GEN-SM3-0305

INSTALLATION AND MAINTENANCE

MANUAL FOR EBARA STANDARD
SUBMERSIBLE PUMPS
CONTENTS
1. DESIGN AND INSTALLATION 1

z-1 Selection of Pump 1

z-2 Installation and precautions 2

q Model BHS submersible deep well pumps 3

w Model BMS submersible volute pumps 4

e Submersible sewage pumps (Automatic type) 5

r Submersible sewage pumps (Manual type) 6

t Submersible pump mounting/demounting device 7

z-3 Electrode and Float Switch 10

z-4 Motor protector 12

z-5 Connection of Submersible Cables 12

2. TEST RUNNING 13

x-1 Sequence 13

x-2 Measuring Water Level in Water Tank 14

x-3 Verifying Rotation Direction 14

x-4 Measuring Total Head 15

x-5 Vibration and Noise 15

x-6 Quantity of Water 15

x-7 Motor Protector check 16

x-8 Verifying Motor Insulation and Conductor Resistance 16

x-9 Testing Voltage 18

3. MAINTENANCE 19

c-1 Daily Inspection 19

c-2 Periodic Inspection 19

c-3 Cautions during non-operation 19

4. MALFUNCTION, POSSIBLE CAUSES AND REMEDIES 20

1. DESIGN AND INSTALLATION 1

z-1 SELECTION OF PUMP (General Information)

qChoose a pump appropriate for liquid handled.

Civil engineering Solid wastewater: Miscellaneous Wastewater Fresh water

waste: Max. size Max. diameter 80% wastewater: Max. equivalent to water
Liquid and
5mm. pipe size; Max. diameter 40% pipe treated by a septic
solid size
length three times size; Max. length tank: Max. size 5mm.
pipe size. twice pipe size.

Dirt and sand, fine Human excrement, Fish bones, garbage, Wastewater not Fine sand of less
gravel, pieces of work gloves, rags, egg shells, kitchen containing large- than 50ppm.
broken concrete, etc. sanitary napkin, vinyl grease, cigarette sized solids,
(liquid temperature string and bags, butts, matchsticks, rainwater, Spring
Examples of below 32:). wood chips, etc. toothpicks, hair, water, water with
foreign (liquid temperature string, rubber bands, floating oil, water
matter below 50:). small sticks, bottle treated by septic
caps, aluminum foil, tanks.
etc. (liquid temperature
(liquid temperature below 50:).
below 50:).

Civil engineering Drainage from Drainage from Drainage from septic For deep wells; liquid
construction sites. sewage holding tank kitchens (equipped tanks. Drainage of temperature below
Building construction and kitchens (not with strainers) in spring water and 25:.
sites, under-passes. equipped with buildings, standing water in
Drainage of spring strainers) in buildings department stores, plants and buildings.
water in basements, and sewage schools, restaurants, Drainage of spring
tunnels and mines. treatment plants. hotels, apartment water and standing
Stream water Sewage from poultry houses, hospitals, water in subways
intakes. and hog farms plants, etc., and tunnels.
Application Flood control. Sewage from food miscellaneous Drainage of spring For shallow wells;
Agricultural irrigation. plants and various drainage and water and standing liquid temperature
markets. Drainage of drainage from water at construction below 40:.
wastewater from facilities. sites. Drainage,
incineration plants transit and agitation
and two-level of wastewater in
crossing plants. Drainage and
underpasses. transit of water in
fountains, pools and
tanks.

Manual type,
Manual type, Model DS
Model BHS
Model DL,DML
Model Model ES Model DML Automatic type,
DV Automatic type, Model DSA
Model BMS,BMSP
Model DLA
Pontos 717
 2 1. DESIGN AND INSTALLATION

wBe sure pump capacity is correct.

Should too large a pump be selected, the following troubles can occur:
1) The pump will be costly to operate.
2) Operation will not be economical because the pump is inefficient.
3) Excess water will be discharged, resulting in motor over load.
4) The pump may take in foreign matter.
5) Pump wear will be excessive.
Accurately calculated piping loss plus additional 10% total head will assure correct pump operation.

eInstall pump in a location facilitating maintenance.

1) When a building is constructed after pump installation, allow sufficient space for removal of pump.
2) A manhole should be located above pump.
3) Attach a mounting/demounting device to pump. (See Page 7.)

z-2 INSTALLATION AND PRECAUTIONS

It is recommended the following be checked immediately after the pump is received:
1) Model, head, capacity, speed, output, voltage, frequency, etc. on the nameplate are as ordered.
2) Possible damage incurred during shipment. Possible loose bolts and nuts.
3) All accessories are included.
Should there be any discrepencies, contact the dealer immediately.
1. DESIGN AND INSTALLATION 3

qModel BHS submersible deep well pumps

Operating
water level
Consideration should be
given to the difference
between natural water
level and level at
maximum discharge.
Be sure to measure the
water level at maximum
Pump
discharge, since it affects
The pump should be both water movement
fully submerged. At and pump function.
maximum discharge,
the difference between
Strainer
the water level and the
pump suction port The pump inlet port
should exceed 2m. should be separated
Well casing from the well outlet. If the
distance is insufficient,
the pump may suck in
sand, which will hasten
wear.

Fig. 1-1

Power cable
When installing or
lifting the pump, do not
pull on power cable.
Cable must be
Power cable band protected against
scratches and
Secure the submersible power cable to the discharge pipe with abrasion.
a tape or the like at several positions. If not well attached, the Do not drop end of
cable will wear easily in as much as there is nothing to support cable in the water.
its weight.
Each joint of threaded discharge pipe must be firmly fixed and
locked with setscrews.

Fig. 1-2
 4 1. DESIGN AND INSTALLATION

wModel BMS submersible volute pumps

Manhole Automatic air vent valve

A manhole or inspection When the discharge
port should be located intake stand is provide
directly above the pump. with a check valve,
When the Model BMS facilitate exhausting of air
surface plate is used, the by installing an automatic
air vent valve between the
installation floor area
pump and the check
should be raised slightly valve, which will
to preclude entry of simultaneously cause a
wastewater and dirt to vacuum break when
tank. stopping the pump.
Air exhaust is facilitated
by installation of
automatic air vent valve
between pump and check
valve. Vacuum break will
simultaneously occur
when pump is stopped.

Cable band Inflow port

Secure the power cable to Inflow port must be as far
the pipe with cable band, from the pump as
tape,or clip. possible.
Power Cable
When installing or lifting
the pump, do not pull on
power cable.
Do not drop end of cable
in the water.
Eye bolt Cable must be protected
against scratches and
When installing or lifting
abrasion.
the pump, use this
eyebolt.

Lowest water level at

Pump which the pump
The pump should be can be started
installed in the center of
the tank where there is The water level should be
least turbulence. higher than the discharge
Maximum submersible flange surface of the
depth of the pump should pump.
be 10 meters.

Lowest water level

Fig. 1-3 from which the pump
can be operated

Pump stand Ground terminal The stop water level of

the pump should not be
Installation of a pump Be sure to ground pump. lower than this value.
stand prevents entrance See instruction manual.
of dirt, sand, etc.
1. DESIGN AND INSTALLATION 5

eSubmersible sewage pumps (automatic type)

Suspending rope
or Chain Power connection
Connection Manhole Use the rope Single phase
When pump is connected A manhole included when
to a drain, a union should should be installing or Ground terminal Three-phase
be used. Installing the located directly hoisting the pump.
union near manhole will above the pump Secure end of Ensure pump is
facilitate hoisting and/or to facilitate rope near property Make all
inspection. inspection. manhole. grounded. connections secure.

Power Cable
When installing or lifting
the pump, do not pull on
power cable.
Do not drop end of cable
in the water.
Cable must be protected
against scratches and
abrasion.

Cable band
Secure the power cable to
the pipe using cable band
or tape.
Pump
Install the pump away
from the inflow port and
the wall so that the float
switch will not be directly
exposed to inlet water. Set
the maximum submersible
depth in accordance with
instruction manual
provided with the pump
purchased, since it varies
according to model. Be
Fig. 1-4
sure pump is in upright
position, if used when
tilted or horizontal,
operation may be
Lowest water level Operating water level
unstable. Set stop water level to See instruction manual.
position where there will
be no air intake.
See instruction manual.
6 1. DESIGN AND INSTALLATION

rSubmersible sewage pumps (manual type)

Manhole
Ground terminal
A manhole should
be located Ensure pump is
directly above the properly
pump to facilitate grounded.
inspection.

Connection
Position the pipe
connection as close as
possible to the manhole,
since it will facilitate lifting
the pump.

Suspension rope
Use the rope included
when installing or hoisting
the pump.
Secure end of rope near
manhole.

Power Cable
When installing or lifting
the pump, do not pull on
power cable.
Do not drop end of cable
in the water.
Cable must be protected
against scratches and
abrasion.

Fig. 1-5

Pump Stop level

Install the pump away from the
inflow port. Set the maximum
submersible depth of the pump in
accordance with instruction manual
provided with pump, since it varies
according to model.
Do not use an electrode to control
water level.
Set both operating and stop water
levels in accordance with the
instruction manual provided with
pump since they vary according to
the size of the pump, and whether
or not a mounting/demounting
device is used.
1. DESIGN AND INSTALLATION 7

tSubmersible pump mounting/demounting device (QDC:Quick Discharge Connector)

Maintenance of a submersible pump for sewage and miscelleneous drainage is difficult due to the
location and the liquid it handles. Use of the following equipment facilitates pump installation, piping,
maintenance and inspection. It is recommended these that either equipment be considered when
planning installation.
(1) Installation
1) Mounting/demounting device
(a) Installation
1. After completing the foundation, install the device and secure with anchor bolts.
At the same time arrange the discharge piping.
Improper piping may cause tilt and impair mounting/demounting function.
(It will be more convenient if the foundation area of the device is slightly higher than the bottom
of the tank.)

Fig. 1-6

2. Insert the guide (steel) pipe into the guide pin of the device and install a support plate for
vertical alignment.

Fig. 1-7

3. Insert gasket between pump and flange, and fasten with bolts and washers provided.

Fig. 1-8
8 1. DESIGN AND INSTALLATION

4. Remove suspension hook from motor, pass it

through the ring on the end of the chain, and reinstall
hook on motor. (Be sure the hook faces flange face.)

Fig. 1-9

5. Hoist the pump with a chain falls or the like and position
above support plate.

Fig. 1-10

6. Pass the guide pipe through the sliding guide while slowly
lowering the pump.

Fig. 1-11

7. Adjust hoisting position so chain can remain vertical and set the
pump on the device.

Fig. 1-12

8. Ensure that support chain and cables, do not interfere with other objects. Installation is now
complete.
(b) Hoisting the pump
To raise the pump for inspection, reverse the afore mentioned procedure.
(c) When installing/removing pump
1. In event upward or downward along the guide, is due to the presence of foreign matter, wrong
positioning for lifting, etc. do not stress chain.
To avoid damage it is recommended the hoisting position be changed.
1. DESIGN AND INSTALLATION 9

(d) Precautions for operation

1. After installation, start and stop the pump two or three times prior to regular operation to ensure
all is in order.
2. When the pump is reset, foreign matter may be attached to the flange face, and prevent proper
seating.
To assure proper seating, start the pump while lowering, set the pump on flange and stop the
pump.
3. Be sure to observe the lowest water level; should it fall below the minimum, the pump may not
be able to discharge.
If this occurs, reset by raising the pump while operating slightly.
 10 1. DESIGN AND INSTALLATION

z-3 ELECTRODE AND FLOAT SWITCH

qUsage classified according to liquid handled
Fresh water: Electrode
Sewage: Float switch
An electrode used for sewage may clog with foreign matter and cause malfunction.

wTypes of electrodes and float switches

(1) Type MA Electrode (fresh water) - for deep well

(1) Cord:
Polyvinyl chloride
(P.V.C.)
(2) Material:
304 stainless
(3) Stock length:
5m per unit
(4) Resistance of substance
a) New electrode - 10 MΩ min. between poles by ground
measurement
b) Used electrode - 5 kΩ min. between poles by ground
measurement
(5) Well water:
Pure water
(6) Operational distance:
Hundreds of meters

(2) Type MB Electrode (fresh water) - for reserve and receiving water tanks

(1) Retainer: Bakelite

(2) Fixing bag nut: Ten-cornered 20mm 304 stainless
(3) Stainless steel bar: 304 stainless, 6Ø lm unit
(4) Stainless steel bar: Bag nut for joint 304 stainless
(5) Stainless steel bar: Bag nut for joint 304 stainless
(6) Attachment: Screw-in
(7) Permissible distance:
a 2000m of three-core antenna
b Buried/piping wiring work: Several hundred meters
1. DESIGN AND INSTALLATION 11

(3) Float switch for sewage (Model EF-4)

¡Features
1. Easy installation. Simple hanging does the job.
2. Powerful buoyant force provides dependable operation.
3. Triple switch protection prevents shock hazard.
¡Specifications
Contact: Contact A (Up=ON; Down=OFF)
Operating voltage: AC24V, DC24V
Note: For safety, it is recommended voltage should be less than 24V.
Maximum current: AC0.5A, DC0.5A
Contact capacity: AC12VA, DC12VA
ON-OFF operating
angle: Within 60°
Maximum operating
temperature: 50:
Pressure resistance: 1kgf/cm2G
Cable: two core x 0.2mm2 x 6m
Weight: 0.65kgf
 12 1. DESIGN AND INSTALLATION

z-4 MOTOR PROTECTOR

qMCB (Molded case Circuit Breaker)
The characteristics of MCB rating are accordance with general-purpose motors, this device cannot be
used to protect submersible motors. The use of thermal relays to the 3E relays of the motor itself is
recommended.

wThermal relay
a. Setting
Use a screwdriver to align the dial with the set pointer.
b. Normal condition
Return lever does not project.
c. Abnormal condition
Return lever projects.
d. Return method
Depress the return lever in the direction of the arrow after having checked for, and repaired, possible
defects.

z-5 CONNECTION OF SUBMERSIBLE CABLES

As a rule, submersible cables should not be connected under water since poor connections will cause
unexpected accidents due to submerged cores. If cable length is specified when ordering a pump, the
manufacturer will include the connected and extended cable. (Model BHS)
Cut the cable proper length for connection to the switch board. If the cable is connected while wound on
the drum, the insulation may break down due to heat.
2. TEST RUNNING 13

x-1 SEQUENCE

1 to 3 : Pre-operational inspection
4 to 9 : Check during operation

3 Insulation resistance 2 Motor protector

Check the insulation Ascertain setting is Checking voltage
resistance of the motor, proper for motor 7
and current
including cable, it should be rating.
at least 1 MΩ. (See Page 16.) (See Page 16.) (See Page 18.)

5 Checking the head

(See Page 15.)

9 Quantity of water
(See Page 15.)

1 Water tank interior

Check the interior of the
water tank to determine if the
water level is above that for
normal operation. (See Page
3 to 6 and the instruction
manuals pertaining to the
various models.) Check for
possible foreign matter in the
pump. (See Page 1.)

Fig. 2-1

Possible 6 Automatic Operating water level

8 4 Rotation direction
vibration/ noise
(See Page 3 to 6 and instruction manuals
(See Page 15.) (See Page 14.) pertaining to various models.)
Ensure water level is above that for
normal operation, and that air is not
drawn into the pump.
 14 2. TEST RUNNING

x-2 MEASURING WATER LEVEL IN WATER TANK

qDeep well water-level measurement
Bare the tip of the two-core covered wire and lower into the well; upon contact with water it will become
conductive. Check for conduction with a multi-meter. Water level is determined by measuring length of
the wire from the ground to water surface.

wExercize care when measuring water level

Water level should be measured while operating the pump as well as when it is stopped. In particular,
water level during operation has a direct influence on pumping action. Be sure to take this measurement.

x-3 VERIFYING ROTATION DIRECTION

qWith pressure gauge

1) Open the valve on pump discharge side slightly (one or two full turns) and operate pump.
Pressure gauge reading is denoted as P1.
2) Operate pump with motor wiring changed as shown in the following figure (leave the valve open).
Here, pressure gauge reading is denoted as P2.
3) Compare P1 with P2.
The reading showing the higher value indicates correct rotation.

Connection between Power Source and Motor Cables (three-phase)

Fig. 2-2

Fig. 2-3

wWithout pressure gauge

1) Fully open discharge valve, operate pump and check quantity of water.
2) Change rotation direction as shown in the above figure, operate pump again and check quantity of
water.
3) The largest quantity of water indicates correct rotation.
2. TEST RUNNING 15

x-4 MEASURING TOTAL HEAD

Total head of pump in operation is calculated as follows:

Total head=Reading of pressure gauge + Hs

Hs: Vertical distance (m) from gauge to operating water level.

Fig. 2-4

x-5 VIBRATION AND NOISE

qNoise during operation
1) Any abnormal noise emanating from the interior of the water tank may be caused by reversed rotation,
presence of foreign matter, strainer clogging, etc. Hoist pump and inspect. If noise develops after a
substantial period of use, the cause may be wear.
2) Surface noise may stem from resonance of piping or foundation. Use of flexible joints in piping or the
placing of a rubber mat under manhole will prevent this type of noise.

wNoise when stopped

In most cases this type of noise is caused by water-hammer. As a countermeasure, it is recommended
the check valve on the discharge side be replaced with an fast closing check valve.

x-6 QUANTITY OF WATER

It is difficult to measure the quantity of water discharged from the pump at the worksite. It can be estimated,
however, on the basis of the measured value of the pump head and the characteristics curve of the pump.
 16 2. TEST RUNNING

x-7 MOTOR PROTECTOR CHECK

Make sure the capacity of the motor protector and check it appropriate for the motor used.
Be sure the voltage, phase and frequency are correct by checking the name plate. Avoid trial operation
using a temporary power source. Temporary sources often have unstable voltage or lack protection,
leading to accidents.

x-8 VERIFYING MOTOR INSULATION AND CONDUCTOR RESISTANCE

qTesting insulation resistance
Measuring instrument: Resistance tester (500V cap.)
Measured values: As shown in the following figure...Standard judgement.

Fig. 2-5

wCautions
(1) To measure motor insulation resistance, disconnect motor lead from the control panel and take
measurement using the end of the power cable.
(2) Consideration of measured values.
1) When, despite proper insulation resistance, the motor fails to start, conductor resistance must be
measured, because either the coil is defective or the power cable is broken.
2) Since insulation resistance value varies, according to conditions, a sudden drop indicates potential
trouble.
It is therefore necessary to implement appropriate countermeasures, such as reducing the load
after the occurrence of this phenomenon.
When using a volute pump, for example, the valve on the discharge side should be slightly closed.
2. TEST RUNNING 17

* Example

Pump 1 Pump 2
Oct.1 5MΩ 10MΩ
Nov.1 5MΩ 5MΩ
Measurement on Nov. 1 showed the values of both models were 5MΩ.
The value of Pump 1 remained unchanged, while that of Pump 2 changed from
10MΩ to 5MΩ.
This is an indication of trouble and appropriate action should be taken.

eMeasuring conductor resistance

Equipment: Multi-meter
Method: Stop the motor, disconnect motor lead from the control panel, set tester range to Ω, and
measure the resistance between U-V, V-W and W-U using the end of the motor cable. All
values should be approximately the same.

¡Since motor coil resistance varies according to output and usually indicates several Ω values, it is
difficult to make precise measurements with a multi-tester. Thus measured values merely determine
motor condition.
* Based on measurements, decisions can be made as follows:

For break of motor coil

When the coil is broken between U and V, resistance between U and V

becomes twice the value of the other two phases.
Example: UV=4Ω
VW=2Ω
UW=2Ω

Fig. 2-6

When the two phases of the coil are broken (between U-V and V-W),
resistance value between U-V and V-W becomes ∞Ω. Resistance
value between U-W may have several Ω values.

Fig. 2-7
 18 2. TEST RUNNING

x-9 TESTING VOLTAGE

qMeasurement at R.S.T. terminals
This measurement determines if there are abnormalities in the power source of the primary side from the
control panel. When measuring R-S, S-T and R-T with a voltage tester, each value should be within
±10% of the regulated voltage. However, when the measured voltage is unbalanced (more than 3%),
current may become excessive.
If voltage decreases during operation, it is probable that the cable is either too small or the power being
received is insufficient.
Inspection is recommended by a competent electrician.

wVoltage measurement at U.V.W. terminals

When there are no voltage abnormalities at R.S.T. terminals, the voltage should be checked at U.V.W.
terminals with the control panel activated.
Ensure measured voltage is within ±10% of normal voltage and that the balance between each phase is
properly maintained.
3. MAINTENANCE 19

c-1 DAILY INSPECTION

Check for pump head, voltage current, possible vibration and noise. Should abnormalities be detected, it
is important corrective action be undertaken promptly in accordance with the procedure described in the
instruction manual.
It is recommended that an operation log be kept.

c-2 PERIODIC INSPECTION

qMonthly
Measurement of motor and cable insulation resistance.
wAnnual
Oil change.
Turbin oil #90 is sealed in the mechanical boxes of Models DS, DN,
DL, and DV. If the pump is hoisted to the ground and the oil
changed once a year, the life of the mechanical seal well be greatly
prolonged.
(For oil change, follow the instruction manual provided with each
model.)
eOverhaul
If the pump is overhauled once every three to five years, it can be
used without worry for a long period of time.

c-3 CAUTIONS DURING NON-OPERATION

qNon-operation for prolonged periods while underwater:
Operate the pump once a month to prevent moving parts from
rusting. Take periodical measurements of motor insulation
resistance.
To resume operation, follow procedure described in Paragraph 3,
"Test Running".
wStorage of pump above ground:
Clean the pump strainer, and store in a dry place. To resume
operation, follow procedure described Paragraph 3, "Test Running".
Since a submerged type motor is used for Models BHS and BMS, a
check for sufficient water must be made before reinstalling the
pump. If insufficient, fresh water should be supplied.
To confirm water quantity and supply of fresh water, refer to the
instruction manuals supplied with each model.
20 4.MALFUNCTION, POSSIBLE CAUSES AND REMEDIES

Pump fails to start.

Ensure motor protector in control panel is

operating. (See Page 12.)

Protector is not operating. Protector operating.

Restore protector to original

Manually operate pump.
position and re-start.
(See Page 12.)

Pump fails to Activated several

Pump start. Protector operates the Occasional
start. seconds after
moment switched on. operate.
switched on.

Malfunction in automatic Remove motor cable from power

control equipment, liquid board and measure voltage at Check current.
surface relay, float switch, power board terminals, U, V, and
pressure switch, etc. W. (See Page 18.)

Normal. Abnormal. Abnormal. Normal.

Measure insulation Abnormal Ensure proper

Check for proper setting Inspection made by resistance and components
of magnetic contactor. set value of
competent electrician. conductor resistance pertaining to
or power protector and
at motor cable determine whether
source.
Magnetic contactor Magnetic contactor terminals. value agrees with
is properly set. not set. (See Page 16.) Inspection motor rating.
made by (See Page 12.)
competent
electrician.
Measure voltage at motor Check terminals, Set value Set value
cable terminals, U, V, and R,S,and T, for voltage. Abnormal. Normal. agrees with does not
W, of control panel. (See Page 18.) motor rating. agree with
(See Page 18.) motor rating.
Defective
Pump or
Defective protective Faulty setting.
motor is
motor device. Reset.
mechanically
or cable.
locked.
Normal. Abnormal. Normal. Abnormal.

Lift pump Replace

replace Lift pump and
protector.
cable or overhaul it.
Cable trouble
Malfunction Power motor.
between
control inside source
panel and control panel. trouble.
motor or
motor protector
is operating.

Inspection made Inspection made by

Lift pump by competent competent electrician.
and overhaul. electrician.
4.MALFUNCTION, POSSIBLE CAUSES AND REMEDIES 21

Pump fails to function

despite motor operation.

Check rotation direction.

(See Page 14.)

Reverse rotation.
Proper rotation.

Check water tank for water

level. (See Page 15.) Change to proper rotation.
Interchange two wires of
the three-phase motor and
reconnect.
(See Page 14.)
Below minimum water Above minimum water level
level required by pump. required by pump.

Air suction.

Measure shut-off
pressure of pump.
Raise water level in tank.

Normal. Low.

Wear of pump Leak in the pipe

interior. between pump
Enlargement of discharge port
Open discharge inside clearance. and gauge.
valve slowly.

Almost the
same as
shut-off Sudden decrease
pressure. in pressure.

Equipment Clogging of discharge Air accumulation Clogging

head is pipe on outlet side of in pump. of pump
too high. pressure gauge. and strainer.
22 4.MALFUNCTION, POSSIBLE CAUSES AND REMEDIES

Insufficient water
and pressure.

Check rotation direction.

(See Page 14.)

Proper rotation. Reverse rotation.

Check shut-off pressure with Interchange two wires of the

discharge valve fully closed. three-phase motor and
reconnect. (See Page 14.)

Shut-off pressure is normal. Insufficient shut-off pressure.

Open discharge valve fully. Air accumulation

in pump. Wear of pump interior.

Compare working gauge

reading with the rated value.

Operating head Operating head

is greater than that lower than that
specified. specified.

Clogging of
Clogging of Equipment head
pump and Clogging of the
discharge pipe. too high.
strainer. pumping pipe.
(between the
gauge and pump.)
4.MALFUNCTION, POSSIBLE CAUSES AND REMEDIES 23

Excessive current.

Check rotation direction.

(See Page 14.)

Proper rotation. Reverse rotation.

Interchange two wires

Measure current with
of three-phase motor
discharge valve fully closed.
and reconnect.

(See Page 14.)

Normal. Abnormal.

Excessive water.
Specific gravity of
pumped water too great.
Sand mixed with water.

Adjust discharge valve

opening so that current
agrees with rated value.
Refer to
"Pump fails to start."
24 4.MALFUNCTION, POSSIBLE CAUSES AND REMEDIES

Vibration and/or noise.

Check rotation direction.

(See Page 14.)

Proper rotation. Reverse rotation.

Check areas generating Interchange two wires of the

vibration and/or noise. three-phase motor and reconnect. (See Page 14.)

Pump and related parts. Room interior, foundation, and pipeline.

Resonance in
pipeline or
foundation.
Clogged strainer.

Water-hammer.

Clogged pump.

Wear of pump interior.

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