarks in support of equipment originally
manufactured under the Ingersoll-Rand brand.
Volvo Construction Equipment is fully responsible for
the maintenance and accuracy of the information
contained in this manual as it relates to applications
for the referenced equipment manufactured exclusively
under the Ingersoll-Rand brand.
 HOW TO USE THIS MANUAL
This Parts Manual applies to all SD-150DC Vibratory Compactors
------------------------------------------------------------------------------------------------------------------------

When the Comm. # is not Known - Use the Word Index:

This Word Index will make this item easy to locate. The Word Index is found in the very back of the
book. The items listed are in alphabetical order and may be repeated several times depending on their
functional descriptions.

Lets assume you need to replace the PRIMARY AIR CLEANER ELEMENT.

Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the Primary Air Cleaner Element in the Word Index is: Air Cleaner Primary Element.
The index shows the component will be found on page C.6.3. That page is the page number for the
Air Cleaner Installation parts list.

A
Air Cleaner ________________________________ C.6.3
Air Cleaner Primary Element __________________ C.6.3
Air Cleaner Safety Element____________________ C.6.3
Alarm, Back-up ____________________________ E.3.3
Alarm Switch, Back-up ______________________ E.3.5
Alternator _________________________________ C.1.3
Axle ______________________________________ A.1.3
Axle Drive Motor ___________________________ A.1.3

B
Back-up Alarm _____________________________ E.3.3

The item is also listed as:

Element, Air Cleaner - Primary

Primary Air Cleaner Element

Using the Parts Identification Pages:

The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).

The Parts Illustration shows the assembly with its component parts identified by Item Numbers.

On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine manufacturer replacement parts, a functional description, the quantity required to assemble
one complete assembly, and any additional notes/ dimensions required to help place your parts order.

For the example: The primary element is Comm. Number 59155549, Quantity of 1,
indentured under Item 1.

When the Comm. # is not known - Use the Table of Contents:

 Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).

Find the Functional Group that best describes the area of the machine you are interested in. For
example: ENGINE.

See the sample Table of Contents shown below:

ENGINE

C
Engine Installation..........................................................................................................................................................C.1
Propulsion Pump Assembly ......................................................................................................................................C.2
Vibration Pump Assembly ........................................................................................................................................C.3
Fuel Lines Assembly ......................................................................................................................................................C.4
Throttle Assembly ..........................................................................................................................................................C.5
Air Cleaner Installation ..................................................................................................................................................C.6

Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe
major repairable components of that group. Find the listing that refers to AIR CLEANER
INSTALLATION.

Since the Primary Air Cleaner Element is what needs to be replaced, refer to the section for the Air
Cleaner Installation. The Air Cleaner used on your machine is found in Functional Group C.;
Section 6, this makes up the first part of the page number. Turn to that section of the parts manual and
find the parts identification C.6.2 & C.6.3 for the Air Cleaner (58862475).

When the Comm. # is Known - Use the Numerical Index:

If you already know the Comm. Number (part number) for the item required, a NUMERICAL
INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and
the Numerical Index will show the Functional Group, Section, and Page Number where the item
can be found.

For our Primary Air Cleaner Element Example: The Comm. Number 59155549 is found in the
Numerical Index, it shows that component will be found on page C.6.3 which is the Parts List page
number for the Air Cleaner Installation.
 TABLE OF CONTENTS
SD-150DC
TITLE PAGE

MAIN FRAME/SHEET METAL

A
Axle and Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1
Main Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2
Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.3
Cowling and Hood Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4
Cowling and Hood Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4
Radiator and Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5

For Internal Breakdowns - See Section I.

DRUM

B
Drum and Swivel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1
Drum Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.2
SD150 Eccentric Shaft Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.3
SD150 Carrier Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.4
1" Shaft Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.5
SD150 Drive Motor Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.6

ENGINE

C
Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1
Propulsion Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2
Vibration Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3
Fuel Lines Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4
Throttle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.5
Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.6
Vibration and Propulsion Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.7

For Internal Breakdowns - See Section I.

OPERATOR'S PLATFORM

D
ROPS/FOPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.1
Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.2
Railing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.4
Steering/Horn Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.5
Steering Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.6

For Internal Breakdowns - See Section I

A
 TABLE OF CONTENTS - Continued
SD-150DB
TITLE PAGE
ELECTRICAL

E
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.1
Wiring Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.2
Back-up Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.3

DECALS

G
Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.1

HYDRAULICS

H
Filter Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.1
Brake Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.2
Traction Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.3
Vibration Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.4

INTERNAL BREAKDOWNS

I
Axle Drive Motor (59012112) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I.1
Propulsion Pump (59396499) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I.5
Vibration Pump (54588710) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I.6
Seat (13229554) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I.7
Control (59815449) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I.10

MANUALS
P
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P.1

B
 AXLE & WHEEL INSTALLATION

A.1.2 SD-150DC
 AXLE & WHEEL INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59186296

2 59179010 Axle 1
3 96703665 Hex Nut 8 M20 x 2.5
4 96701560 Hardened Flatwasher 16 M20
5 96702733 H.H.C.S. 8 M20 x 2.5 x 240mm
6 N.S.V.A. Tire & Wheel Assembly 2
- 59166595 -Wheel 1
- 54521216 -Valve Stem Plug 1
- 59264093 -Tube 1
- 13193602 -Tire, 12Ply 1
7 59163758 Wheel Nut 20 M22 X 1.5
9 59993881 O-ring 2
10 95734968 Adapter 1
11 59012112 Axle Drive Motor 1 See Breakdown - I.1
12 96738596 Flatwasher 8 M12
13 96715768 H.H.C.S. 4 M14-2X35
14 59029710 O-ring 1
15 96714043 H.H.C.S. 8 M12 x 1.75 x 65mm
16 59923102 Adapter, Tee 2
17 58979964 Flanged Elbow 2

SD-150DC A.1.3
 MAIN FRAME INSTALLATION

A.2.2 SD-150DC
 MAIN FRAME INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13344411

1 13206859 Hydraulic Tank 1

- 59024208 -Hydraulic Tank Lid 1
- 13305099 -Gasket 1
- 59600593 -Drain 1
2 13206867 Fuel Tank 1
- 59058057 -Fuel Cap 1
3 13344239 Main Frame 1
4 95219770 Adapter 1
5 95316956 Adapter 1
6 95356960 Adapter 1
7 95829263 Tee 1
8 59743013 Reducer 1
9 58855099 Tank Filter 2
10 95365078 Adapter 1
11 50268127 Bearing 2
12 59008482 Fuel Sender 1
13 96704440 H.H.C.S. 6 M20 x 45
14 96703665 Hex Nut 6 M20 x 2.5
15 96701560 Hardened Flatwasher 12 M20
16 96702444 HHCS 4 M12 X 1.75 X 40
17 96701545 Met. Washer 8 M12
18 95329975 Adapter 3
19 95381158 Adapter 2
20 13294525 Tankmount Weld 2
21 96704507 H.H.C.S. 4 M16-2 x 50 mm
24 96706817 Lockscrew 2
25 59306522 Cover Plate 1
26 96704176 Locknut 2 M6
27 95365094 Adapter 1
29 58825464 Brake Valve 1
- 58911801 -Solenoid 1
- 58911835 -Seal Kit 1
30 95415667 Swivel Tee 1
31 96702857 Metric nut 4
32 95257341 Cap 1 3/8"
33 59409508 Strap 1

(Continued on next page)

SD-150DC A.2.3
 MAIN FRAME INSTALLATION

A.2.4 SD-150DC
 MAIN FRAME INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13344411

34 13194949 Mount 4 283P-250

35 96704408 Whiz Bolt 15
36 96704416 Whiz Nut 16 M8X1.25
37 96712153 Bolt 1
40 96714035 H.H.C.S 2 M20X2.5X200mm
41 96727581 Flat Washer 2 M6
42 13344064 Counterweight 1
43 96705678 H.H.C.S. 4 M20 x 2.5 x 130mm
44 96738620 Flatwasher 8 M20
45 96703665 Hex Nut 4 M20 x 2.5
46 95280186 Elbow, 90 Degree 1
47 59326827 DOMED PLUG 2
48 59565044 Washer

SD-150DC A.2.5
 FENDER INSTALLATION

A.3.2 SD-150DC
 FENDER INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59114454

1 59214577 Fender - LH 1
2 59214510 Fender - RH 1
3 96711791 H.H.C.S. 4 M12 x 30
4 96704184 Locknut 4 M12
5 96702311 H.H.C.S. 6 M12 x 30
6 96738596 Hardened Flatwasher 6 M12

SD-150DC+ A.3.3
 COWLING AND HOOD INSTALLATION

A.4.2 SD-150DC
 COWLING AND HOOD INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13344395

1 13344080 Radious Cowling Weldment 1

2 13344114 Hood Weldment 1
3 59108852 Front Cover Plate 1
4 13344379 Cover Plate 1
5 13344387 Engine Belly Pan 1
6 96738596 Hardened Flat Washer 20 M12
7 96702311 H.H.C.S. 20 M12X30mm
9 96702311 Flat Washer 8 M10
10 96719265 H.H.C.S. 4 M10X50mm
11 96702279 H.H.C.S. 4 M10X20mm
12 59442046 Clamp 2
13 96741053 Flat Washer 2 M6
14 96701958 Metric Screw 2
15 96704598 ESNA Nut 2 M6
16 95286514 Adapter 2
17 59093351 Filtered Vent Breather 1
18 59127845 Check Valve Vent Breather 1
19 58786617 Spacer 4
20 96714407 Flatwasher 4 M10
21 59117655 Hose Assy 2

SD-150DC A.4.3
 RADIATOR AND OIL COOLER INSTALLATION - SHEET 1 OF 2

A.5.2 SD-150DC
 RADIATOR AND OIL COOLER INSTALLATION - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13344403

1 13344106 Cooler Mount 1

2 13276266 Radiator 1
3 13161690 Oil Cooler 1
4 96711833 Washer 10 M10
5 96702287 H.H.C.S. 6 M10X25mm
6 13274048 Top Radiator Hose 1
7 13274055 Bottom Radiator Hose 1
8 95220893 Hose Clamp 2
9 95278008 Hose Clamp 1
10 95220901 Hose Clamp 1
11 95090106 Worm Clamp 2
12 50281120 Valve 1
13 96738596 Hardened Flatwasher 4 M12
14 96702311 H.H.C.S. 4 M12X30mm
15 59133918 Fan Guard 1
16 59397059 Clamp 1
17 96702279 H.H.C.S. 4 M10X20mm
18 59331934 Adapter 1
19 95526653 Hose Clamp 2
20 58848920 Drain Assy 1
21 54467329 Water Bottle 1
22 96741038 Flat Washer 4 M8
23 96702824 H.H.C.S. 4 M8X20mm
24 50274299 Hose Clamp 3
25 59364950 Hose Assy 2
26 59866491 Hose 1
27 58802877 Hose Assy 1
28 59122531 Hose Assy 1
29 13229620 Seal Trim 3
30 13229612 Seal Trim 1
31 96704564 H.H.C.S. 1 M6X1X20mm
32 59813329 Bottom Plug 2
33 96704598 ESNA Nut 1 M6
34 96741053 Flatwasher 2 M6
35 95302147 Elbow 2

SD-150DC A.5.3
 RADIATOR AND OIL COOLER INSTALLATION - SHEET 2 OF 2

A.5.4 SD-150DC
 RADIATOR AND OIL COOLER INSTALLATION - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13344403

1 13344106 Cooler Mount 1

2 13276266 Radiator 1
3 13161690 Oil Cooler 1
4 96711833 Washer 10 M10
5 96702287 H.H.C.S. 6 M10X25mm
6 13274048 Top Radiator Hose 1
7 13274055 Bottom Radiator Hose 1
8 95220893 Hose Clamp 2
9 95278008 Hose Clamp 1
10 95220901 Hose Clamp 1
11 95090106 Worm Clamp 2
12 50281120 Valve 1
13 96738596 Hardened Flatwasher 4 M12
14 96702311 H.H.C.S. 4 M12X30mm
15 59133918 Fan Guard 1
16 59397059 Clamp 1
17 96702279 H.H.C.S. 4 M10X20mm
18 59331934 Adapter 1
19 95526653 Hose Clamp 2
20 58848920 Drain Assy 1
21 54467329 Water Bottle 1
22 96741038 Flat Washer 4 M8
23 96702824 H.H.C.S. 4 M8X20mm
24 50274299 Hose Clamp 3
25 59364950 Hose Assy 2
26 59866491 Hose 1
27 58802877 Hose Assy 1
28 59122531 Hose Assy 1
29 13229620 Seal Trim 3
30 13229612 Seal Trim 1
31 96704564 H.H.C.S. 1 M6X1X20mm
32 59813329 Bottom Plug 2
33 96704598 ESNA Nut 1 M6
34 96741053 Flatwasher 2 M6
35 95302147 Elbow 2

SD-150DC A.5.5
 DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2

B.1.2 SD-150DC
 DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13828041, 13465752

1 N.S.V.A. SD150D Drum Assembly 1 See Section - B.2

3 96712237 Flatwasher 18
6 59475996 Shim 4
7 58755000 Shim 4 1.5mm
8 58755018 Shim 4 6mm
9 59398206 Shim 4 3mm
10 96703863 H.H.C.S. 8 M20 x 150
11 96703665 Hex Nut 8 M20 x 2.5
12 96701560 Met. Washer 16
13 59173302 Scraper Weld 1
14 13344163 Drum Frame Weldment 1
15 96702907 H.H.C.S 8 M30 x 180
16 96701578 Met. Washer 16
18 96703699 Hex Nut 8 M30 x 3.5
56 96705272 H.H.C.S. 14 M10 x 80
57 58977737 Clamp Support 8
58 58822289 Hydraulic Clamp 12
59 96704614 Nut 18 M10 x 1.5
60 58877739 Stauff Coupling 2
62 96719877 H.H.C.S. 4 M10 x 130
66 58978453 Mounting Bracket 4
75 59398214 Shim 4
76 59398222 Shim 4
77 559326827 Domed Plug 2

SD-150DC B.1.3
 DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2

B.1.4 SD-150DC
 DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

17 95488250 Tee 2
22 58977646 Shim 4 2.0mm
23 58977653 Shim 4 0.5mm
24 58977661 Back Swivel Plate 1
25 95922217 Flatwasher 1 2 3/4"
26 59003434 Stop Nut 1
27 96726658 H.H.C.S. 6 M20 x 1.5-60mm
28 96701560 Hardened Flatwasher 6 M20
29 50268127 Bearing 2
30 50270248 Cap 7
31 95201547 Grease Fitting 4
32 59190975 Pivot Pin 4
33 95098679 Roll Pin 4 5/16 x 2.5
34 58796095 Hydraulic Cylinder 2
- 59725051 -Lock Nut 1
- 59040931 -Seal Kit 1
35 58977729 Swivel Frame 1
36 50268242 Bearing 2
37 50268861 Dust Seal 2
38 58977703 Articulation Pin 2
39 95208971 Grease Fitting 3
40 50268879 Dust Seal 2
41 95922175 Flatwasher 2 2"
42 59003442 Stop Nut 2
43 58977711 Oscillation Pin 1
44 59103804 Seal 2
45 50268259 Bearing 2
61 95303368 Adapter 2

SD-150DC B.1.5
 DRUM ASSEMBLY

B.2.2 SD-150DC
 DRUM ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM13465687, 13465737

1 13321575 SD160DX Drum Mach. 1

2 13329263 Bearing Housing Drive 1
3 13276480 Bearing HSG. Spindles 1
4 13415138 Space 1
5 N.S.V.A. SD150D Eccentric Shaft Assy. 1 See Section - B.3
6 54591805 Bearing 2
7 96711106 Retainer Ring 2
8 96738620 Flat Washer 32 M20
9 95269320 O Ring 1
10 96704978 H.H.C.S. 32 M20 x 80
11 59296384 Cover 1
12 13414743 Bearing, Taper Roller 1
13 96704408 Whiz Bolt 12
14 59277756 Wear Sleeve 1
15 50269984 Bearing 1
16 13304787 Shock Mount 12
17 13167390 V-Ring Seal 1
18 96711510 Retaining Ring 1
19 96711544 Retaining Ring 1
20 95603163 O Ring 2
21 59144428 Plug, Magetic 2 #12 ORB
22 59277772 Sight Gauge 1
23 N.S.V.A. SD150 Carrier Assembly 1 See Section - B.4
24 59111716 Coupling 1
25 96701586 Spring Pin 1
26 13464805 Shaft Spline 1
27 59025585 Motor 1
28 95988820 O Ring 1
29 96738596 Flat Washer 24 M12
30 96703061 H.H.C.S. 24 M12 x 30
31 95285946 Adapter 1 #10 ORB
32 N.S.V.A. 1" Split Clamp 1 See Section - B.5
33 N.S.V.A. SD150 Drive Motor Assy. 1 See Section - B.6
34 96738612 Flat Washer 12 M16
35 96703657 Nut 1 M16
36 96738596 Flat Washer 4 M12
37 96702329 H.H.C.S. 4 M12 x 35
38 96737069 Roll Pin 1 M10 x 20
39 13351408 Washer 1
SD-150DC B.2.3
 SD150 ECCENTRIC SHAFT ASSEMBLY

B.3.2 SD-150DC
 SD150 ECCENTRIC SHAFT ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM13465695, 13468616

1 59295378 Journal 1
2 13218045 SD160 Eccentric Shaft 1
3 59298042 Eccentric Shaft 1
4 13276571 Journal 1
5 59296632 Oiliter Bearing 2
6 13464813 Coupling Splined 1
7 96741046 Flat Washer 32 M10
9 96715693 H.H.C.S. 32 M10 x 45
10 96720990 Roll Pin 1 M6 x 20

SD-150DC B.3.3
 SD150 CARRIER ASSEMBLY

B.4.2 SD-150DC
 SD150 CARRIER ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM13465703, 13468590

1 13468285 Carrier Plate Machining 1

2 59600593 Pipe Plug 2
3 96702709 Grease Fitting 1
4 54584776 Breather Filtered Vent 1
5 59277764 Oil Seal 1
6 13304787 Shock Mount 8
7 96745104 Flat Washer 8 M12
8 96702311 H.H.C.S. 16 M12 x 30
9 13351408 Washer 8
10 13464656 Shock Mtg. Plate Machining 1
11 96738612 Flat Washer 8 M16
12 96703657 Nut 8 M16

SD-150DC B.4.3
 SPLIT CLAMP

B.5.2 SD-150DC
 SPLIT CLAMP

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13468574, 13468582

1 58901653 S.F. Clamp, 1" 1

2 96705595 H.H.C.S. 4 M12 x 50
3 96738596 Flat Washer 4 M12
4 59993881 O Ring 1

SD-150DC B.5.3
 SD150 DRIVE MOTOR ASSEMBLY

B.6.2 SD-150DC
 SD150 DRIVE MOTOR ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13465711, 13468608

1 13316401 Motor, Hyd/Poclain MSK35 1

2 13321542 SD160 Drive plate Mach. 1
3 13465000 Drive Mount Machining 1
4 96738620 Flat Washer 36 M20
5 96718671 H.H.C.S. 10 M20 x 80
6 96720446 Nut 10 M20 x 2.5
7 96734066 H.H.C.S. 16 M20 x 40
8 95175881 Split Flange 4
9 96701917 H.H.C.S. 8 M10 x 30
10 96741046 Flat Washer 8 M10
11 59990010 O Ring 2
13 59787895 Adapter 1 #10 JIC
14 56960321 Reducer 1

SD-150DC B.6.3
 ENGINE INSTALLATION - SHEET 1 OF 2

C.1.2 SD-150DC
 ENGINE INSTALLATION - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13444429

1 13509880 Engine 1
- 35374677 -Primary Fuel Filter 1
- 59728196 -Secondary Fuel Filter 1
- 35387489 -Engine Oil Filter 1
- 59155515 -Alternator 1
- 59816520 -Starter Motor 1
9 13222864 Throttle Cable Bracket 1
11 96471038 Flatwasher 5 M8
17 13344270 Muffler 1
24 50266972 Clamp 1
46 96704564 H.H.C.S. 2 M6 x 1 x 20
48 96741053 Flatwasher 2 M6
49 96704234 Hex Nut 2 M6 x 1
51 59819292 Engine Fan 1
52 96712583 H.H.C.S. 4
70 59173096 Front Engine Mount 1
72 96704846 Locknut 8 M10 x 1
73 96704358 H.H.C.S. 4 M10 x 40
74 59173393 Spacer 2
75 96711833 Flatwasher 8 M10
76 96705272 H.H.C.S. 4 M10 x 80mm
79 59182089 Insulating Boot 1

SD-150DC C.1.3
 ENGINE INSTALLATION - SHEET 2 OF 2

C.1.4 SD-150DC
 ENGINE INSTALLATION - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 58966086 Pump Mountintg Plate 1
3 N.S.V.A. Propulsion Pump Assembly 1 See Section - C.2
4 N.S.V.A. Vibration Pump Assembly 1 See Section - C.3
5 59127720 Rear Engine Mount Isolator 2
7 59103838 Rear Engine Mount 2
8 58879768 Snubbing Washer 2
12 96702667 H.H.C.S. 8 M12 x 45
13 96738596 Hardened Flatwasher 8 M12
14 96704952 H.H.C.S. 2 M16-2.0 x 100mm
15 96738612 Hardened Flatwasher 2 M16
16 96704630 Stop Nut 2 M16-2.0
23 96701917 H.H.C.S 8 M10 x 30
27 59286336 Coupling 1
29 95988721 O-ring 1
31 96702329 H.H.C.S 4 M12 x 35mm
32 96738596 Hardened Flatwasher 6 M12
33 N.S.V.A. Steering Pump Assy 1
- 58859380 -Steering Pump 1
- 58898677 -Seal Kit 1
- 95285946 -Connector 1
- 95368890 -Adapter 1
34 95988796 O-ring 1
37 59740498 Cable Bracket 1
38 N.S.V.A. Pump Control Assembly 1
- 59604835 -Clevis Assembly 1
- 59588418 -Clamp Kit 1
- 59662312 -Clevis Assembly 1
- 95699948 -S.H.S.S. 1 5/16 x.75
- 95923298 -Locknut 1 1/4/20
39 95309829 Ferry Capscrew 2 1/2-13 x 1.75
40 95919254 H.H.C.S. 8 3/8 -16 x 1.5
55 95055281 H.H.C.S. 2 3/8-16 x 1 1/2
60 59636738 Water Switch 1
61 59971457 Oil Pressure Switch 1
62 96741046 Flatwasher 46 M10
63 59104406 Ground Cable 1 2/0
66 96704309 H.H.C.S. 4 M10 x 35
68 96702659 H.H.C.S. 2 M8 x 1.25 x 25
69 96704416 Locknut 2 M8 x 1.25
77 59731380 Washer 2
78 96741020 Flatwasher 1 M8

SD-150DC C.1.5
 PROPULSION PUMP ASSEMBLY

C.2.2 SD-150C
 PROPULSION PUMP ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59122689

1 59396499 Propulsion Pump 1 See Breakdown - I.5

2 95376133 Adapter 1
3 95356960 Adapter 2
4 95329975 Adapter 1
5 59305813 Lever 1
6 95920377 H.H.C.S. 2 1/4-20 x 1.0
7 95923298 Locknut 2 1/4-20
8 96741038 Flatwasher 3 M8
9 96719786 H.H.C.S. 3 M8 x 40
10 59329904 Cable Bracket 1
11 59315242 Spacer 3
12 95376323 H.H.M.S. 2 #10-24 x 1.0
13 95931366 Lockwasher 2 #10
14 95923041 Hex Nut 2 #10-24
15 59580571 Clamp 1
16 59617985 Shim 1

SD-150DC C.2.3
 VIBRATION PUMP ASSEMBLY

C.3.2 SD-150DC
 VIBRATION PUMP ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161430

1 54588710 Vibration Pump 1 See Breakdown - I.6

2 59985853 Control Lever 1
3 59922641 Adapter 2
4 95356960 Adapter 1
5 95920781 H.H.C.S. 2 3/8-24 x.75
7 95329983 Adapter 1
8 59565036 Hardened Flatwasher 2 0.40 x 0.81 x. .019

SD-150DC C.3.3
 FUEL LINE ASSEMBLY

C.4.2 SD-150DC
 FUEL LINE ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161240

1 58873639 Hose Assembly 1

2 59058008 Hose Assembly 1
4 50274299 Hose Clamp 2
5 96704234 Hex Nut 2 M6 x 1
6 96701461 H.H.C.S. 2 M6 x 25
7 96741053 Flatwasher 2 M6
8 59397059 Clamp 2 #10
9 59397489 Clamp 2
10 95378873 Hose Clamp 1
11 96701495 Screw 1
12 96738596 Flatwasher 1 M12

SD-150DC C.4.3
 THROTTLE ASSEMBLY

C.5.2 SD-150DC
 THROTTLE ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13222815

1 59219287 Throttle Lever 1

2 59219261 Spring Washer 3
3 59226548 Throttle Bracket 1
4 59219253 Friction Washer 1
5 59219279 Throttle Lever 1
6 59219246 Throttle Lever Grip 1
7 59161257 Throttle Control Cable 1
8 59901306 Clevis 2
9 95860052 Screw 2
10 95943346 Nylon Nut 4
11 95921722 Screw 2
12 95922332 Flatwasher 4
13 95326609 SHCS 2
14 95923314 Locknut 2

SD-150DC C.5.3
 AIR CLEANER INSTALLATION

C.6.2 SD-150DC
 AIR CLEANER INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161372

1 13198338 Air Cleaner 1

- 13198999 -Air Cleaner Primary Element 1
- 13198981 -Air Cleaner Safety Element 1
2 59428219 Clamp 2
3 96702279 H.H.C.S. 4 M10 x 20
6 54680087 T-Bolt Saddle Clamp 3
7 58920489 Elbow 1
8 59104810 Elbow 1
9 54680129 T-Bolt Saddle Clamp 1
10 59173237 Air Inlet Tube 1
11 96704846 Locknut 4 M10 x 1
12 59869917 Lockscrew 4 5/16-18 x .75
13 N.S.V.A. Propulsion Filter Assembly 1 See Section - C.7
14 N.S.V.A. Vibration Filter Assembly 1 See Section - C.7
15 59873984 Indicator Switch 1

SD-150DC C.6.3
 VIBRATION AND PROPULSION FILTER ASSEMBLY

C.7.2 SD-150DC
 VIBRATION AND PROPULSION FILTER ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59122556-0/59122564-0

* N.S.S. Vibration Filter Assembly 1

1 59984559 Hydraulic Filter 1
- 59309203 -Filter Element 1
2 95376133 Adapter 1
3 95403325 Tee 2
4 56800717 Adapter 1
5 95402830 Adapter 1

* N.S.S. Propulsion Filter Assembly 1

1 59984559 Hydraulic Filter 1
- 59309203 -Filter Element 1
2 95376133 Adapter 1
6 95357604 Adapter 1

SD-150DC C.7.3
 ROPS/FOPS INSTALLATION

D.1.2 SD-150DC
 ROPS/FOPS INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161463

1 13451802 ROPS/FOPS 1
5 95920534 H.H.C.S. 6 1 1/2-6 x 5.50"
6 95922167 Flatwasher 12 1 1/2"
7 59327940 Hex Nut 6 1 1/2-6
8 59433649 Seat Belt 1
11 95922241 Flatwasher 2 7/16"
12 95925921 Locknut 2 7/16-20

SD-150DC D.1.3
 PLATFORM INSTALLATION

D.2.2 SD-150DC
 PLATFORM INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59114876

1 13207303 Platform 1
2 58840471 Snub Washer 4
3 96701545 Hardened Flatwasher 8 M12
4 58877705 Platform Plug 4
6 96704291 Hex Nut 4 M12
8 59618579 Insert 4
9 59583500 Cover Plate 2
10 96705553 H.H.C.S. 2 M8 x1.25 x 45mm
11 59019919 Pin Holder Bracket 1
12 59689927 Pin Holder 1
13 58895202 Lockpin 1
14 59607861 Cable 1
15 59607853 Ferrule 2
16 96704564 H.H.C.S. 2 M6 x 1 x 20
17 96704234 Hex Nut 2 M6 x 1
18 96701958 H.H.C.S. 4 M6 x 16
19 96702501 Flatwasher 4
21 96704283 H.H.C.S. 4
22 59128157 Deck Tread - Fuel Tank 1
23 59128173 Deck Tread - Platform 1
24 59128165 Deck Tread - Hydraulic Tank 1
25 59128181 Deck Tread - Cover Plate 1
26 59006163 Deck Tread - Safety 2

SD-150DC D.2.3
 RAILING INSTALLATION

D.3.2 SD-150DC
 RAILING INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59104117

1 59097501 Handrail 1
2 96701545 Hardened Flatwasher 12 M12
3 96711791 H.H.C.S. 8 M12 x 30
4 96705652 Locknut 8 M12-1.75
5 59117507 Railing - LH 1
6 96705637 Bolt 4 M12-1.25 x 55
7 59127910 Railing - RH 1
8 96705272 H.H.C.S. 2 M10 x 80mm
9 96701982 Flatwasher 2 M10
10 96704614 Hex Nut 2 M10 x 1.5

SD-150DC D.3.3
 SEAT INSTALLATION

D.4.2 SD-150DC
 SEAT INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13222773

1 13222781 Control Box 1

2 13222807 Cover Plate 1
3 13229554 Seat 1 See Breakdown - I.7
4 96704531 Bolt 4 1/4-20 x.50
5 96704432 Lockbolt 4 M10 x 20
6 59862938 Pouch 1
7 N.S.V.A. Control Assembly 1
- 59815449 -Control 1 See Breakdown - I.10
- 59815431 -Cable 2
8 59965962 Bolt 4 1/4-20 x .75
9 58950932 Safety Manual 1
10 58880303 Split Ring 1
11 58880311 Chain 1
- 58874389 -Plumb Chain 1
12 96704432 Lockbolt 4 M10 x 20
13 96719190 H.H.C.S. 4 M6 x 20mm

SD-150DC D.4.3
 STEERING/HORN INSTALLATION

D.5.2 SD-150DC
 STEERING/HORN INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59173369

1 59173351 Steering Valve 1 See Breakdown - I.8

2 59824862 Adapter 2
3 58858580 Streering Column 1
4 58858564 Steering Wheel 1
5 59159558 Horn Button 1
7 59465377 Heat Shrink Tube a/r
10 59108969 Front Cover Plate 1
11 95303335 Elbow 2
12 96704911 H.H.C.S. 2
13 96701917 H.H.C.S. 2 M10X30mm
14 96741046 Flatwasher 2 M10
15 59162735 Horn 1
16 96702261 Bolt 1 M8 X35mm
17 96702279 H.H.C.S. 4 M10 x 20mm
19 59461368 Hex Nut 1
20 96714399 Flatwasher 4 M10
21 59177220 Horn Spacer 1
22 96741020 Flatwasher 1 M8

SD-150DC D.5.3
 STEERING INSTALLATION

D.6.2 SD-150DC
 STEERING INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59122754

1 59122580 Hose Assembly 1 70"

2 59810531 Hose Assembly 2
3 59355644 Hose Assembly 1 28"
4 95424586 Wire Tie 2
5 59569004 Hose Assembly 2
6 59618579 Insert 4
7 59583500 Cover Plate 2
8 96705553 H.H.C.S. 2 M8 x 1.25 x 45mm

SD-150DC D.6.3
 BATTERY INSTALLATION

E.1.2 SD-150DC
 BATTERY INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59127654

1 59436931 Battery 1
2 59122978 Battery Bracket 1
3 59122960 J-Bolt 2
4 96702519 Hardened Flatwasher 2 M8
5 59365130 Nut 2
6 13251012 Battery Cable - Positive 1
7 59086983 Battery Cable - Negative 1
8 59103598 Clamp 3
9 96704606 Locknut 3 M8
10 96702659 H.H.C.S. 1 M8 x 1.25 x 25
11 96741038 Hardened Flatwasher 2 M8
12 96704416 Lock Nut 1 M8 x 1.25
13 59583468 Insert Clamp 2
14 59583450 Cover Plate 1
15 95920492 H.H.C.S. 1 5/16-18 x 1.375

SD-150DC E.1.3
 WIRING HARNESS INSTALLATION - SHEET 1 OF 2

E.2.2 SD-150DC
 WIRING HARNESS INSTALLATION - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161281

1 13154877 Harness, Chassis 1

20 59465658 Clamp 4
22 96704564 H.H.C.S. 3 M6 x 1 x 20
23 96741053 Flat Washer 3 M6
24 96704598 Locknut 3 M6
25 96705132 Hex Nut 3 M6 x 0.08
26 96701370 Nut 1 M6
27 96741038 Flat Washer 2 M8
28 96704812 Hex Nut 1
29 59726075 Clamp 2
30 96701495 H.H.C.S. 1 M12 x 25
31 59995126 Hardened Flatwasher 1 7/16
32 59117333 Clamp 3
36 13170832 Harness, Console Wiring 1
43 96702659 H.H.C.S 1 M8 x 1.25 x 25
44 96704416 Locknut 1 M8 x 1.25

SD-150DC E.2.3
 WIRING HARNESS INSTALLATION - SHEET 2 OF 2

E.2.4 SD-150DC
 WIRING HARNESS INSTALLATION - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 13154877 Harness, Chassis 1

2 59122648 Tachometer Gauge 1
3 59813329 Button Plug 11
4 59165001 Hourmeter 1
5 95932117 R.S.H.M.S. 2 #6-32 x .50
6 95931341 Lockwasher 2
7 95923025 Hex Nut 2 #6-32
8 59326827 Domed Plug 3
9 59811018 Circuit Breaker 1
10 59813279 Button Plug 2
11 58791211 Lamp 1
12 96704176 Locknut 1 M6
13 59108605 Dust Boot - Bottom 1
14 59109116 Flatwasher 1
15 59108100 Dust Boot - Top 1
16 59111450 Emergency Stop Switch 1
17 96741053 Flatwasher 1 M6
18 96704564 H.H.C.S. 1 M6 x 1 x 20
21 59104000 Light Cluster 1
33 59121756 Rocker Switch - Parking Brake 1
34 59121723 Rocker Switch - Hi/Low Speed Control 1
35 58822321 Fuel Gauge 1
36 13170832 Harness, Console Wiring 1
37 59126946 Ignition Switch 1
- 58917261 -Ignition Key 1
38 58924333 Ignition Switch Nut 1
39 59117986 Panel - RH 1
40 59117994 Panel - LH 1
41 96741053 Flatwasher 8
42 96704564 H.H.C.S 8 M6 x 1 x 20
45 96738554 Flatwasher 8 M5

SD-150DC E.2.5
 BACK-UP ALARM INSTALLATION - SHEET 1 OF 2

E.3.2 SD-150DC
 BACK-UP ALARM INSTALLATION - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59173310

1 59426924 Back-up Alarm 1

2 96704564 H.H.C.S. 2 M6 x 1 x 20
3 96741053 Flatwasher 6 M6
4 96704234 Hex Nut 2 M6 x 1

SD-150DC E.3.3
 BACK-UP ALARM INSTALLATION - SHEET 2 OF 2

E.3.4 SD-150DC
 BACK-UP ALARM INSTALLATION - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

5 59164970 Back-up Alarm Switch 1

6 59170381 Blank 1
7 59434001 Contact 2
8 59434209 Inline Connector 1
9 59434217 Connector Wedge 1
10 96705793 H.H.C.S. 3 M6 x 30
11 96704598 Locknut 3 M6 x 1
12 96702659 H.H.C.S. 2 M8 x 25
13 96741038 Flatwasher 2 M8
14 95922324 Flatwasher 2

SD-150DC E.3.5
 DECAL INSTALLATION

G.1.2 SD-150DC
 DECAL INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13301528

1 13198254 Decal: Checklist 1

2 58965542 Decal: Crush Area 2
3 58999624 Decal: Throttle 1
4 59132118 Decal: Operation Warning 2
5 59153379 Decal: Operators Manual 1
6 13198353 Decal: Signature 1
7 13163340 Decal: Signature 3
8 13252176 Decal: Signature 1 610 x 110
9 13199344 Decal: Hydraulic Oil 1
10 59087569 Decal: Diesel Fuel 1
11 58965690 Decal: Roll Over Hazard Warning 1
12 59605915 Decal: Grease 4
13 59667287 Decal: Warning Rail 4
14 59288340 Decal: Lube Chart 1
15 59051151 Decal: Warning 2
16 59020040 Decal: Pressure Hazard Warning 1
18 59006205 Decal: Ignition Switch 1
19 59087999 Decal: Radiator Fill 1
20 13207311 Decal: C Series 2
22 13208038 Decal: Missing Shock 2
23 13395900 Decal: Global Engineering 1

SD-150DC G.1.3
 FILTER HOSE ASSEMBLY

H.1.2 SD-150DC
 FILTER HOSE ASSEMBLY

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161398

1 59118778 Hose Assembly 1 51"

2 59956706 Hose 1 22.75"
3 59122655 Hose Assembly 1 31"
4 59173286 Hose Assembly 1
5 59139568 Hose Assembly 1 70"
6 59161380 Hose Assembly 1 110"
7 59465674 Clamp 2
8 96701917 H.H.C.S. 2 M10 x 30
9 96701982 Flatwasher 2 M10
10 96704812 Hex Nut 2

SD-150DC H.1.3
 BRAKE HOSE INSTALLATION

H.2.2 SD-150DC
 BRAKE HOSE INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59195073

1 59118752 Hose Assembly 1 19"

2 59122630 Hose Assembly 1 33"
3 59172882 Hose Assembly 1 28"
4 58896218 Hose Assembly 1 14.5"
5 58954694 Str. Adapter 2
6 95415667 Swivel Tee 1

SD-150DC H.2.3
 TRACTION HOSE INSTALLATION - SHEET 1 OF 2

H.3.2 SD-150DC
 TRACTION HOSE INSTALLATION - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59200093

4 58859075 Hose Assembly 1 103"

7 58873571 Hose Assembly 2
8 59090621 Hose Assembly 1 92"
9 59090639 Hose Assembly 1 97"
21 95424586 Tyrap 10
29 59962340 Adapter 2
33 58869710 Plate 1

SD-150DC H.3.3
 TRACTION HOSE INSTALLATION - SHEET 2 OF 2

H.3.4 SD-150DC
 TRACTION HOSE INSTALLATION - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59465674 Clamp 2
2 59850040 Hose Assembly 1
3 59200915 Hose Assembly 2 16"
4 58859075 Hose Assembly 1 103"
5 58859091 Hose Assembly 1 22.5"
8 59090621 Hose Assembly 1 92"
9 59090639 Hose Assembly 1 97"
13 96701917 H.H.C.S. 2 M10 x 30
20 96741046 Flat Washer 2 M10
25 589016532 S.F. Clamp, 1" 4
26 96704812 Hex Nut 2
27 95919460 H.H.C.S. 8 7/16-14 x 1.75
28 59995126 Hardened Flatwasher 8 7/16
29 59962340 Adapter 2
33 58869710 Plate 1
34 50959063 Tee 1
35 59993881 O-ring 2
36 58893603 Hose Assembly 1 74"

SD-150DC H.3.5
 VIBRATION HOSE INSTALLATION

H.4.2 SD-150DC
 VIBRATION HOSE INSTALLATION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59161596

1 58859158 Hose Assembly 1 95"

2 59090639 Hose Assembly 1 97"
3 59090621 Hose Assembly 1 92"
4 59118760 Hose Assembly 2 59"
5 59962340 Adapter 2
12 95424586 Wire Tie 8
14 59672733 Hose Guard 1
20 59122663 Hose Assembly 1 41"

SD-150DC H.4.3
 AXLE DRIVE MOTOR (59012112) - INTERNAL BREAKDOWN - SHEET 1 OF 2

I.1.2 SD-150DC
 AXLE DRIVE MOTOR (59012112) - INTERNAL BREAKDOWN - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM

1 58891755 Front Cover Gasket 1

3 58891805 Shaft 1 14 Tooth
4 59368803 Roller Bearing 1
5 59785519 Retaining Ring 1
6 59368845 O-ring 1
7 59368829 Seal Carrier 1
8 59368837 Lip Seal 1
9 59368852 Retainer Plate 1
10 58815564 Screw 4

SD-150DC I.1.3
 AXLE DRIVE MOTOR (59012112) - INTERNAL BREAKDOWN - SHEET 2 OF 2

I.1.4 SD-150DC
 AXLE DRIVE MOTOR (59012112) - INTERNAL BREAKDOWN - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

15 59019620 Orifice Valve Assembly 1

16 58881863 O-ring 1
17 58891789 Backup Ring 2
18 58891797 O-ring 1
19 58891854 Orifice Plug 1
20 58891771 Filter Screen 1
21 59019646 Seal Nut 1
22 59888214 O-ring 1
23 59019638 Orifice Valve Assembly 1
24 58891813 Solenoid Valve 1
25 58891656 Servo Piston Assembly 2
27 58891664 Spring 1
28 59019539 O-ring 2
29 58891631 Special Nut 2
36 58881863 O-ring 2
37 58799768 Spring 2
38 58799750 Spring Guide 2
40 58891672 End Cap Gasket 1
41 59399295 Charge Relief Valve 1
42 58891896 Spring 1
43 59360610 O-ring 1
44 58891888 Valve Cap 1
45 59399303 Locknut 1
46 58891649 Spring 1
47 58891573 Hold Down Pin 1
48 58881863 O-ring 1

SD-150DC I.1.5
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 1 OF 5

I.5.2 SD-150DC
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 1 OF 5

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM

8 59933622 Filter Screen 3

59 59446138 Charge Relief Valve Kit 1
61 59360610 -O-ring 1
68 59343244 Seal Carrier 1
69 59343236 Lip Seal 1
70 59343251 O-ring 1
81 58921495 Multi-Function Valve Kit 2
82 95210258 -O-ring 2
83 59360735 -O-ring 2

SD-150DC I.5.3
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 2 OF 5

I.5.4 SD-150DC
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 2 OF 5

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

Repair of this assembly is recommended only to the
level of component parts listed. If your unit requires
further repair, an Authorized Rebuilt
Component (ARC) may be available and is listed
below.

** 58751843 Pump (ARC) 1

SD-150DC I.5.5
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 3 OF 5

I.5.6 SD-150DC
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 3 OF 5

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

22 59034439 Side Cover 1

23 59360099 Leveler Assembly 1
24 59476846 Spring Seat 2
25 59476853 Shim 2
26 59360107 Guide Post 2
27 59360115 Nut 2
28 59360123 O-ring 1
29 59034447 Screw 6
65 59384347 Shaft 1 23 Tooth Spline
66 59343277 Roller Bearing 1
67 59343269 Retaining Ring 1
80 59360156 Helical Compression Spring 2
86 59360198 Servo Cylinder Kit 2
87 59360305 -O-ring 2
88 59360313 -O-ring 2
102 59356444 Servo Piston Kit 1

SD-150DC I.5.7
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 4 OF 5

I.5.8 SD-150DC
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 4 OF 5

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

42 59034454 Charge Pump Set 1

43 59360461 Pin 1
44 58918566 Charge Pump Shaft 1
45 59360487 Key 1
46 59360495 Retaining Plate 1
48 59360503 Auxiliary Mounting Flange 1
49 59360511 Coupling 1 13 Tooth
50 58918590 Charge Pump Cover Assembly - RH 1
51 59360354 Bushing 1
52 59360552 O-ring 1
56 59360545 O-ring 1
57 59899021 Flange Cover 1
58 59360594 Screw 4
79 59034470 Special Plug 1

SD-150DC I.5.9
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 5 OF 5

I.5.10 SD-150DC
 PROPULSION PUMP (59396499) - INTERNAL BREAKDOWN - SHEET 5 OF 5

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

39 58891441 End Cap Gasket 1

73 59034462 Control Valve Kit 1
74 59369512 -Control Gasket 1
105 59360776 Control Orifice Kit 1 .032

SD-150DC I.5.11
 VIBRATION PUMP (54588710) - INTERNAL BREAKDOWN - SHEET 1 OF 2

I.6.2 SD-150DC
 VIBRATION PUMP (54588710) - INTERNAL BREAKDOWN - SHEET 1 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 54588710

1 58784281 SCR Kit (Includes Item 2) 1 250 bar/3625 psi

2 13263702 Spring 1
3 58220567 O-ring 1
4 59933622 Plug 1
5 59698811 O-ring 1
6 58220633 Charge Relief Valve 1
7 59034348 Charge Relief Spring 1
8 58220583 Shim Pack 1
9 50278019 O-Ring 1
10 59933614 Plug 1
11 59779918 Valve 1
12 59986422 Ring, Back Up 1
13 59949339 O-Ring, MDC 1
14 59949511 Front Cover Gasket 1
15 59785303 Bearing 1
16 59933713 Pump Shaft 1
17 95200648 Bearing Ball 1
18 59861872 Ring 2
19 59785519 Ring 2
20 59941203 Seal 1

SD-150DC I.6.3
 VIBRATION PUMP (54588710) - INTERNAL BREAKDOWN - SHEET 2 OF 2

I.6.4 SD-150DC
 VIBRATION PUMP (54588710) - INTERNAL BREAKDOWN - SHEET 2 OF 2

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

24 59102749 Seal 1
25 59785642 Ring 1
26 58903741 O-ring 1
27 59933622 Plug 1
28 59698811 O-ring 1
30 58815622 Gasket 1
38 59785618 Handle 1
39 59785279 Bracket 1
40 59785261 Spring 1
41 59986422 Back Up Ring 1
42 59949339 O-Ring, MDC 1
36 59431676 Back Up Ring 1
43 59785261 Rotory Spool 1
44 59976423 Sleeve 1
45 59986448 Back Up Ring 1
46 59785360 O-ring 1
49 59938373 Servo Gasket 2
56 59888362 Ring 1
57 59871731 Guide Spring 1
58 59888289 Stop 1
59 59785121 Spring 1
60 59210658 Guide Spring 1
62 59972877 O-ring Kit 1
63 59422907 Piston Ring 2
64 59431726 Piston 1
65 59933622 Plug 1
66 59698811 O-ring 1

SD-150DC I.6.5
 SEAT (13229554) - INTERNAL BREAKDOWN

I.7.2 SD-150DC
 SEAT (13229554) - INTERNAL BREAKDOWN

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 13206107

1 N.S.S. Suspension Housing 1

2 59920207 Bushing 6
3 59920025 Pin 1
4 59370759 Adjustment Spindle 1
5 59370742 Grommet 2
6 59920298 Screw 2
7 59370734 Spring Yoke 1
8 59370544 Swing Arm 1
9 59920009 Shaft 1
10 59920280 Retainer 4
11 59920272 Washer 2
12 59919985 Shaft 1
13 59920215 Grommet 3
15 59919910 Pin 1
16 59370569 Spring 2
17 59920223 Lockwasher 8
18 59920199 Roller 2
19 13441266 Backrest 1
20 13441274 Seat Cushion 1
21 59919944 Bolt 2
22 59445528 "L" Bracket 1
23 59445536 Washer 2
24 59445544 Knob 2
25 59445551 Nut 2
26 59920231 Bolt 9
27 59920066 Spring Retainer 1
28 59920033 Pin 1
29 59920058 Adjustment Fork 1
30 59920017 "U" Bracket 4
31 59919969 Knob 1
32 59920132 Lever 1
33 59370700 Mounting Plate 1
34 58787979 Arm Rest Kit 1
- 13441290 -Armpad - R.H. 1
- N.S.S. -Arm Bracket 1
- N.S.S. -Screw 2
- 13441282 -Armpad - L.H. 1
39 59445643 Frame 1
40 59445650 Shock Absorber 1
42 59920264 Bolt 4

SD-150DC I.7.3
 CONTROL (59815449) - INTERNAL BREAKDOWN

I.10.2 SD-150DC
 CONTROL (59815449) - INTERNAL BREAKDOWN

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM 59815449

1 59899641 Propulsion Lever Knob 1

2 59652057 Propulsion Lever 1
3 50849751 Spring Pin 2
4 59648394 Vibration Lever Knob 1
5 59652065 Vibration Lever 1
6 58059601 Spring Tension Knob 1
7 58059619 Compression Spring 1
8 58059627 Brake Shoe 1

SD-150DC I.10.3
 MANUALS

**Always use Manufacturer Replacement parts!**

P.1.2
 MANUALS

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

BOM

1 13155221 Operation/Maintenance Manual 2

2 13433222 Parts Manual 2
3 59483032 CIMA Safety Manual 1
4 59246397 Cummins Engine Service Manual 1
5 58990813 Cummins Engine Parts Manual 1

P.1.3
The warranty statement is provided within the manual kit shipped with the machine.
Ref. No. VOE21A9920277 English
CPN 43952597
Printed in USA 2008-05 CST
Volvo, Shippensburg