Documente Academic
Documente Profesional
Documente Cultură
Sandvik 2RE69 is a fully austenitic stainless steel with extra The characteristics of Sandvik 2RE69 are:
low carbon and impurity contents.The grade has been Excellent resistance to corrosion in ammonium carbamate and
developed primarily to cope with the severe corrosive con- nitric acid
ditions existing in the urea industry. Excellent resistance to intergranular corrosion
High resistance to pitting and crevice corrosion
Good weldability
At high temperatures Thermal expansion, mean values in temperature ranges (x10 -6)
Metric units Temperature, C Per C Temperature, F Per F
Temperature, C Proof strength Tensile strength, 30-100 15.5 86-200 8.5
Rp0.2 Rp1.0 R m 30-200 16 86-400 9
MPa MPa MPa 30-300 16.5 86-600 9
min. min. min. 30-400 17 86-800 9.5
50 250 285 555 30-500 17 86-1000 9.5
100 230 260 530 30-600 17 86-1200 9.5
150 215 245 510 30-700 17.5 86-1400 10
200 200 230 500
250 190 215 490 Modulus of elasticity, (x103 )
300 175 205 480 Temperature, C MPa Temperature, F ksi
350 165 195 470
20 195 68 28.3
400 155 185 460
100 190 200 27.6
450 145 175 455
200 182 400 26.3
500 140 170 450
300 174 600 25.1
400 166 800 23.8
Imperial units
500 158 1000 22.5
Temperature, F Proof strength Tensile strength,
Rp0.2 Rp1.0 R m Corrosion resistance
ksi ksi ksi General corrosion
min. min. min. Sandvik 2RE69 was originally developed for stripper tubes used
200 33.5 38 77.5 in the production of urea. Practical experience has confirmed its
400 29 33 72.5 excellent corrosion resistance in urea/carbamate solutions at high
600 25 29 69 pressures and temperatures.
800 21.5 26 66.5 Sandvik 2RE69 is also highly resistant to inorganic acids, as illus-
900 20.5 25 65.5 trated by the iso-corrosion diagram for nitric acid, Figure 1.
Thermal conductivity
100
Temperature, C W/m C Temperature, F Btu/ft h F (210) Boiling point curve
20 13 68 7.5
100 15 200 8.5
200 17 400 9.5 80
(175) AISI 304L
300 19 600 11
400 21 800 12.5
500 23 1000 13.5
60
600 25 1200 14.5 (140)
700 26 1300 15
SEAMLESS T UBE Sandvik 2RE69
STAMICARBON
100 0.2 50
0.18
0.12
50
0 0
Period 1 2 3 4 5 m
Figure 2. Statistical evaluation of Huey tests for Sandvik 2RE69. As can Stress corrosion cracking
be seen from the figure to the right, the selective attack values for Sandvik Conventional austenitic stainless steels of type AISI 304 and 316 are
2RE69 are typically below 10 microns (mm), i.e. well below licensors susceptible to stress corrosion cracking (SCC) in chloride-bearing
maximum values. solutions at temperatures exceeding about 60C (140F). The higher
nickel content makes Sandvik 2RE69 slightly more resistant, as as-
Pitting and crevice corrosion sessed in laboratory tests, see Figure 4.
Sandvik 2RE69 has very good resistance to pitting, as illustrated
in Figure 3, and is also far more resistant to crevice corrosion than Time to fracture, h
AISI 316L. 600 2589b
Pitting
80
(175) 2RE69 400
2RE69
60
(140) 300
AISI AISI
304L 316L
40
(105) 200
20 AISI 316L
100
(68)
No Pitting
0 0
(32) 0.02 0.05 0.10 0.20 0.50 1.0 2.0 0 0.2 0.4 0.6 0.8 1.0
Cl, weight-% Stress/tensile strength at 100C (210F)
Figure 3. Critical pitting temperature (CPT) for Sandvik 2RE69 and Figure 4. Results of SCC tests on Sandvik 2RE69, AISI 316L and 304L in
AISI 316L in neutral chloride solutions (potentiostatic determination at aerated 40% CaCl2 at 100C (210F).
+400 mV SCE).
Erosion corrosion
The good mechanical strength of Sandvik 2RE69 makes it resistant
to erosion-corrosion. Ferrules for urea strippers are one application
where this property is utilised.
SEAMLESS T UBE Sandvik 2RE69
Heat treatment cutting speed should be reduced by 30% for finish machining and
If heat treatment is needed after further processing the following is 60% for rough machining, compared with the cutting speeds applied
recommended. for AISI 316. Much the same applies to other operations. If high
speed steel tools are used, approximately the same cutting speed can
Solution annealing be used as for AISI 316.
10501100C (19202010F), 5 15 minutes, depending on size, Detailed recommendations for the choice of tools and cutting data
followed by rapid cooling in water or air. are provided in brochure S-1,462-ENG. Select data as for grade
5R60 (AISI 316), taking into account the above comments.
Welding
The weldability of Sandvik 2RE69 is good. Welding must be car- Applications
ried out without preheating, and normally there is no need for any Sandvik 2RE69 is used successfully in all critical H.P. units of mod-
subsequent heat treatment. Suitable methods of fusion welding are ern urea processes, such as:
manual metal-arc welding with covered electrodes and gas-shielded
arc welding, with the TIG method as first choice. Stripper tubes Stamicarbon, Montedison IDR
In common with all austenitic stainless steels, Sandvik 2RE69 has Outerlayer of bimetallic
low thermal conductivity and high thermal expansion. Welding (stripper tubes) Snamprogetti
must, therefore, be carried out with welding plans well thought out Ferrules All processes
in advance, so that the distortion of the welded joint can be kept Carbamate condensers All processes
under control. If, despite these precautions, it is believed that the Decomposers Montedison
residual stresses may impair the function of the weldment, it is rec- Reactor coils UTI
ommended that the entire structure is solution annealed. See under
Heat treatment. Sandvik 2RE69 has also found extensive use in other corrosive
The welding of fully austenitic steels often entails the risk of hot environments in fertilizer plants, notably:
cracking in the weld metal, particularly if the weldment is under Nitric acid cooler/condensers cooled with polluted cooling water
constraint. Sandvik 2RE69, however, is not susceptible to this kind Heating coils and pipe in NPK plants Norsk Hydro process
of cracking as long as the heat input is limited to <1.0kJ/mm and the
interpass temperature is <100C. Further information
Our datasheets and substantial technical information about our
Recommended filler metals grades and products are available on the Sandvik website www.smt.
TIG welding sandvik.com. The following printed matter can be ordered via the
Wire and rods in Sandvik 25.22.2.LMn website or from our nearest Sandvik office.
Manual metal-arc welding
Covered electrodes Sandvik 25.22.2.LMnB S-123-ENG Special steels for the urea industry
Sandvik 25.22.2.LMn wire and strip electrodes are recommended for S-1277-ENG Sandvik Bimetallic tubing
overlay welding of tube sheets and HP vessels in cases where corro- S-1271-ENG Sandvik 2RE69, 3R60U.G., 3R69. Sales for
sion resistance, equal to that of Sandvik 2RE69, is required. urea plants
S-236-ENG Wire electrodes and filler wire/rods
Fabrication S-52-87-ENG Successful use of special stainless steels in
S-1870-ENG. 02. 2007. Production: Xerox Global Ser vices/CrossMedia. Pr inted in Sweden by Sandvikens Tr ycker i AB .
Bending nitrogen-based fertilizer plants
The excellent formability of Sandvik 2RE69 permits cold bending to
small bending radii. Annealing is not normally necessary after cold
bending. Heat treatment, if any, should take the form of solution an-
nealing, see under Heat treatment.
Hot bending is carried out at 1100850C (20101560F), usually Sandvik and Sandvik 2RE69 are trademarks owned by Sandvik Intellectual
without subsequent heat treatment. Property AB.
Expanding Recommendations are for guidance only, and the suitability of a material
Sandvik 2RE69 tubes can be expanded into tube sheets in the same for a specific application can be confirmed only when we know the actual
way as tubes of austenitic stainless steel of type 316L. service conditions. Continuous development may necessitate changes in
technical data without notice.
Machining
The mechanical machining of stainless steels always requires an This data sheet is only valid for Sandvik material. Other material, covering
adjustment to cutting data and machining method to give satisfactory the same international specifications, does not necessarily comply with the
results. When turning is undertaken with carbide tipped tools, the mechanical and corrosion properties presented in this datasheet.