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Important
This book applies exclusively:
F1042 1. To GA11 - GA15 - GA18 - GA22 equipped with an electronic regulator as shown on the
left above. For these compressors, this book must be used together with the "User
manual for electronic regulator for GA5 up to GA45 compressors"
2. To GA11 - GA15 - GA18 - GA22 with an electro-pneumatic regulator as shown on the left
below.
F051 This instruction book meets the requirements for instructions specified by the
machinery directive 89/392/EEC and is valid for CE as well as non-CE labelled machines
Registration code
Collection: APC G11-22
Tab: 38
Sequence:0992
Replaces
No. 2920 1256 00
This instruction book describes how to handle the machines to ensure safe operation, optimum efficiency and long service life.
Read this book before putting the machine into operation to ensure correct handling, operation and proper maintenance from the beginning.
The maintenance schedule comprises measures for keeping the machine in good condition.
Keep the book available for the operator and make sure that the machine is operated and that maintenance is carried out according to the
instructions. Record all operating data, maintenance performed, etc. in an operator's logbook available from Atlas Copco. Follow all relevant
safety precautions, including those mentioned on the cover of this book.
Repairs must be carried out by trained personnel from Atlas Copco who can be contacted for any further information.
In all correspondence always mention the type and the serial number, shown on the data plate.
For all data not mentioned in the text, see sections "Preventive maintenance schedule" and "Principal data".
The company reserves the right to make changes without prior notice.
CONTENTS
Page Page
1 Leading particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.1 Compressor motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.1.1 Air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.2 Preventive maintenance schedule for the compressor 27
1.1.2 Oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.3 Oil and oil filter change interval . . . . . . . . . . . . . . . . . . 28
1.1.3 Cooling and condensate drain systems . . . . . . . 5 4.4 Oil specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2 Unloading/loading system . . . . . . . . . . . . . . . . . . . . . . . 5 4.4.1 Atlas Copco Roto-injectfluid. . . . . . . . . . . . . . . 28
1.2.1 Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4.4.2 Mineral oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2.2 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4.5 Oil and oil filter change . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3 Electrical system for GA Pack / Full-feature . . . . . . . . . 6 4.6 Storage after installation . . . . . . . . . . . . . . . . . . . . . . . 29
1.4 Electronic control module for GA Pack / Full-feature . . . 8 4.7 Service kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.4.1 Electronic regulator . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Electrical system for GA Standard Pack . . . . . . . . . . . 14 5 Adjustments and servicing procedures . . . . . . . . . . . . . . 29
1.5.1 Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.1 Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.5.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.2 Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.6 Air dryer on GA Full-feature . . . . . . . . . . . . . . . . . . . . . 15 5.3 Safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.6.1 Compressed air circuit . . . . . . . . . . . . . . . . . . . 15 5.4 Belt set exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.6.2 Refrigerant circuit. . . . . . . . . . . . . . . . . . . . . . . 15 5.5 Fan control switch on GA Full-feature . . . . . . . . . . . . . 29
5.6 High pressure shut-down switch on GA Full-feature . . 29
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.7 Expansion valve on GA Full-feature . . . . . . . . . . . . . . . 29
2.1 Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.8 Load/unload pressure switch on GA Standard Pack . . 30
2.2 Electric cable size, settings of overload relay and main
5.9 Temperature shut-down switch on GA Standard Pack. 30
fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.1 Electric cable size . . . . . . . . . . . . . . . . . . . . . . 18
2.2.2 Setting of motor overload relay and fuse value 18 6 Problem solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.3 Installation proposals . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7 Principal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.1 Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1 Before initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.1.1 Readings on display on GA Pack / Full-feature 33
3.1.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . 24 7.1.2 Readings on gauges on GA Standard Pack . . 33
3.1.2 User manual (GA Pack / Full-feature only) . . . 24 7.2 Setting of safety valve . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1.3 Outdoor/altitude operation . . . . . . . . . . . . . . . . 24 7.3 Dryer control switches and refrigerant specifications on
3.1.4 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 GA Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1.5 External compressor status indication 7.4 Compressor specifications . . . . . . . . . . . . . . . . . . . . . . 33
(GA Pack / Full-feature only) . . . . . . . . . . . . . . 24 7.4.1 Reference conditions . . . . . . . . . . . . . . . . . . . . 33
3.1.6 Compressor control modes (GA Pack / Full- 7.4.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
feature only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.4.3 Specifications of GA 7.5 bar . . . . . . . . . . . . . . 34
3.2 Initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.4.4 Specifications of GA 10 bar . . . . . . . . . . . . . . . 34
3.3 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7.4.5 Specifications of GA 13 bar . . . . . . . . . . . . . . . 34
3.4 During operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7.4.6 Specifications of GA 100 psi . . . . . . . . . . . . . . 35
3.4.1 Checking the display (GA Pack / 7.4.7 Specifications of GA 125 psi . . . . . . . . . . . . . . 35
Full-feature only) . . . . . . . . . . . . . . . . . . . . . . . 25 7.4.8 Specifications of GA 150 psi . . . . . . . . . . . . . . 36
3.5 Manual control for GA Pack / Full-feature . . . . . . . . . . 26 7.4.9 Specifications of GA 175 psi . . . . . . . . . . . . . . 36
3.6 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.5 Conversion list of SI units into US/British units . . . . . . 36
Instruction book Industrial Air Division
1 LEADING PAR
PARTICULARS
ARTICULARS Options and special versions
Air drawn through filter (AF) and open inlet valve (IV) into compressor
1 E OF 2 Ca/Co 8 VP 7 element (E) is compressed. The compressed air flows through oil
separator (OS), minimum pressure valve (Vp) and air cooler (Ca) to
outlet valve (AV).
Air pressure forces the oil from air receiver (AR) through oil cooler
(Co) and filter (OF) to compressor element (E) and the lubrication
points.
The system comprises a by-pass valve (BV). When the oil temperature
is below 40 C (104 F) 2)2), there is no oil flow to the oil cooler. At
approx. 55 C (131 F) 2)
2), the valve is closed so that all the oil passes
through the cooler.
MT SV AF VI E
OF
BV
AV
F057
Dm1 Da DP2 M1
F059
F059
10 FN
1.1.3 Cooling and condensate drain systems the net pressure increases. When the net pressure reaches the
unloading pressure, solenoid valve (Y1) is de-energized. The plunger
of the valve returns by spring force:
The cooling system comprises air cooler (Ca-Fig. 1) and oil cooler
(Co). The cooling air is generated by fan (FN).
1. The control pressure present in the chambers of loading plunger
(LP) and unloading valve (UV) is vented to atmosphere via
Amoisture trap (MT-Fig. 2a) is provided in the air outlet system of GA
solenoid valve (Y1).
Pack and Full-feature compressors. 1)1). The trap is equipped with a
2. Loading plunger (LP) moves upwards and causes inlet valve (IV)
valve for automatic condensate draining during operation (Da) and a
to close the air inlet opening.
manually operated valve for draining after stopping the compressor
3. Unloading valve (UV) is opened by receiver pressure. The
(Dm1).
pressure from air receiver (AR) is released towards unloader (UA).
1.2.1 Unloading
Industrial Air Division Instruction book
Fig. 3a. GA18 Standard Pack, motor side Fig. 3b. GA18 Standard Pack, receiver side
When the net pressure decreases to the loading pressure, solenoid The system comprises:
valve (Y1) is energized. The plunger of the valve moves against
spring force: 1. Compressor motor (M1-Fig. 2a)
2. Electronic control module (Fig. 7a)
1. Control pressure is fed from air receiver (AR) via solenoid valve 3. Compressor start button (I) and stop button (O) (Fig. 7a)
(Y1) to loading plunger (LP) and unloading valve (UV). 4. Emergency stop button (S3-Fig. 7a)
2. Unloading valve (UV) closes the air blow-off opening. Loading 5. Electric cabinet (Fig. 5a)
plunger (LP) moves downwards and causes inlet valve (IV) to 6. Sensors for the compressor element outlet temperature (TT11)
open fully. and for the air outlet pressure (PT20)
7. Dewpoint temperature sensor (TT90) for Full-feature compressors
Instruction book Industrial Air Division
1.4 Electronic control module for GA Pack / Full- The regulator stops the compressor whenever possible to reduce the
feature power consumption and restarts it automatically when the net pressure
decreases. In case the expected unloading period is too short, the
The control module consists of an electronic regulator and a control compressor is kept running to prevent too-short standstill periods.
panel.
Protecting the compressor
If the compressor element outlet temperature exceeds the
programmed shut-down level, the compressor will be stopped. This
1.4.1 Electronic regulator (E1-Fig. 6a) will be indicated on the control panel (Fig. 7a). The compressor will
also be stopped in case of overload of compressor motor (M1).
The regulator has following functions:
If the compressor element outlet temperature exceeds a programmed
Controlling the compressor value below the shut-down level, this will also be indicated to warn
The regulator maintains the net pressure between programmable limits the operator before the shut-down level is reached.
by automatically loading and unloading the compressor. Anumber of
programmable settings, e.g. the unloading and loading pressures,
the minimum stop time and the maximum number of motor starts are
taken into account.
See legend of Figs. 6 for denomination of components See legend of Figs. 8 for denomination of components
Instruction book Industrial Air Division
Industrial Air Division Instruction book
SENSORS/LOADING SOLENOID VALVE F21. Overload relay, compressor motor K05. Auxiliary relay, high/low air pressure
PT20. Pressure sensor, air outlet K11. Auxiliary contactor for dryer 1) K10. Auxiliary relay, dryer
TT11. Temperature sensor, compressor K21. Line contactor O. Stop button
element outlet K22. Star contactor S3. Emergency stop button
TT90. Temperature sensor, dewpoint 1) K23. Delta contactor 2X1/6. Connectors
Y1. Loading solenoid valve T1/T2. Transformers
Y2. Solenoid valve, modulating control 1X1. Terminal strip On GA Full-feature also:
(optional) 1X2. Terminal strip F0. Fuses (customer's installation)
C1. Capacitor
MOTORS CONTROL MODULE (E1) M1. Refrigerant compressor/motor
M1. Compressor motor I. Start button M2. Motor, condenser cooling fan
K01. Blocking relay S3. Control switch, condenser cooling
ELECTRIC CABINET K02. Auxiliary relay, star contactor fan
E2. Relay expansion box (optional) K03. Auxiliary relay, delta contactor
F1/F5. Fuses K04. Auxiliary relay, loading/unloading 1) Only for Full-feature compressors.
2 Voltage on LED
Indicates that the voltage is switched on.
4 Display
Indicates:
- the name of the sensor of which the actual reading is
displayed
- the unit and actual reading S3. Emergency stop button 8. Start button
- messages regarding the operating status, a sensor 1. LED, automatic operation 9. Stop button
error, a service need or a fault 2. LED, voltage on 10. Pictograph, emergency
3. LED, general alarm stop
5 Function keys 4. Display 11. Pictograph, automatic
Keys to control and program the compressor. The actual 5. Function keys operation
function of each key is abbreviated and indicated on the bottom 6. Scroll keys 12. Pictograph, voltage on
line. The most common ones are listed below. 7. Tabulator key 13. Pictograph, alarm
7 Tabulator key
Key to go to the next field of the display. Delivery air
bar 7.0
8 Start button Auto loaded
Push button to start the compressor. LED (1) lights up Menu More Unld
indicating that the regulator is operative (in automatic
operation). The LED goes out after unloading the compressor F1 F2 F3
manually.
Fig. 7b. Example of the main display
9 Stop button
Push button to stop the compressor. LED (1) goes out. The
compressor will stop after running in unloaded condition for
30 seconds.
Status data
S3 Emergency stop button
Push button to stop the compressor immediately in case of Main Slct
emergency. Must be unlocked before restarting.
F1 F2 F3
Industrial Air Division Instruction book
Instruction book
The regulator loads, unloads, stops and restarts the compressor GA Full-feature are provided with a dryer which removes moisture
according to the air consumption, and protects the compressor and from the compressed air. See Fig. 6b for the electrical diagram.
motor from overloads. The unloading and loading pressures are the
opening and closing pressures respectively of switch (PSR19). See
section 5.8. 1.6.1 Compressed air circuit
Delayed motor stopping Compressed air enters heat exchanger (5) and is cooled by the
The time relay for delayed motor stopping (K26) limits the frequency outgoing, cold, dried air. Water in the incoming air starts to condense.
of automatic motor starts by stopping the motor only after a set time The air then flows through heat exchanger (6) where the refrigerant
of 5 minutes of uninterrupted unloaded operation. If the net pressure evaporates and withdraws heat from the air. This cools the air to
drops to the loading pressure within the set unloading time, the close to the evaporating temperature of the refrigerant. More water
compressor will be loaded without stopping. in the air condenses. The cold air then flows through moisture trap
(MT) where all the condensate is separated from the air. The
Compressor temper ature shut-do
temperature wn sswitch
shut-down witch (TSHH11) condensate is automatically drained through outlet (Da). The cold
The switch prevents damage resulting from too high a temperature dried air then flows through heat exchanger (5), where it is warmed
at the outlet of the compressor element. up by the incoming air.
2 INSTALLATION
INSTALLA
2.1 Dimension drawings (Figs. 10)
Instruction book Industrial Air Division
Industrial Air Division Instruction book
2.2 Electric cable size, settings of overload relay (F21) and main fuses
Attention
- Local regulations remain applicable if they are stricter than the values proposed below.
- The voltage drop must not exceed 5 % of the nominal voltage. It may be necessary to use cables with a larger section than those stated
to comply with this requirement.
- Max. cable length = 25 m, max. ambient temperature = 40 C, cables in free air or in raceway, copper conductors.
Star-delta starter
50 3 x 230 10/16 16/16 25/25 35/35
50 3 x 400 4/6 6/10 10/16 10/16
50 3 x 500 4/4 6/6 6/10 10/10
60 3 x 220/230 10/16 16/25 25/35 35/35
60 3 x 380 4/6 10/10 10/16 16/16
60 3 x 440/460 4/6 6/10 10/10 10/16
Direct-on-line starter
60 3 x 220/230 AWG6/4 AWG4/4 AWG4/3 AWG3/2
60 3 x 440/460 AWG10/8 AWG8/6 AWG8/6 AWG6/6
60 3 x 575 AWG10/10 AWG10/8 AWG8/6 AWG8/6
1) Figures before the slant apply to Standard Pack, figures behind it apply to Pack and Full-feature.
2) The indicated value is the maximum fuse value with regard to short circuit protection of the starter. The cable size of the used supply cables may impose
fuses of a lower value.
Instruction book Industrial Air Division
1 Install the compressor on a level floor suitable for taking the 8 Optional filters can be installed in the pressure line
weight of the compressor, and with a minimum clearance of downstream of the outlet valve:
1.2 m above the unit except for ventilation proposals 2 and - A DD filter for general-purpose filtration (filter traps
4. solid particles down to 1 micron with max. oil carry-
over of 0.5 mg/m ).
2 Position of compressed air outlet valve. - A high-efficiency PD filter (traps solid particles down
to 0.01 micron with max. oil carry-over of 0.01 mg/m ).
3 The maximum total pipe length (including interconnecting A PD filter must be installed downstream of a DD
piping between compressor and receiver) can be calculated filter.
as follows: - If oil vapour and odours are undesirable, a filter of the
QD type should be installed downstream of the PD
P x d5 x P filter.
_________________
L =
450 x Qc1.85 9 Position of receiver safety valve
For alternatives 1 and 3: Qv = 0.92 N/T 8 Provision for energy recovery system
Qv = required ventilation capacity in m3/s 9 Optional filters can be installed in the pressure line
N = shaft input of compressor in kW downstream of the outlet valve, see reference 8 above.
T = temperature increase in compressor room
10 Position of receiver safety valve
For alternatives 2 and 4, the fan capacity should match the
compressor fan capacity at a pressure head equal to the 11 Dryer by-pass pipe, to be used to by-pass the dryer in case
pressure drop caused by the cooling air outlet ducts. of servicing the dryer. Consult Atlas Copco.
5 Position of condensate drain flexibles. The flexibles 12 Optional condensate trap and valve, can be used during
towards the drain collector must not dip into the water of servicing of the dryer. Consult Atlas Copco.
the drain collector. Atlas Copco has oil separators (type
OSD) to separate the major part of oil from condensate to 13 Provision for oil separation system (Atlas Copco OSD-type
ensure that the condensate meets the requirements of the oil separator). Consult Atlas Copco.
environmental codes (see also reference 13 below)
- The air receiver (optional) should be installed in a frost-free
6 Position of control panel. room and on a level concrete foundation.
7 Position of mains cables entry. See section 2.2 for the For normal air consumption, the volume of the air net
recommended electric cables. See section 2.4 for (receiver and piping) can be calculated as described above.
connecting the power supply.
Industrial Air Division Instruction book
General
- The installation must include an isolating switch near to and visible
from the compressor. Mak Makee sure that this sswitch
witch is open to
isolate the compressor from the mains before carrying out
any connection
connection.
- See section 2.2 for the size of the electric cables.
- The installation must be earthed and protected against short
circuits by fuses of the inert type in each phase. See section 2.2.
- The electrical connections must correspond to the local codes.
- The indications on the data plate of the drive motor must
correspond to the mains supply voltage and frequency.
- Check the fuses and the setting of the overload relay. See section
2.2.
- Lay-out the power supply cables under the compressor frame
and then through the bottom of the electric cabinet via a 90 elbow
(is delivered loose).
On GA Standard Pack
Connect the power supply to terminals (L1, L2 and L3) of terminal
strip (1X2-Fig. 5b).
For compressors with voltage transformer, check that the connections
at the primary side of the transformer correspond to the mains voltage.
For compressors without voltage transformer, check the connection
of wire (2):
- either towards the neutral terminal (N) in case of a 3 x 400 Vplus
neutral mains; connect the neutral conductor to terminal (N).
- or towards terminal (2) of fuse F2 in case of a 3 x 230 V mains
On GA Pack
Connect the power supply to terminals (L1, L2 and L3) of terminal
strip (1X2-Fig. 5a). Connect the neutral conductor to terminal (N).
Consult section 2.2.
On GA Full-feature
- Connect the power supply to terminals (L1, L2 and L3) of terminal
strip (1X2-Fig. 5a). Connect the neutral conductor to terminal
(N). Consult section 2.2.
- The voltage to the dryer is supplied over the contacts of relay
(K11-Fig. 5a), which close when the compressor is started.
- The vvoltage
oltage supply to the dr yer m
dry ust be single-phase 230 V.
must
The voltage may be branched off directly from the mains supply
or via an optional voltage transformer.
2.5 Pictographs
1. Water outlet
2. Water inlet
3. Manual condensate drain
4. Automatic condensate drain
5. Before connecting compressor electrically, consult instruction
book for motor rotation direction
6. Torques for steel (Fe) or brass (CuZn) bolts
7. Consult Instruction book before greasing
8. Switch off voltage before removing protecting cover inside
electric cubicle
9. Switch off voltage and depressurize compressor before
repairing
3 OPERATING INSTRUCTIONS
INSTRUCTIONS CMS1 CMS2
CMS2 Compressor mode
Maximum load for these contacts: 1 A/ 240 VAC. Stop the compressor Have the modifications checked by Atlas Copco. Stop the compressor
and switch off the voltage before connecting external equipment. and switch off the voltage before connecting external equipment. Only
voltage-free contacts are allowed.
3. Check the voltage selecting wires at the primary side of 4. If installed, close the condensate drain valve. 2)
transformer (T1-Fig. 5a) 1) 1), the setting of compressor motor 5. Open air outlet valve (AV-Fig. 3a).
overload relay (F21), and that overload relay (F21) is set for 6. Move switch (S1-Fig. 9) to "I".
automatic resetting.
4. Fit air outlet valve (AV-Figs. 2 and 3). Close the valve. Connect
the air net to the valve. 3.4 During operation
5. Fit valve (Dm1-Fig. 2a). Close the valve. Connect the valve to a
drain collector. 2) 1. Check the oil level during loaded operation
operation: the pointer of level
6. Connect the automatic drain outlet (Da-Fig. 2a) to a drain collector. indicator (Gl-Figs. 2 and 3) must be in the green range.
2) For GA Pack / Full-feature (Fig. 7a)
7. The drain pipes to the drain collector must not dip into the water. 2. If automatic operation LED (1) is alight, the regulator is
For draining of pure condensate water, install an oil/water automatically controlling the compressor, i.e. loading, unloading,
separator which is available from Atlas Copco as option. If the stopping of the motors and restarting.
pipes have been led down outside the room where freezing is
possible, they must be insulated.
8. Check the oil level. The pointer of level indicator (Gl-Figs. 2 and 3.4.1 Checking the display (GA Pack / Full-feature
3) should register in the green range or above it.
9. Stickers dealing in short with the operating instructions and
only) 5)
explaining the pictographs are delivered with the literature set.
Affix the stickers next to the control panel. Make yourself familiar 1. Regularly check the display for readings and messages. Normally
with the instructions and pictographs explained, as well as with the main display (Fig. 7b) is shown, indicating the compressor
those mentioned in section 2.5. outlet pressure, the status of the compressor and the abbreviations
10. Check the motor (M1-Figs. 2 and 3) for correct direction of rotation. of the functions of the keys below the display. See section 1.4.
The rotation direction can be checked through the grating of the 2. Always check the display (4) and remedy the trouble if alarm LED
compressor cooling fan. See Fig. 2b. The direction is indicated (3) is alight or blinks. See section 1.4.
by an arrow (10) stuck on the fan (FN). 3. The display (4) will show a service message if one of the monitored
The correct direction of rotation of the motor is counter-clockwise components is to be serviced; replace the component and reset
when facing the cooling fan. the relevant timer.
Switch off the voltage and reverse two of the voltage supply lines Notes:
if the direction of rotation is wrong. - Whenever a shut-down, shut-down warning, service request,
11. On GA Pack / Full-feature, check the programmed settings. 3) sensor error or motor overload message is displayed, the free
12. Start and run the compressor for a few minutes. Check that the spaces on the display between the function keys (5) are filled
compressor operates normally. with blinking indicators (**).
- When more than one message needs to be displayed (e.g.
both warning and service), the messages will be displayed
one after the other for 3 seconds.
3.3 Starting
4. Regularly press the key <<More>> (5) 6) to call up information
For GA Pack / Full-feature (Fig. 7a) about the actual compressor condition:
1. Check the oil level: the pointer of level indicator (Gl-Fig. 2b) should - the status of controlling the compressor (automatic or manual,
register in the green range or above it. local or remote)
2. Switch on the voltage. Check that voltage on LED (2) lights up. - the status of the compressor start/stop timer (on or off) 7)
The message <<compressor off>> appears.
3. If the red part of service indicator (VI-Fig. 2a) shows completely
red, replace the air filter (AF-Fig. 2a).
4. Close condensate drain valve (Dm1-Fig. 2a).
5. Open air outlet valve (AV-Fig. 2a). 1) For GA Standard Pack: if a transformer is provided.
6. Press start button I (8). The compressor starts running and 2) An automatic drain system for GAStandard Pack is available as option.
automatic operation LED (1) lights up. Ten seconds 4) after 3) Consult the User manual for the electronic regulator, sections regarding
starting, the compressor motor switches over from star to delta. the submenus "Measured data", "Service", "Modify settings", "Timer"
At the same time 4) the compressor starts running loaded. The and "Programmable settings".
message on display (4) changes from <<Auto unloaded>> to 4) Programmable. See the User manual for the electronic regulator, section
<<Auto loaded>>. "Programmable settings".
5) Consult the User manual for the electronic regulator, sections "Status
data submenu" and "Service submenu".
For GA Standard Pack
6) If the <<More>> function is not indicated on the bottom line of display
1. Check the oil level: the pointer of level indicator (Gl-Fig. 3b) should (4-Fig. 7a), press key <<Menu>> (5) until function <<Main>> appears
register in the green range or above it. above key (F1), then press the key <<Main>>.
2. Switch on the voltage. 7) The compressor is automatically started and stopped if these start/stop
3. If the red part of service indicator (VI-Fig. 3a) shows completely commands are programmed and activated; consult the User manual for
Industrial Air Division Instruction book
- the maximum allowable unloading pressure 3.7 Taking out of operation at end of compressor
operation
- the outlet pressure service life
- the compressor element outlet temperature
- the dewpoint temperature (on Full-feature compressors) 1. Stop the compressor and close the air outlet valve.
- the status of the motor overload protection (normal or not) 2. Switch off the voltage and disconnect the compressor from the
- the total running and loading hours mains.
3. Depressurize the compressor by opening plug (FC-Figs. 2 and 3)
one turn and opening valve (Dm1-Fig. 2a). 2)
3.5 Manual control for GA Pack / Full-feature 4. Shut off and depressurize the part of the air net which is connected
(Fig. 7a) 1) to the outlet valve. Disconnect the compressor air outlet pipe
from the air net.
Normally, the compressor runs in automatic operation, i.e. the 5. Drain the oil (DP1/DP2-Figs. 2 and 3) and condensate circuits
electronic regulator loads, unloads, stops and restarts the compressor (Dm1-Fig. 2a). 2)
automatically. LED (1) is then alight. 6. Disconnect the compressor condensate piping (Da/Dm1-Fig. 2a)
from the local condensate drain system. 2)
If required, the compressor can be unloaded manually. In this case,
the compressor is switched out of automatic operation, i.e. the
compressor remains running unloaded unless it is loaded again
manually. 4 MAINTENANCE
Manually unloading Attention
Press the key <<Unld>> (unload) (5). LED (1) goes out. The message Before starting any maintenance:
<<Manual Unloaded>> appears on the display.
1. Stop the compressor:
Manually loading - On GA Standard Pack, move switch (S1-Fig. 9) to "O"
Press the key <<Load>> (5). LED (1) lights up. The command - On GA Pack / Full-feature, press button O (9-Fig. 7a), wait
<<Load>> does not force the compressor in loaded condition, but it until the compressor has stopped (approx. 30 seconds) and
will switch the compressor to automatic operation again, i.e. the press button (S3-Fig. 7a).
compressor will be loaded if required by the air net pressure. 2. Switch off the voltage. If a separate voltage supply is provided
for the dryer of GA Full-feature (see section 2.4), make sure that
Manually starting/number of motor starts the voltage to the dryer is also switched off.
In automatic operation, the regulator limits the number of motor starts. 3. Close air outlet valve (AV-Figs. 2 and 3) and depressurize the air
If the compressor is stopped manually, it must not be restarted within system.
5 minutes. 4. Apply all relevant safety precautions, including those mentioned
in this book.
3.6 Stopping The air outlet valve (AV-Figs. 2 and 3) can be locked during
maintenance or repair as follows:
For GA Pack / Full-feature (Fig. 7a) - Close the valve.
1. Press stop button O (9). LED (1) goes out. The message - Remove the bolt fixing the handle.
<<Programmed stop>> appears. The compressor runs unloaded - Lift the handle and turn it until the slot of the handle fits over the
for 30 seconds and then stops. blocking edge on the valve body.
2. To stop the compressor in case of emergency
emergency,, press button - Lock the handle using the special bolt and wrench delivered loose
(S3). Alarm LED (3) blinks. After remedying the fault, unlock the with the compressor.
button by turning it anticlockwise and press key <<Rset>> (5)
before restarting. The message <<All conditions are OK>>
appears. Press keys <<Menu>> and <<Main>>. 4.1 Compressor motor (M1-Figs. 2 and 3)
3. Close air outlet valve (AV-Fig. 2a) and switch off the voltage.
4. Open condensate drain valve (Dm1-Fig. 2a). The motor bearings are greased for life.
For GA Standard Pack
1. Move switch (S1-Fig. 9) to position "O".
2. Close air outlet valve (AV-Fig. 3a) and switch off the voltage.
3. If installed, open the condensate drain valve. 2)
Attention
For overhauling or carrying out preventive maintenance, service kits are available. See section 4.7. Atlas Copco offers several types of
Service contracts, relieving you of all preventive maintenance work. For more details, consult your nearest Atlas Copco representative.
The schedule comprises a summary of the maintenance instructions. Read the respective section before taking maintenance measures.
The "longer interval" checks must also include the "shorter interval" checks. When servicing, replace all disengaged packings, e.g.
gaskets, O-rings, washers.
6-monthly -- -- 1 On GA Full-feature
eature,, brush or blow off the finned surface of condenser
Full-feature
Year ly
early -- 5.3 -- Have safety valve tested
" -- -- -- Have operation of electrical components tested
" -- -- 10 Test temperature shut-down protection
" 2000 -- 13 Remove, dismantle and clean float valve of moisture trap (MT)
" 4000 4.4/4.5 2/6 Replace oil filter (OF)
" 4000 4.4/4.5 3/5/6 If Roto-injectfluid is used, change oil
" 4000 5.1 6 Replace air filter (AF)
For 13 bar and 175 psi compressors
" 500 4.4/4.5/4.6 2/6 If oil as specified in section 4.4.2 is used, change oil and oil filter (OF)
For 7 bar
bar,, 10 bar
bar,, 100 psi, 125 psi and 150 psi compressors
" 1000 4.4/4.5/4.6 2/6 If oil as specified in section 4.4.2 is used, change oil and oil filter (OF)
" -- -- 4 Have all flexibles inspected
" -- 2.5 -- Switch off voltage. Check terminals in electric cabinet for tightness
-- 8000 5.4 -- Replace belts
2-Yearly
early 8000 -- 6/12 Have oil separator (OS) replaced
Notes
1. More frequently when operating in a dusty atmosphere.
2. Use an oil filter as specified in the Parts list.
3. Special Atlas Copco oil for screw compressors keeping the compressor in excellent condition.
4. Damaged flexibles must be replaced immediately.
5. It is strongly recommended to use Atlas Copco Roto-injectfluid.
6. Consult the User manual for the electronic regulator for resetting the service timer (not for GA Standard Pack).
7. Replace the filter if damaged.
8. Any leak should be attended to immediately.
9. Consult the User Manual for the electronic regulator, section "Display test" (not for GA Standard Pack).
10. For GA Pack / Full-feature: Consult the User Manual for the electronic regulator, section "Modify settings submenu", before modifying the
temperature protection settings.
Decrease the shut-down warning level and shut-down level for the compressor element outlet temperature to the minimum settings. Run
the compressor: when reaching the setting, the unit must shut down. Afterwards, reset the warning and shut-down levels to their original
values.
For GA Standard Pack, consult Atlas Copco for testing.
11. Atlas Copco has oil separators to separate the major part of the oil from the condensate to ensure that the condensate meets the
requirements of the environmental codes.
12. 6000 hours in severe conditions
13. An automatic condensate drain system is available as option on GA Standard Pack.
4.3 Oil and oil filter change interval Ambient temperature Viscosity Viscosity
grade index
Consult section 4.2 for the change intervals and section 4.4 for the oil
specifications.
Consistently above 25 C (77 F) . . . . . . . ISO VG 68 Minimum 95
Between 25 C(77 F) and 0 C(32 F) . . . ISO VG 46 Minimum 95
4.4 Oil specifications
It is strongly recommended to use Atlas Copco Roto-injectfluid. See Consult Atlas Copco for the recommended oils. Use only non-toxic
below. Never mix oils of different brands or types. oils where there is a risk of inhaling delivered air.
4.4.1 Atlas Copco Roto-injectfluid 4.5 Oil and oil filter change
It is strongly recommended to use Atlas Copco Roto-injectfluid. This 1. Run the compressor until warm. Stop it and close valve (AV-
is special oil for screw compressors which keeps the compressor in Figs. 2 and 3). Wait a few minutes. Depressurize the oil system
excellent condition. by opening oil filler plug (FC) one turn to permit any pressure to
escape.
Atlas Copco Roto-injectfluid can be ordered in following quantities: 2. Remove plug (VP-Fig. 1). Drain the oil by unscrewing plugs (DP1/
DP2-Figs. 2 and 3). Collect the oil in a collector and deliver it to
Quantity Ordering number the local oil collection service. Reinstall the plugs.
5-litre can 2901 0245 01 3. Remove oil filter (OF-Figs. 2 and 3).
15-litre can 2901 0086 01 4. Clean the filter seat on the manifold. Oil the gasket of the new
25-litre can 2901 0001 01 element. Screw the element into place and tighten firmly by hand.
209-litre drum 2901 0045 01 5. Remove filler plug (FC-Figs. 2 and 3) and fill with oil until the level
reaches the plug. Reinstall and tighten plug (FC).
6. Run the compressor for a few minutes. Check the level during
4.4.2 Mineral oil loading: the pointer of level indicator (Gl-Figs. 2 and 3) must be in
the green range.
Although Roto-injectfluid is recommended, a high-quality mineral oil 7. Reset the oil and oil filter service warning. 1)
with oxidation inhibitors and anti-foam and anti-wear properties can
also be used after taking some precautions. The previously used oil
should first be drained and the system flushed. The oil filter should
be replaced. The viscosity grade must correspond to the ambient
1) Consult the User manual for the electronic regulator, section "Service
Instruction book Industrial Air Division
4.7 Service kits The belts must be replaced as a set, even if only one of them
seems w
wororn. Use Atlas Copco belts only
orn. only..
Service kits are available offering the benefits of genuine Atlas Copco
parts while keeping the maintenance budget low. The kits comprise 1. Lift side plate (7-Fig. 1) from the bodywork after unscrewing bolts
all parts needed for servicing. Consult the Parts list for the contents (8-Fig. 1) which are accessible through the grating above the
of all service kits. cooler block (Ca/Co).
2. Loosen bolts (9). Unscrew bolt (5) to loosen the spring force on
the belts. Bolt (5) can now be pushed inwards to facilitate taking
Service kit for Ordering number out of the belts.
3. Loosen bolts (2) and take out support (3) together with fan duct
(1).
- oil filter and air filter . . . . . . . . . . . . . . . . . . 2901 0000 00
4. Take out the belts.
- oil separator . . . . . . . . . . . . . . . . . . . . . . . . 2901 0343 00
5. Install new belts.
6. Fully screw in bolt (5) until bracket (7) touches bracket (8).
7. Tighten bolts (9).
8. Fit support (3) with duct (1) on the frame and tighten bolts (2) by
hand. Position the support so that it fits 3 mm inside duct (4).
Check that a gap of minimum 2 mm exists between duct (1) and
duct (4) to allow the fan to rotate freely. Tighten bolts (2).
5 ADJUSTMENTS AND SERVICING
SERVICING 9. Refit side plate (7-Fig. 1).
PROCEDURES 10. Retension after 25 running hours: Loosen bolts (9). If the belt
tension is insufficient, brackets (7 and 8) will come apart. In this
5.1 Air filter (AF-Figs. 2 and 3) case, fully screw in bolt (5) until bracket (7) touches bracket (8).
The belt tension is now correct. Tighten bolts (9).
1. Stop the compressor. Remove the air filter element. Discard
damaged elements.
2. Fit the new element. 5.5 Fan control switch on GA Full-feature
3. Reset the air filter service warning. 1)
The switch is factory-adjusted and must be replaced if the switch-on
or cut-out pressure deviates from the values given in section 7.3.
5.2 Coolers (Co/Ca-Fig. 1)
Keep the coolers clean to maintain the cooling efficiency. 5.6 High pressure shut-down switch on GA Full-
feature (T V-approved units only)
-approv
Lift side plate (7-Fig. 1) from the bodywork after unscrewing bolts (8-
Fig. 1) which are accessible through the grating above the cooler The switch is factory-adjusted and must be replaced if the shut-down
block (Ca/Co). value deviates from the value given in section 7.3.
Remove any dirt from the coolers with a fibre brush. Never use a
wire brush or metal objects. Then clean by air jet in reverse direction 5.7 Expansion valve on GA Full-feature
of normal flow. If it should be necessary to wash the coolers with a
cleansing agent, consult Atlas Copco. The valve is a regulator which keeps the evaporator pressure, and
consequently also the temperature, stable. The valve is controlled
Operate the safety valve by unscrewing the cap one or two turns and
retightening it (or by pulling the valve lifting lever, if provided).
1) Consult the User manual for the electronic regulator, section "Service
Industrial Air Division Instruction book
by its own outlet pressure. The valve is factory-set to keep the effective 5.8 Load/unload pressure switch (PSR19-Figs. 3) on
evaporator pressure at no-load at a minimum of 2 bar (29 psi) 1) 1), GA Standard Pack
which corresponds to 1 C (34 F). If necessary, have the valve
adjusted. The switch allows the operator to select the unloading pressure and
the pressure difference between the unloading and loading pressures.
The unloading and loading pressures are the opening and closing
pressures of the air pressure switch.
Adjustment can only be carried out when the air pressure switch
is pressurized. Remove blocking device (1-Fig. 15) before adjusting
knob (2).
The reset screw is located in the centre of the indicator scale and is
protected by a cap. To reset the switch after tripping, unscrew the
cap and turn the reset screw with a screwdriver anti-clockwise.
1. Fan duct
2. Bolt
3. Support
device (to
4. Duct
ved before
5. Bolt
turning knob 2)
6. Fan
2. Adjusting knob
7. Bracket
3. Switch
8. Bracket
4. Spring housing
9. Bolt
Instruction book Industrial Air Division
Fig. 16a. Switch MDR 53/11 Fig. 16b. Switch MDR 53/16
6 PROBLEMSOLVING
PROBLEM
Attention Message Action
System failure 10 or 106 Switch off the voltage. Check the
- Before starting any maintenance: terminals on connector (2X1) and
- Stop the compressor: emergency stop button (S3) for
On GA Standard Pack, move switch (S1-Fig. 9) to "O". correct connection.
On GA Pack / Full-feature, press button O (9-Fig. 7a), wait
until the compressor has stopped (approx. 30 seconds) and System failure 11 Switch off the voltage. Check for
press button (S3-Fig. 7a). possible connection with the ground
- Switch off the voltage. If a separate voltage supply is provided of one of the digital inputs at
for the dryer of GA Full-feature (see section 2.4), make sure connector (2X4).
that the voltage to the dryer is also switched off.
- Close the air outlet valve and depressurize the air system. System failure 104 Switch off the voltage. Check that
The outlet valve can be locked in closed position. See section the contacts to the digital inputs at
4. the connectors of the module are
- Apply all relevant safety precautions, including those voltage-free.
mentioned in this book.
Connector (2X5) must only be used for connecting the Atlas Copco
- The chart helps to solve mechanical problems. An electrical fault Relay expansion box (optional) which allows indication of manual/
must be traced by an electrician. Check that the wires are not automatic operation, warning condition or shut-down condition.
damaged and that they are clamped tight to their terminals.
- Consult the User manual for the electronic regulator if a service
For GA Pack / Full-feature also: message or fault message appears on the display (4-Fig. 7a) or
- To facilitate solving some problems, a number of messages may when alarm LED (3-Fig. 7a) is alight or blinks.
Industrial Air Division Instruction book
Mechanical faults and suggested remedies (Fig. 4) 5. Excessive oil consumption; oil carry-over through discharge
line
1. Compressor starts running, but does not load after a delay a. Oil level (Gl) too high
time a. Check for overfilling. Release pressure and drain oil to correct
a. Solenoid valve (Y1) out of order level
a. Have valve inspected b. Incorrect oil causing foam
b. Inlet valve (IV) stuck in closed position b. Change to correct oil
b. Consult Atlas Copco c. Oil separator element (OS) defective
c. Leak in control air flexibles c. Have element checked. Replace, if necessary.
c. Have leak repaired
d. Minimum pressure valve (Vp) leaking (when net is 6. Safety valve (SV) blows after loading
depressurized) a. Inlet valve (IV) malfunctioning
d. Consult Atlas Copco a. See 1b
b. Minimum pressure valve (Vp) malfunctioning
2. Compressor does not unload, safety valve blows b. See 1d
a. Solenoid valve (Y1) out of order c. Safety valve (SV) out of order
a. See 1a c. See 4h
b. Inlet valve (IV) does not close d. For Full-feature: dryer pipes clogged by formation of ice
b. See 1b d. Have refrigerant system checked. Consult Atlas Copco
3. Condensate is not discharged from moisture trap 1) during 7. Element outlet 2) or air outlet temperature above normal
loading a. Insufficient cooling air or cooling air temperature too high
a. Discharge flexible clogged a. Check for cooling air restriction or improve ventilation of
a. Check and correct as necessary compressor room. Avoid recirculation of cooling air. If
b. Float valve malfunctioning installed, check capacity of compressor room fan
b. Consult Atlas Copco b. Oil level too low (Gl)
b. Check and correct as necessary
4. Compressor air output or pressure below normal c. Oil cooler (Co) clogged
a. Air consumption exceeds air output of compressor c. Clean cooler
a. Check equipment connected d. By-pass valve (BV) malfunctioning
b. Choked air inlet filter element (AF) d. Have valve replaced
b. Replace filter element e. Air cooler (Ca) clogged
c. Solenoid valve (Y1) malfunctioning e. Clean cooler
c. See 1a f. Compressor element (E) out of order
d. Leak in control air flexibles f. See 4i
d. See 1c
e. Inlet valve (IV) does not fully open
e. See 1b
f. Oil separator element (OS) clogged
f. Have element replaced. Consult Atlas Copco
g. Air leakage
g. Check and correct as necessary
h. Safety valve (SV) leaking
h. Have valve replaced. Consult Atlas Copco
i. Compressor element (E) out of order
i. Consult Atlas Copco
7 PRINCIPAL D
PRINCIPAL ATA
DA 7.3 Dryer control switches and refrigerant
specifications on GA Full-feature
7.1 Readings
Dryer control switches Cut-out Switch-on Unit
7.1.1 Readings on display on GA Pack / Full-feature pressure pressure
(4-Fig. 7a) 1)
Fan control switch:
Ref.: Air outlet pressure GA11 up to -22 ..............................8.1 10.6 bar(e)
Reading: Modulates between programmed unloading and loading GA11/15 High ambient version .....8.1 10.6 bar(e)
pressures. GA18/22 High ambient version .....13 16 bar(e)
Shown: On main display (Fig. 7b), when:
- switching on voltage Dryer shut-down switch (only on T V-approved units):
- selecting main display with keys <<Menu>> and GA11 up to -22 ..............................18 - bar(e)
<<Main>> (5-Fig. 7a) GA11/15 High ambient version .....18 - bar(e)
Sensor: PT20 GA18/22 High ambient version .....25 - bar(e)
7.4.2 Limitations
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 50 50 50 50
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 7.5 7.5 7.5 7.5
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 7.25 7.25 7.25 7.25
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 7 7 7 7
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 13.7 18.5 22.2 27.6
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 14.7 19.5 23.5 28.9
Temperature of air at outlet valve
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 28 28 27 28
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 23 23 23 23
Motor shaft speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r/min 2930 2930 2935 2930
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 7 7.5 8.5 8.5
Maximum sound pressure level 2) . . . . . . . . . . . . . . . . . . . . . dB(A) 74 76 77 77
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 50 50 50 50
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 10 10 10 10
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 9.75 9.75 9.75 9.75
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 9.5 9.5 9.5 9.5
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 13.2 18.1 22.6 27.3
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 14.2 19.1 23.7 28.6
Temperature of air at outlet valve
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 27 27 26 27
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 22 22 22 23
Motor shaft speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r/min 2930 2930 2935 2930
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 7 7.5 8.5 8.5
Maximum sound pressure level 2) . . . . . . . . . . . . . . . . . . . . . dB(A) 74 76 77 77
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 50 50 50 50
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 13 13 13 13
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 12.75 12.75 12.75 12.75
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 12.5 12.5 12.5 12.5
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 13.0 18.2 22.1 27.6
Instruction book Industrial Air Division
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 60 60 60 60
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 7.4 7.4 7.4 7.4
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 7.15 7.15 7.15 7.15
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 6.9 6.9 6.9 6.9
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 14.3 19.0 22.4 27.0
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 15.5 20.2 24.0 28.8
Temperature of air at outlet valve
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 28 28 27 28
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 23 23 23 23
Motor shaft speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r/min 3530 3535 3535 3525
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 7 7.5 8.5 8.5
Maximum sound pressure level 2) . . . . . . . . . . . . . . . . . . . . . dB(A) 76 78 79 79
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 60 60 60 60
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 9.1 9.1 9.1 9.1
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 8.85 8.85 8.85 8.85
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 8.6 8.6 8.6 8.6
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 14.3 19.3 24.0 28.8
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 15.5 20.6 25.6 30.6
Temperature of air at outlet valve
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 28 28 27 28
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 23 23 23 23
Motor shaft speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r/min 3530 3535 3535 3525
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 7 7.5 8.5 8.5
Maximum sound pressure level 2) . . . . . . . . . . . . . . . . . . . . . dB(A) 76 78 79 79
Industrial Air Division Instruction book
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 60 60 60 60
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 10.8 10.8 10.8 10.8
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 10.55 10.55 10.55 10.55
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 10.3 10.3 10.3 10.3
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 14.3 19.7 23.9 28.6
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 15.5 20.9 25.5 30.4
Temperature of air at outlet valve
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 27 27 26 27
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 22 22 22 23
Motor shaft speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r/min 3530 3535 3535 3525
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 7 7.5 8.5 8.5
Maximum sound pressure level 2) . . . . . . . . . . . . . . . . . . . . . dB(A) 76 78 79 79
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hz 60 60 60 60
Maximum (unloading) pressure
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 12.5 12.5 12.5 12.5
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 12.25 12.25 12.25 12.25
Nominal working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . bar(e) 12 12 12 12
Power input
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 14.4 19.5 23.9 28.4
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW 15.6 20.7 25.5 30.2
Temperature of air at outlet valve
- Pack/Standard Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 28 28 27 28
- Full-feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 22 22 22 23
Motor shaft speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r/min 3530 3535 3535 3525
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 7 7.5 8.5 8.5
Maximum sound pressure level 2) . . . . . . . . . . . . . . . . . . . . . dB(A) 76 78 79 79
1 bar = 14.504 psi 1 kW = 1.341 hp (UK and US) 1 m = 3.281 ft 1 N = 0.225 lbf
1 g = 0.035 oz 1 l = 0.264 US gal 1 mm = 0.039 in 1 Nm = 0.738 lbf.ft
1 kg = 2.205 lb 1 l = 0.220 Imp gal (UK) 1 m3/min = 35.315 cfm x C = (32 + 1.8x) F
1 km/h = 0.621 mile/h 1 l = 0.035 cu.ft 1 mbar = 0.401 in wc t 1 C = t 1.8 F
1) At reference conditions