Automotive Electrics

Mechanical Technology Department
Major: Automotive Electrics

Department Major
Mechanical Technology Automotive Electrics

Department Mechanical Technology Major Automotive Electrics

Program Description:
This program has been designed to meet the training needs of the local labor market by taking into
considerations the National Occupational Skill Standards (NOSS) for Automotive First Electrics
Trade. Training in this program includes general skills in English Language, Mathematics,
Physics, as well as Human Communication Skills and dealing with others. The program also
includes training on basic skills related to automotive electrical and electronic components and
systems and their methods of operation, and the fundamentals of automotive electrics and
electronics that would help the trainee in his career. In addition, the program provides specialized
skills in the field of vehicle electrics and electronics regarding maintenance and repair techniques
of automotive electrics and electronic components and systems after performing set of technical
tests on the vehicles. The training on how to set up diagnostic strategies for the electrical and
electronic system faults in the vehicle is also given.
In Technical Colleges, training in the major of Automotive Electrical Technology is performed

through 1729 contact hours, in addition to 420 hours of cooperative-training in the actual labor
market through cooperation between the colleges and industrial establishments, and governmental
and private sectors (like automotive agencies) that work fully or partly in the automotive field.
The graduate of this program is awarded an associate degree in the area of automotive electrics and
expected to work in civil and military establishments linked to automotive fields as Automotive
First Electrician.
General Objective:
This program aims at providing the trainees with hands on skills and experience, and the necessary
information required to exercise work in the field of vehicle electrical and electronics for the
Automotive First Electrics trade on the fourth scale of the National Vocation Qualification System.
Detailed Objectives:
By the end of this program the trainees will be able efficiently to perform the following:
1) Follow up safety procedures and instructions within automotive workshops before
commencement of any job appointed to him.
2) Describe basic vehicle systems, their components, functions, and methods of operation.
3) Use different specialized equipment in the automotive field to perform necessary tests on
vehicle components and systems.
4) Use maintenance and service manuals of different vehicle types and models, and deal with
automotive spare parts.
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Department Major

5) Execute maintenance and repair operations on vehicle systems and components with the
inherent skills of parts disassembly and assembly.
6) Set up diagnostic strategies for the electrical and electronic faults in vehicle systems and
components.
7) Recognize technical terminology related to electrical and electronic parts in the field of
vehicle electrics.
8) Deal with new technologies that might emerge in different vehicle systems.
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Department Major

Study Plan for all Trimesters

Automotive Electrics
Course Pre- Units No
No Course Title
Code requisite KC.U L W T KC.H
1 ISL101 Islamic Culture-1 2 2 2
First Trimester
2 ARB103 Arabic Language 2 2 2

3 ENG106 General English Language 4 4 2 6
4 MAT113 General Mathematics 4 4 4
5 CMP101 Introduction to Computer 2 4 4
6 PHY 115 General Physics 3 3 1 4
Vocational Guidance and
7 VOC 107 2 2 2
Excellence
Sum 19 17 4 3 24

No Course Title
Electrical & Electronic
1 ELV 161 3 2 2 4
Fundamentals
Second Trimester
2 ENG194 Technical English -1 ENG106 4 4 2 6

3 MEV161 Workshop Principles 1 2 2
4 MEV162 Automotive Shop Safety 1 2 2
Automotive Technology
5 MEV163 1 2 2
Principles
6 MEV164 Engineering Drawing 2 4 4
7 ISL102 Islamic Culture-2 ISL101 2 2 2
8 MAT116 Specialized Mathematics MAT113 3 3 1 4
Sum 17 11 12 3 26

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Department Major


No Course Title
1 Automotive Engines MEV163 5
Third Trimester
MEV 172 3 4 7
Automotive Body Electrical
2 ELV171 ELV161 5 2 6 8
Systems
MEV172
3 ELV174 Ignition System 3 2 2 4
ELV 161
Chassis & Power Train
4 ELV 173 MEV163 4 2 4 6
Systems
5 PHY 116 Specialized Physics PHY 115 2 2 2 4
Sum 19 11 16 2 29


No Course Title
1 ENG294 Technical English -2 ENG194 4 4 2 6
Fourth Trimester
Computerized Engine
2 ELV 251 MEV172 4 2 4 6
Control Systems
Computerized Automotive
3 ELV252 ELV173 5 2 6 8
Control Systems
Automotive Security &
4 ELV 253 ELV 161 3 2 2 4
Safety Systems
Automotive Electrical
5 ELV 172 ELV161 3 2 2 4
Machines
Sum 19 12 14 2 28
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Department Major


No Course Title
1 ELV261 CAD* MEV164 3 6 6
ELV262 Automotive Air 4 2 4 6
Fifth Trimester
2
Conditioning
ELV263 Automotive Electrical & 3 6 6
3
Electronic Fault diagnosis
4 ELV264 Selective Subjects 2 4 4
ELV265 Automotive Workshop 2 2 2
5
Management and Planning
101 Professional Ethics and 2 2 2
6
MGT Communication Skills
Sum 16 6 20 26

Sixth Trimester
No Course Title
1 ELV 299 Cooperative Training 4 At least 420 hours
Units No
KC.U L W T KC.H
Total Program Units
94 57 66 10 133
Total Program Contact Hours (1729 + 420) 2149
C.U: Credit Hours
T : Tutorial
L : Lecture
W: Workshop
C.H: Contact Hours
* CAD = Computer Aided Drafting
Department Mechanical Technology Major Engines and Vehicles

Course name Workshop Principles Code 161 MEV
Prerequisite None
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Department Major

Course description: This practical training

course gives the trainees the basic skills in the Trimester 1 2 3 4 5
area of preparatory workshops. The trainees Credit hours 1
will be prepared to perform measurements on
L -
work pieces, as well as manual cutting, metal Contact
forming and joining, with the fundamentals of hours W 2
operation of tools and equipment in the (hour/week)
T -
workshop.
General course objective: This course aims at giving the trainees the basic technical skills in the
fields of dimension measurements, manual cutting, metal forming operation, and the use of tools
and equipment in the workshop.
Required Performance Related

Detailed Objectives
Specifications Tasks
First: Procedural Objectives:
The trainees should be able to:
1) Read technical drawings and execute Execution of required job on work A3

required job on work piece. piece according to technical
drawings
2) Use measuring tools and execute Writing measurements on special A3

measurements accurately. model and compare it to the
original one
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Department Major

3) Correctly use hand tools and execute Correct use of saw, file, scissor, A3
(chisel hand cutting-sawing-filing-screw and bending
cutting-hand shearing-manual pending).
4) Know the operation of the drill and its Execution of drilling operations on A4
components and execute work using drills. work pieces in the specified
locations without deviation
5) Know the safety rules when dealing with Wearing of protective eyeglasses A1
machine tools. and specified work clothes
Second: Auxiliary Objectives (Cognitive and

Behavioral):
1) Read technical drawings, Read technical drawings according A3

to measurements and abbreviations
in work sheet
2) Use hand measuring tools. Use of hand tools correctly A3
3) Hold hand tools correctly. Ability to work with hand tools A3

correctly
4) Use drill to drill work pieces in specified Drilling of work pieces in A4

places. specified locations
Safety Requirements:
Compliance with safety rules and instructions given in the specification catalogues attached with
hand tools, benders, and drilling equipment etc.
Subjects (Theoretical and Practical) Related Tasks

Identify tools and equipment, and
Operation principles of tools, equipment, and
A4 method of using them, and operate the
machines
machines in workshop.
Measurements of lengths A3 Measure lengths
Marking of work pieces A3 Mark work piece
Hand cutting by chisels A3 Cut work piece by chisel
Manual sawing A3 Saw metal work piece
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Department Major

Filing A3 File metal work piece
Drilling and hole finish A4 Drill work piece and finish holes
Cutting threads A3 Use threading tap and die

Cut metal by scissor and bend it using
Metal cutting and bending A3
hand bender
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Department Major

Detailed Practical Course

Hours Content Evaluation Tools
Operation principles for tools and equipments:
- Safety rules in workshop
- Types of tools and equipment
2 - Equipment operation
- All shapes and sizes of wrenches and pullers
- Heavy machineries (turning machines for valves,
cylinders, drums . etc)
Measurement of lengths:
- Reading dimensions from technical drawings
- Measurements using vernier calipers (universal-heights)
4 - Marking work piece (transfer dimensions into work piece)
- Marking tools (steel ruler marking fork compass
punch)
- Supporting surfaces
Manual cutting using chisels( principles of cutting):
- Hand sawing Direct observation
4 - Cutting using hacksaw (practical
- Using grinder performance)
Oral questions
Filing:
- Identification of files parts and classifications
- Using of vise
4
- Surface leveling
- Orthogonal surfaces
- Surface finishing
Drilling and hole finishing:
- Threaded holes
4 - Holding work piece and cutting tool
- Chamfering
- Granulation
Manual thread cutting:
4 - External threads (threading die)
- Internal threads (threading tap)
Metal forming and joining:
- Bending
Direct observation
- Cutting
(practical
4 - Forming
performance)
- Classifications of joints
Oral questions
- Joint riveting
- Joint welding
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Department Major

1- William H. Crouse and Donald L. Anglin, "Automotive Mechanics"

The McGrawHill Book Company, ISBN 0-02-800943-6
2- Jay Webster, Clifton E. Owen, "Basic Automotive Service & Repair",
Delmar Publishers, 2000, ISBN 0-8273-8544-7
3- Don Knowles, "Automotive Technician Certification- Test Preparation
Manual", Delmar Publishers, 2001, ISBN 0-7668-1948-5
4- Martin, W. Stokel and Martin "Auto Mechanics Fundamentals", The
GoodheartWillcox company, INC, ISBN 1-56637-138-4, 1996
5- Stoekel, Stockel, and Johanson, "Auto Service & Repair", The
GoodheartWillcox company, INC, 1996, ISBN 1-56637-144-9
6- Martin W. Stokel, Martin T. Stokel Cluis Johanson "Auto
Fundamentals" The GoodheartWillcox company, INC, 1996, ISBN 1-
56637-1384,
7- William, K. Toboldt, Larry Johnson, and W. Scott Gavthier,
"Automotive Encyclopedia" Fundamental, Principles, Operation,
Construction, Service, and Repair- The Goodheart -WilIcox company,
1995, INC, ISBN 1-56637-150-3
References: 8- Jack Enjavec "Automotive Technology", Delmar Publishers, 2000,
ISBN 0-7668-0673-1
9- Jack Enjavec, Robert Scharff, "Automotive Technology", Delmar
Publishers, 1992, ISBN 0-8273-6724-4
10- Robert Bosch GmbH "Automotive Handbook" Published by VDI-
Verlag, 1996, ISBN 3-1-419115-X
11- Duffy, James E., "Auto Engines" The GoodheartWillcox company,
INC, ISBN 0-87006A77-3
12- Martin W. Stockel, Martin T. Stockel, and Chris Johanson,Auto
Diagnosis, Service, and Repair, The Goodheart-Willcox Company,
Inc., Tinley Park, Illinois, 2003, ISBN 1-56637-910-5
13- Crouse Anglin, Automotive Mechanics - 10th Edition, The
McGraw-Hill Book Company, 2000, ISBN 0-02-800943-6
14- William H. Crouse and Donald L. Anglin,The Auto Book 3rd
Edition, The McGraw-Hill Book Company, 1984, ISBN 0-07-014571-7
15- William H. Crouse and Donald L. Anglin, Automotive Technicians
Handbook, The McGraw-Hill Book Company, ISBN 0-07074751-5
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Department Major

Automotive Shop
Course name Code 162 MEV
Safety
Prerequisite None
Course description: Auto shop safety is part

of the job principles the trainee should know.
This course covers the method of how to wear Trimester 1 2 3 4 5
work clothes, safety gear, choosing and
Credit hours 1
preparing a suitable workplace, methods of
using tools and equipments and their safety, L -
Contact
methods of using lifts, and maintaining safe
hours W 2
environment inside the shop. The course also
(hour/week)
covers the proper methods of disposal of T -
exhaust gases, storing of flammable materials
and methods of using fire extinguishers.
General course objective: The course aims at training on how to follow up safety rules and
instructions in auto workshops that is part of job principles.

Detailed Objectives
1) Wear work clothes and safety gears. - Correct method of wearing A1

work clothes and safety gears
2) Choose and prepare suitable workplace. - Correct method of choosing A2
and preparing suitable work
place
3) Use tools and equipment and know their - Using tools, equipment, and A3,A4,A5
safety and the method of using lifts. lifts correctly
4) Maintain safe environment inside the - Correct method of A6
work shop (appropriate method of exhaust maintaining workshop and
gase disposal). disposing exhaust gases
5) Store flammable materials and use fire - Storing flammable materials A7

extinguishers. and using fire extinguishers
correctly
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Department Major


Behavioral):
1) Know methods of wearing work clothes - Description of method of A1

and safety gears using visual or readable wearing work clothes and
means. safety gears
2) Determine suitable work place and prepare - Determine suitable work A2

it. place and ability to prepare it
3) Use tools and equipments correctly, - Ability to use tools and A3,A4,A5
maintain their safety, and use lifts equipment correctly, and
according to manufacturer instructions. ability to use lifts according
to manufacturer instructions
4) Know method of keeping safe - Description of method of A6

environment inside the workshop (suitable maintaining environment
way of disposal of exhaust) through visual inside the workshop (suitable
and readable means. way of disposal of exhaust)
5) Know method of disposal of flammable - Description of method of A7

materials and method of using fire removal of flammable
extinguishers through visual and readable materials and method of
means and field training. using fire extinguishers
Compliance with safety rules and instructions given in the specification catalogues attached with
hand tools, equipment, lifts, flammable materials, and fire extinguishers.

- Method of wearing work clothes and
A1 - Wear work clothes
safety gears
- Method of choosing and preparing suitable
A2 - Prepare work place
work place
A3 - Use tools correctly
- Methods of using tools and equipment and
A4 - Use equipment correctly
their safety, and method of using lifts
A5 - Secure vehicle lift
- Methods of maintaining safe environment
inside the workshop (suitable method of
A6 - Use exhaust gases suction pipes
exhaust gases disposal)
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Department Major

- Methods of removal of flammable - Store flammable materials in

A7
materials suitable place
- Know how to use fire
- Method of using fire extinguishers A8
extinguishers
- Apply manufacturer instructions related to
- Comply with manufacturer
safety A9
instructions related to safety
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Department Major

Personal safety:
- Meaning of professional safety:

-
2
- Wearing work clothes and ensuring their
specifications
- Wearing safety glasses
- Wearing gloves
- First aids
The place:
-
Choosing suitable place for work
-
Placing the vehicle in the right location for the job
2
-
Ensuring that the floor is free of any liquids spills
Direct observation
-
Ensuring the presence of safety means (fire exits,
(practical performance)
passage ways, fire extinguishers, sufficient lighting,
Oral questions
ventilation)
Written questions
Dealing with the vehicle:
- Follow up manufacturer instructions

4
- Placing protective covers on the vehicle during work
- Keeping vehicle safety during work
- Personal safety when dealing with the vehicle
Using tools:
2 - Identifying tools and using the suitable ones for the

job
- Taking care of the tools
Equipment:
- Correct methods of using equipment

4 - Using the right device
- Taking care of the equipment
- Requirements when dealing with equipment
- Requirements when dealing with electrical sources
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Department Major

Lifts:
4 - Identifying lifts and methods of using them

- Proper placement of vehicle on the lift
- Ensure vehicle stability on the lift and secure it
Exhaust gases:
2 - Ensure the operation of suction system of exhaust

gases
- Use exhaust gas suction pipes
Direct observation
Flammable materials:
Oral questions
- Store flammable materials in their designated places
Written questions
4 - Caution when carrying flammable materials
- Ventilation of their storing area
- Disposal of used materials (wastes)
- Securing the closure of storing area
Fire extinguishers:
- Identification of types and methods of using fire

2
extinguishers
- Identification of the location of the fire extinguishers
- Permanent revision of the validity of fire extinguishers
- 16 -
Department Major


56637-1384,
1995, INC, ISBN 1-56637-150-3
8- Jack Enjavec "Automotive Technology", Delmar Publishers, 2000,
ISBN 0-7668-0673-1
Publishers, 1992, ISBN 0-8273-6724-4
References:
Verlag, 1996, ISBN 3-1-419115-X
INC, ISBN 0-87006A77-3
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Department Major

Automotive Technology
Course name Code 163 MEV
Principles
Prerequisite None
Trimester 1 2 3 4 5
Course description: In this course, the trainee s
Credit hours 1
will be acquainted with all vehicle systems that
include the engine, different power transmission L -
Contact
systems, suspension and steering, and the
hours W 2
brakes.
(hour/week)
T -
General course objective: This course aims to introduce the trainee to different vehicle systems

Detailed Objectives
The trainee should be able to:
1) Recognize vehicle classifications and - Classification of vehicles and D1

specifications. naming of their specifications
2) Recognize engines, parts and related - Classification of engines and D1, D4,
systems. state of engine components D7, D8,
- Naming components of D10,
engine systems L1, L2,
L3
3) Recognize power transmission systems, - Classification of power E1, E8
their types, and components. transmission systems
- Naming components of all
power transmission systems
4) Recognize suspension systems, their types, - Classification of suspension G1,

and components. systems G11,
- Naming suspension systems G12,
components G13,
G16
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Department Major

5) Recognize steering systems, their types, - Classification of steering G3, G6,

and components systems G7, G8,
- Naming steering systems G15
components
6) Recognize hydraulic brake systems, their - Classification of hydraulic F4, F5,

types, and components brake systems F6, F7,
- Naming brake systems F8, F9,
components F10
7) Recognize vehicle accessories - Naming some of the vehicle

accessories

Behavioral):
2) know vehicle specifications and - Determination of Vehicle D1

classifications through visual or readable specifications and
means. classifications
3) Know engines, parts and related systems - Classification of engines exist D1, D4,
theoretically through visual or readable in the automotive shop D7, D8,
means and practically inside an auto shop. - Determination of engine parts D10,
- Identification of related L1, L2,
engine systems and naming L3
their parts
4) Know power transmission systems, their - Classification of power E1, E8

types, and components theoretically transmission systems exist in
through visual or readable means and the auto shop
practically inside an auto shop. - Determination of components
of different power
transmission systems
5) Know suspension systems, their types, and - Classification of suspension G1,

components theoretically through visual or systems exist in the auto shop G11,
readable means and practically inside auto - Determination of components G12,
shop of different suspension G13,
systems G16
6) Know steering systems, their types, and - Classification of steering G3, G6,
components theoretically through visual or systems exist in the auto shop G7, G8,
readable means and practically inside an - Determination of components G15
auto shop of different steering systems
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Department Major

7) Know hydraulic brake systems, their types, - Classification of hydraulic F4, F5,
and components theoretically through brake systems exist in the auto F6, F7,
visual or readable means and practically shop F8, F9,
inside an auto shop. - Determination of components F10
of different brake systems
8) Know vehicle accessories theoretically - Determination of the vehicle

through visual or readable means and accessories
practically inside auto shop.
Compliance with safety instructions found in automotive shop.

D1, - Ensure that the engine reaches its
D4, working temperature
D7, - Inspect cooling system
- Vehicle classifications and specifications D8, - Check lubrication system
- Engines, parts and related systems D10, - Check fuel system
L1, - Check ignition system
L2, - Check battery voltage
L3 - Test basic car electrical circuits
- Test basic car electrical circuits
- Power transmission systems, their types, E1, - Determine type of transmission
and components E8 - Check differential gears
- Identify the type of suspension
system (hydraulic, air
G1,
mechanical)
G11,
- Suspension systems, their types, and - Check shock absorbers
G12,
components - Check suspension arms and joints
G13,
- Check leaf and coil springs
G16
- Check pump and hydraulic
suspension system
- Check steering gear box
G3,
- Check steering wheel
G6,
- Steering systems, their types, and - Check power steering pump and
G7,
components belt
G8,
- Check steering linkage
G15
- Check stabilizer bar
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Department Major

- Check brake friction materials

(pads and lining)
F4, - Check discs and drums of the
F5, brakes
F6, - Check brake booster
- Hydraulic brake systems, their types, and
F7, - Check anti-lock brake system
components
F8, (ABS)
F9, - Check parking brakes
F10 - Check master and wheel
cylinders
- Check brake pedal
- Vehicle accessories
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Department Major


Vehicle specifications and classifications:
- History of motor vehicles

- Types of internal combustion engines
2
- Main components of the engine
- The four stroke cycle
- Design characteristics of the engine
The engine:
- Engine classifications
- Engine systems:
- Cooling system (radiator, hoses, water pump, water
jacket)
- Lubrication system (oil pan, oil pump, oil passages, oil
filter)
- Fuel system: Conventional system (tank, fuel pump,
8
fuel filter, hoses, carburetor) - Fuel injection system (
tank, fuel pump, connections, fuel filter, control unit,
Direct observation
injectors)
- Ignition system (battery, ignition coil, distributor,
Written questions
spark plugs)
Oral questions
- Charging system
- Starting system
- Exhaust system
Power transmission systems, types and components:
- Friction clutches, different types

- Sliding and constant mesh gear boxes
4 - Automatic transmission
- Different types of propeller shafts, joints, and bearings
- Differential, components, and its importance
- Drive shafts and axles
Suspension:
- Springs and shock absorbers

2 - Suspension arms, bars, rubber bushings, and roller
bearings
- Tyres and Drums
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Department Major


Steering:
- Types and components of conventional steering

2 system
- Types and components of power steering system
- Wheel alignment angles, types and their importance
-
Brakes, types and components:
Direct observation
- Hydraulic brakes (drum and disc brakes) (practical performance)
4 - Brake booster, levers, connections, parking brakes, Written questions
and engine brake Oral questions
- Anti-lock brake circuit (ABS)
Vehicle accessories:
- Comfort systems
4 - Safety and protection circuits
- Electrical circuits ( front and rear lightening circuit,
wipers, flashers, .etc)
- 23 -
Department Major


56637-1384,
1995, INC, ISBN 1-56637-150-3
ISBN 0-7668-0673-1
Publishers, 1992, ISBN 0-8273-6724-4
References:
Verlag, 1996, ISBN 3-1-419115-X
INC, ISBN 0-87006A77-3
- 24 -
Department Major

Department Mechanical Technology Major Automotive Electrician
Electrical & Electronic

Course name Code 161 ELV
Fundamentals
Prerequisite
Course Description: The course provides the

trainees with a study of the principles of
electricity and magnetism and their applications
on electrical and electronic circuits in vehicles.
The characteristics and methods of operation of
the elements of these circuits as resistors, Trimester 1 2 3 4 5
capacitors, transistors, diods etc. are also given.
Credit hours 3
In addition, the course provides the trainees
with the operation principles of electrical and L 2
Contact
electronic diagnostic tools as voltmeter,
hours W 2
Ammeter, multimeter and oscilloscope. In the
(hour/week)
practical part of the course, training on testing T -
the operations of electrical and electronic
circuits and their elements, with training on
diagnosing, replacing, and repair of simple
electrical and electronic components are
presented.
General Course Objectives: The course aims at giving the trainees the skills to identify the
fundamentals of electricity and electronics, electrical and electronic circuits, and the characteristics
of these circuits. In addition, it aims at training the trainees on how to build the electrical and
electronic circuits and to carry out different measurement operations on the electrical variables to
determine circuit component and condition.

Detailed Objectives
- 25 -
Department Major

1) Identify components of electrical and - Identification of components B6

electronic circuits and the characteristics of of electrical and electronic
each component and its function circuits and the characteristics
of each component and its
function
- Explanation of the method of
operation and electrical and
electronic components
correctly
2) Read electrical and electronic circuit - Reading of different vehicle G1, G2

schemes. electrics and electronic circuit
schemes correctly
3) Construct different electrical and electronic - Construction of different A1, A2,

circuits. electrical and electronic A4, B4,
circuits used in vehicles B5, B6
correctly
4) Perform electrical measurements (such as - Testing of electrical and A1, A2,

voltage drop, current, and resistance) on the electronic components using A4, B3,
electrical circuits using specialized correct procedure B4, B5,
measuring tools. B6
5) Inspect electrical connections and - Checking electrical and A1, A2,

determine circuit condition (intact, open or electronic circuits and A4, B3,
short circuited). determining circuit condition B4, B5,
B6

Behavioral):
1) Identify and know about electricity, - Knowledge of types of

magnetism, electromagnetism, and basic electric currents and their
electrical quantities. characteristics
- Explanation of the methods of
2) Understand electrical circuits. electric induction and its types
- Explanation of basic electrical
3) Apply basic electrical and magnetic laws quantities (current, volts,
on vehicle electrics and electronic resistance, power)
components - Explanation of types of
electrical circuits regarding
connections
4) Understand types of capacitors and their - Application of Ohms, Lienz,
characteristics. Faraday, Kirchov, and
- 26 -
Department Major

Fleming Laws on electrical

and electronic circuit
5) Know the characteristics of semi components
conductors and electronic circuits in - Description of capacitors
vehicles. functional characteristics and
its types
- Explanation of capacitors
connections and performing
calculations (capacitance-
voltage-current)
- Explanation of
semiconductors and electronic
elements characteristics
- Understanding some
electronic components in
vehicles
Compliance with safety instructions found in user manuals of diagnostic tools
Compliance with safety instructions in electrical laboratories and workshops

- Check electrical and electronic
- Electrical fundamentals (electrical symbols B2
components
magnetism electro magnetism B4
- Use diagnostic tools (Ohmmeter,
conductors basic electrical quantities) B6
voltmeter, Ammeter)
- Determine required parts
- Electrical circuits
- Check electrical connections
G1
- Capacitors - Insure conditions of connection
G4
plugs
G5
- Semi conductors - Replace faulty wires in the circuit
- 27 -
Department Major

Detailed Theoretical Course

Hours Content Assessment Tools
Electrical principles:
- Introduction
- Electrical symbols
- Types and characteristics of magnetism
- Types and characteristics of electric current
- Relationship between electricity and magnetism and
6
method of induction generation and its types
- Types of conductors
- Basic electrical quantities (current, volt, resistance,
electric poweretc)
Oral questions
- Types of resistors, their characteristics and methods of
Written questions
determining their values according to colors
Self test
Electrical Circuits:
- Types of electrical circuits regarding method of

connections and their characteristics:
- Series
8 - Parallel
- Series-parallel
- Ohms Law
- Kirchov first and second Law
- Vehicle electrical circuits
Capacitors:
- Functional performance of electrical capacitors,

capacitor charging, electrical capacitance
- Different types of electrical capacitors
2 - Performing calculations (capacitance, volt, current) on
various types of capacitors connections:
- Series
- Parallel
- 28 -
Department Major


Oral questions
Semiconductors: Written questions
Self test
- Characteristics and functions of semiconductors
10 - Electronic components
- Electronic circuits in motor vehicles
- 29 -
Department Major


Electrical principles:
- Source of volts (continuous, alternating) and methods of

adjustment of measuring tools in the workshop
6 - Electromagnetism elements ( electromagnetic relay,
ignition coil)
- Electrical conductors
- Multi-meters (multi-purposes) for volt, current and
resistance measurements
Types of electrical circuits and their characteristics:
- Series
- Parallel
Direct observation
- Series-parallel
8 - Vehicle electrical circuits
Oral questions
- Assembly of various electrical circuits
Written questions
- Measuring current, volts, and resistance
- Application of Ohms law and Kirchov first and
second laws
Capacitors:
- Types of capacitors , their characteristics, and

connections:
- Series
2
- Parallel
- Assembly of different types of capacitors
- Deduction of capacitors operation characteristics in
electrical and electronic circuits
- 30 -
Department Major


Semiconductors:
- Characteristics and functions of semiconductors

Direct observation
- Electronic components
- Electronic circuits in motor vehicles
10 Oral questions
- Assembly of simple electronic circuits (rectifier,
Written questions
transistor, thyristor)
- Connection of circuits to the oscilloscope
- Deduction of electronic elements operation
characteristics in electronic circuits
- 31 -
Department Major

1- Automobile Electrical & Electronic Systems, Tom

Denton, ISBN 0-340-73195-8
2- Fundamentals of Automotive Electronics, 1987,

V.A.W.Hillier, ISBN 0-7487-0261-X
3- Automotive Electrical Equipment William H.Crouse,

ISBN 0-07-014666-7
4- Automotive Electricity and Electronics, 1997, Al

Santini, Delmer Publisher, 0-8273-6743-0
References:
- 32 -
Department Major

Course name Automotive Engines Code 172 MEV
Prerequisite 163 MEV
Course description: This course provides the

trainees with the basics of automotive engines
and their operating systems, with the
explanation of different types of engines, their
systems and characteristics. Their engine parts,
characteristics of cooling systems, lubrication Trimester 1 2 3 4 5
systems, emission control systems, and intake Credit hours 5
and exhaust system will be explained. The
L 3
trainees will be trained on how to deal with
Contact
engine systems regarding inspection, W 4
hours
adjustment, replacement, maintenance, and T -
repair of units and parts while giving him the
ability to follow up fault and repair it. The
course provides an introduction that prepares
the trainee to study specialized courses related
to automotive engines.
General course objective: This course aims at giving the trainees with the basic skills required to
deal with automotive engines. It prepares him to perform adjustment and maintenance work on
engine systems and circuits using theoretical information, technical books and catalogues, and
provides him with the ability to use engine test and diagnostic equipment, and the skills of using
tools and equipment in disassembling and assembling engine parts and systems.
Detailed Objectives
1) Follow up safety instructions in engine - Determination of safety rules A1, A2,

workshops. and safety of the vehicle and A3, A4,
equipment A5, A6,
A7, A8,
A9
2) Identify engines and their operating - Classification of engine and B2, C2,
systems as well as related parts. explanation of its parts and D1
their operation
- 33 -
Department Major

3) Check engines and their operating systems. - Check correct procedure: D2, D3,
parts operation, leakage, belt D4, D5,
tension, hoses, part conditions D6, D7,
D9
4) Perform maintenance on engines and their - Adjustment of clearance and C5

operating systems. replacement of parts
according to specifications
5) Repair engines and their operating systems. - Disassembly and B8, H1,
measurement of parts and the H3, H4
determination of required
repair, and reassembly of
parts after repair correctly
6) Test performance of engines and their - Correct use of test and B2, B3,
operating systems. diagnostic equipment B7

Behavioral):
1) Explain operation principles of engines and - Explanation of the engine B5, D2

their operating systems. fundamental theory of
operation
2) Identify engine parts and their method of - Explanation of operation of D5, D6

operation. engine parts
3) Identify lubrication system parts and - Explanation of the operation D2, D3,
method of operation. of lubrication system parts D9
4) Identify cooling system parts and method - Explanation of the operation D4

of operation. of cooling system, parts
5) Identify emission control system parts. - Explanation of the operation D9

of emission control system
parts
6) Recognize periodic maintenance for engine - Identification of the functions C5

and its operating systems and specify the and ways of maintenance and
required equipment to be used. types of equipment used
- 34 -
Department Major

- Compliance with safety instructions given in service and maintenance manuals
- Following the required precautions when dealing with automotive engines and related systems.

- Principles of engine operation and its D4,
- Checking and adjustment of parts
operating systems D7
- Servicing lubrication systems
B6, - Replacement and maintenance of
B8 parts
- Servicing cooling system
- Servicing emission control system

- Engine and operating system faults and
problems
H3,
- Methods of inspection of engines and - Repair parts
H4
operating system and inspection equipment
- Engines and their operating system

maintenance programs
- 35 -
Department Major


Fundamentals of internal combustion engines:
- Engine classifications according to:

- Cylinder arrangement
- Cooling system
- Valve location
6 - Number of valves
- Combustion chamber design
- Cam shaft location
- Engine operation:
- Ignition method (gasoline/diesel)
- Engine strokes (four stroke/two stroke engines)
Mechanical parts of internal combustion engines:
- Functions, types, and operation of: Oral questions

- Cylinder block (cylinders water jacket oil passages Written questions
pistons connecting rods crankshaft) Self test
- Cylinder head (combustion chambers valves cam
6
shaft cam shaft cover)
- Engine front end (water pump timing system
timing system cover crankshaft pulley)
- Crank case (oil pickup screen oil pump)
- Oil seals and gaskets
Engine performance:
Engine dimensions and performance measurement

6 - Top dead center/bottom dead center
- Stroke
- Piston dimensions
- Engine capacity
- 36 -
Department Major


- Compression ratio
- Engine pressures
- Engine torque
- Engine power
- Fuel consumption
- Engine efficiency
- Performance curves
Methods of improving engine performance
- Increasing number of valves
- Supercharging
- Variable valve timing
- Variable displacement
Engine systems:
Lubrication system: Oral questions

- Function and types of lubrication system Written questions
- Lubrication circuit (parts, function, method of Self test
operation, and types)
- Engine oil characteristics and specifications
- System faults and methods of their detection, and
equipment used
Cooling system:
15 - System function
- System types
- Cooling circuit (parts, function, method of operation,
and types)
- Coolant characteristics
- System faults and methods of their detection, and
equipment used
Engine intake and induction system:
- Intake system function
- Intake system parts
- 37 -
Department Major


- Operation of Intake system
- Advantages of engine induction
- Methods of engine induction (different systems)
- Parts and operation of induction systems
Exhaust system:
- Function of exhaust system
- Exhaust system parts
- Operation of exhaust system
Valves:
- Types of valves (parts construction)
- Methods of valve control and adjustment
- Valve timing
Exhaust emission control systems:
Oral questions
- Different types, functions, and operation
Written questions
- Crank case ventilation
Self test
- Exhaust gas recirculation (EGR)
- Control of intake charge temperature
- Catalytic converters
- Fuel evaporation control system
- Modern and recent technologies
Alternative engines:
- Rotary engine
6 - Natural gas engine
- Electric motor (battery / fuel cells)
- Hybrid vehicle engines
- 38 -
Department Major


Engine workshops
- Identification of safety precautions in engine workshops

- Identification of tools and equipment in engine
4 workshops
- Identification of method of using manuals and
catalogues
Automotive engine parts:
Through training on engines, one or more of the following

are to be accomplished:
Identification of engine classifications
- Cam location, number of cylinders, firing order,
number of valves, charge intake, engine ignition
system, cam shaft location, timing gears, crank shaft
Identification of engine parts Direct observation
- Cylinder block, cylinder head, engine front end, oil (practical performance)
12 pan, valve and timing gears covers, types of engine Oral questions
oil seals, piston assembly, timing gear assembly,
crankshaft assembly, valve operation assembly
Measurements of engine dimensions
- Cylinder bore
- Piston dimension
- Length of stroke
- Determination of engine displacement
- Measurement of clearance volume and
determination of compression ratio
Engine performance testing:
Using engine dynamometer to measure:

- Engine power
6
- Engine torque
- Fuel consumption
- Plotting engine performance curves
- 39 -
Department Major


Engine lubrication systems:
lubrication circuit in the engine

- identification of lubrication circuit parts
- follow up circuit connection
Engine oil
- Checking engine oil level and compensating the
losses
- Change engine oil and filter
Oil pump
- Removing the oil pump
- Disassembly of the oil pump Direct observation
- Checking oil pump parts (gears clearance (practical performance)
6
leveling of the surface) and determine its condition Oral questions
Oil pressure sensor
- Measurement of oil pressure
- Checking sensor circuit
Oil circuit valves
- Identification of valve types
- Valve removal and identification of its operation
parts
Oil pan (sump)
- Removal of oil pan and checking it
- Gasket installation
- Reinstalling of oil pan
- 40 -
Department Major


Engine cooling systems:
Engine cooling circuit

- Identification of engine cooling circuit
- Follow up circuit connections
The coolant
- Checking coolant level and toping it
- Checking leakage (eye checking pressure test)
- Discharge of coolant and refilling of radiator
- Measure (liquid contamination electrical
Direct observation
connection to liquid liquid density and
6 concentration)
Oral questions
The radiator
- Determination of radiator type
- Checking (leakage radiator fins flow)
- Radiator removal out of the vehicle
- Clearing radiator pipes
- Checking radiator performance
Radiator cap
- Identification of cap specifications
- Checking performance of cap
- Checking parts of radiator cap (seal, spring, pressure
- 41 -
Department Major


valve, vacuum valve)
Overflow tank
- Checking tank
- Checking tank operation
- Replacement of overflow tank
Thermostat
- Checking and testing thermostat
- Replacement of thermostat
Water pump
- Checking pump performance
- Removal of pump from its place
- Disassembly of pump and checking its parts
- Pump replacement
Cooling fan and shroud
- Checking operation of cooling fan (mechanical
electrical) and its parts
- Checking the shroud
Temperature sensor
- Checking sensor circuit
- Sensor inspection
Engine body core Direct observation
- Checking core (practical performance)
- Core replacement Oral questions
Exhaust emission control systems:
Positive crank case ventilation system

- Identification of system and parts
- Checking system operation
- Checking connections and parts
- System maintenance
- Replacement of the system or one of its components
Fuel evaporation system
6 - Identification of system and parts
Air intake heating system
- 42 -
Department Major


Exhaust gas recirculation system
Air injection system
Catalytic converters
- System maintenance Direct observation
- Replacement of the system or one of its components (practical performance)
Oral questions
Intake and exhaust manifolds and superchargers:
Air filter
- Identification of different types
- Filter cleaning and replacement if required
Intake and exhaust manifolds
- Replacement of system seals and gaskets
Valves
8
- Identification of different types and construction
- Identification of methods of controlling valves
- Valve adjustment
Supercharging
- Checking charger operation
- Checking operation of circuit parts
- Charger maintenance and replacement
- 43 -
Department Major


Exhaust gas analysis:
- identification of different types of exhaust analyzers and Direct observation

method of operation (practical performance)
4
- inspection of vehicle exhaust and analysis of results Oral questions
- 44 -
Department Major

1- James E. Duffy, Auto Engine Technology, The Goodheart-Willcox

Company, Inc., Tinley Park, Illinois. 1997.
2- Don Knowles, Jack Erjavec, "Automotive Engine Performance",
56637-1384,
1995, INC, ISBN 1-56637-150-3
ISBN 0-7668-0673-1
Publishers, 1992, ISBN 0-8273-6724-4
References: 12- Robert Bosch GmbH "Automotive Handbook" Published by VDI-
Verlag, 1996, ISBN 3-1-419115-X
INC, ISBN 0-87006A77-3
17- 17- William H. Crouse and Donald L. Anglin, Automotive
Technicians Handbook, The McGraw-Hill Book Company, ISBN 0-
07074751-5
- 45 -
Department Major

Automotive body
Electrical Systems
Prerequisite 161 ELV
Course description: This course covers study Trimester 1 2 3 4 5

of most electrical circuits in vehicle body and
Credit hours 5
the identification of electrical symbols and
reading of electrical circuit schemes in vehicles. L 2
In addition, it presents the study of vehicle Contact
W 6
comfort systems as well as travel information hours
systems. T -
General course objective: The course aims at giving the trainees basic information on electrical
circuits of vehicle body that help him in diagnosing faults in these circuits, then performing
maintenance and repair.

Detailed Objectives
1) Identify electrical symbols and distinguish - Identification of sources of A1, A2,

between colors of electrical wires hazards in the workshop, the A3, A4
(knowledge of internationally recognized personal safety precautions, and E1, E2
color systems). the safety of vehicle and
equipment E3, E4,
2) Identify and check basic electrical circuits - Testing front, rear, internal and E5, E6,
and perform maintenance and repair or fog lights E7, E8,
replace faulty parts and adjust lighting - Checking electrical connections G4
level. and inspecting lamps, relays,
plugs, fuses, and locate fault E9,
3) Identify and check auxiliary electrical - Performing maintenance and E10,
circuits and perform maintenance and replacement of faulty parts and E11,
repair or replacement of faulty parts. adjusting of lighting level E12,
E13,
G5, H4,
H5, H6,
H8
4) Identify and check travel information,
electrical circuits and perform maintenance
- 46 -
Department Major

and repair or replace faulty parts.
- Checking warning circuits and H1, L3

5) Identify and check comfort system wiper screen circuit
electrical circuits and perform maintenance - Repair warning circuit and H2, H3,
and repair or replace faulty parts. cooling fan C7
- Performing maintenance and
replacement of faulty parts H7, H8,
6) Identify modern electrical application on - Checking indicators H9, L9
vehicles. - Performing maintenance and
replacement of faulty parts I1, I2,
- Checking windshield, side I3, I4,
mirror, electrical seats circuits I5, I6,
and determine faults I7, I8,
- Repair electrical seats, side I9, I10,
mirror, roof opening, control I11,
switches, and lighter I12,
- Perform maintenance and
replacement of comfort system K1, K2
circuits
K4, K5,
K6, K7,
K8, G2
K9,
K10,
K11,
K12,
K13,
K15

Behavioral):
1) Identify electrical symbols and distinguish - Explanation of electrical symbols E1, E2,
colors of electrical wires (knowledge of and internationally recognized E6, E7,
internationally recognized color systems). color systems E10
2) Read basic electrical circuits schematics. - Explanation of basic electrical I1, I2,
circuits I3, I4,
I5
- Explanation of travel information
3) Identify travel information systems. system electrical circuits K1, K2,
K4, K5,
- 47 -
Department Major

4) Identify vehicle comfort systems. - Explanation of vehicle comfort K6, K7,

systems electrical circuits K8,
K12,
- Explanation of modern electrical K13,
5) Identify modern electrical application on
applications K15
vehicles (switches and remote
programming).
Compliance with safety instructions given in user manuals of inspection tools
Compliance with safety instruction in Auto electrical workshops

E1, E2, - Test front, rear, and internal
- Identification of electrical switches and E3, E4 lighting
symbols and reading of circuit schematics - Locate fault
and distinguish colors of electrical wires E5, E6, - Check electrical connections
E7, E8, - Check Fuses lamps relays
E9, E10, plugs
- Basic electrical circuits and fog lights E12, E11, - Clean connectors ends
E13 - Repair vehicle front and rear
lamp cover
- Auxiliary electrical circuits H4, H5, - Adjust lighting level and
H6 replace faulty parts
- Repair front and rear brake and
- Electrical circuits for travel information H8, G1, fog light circuits and reverse
systems G3, G2, circuit
C7, H1, - Replace relays
H2, H3, - Check connectors and fuses
H7, H9, - Locate fault
- Electrical circuits for vehicle comfort L3, L9 - Repair cooling fans
systems - Check warning circuit
I1, I2, I3, - Repair warning signals circuits

I4, I5, I6, - Replace horn and fuses
I7, I8, I9, - Check wiper screen circuit
I10, I11, - Check and replace all vehicle
I12 indicators
- Modern applications of vehicle body

electrical systems K1, K2, - Check control switches and
- 48 -
Department Major

K4, K5, windshield circuits

K6, K7, - Repair seats, side mirror, roof
K8, K9, opening, and lighter
K10, K11, - Replace electric motors,
K12, K13, relays, radio and recorder,
K15 radio antenna, and clock
- 49 -
Department Major


Electrical symbols and color distinguishing:
- Identification of most electrical symbols used in motor

2 vehicles
- Distinguishing colors of electrical wires in order to be
able to read schematics of electrical connection
Basic electrical circuit: Vehicle internal and external

lighting circuits and fog light circuit:
- Explanation of schematics of basic vehicle electrical

circuits
- Explanation of the construction and functional
4
performance of some flashlights used in vehicles
- Calculations of current and power consumed in some
electrical circuits
- Understanding method of operation of basic vehicle
electrical circuits
Auxiliary electrical circuits (side and warning signals,

wiper screen, horn, electrical cooling fan, rear Written questions
windshield electric heater): Oral questions
Self test
- Explanation of schematics of vehicle auxiliary electrical
circuits
6
- Explanation of construction and functional performance
of some used items inside the circuit such as: wiper
motor, and audio horn
- Understanding method of operation of vehicle auxiliary
electrical circuits
Travel information systems (mileage and speed

indicators, fuel level indicators, engine temperature
indicators, charging indicators, and audio and written
warning messages:
- Reading of schematics of electrical circuit for travel

4
information systems
- Explanation of construction and functional performance
of items used inside the circuit
- Understanding method of operation of vehicle travel
information system
- 50 -
Department Major


- Identification of method of operation of various circuits

for warning messages
Comfort systems (doors central lock, electric window,

seat adjustment, sliding roof, inside and side mirror,
adjustment of steering wheel level, radio cassette,
interference restraint, types of interference restraint,
timing clock circuit, lighter, switch programming,
remote control of door locking) :
- Reading of schematics of electrical circuit for comfort

systems
- Explanation of construction and functional performance Written questions
of items used inside the circuit Oral questions
10
- Understanding method of operation of vehicle comfort Self test
systems
- Understanding method of adjusting steering wheel level
- Understanding reasons of interference inside the vehicle
- Explanation of different types of interference restraint
systems
- Reading of electrical circuits schematics
- Identifying schematic of radio and recorder circuit
- Identifying schematic of timing clock circuit
- 51 -
Department Major


Electrical symbols and color distinguishing:
- Reading electrical schematics from catalogues

6
- Checking electrical wires colors according to vehicle
specifications
Basic electrical circuit: vehicle internal and external

lighting circuits and fog light circuits:
- Reading of electrical circuits schematics for vehicle internal

and external lighting circuits and fog light circuit
16
- Checking basic electrical circuits
- Maintenance, repair or replacement of vehicle basic
electrical circuits parts
Auxiliary electrical circuits (side and warning signals,

wiper screen, horn, electrical cooling fan, rear windshield
Direct observation
electric heater):
Oral questions
- Identification of auxiliary electrical circuits schematics
18 from catalogues
- Checking auxiliary electrical circuits
- Maintenance, repair or replacement of vehicle auxiliary
electrical circuits parts
Travel information systems (mileage and speed indicators,

fuel level indicators, engine temperature indicators,
charging indicators, and audio and written warning
messages:
- Identification of electrical circuit schematic for travel

14
information circuit from the catalogue
- Checking electrical circuits of vehicle travel information
systems
- Maintenance, repair or replacement of electrical circuits
parts of vehicle travel information systems
- 52 -
Department Major

1- Automobile Electrical & Electronic Systems, Tom

Denton,
ISBN 0-340-73195-8
2- Fundamentals of Automotive Electronics, 1987,

V.A.W.Hillier
ISBN 0-7487-0261-X
3- Automotive Electrical Equipment William H.Crouse,

ISBN 0-07-014666-7
4- Automotive Electricity and Electronics, 1997,

Al Santini, Delmer Publisher, ISBN 0-8273-6743-0
5- Automotive Electrical Systems Troubleshooting and

Repair Basics, 1999, Vaughn D. Martin, PROMPT
References:
- 53 -
Department Major

Chassis and Power Train

Systems
Course description: The course contains the Trimester 1 2 3 4 5

study of different types of vehicle power
Credit hours 4
transmission systems and the main systems of
vehicle chassis (suspension and steering L 2
systems brake system). It includes study of Contact
W 4
these systems regarding their functions, hours
components, and method of operation T -
General course objective: The course aims at giving the trainees the knowledge of the functions
and methods of operation of different types of vehicle chassis and power transmission systems.

Detailed Objectives
1) Follow safety procedures in workshops. - Identification of sources of A1, A2,

hazards in the workshops, A3, A4
personal safety precautions, and
the safety of vehicles and
equipments
- 54 -
Department Major

2) Identify different types of power - Dismantling and installation of B1, B2,

transmission systems. clutch, friction disc and release B6, F1,
bearing F2, F3,
- Adjustment of the free travel of F5
clutch pedal
- Dismantling and installation of
synchronous gear box
- Changing and adjusting oil level
in synchronous and automatic
gear box
- Diagnosis of common faults in
power transmission systems and
identification of their reasons
and method of repair
3) Identify different types of suspension and - Replacement of springs and B1, B2,
steering systems. shock absorber B6, F1,
- Repair of tyres and adjustment of F2, F3
its balancing
- Adjustment of wheel angles
suspension and steering systems
and identification of their
reasons and method of repair
-
4) Explain method of operation and - Replacement of master and B2, B3,

components of different types of braking wheel cylinders B5, B6,
systems. - Adjustment of oil level and F1, F2,
perform oil bleeding from brake F3, L2,
system L7
- Adjustment of parking brake
- Replacement of electrical and
electronic components of the
anti-lock brake system
brake systems and identification
of method of repair
- 55 -
Department Major


Behavioral):
1) Identify different types of power - Identification of different types of

transmission systems. power transmission systems
2) Identify different types of suspension and - Identification of different types of F3

steering systems vehicle suspension and steering
systems, their components, and
the difference between them
- Identification of different types of
wheel angles and the importance
of wheel alignment
3) Identify method of operation and - Identification of main components L2, L7

components of different types of brake of vehicle brake system
systems, and dismantle and reinstall main - Identification of the components
components of these systems. and method of operation of anti-
lock braking system (ABS)
- Identification of common faults in
brake system, their reasons, and
method of repair
- Compliance with safety instructions given in service and maintenance manuals, and follow
required precautions when dealing with brake systems.

- Extract information from the
customer
- Check transmission, clutch,
propeller shaft, final drive, shaft
and axles using senses
- Vehicle power transmission system
B1, B2, - Determine required spar parts for
(Clutch Synchronous gear Boxes
B6, F1, the transmission
Automatic transmissions Propeller shaft
F2, F3, - Use specializes equipment to
Final drive and differential Shafts and
F5 inspect transmission
Axles)
- Locate faults in the transmission
system
- Refer to the catalogue
- Repair connections
- 56 -
Department Major

- Check suspension and steering

system using senses
B2, F2, - Locate fault
- Vehicle suspension and steering system
F3, B6 - Refer to the catalogue
- Determine the required spare parts
- Use special tools for brake system

inspection
F1, F2, - Locate fault
F3, L2, - Refer to the catalogue
- Vehicle Braking system L7 - Check anti-lock brake system parts
(ABS)
H4 - Replace faulty parts in ABS
- Repair brake light circuit
- 57 -
Department Major


Vehicle power transmission systems:
Methods of vehicle drives

- Different methods of vehicle drive and the difference
between them
- Front drive
- Rear wheel drive
- Four wheel drive
- Transmission flow in vehicles
Friction clutch
- Function and importance of clutch in the vehicle
- Types of friction clutches used in vehicles
- Components of friction clutch
- Operation of friction clutch
- Hydraulic clutch, components and method of operation
Gear boxes
- Function and importance of gear box in the vehicle
- Synchronous gear box, components, method of operation,
and gear reduction calculations Written questions
10 - Automatic gear box, main components and function and Oral questions
operation of each component Self test
Propeller shaft
- Function and importance of drive shaft in the vehicle
- Construction of propeller shaft
- Types of propeller shaft
- Types of universal joints
Final drive (differential)

- Function and importance of final drive reduction in
different operation condition of the vehicle
- Components of final drive
- Final drive reduction ratio
Shafts and Axles
- 58 -
Department Major


- Function and importance of shafts and axles in the final
drive to driving wheels
- Types of shafts and axles and their components
- Brief introduction on the common faults in vehicle power
transmission system, their reasons, and method of repair
Vehicle suspension and steering system:
Suspension system
- Function and importance of suspension system in the
vehicle
- Main components of suspension system
- Different types of suspension system
- Different types of springs
- Different types of shock absorbers
- Electronically controlled suspension system
Steering system
- Function and importance of steering system in the vehicle
Written questions
- Main components of steering system
6 Oral questions
- Conventional steering systems
Self test
- Power steering systems
- Electronically controlled steering systems
Wheels, tyres and wheel alignment

- Function and importance of tyres in the vehicle
- Types and designs of wheels
- Types, construction, and specifications of tyres
- Types of wheel angles and the importance of their
adjustment
- Brief introduction on the common faults in vehicle
steering and suspension systems, their reasons, and
method of repair
- 59 -
Department Major


Vehicle braking system:
- Function and importance of brake system in the vehicle

- Factors affecting operation of brake system
- Fundamentals and components of hydraulic system of the
brake
- Operation of master and wheel cylinders of the brake
system
- Disc and drum brakes, their components and method of
Written questions
operation
10 Oral questions
- Anti-lock braking system (ABS), its components and
Self test
method of operation
- Electrical and electronic components in brake systems
and the control of tyre traction and stability during
braking
- Parking brake and its method of operation
- Brief introduction on the common faults in vehicle
steering and suspension systems, their reasons, and
method of repair
- 60 -
Department Major


Vehicle power transmission systems:
Methods of vehicle drives

- Different methods of vehicle drives
- Engine location in different vehicle drive method
- Power flow path from engine to drive wheels in the
various method of vehicle drive and the function of
each part in this path
Friction clutch
- Disconnecting friction clutch with diaphragm spring
from the vehicle
- Identification of diaphragm spring clutch parts and the
function of each part
- Installation of friction clutch in place on the vehicle and
adjustment of clutch pedal free travel after installation
- Method of changing clutch wire
- Components of hydraulic release system of the clutch
and method of treating these components if faults exist
- Method of performing required maintenance on the
Direct observation
clutch
20 - Diagnosis of common faults in the clutch and methods
Oral questions
of repair
Gear boxes
- Location of synchronous gear box in vehicles with rear
drive wheels, and front drive wheels, and the difference
between them
- Dismantling synchromesh gear box from a vehicle
- Disassembly of the synchromesh gear box to identify
internal parts and follow up inputs and output of the
gear box
- Calculation of reduction gears of the same gear box
according to number of teeth of its various gears
- Installation of the gear box in place on the vehicle
- Components of automatic gear box
- Electrical and electronic components to control
operation of automatic gear box
- Replacement of electronic or electrical component in
case it is faulty
- 61 -
Department Major


- Topping up or changing transmission oils in
synchronous and automatic gear boxes
- Diagnosis of some common faults in synchronous and
automatic gear boxes and methods of repair
Propeller shaft
- Different types of propeller shafts and universal joints
and observation of the difference between them
- Method of replacement of universal joints
- Diagnosis of some common faults in propeller shafts
and joints and methods of repair
Final drive (differential)

- Different types of final drives in vehicles
- Dismantling one final drive to identify internal parts
and operation in different driving operation conditions
of the vehicle
- Diagnosis of some common faults in final drive and
methods of repair
Shafts and Axles

- Different types of vehicle axles
- Different types of vehicle shafts and their various joints
- Method of replacement of shafts
- Diagnosis of some common faults in shafts and axles
and methods of repair
Vehicle suspension and steering system:
Suspension system
- Different types of front and rear suspension systems,
their components, function, and method of operation
- Different types of springs used in various suspension
systems
- Different types of shock absorbers used in various Direct observation
16 suspension systems (practical performance)
- Dismantling coil spring and shock absorber set from a Oral questions
vehicle and replacing them
- Diagnosis of some common faults in suspension system
Steering system
- 62 -
Department Major


- Different types of steering systems, their components,
functions, and method of operation
- Different types of steering gear boxes used in various
steering systems
- Different types of joints used in various steering
systems
- Main components of power steering systems and
method of operation
- Replacement of pressure sensor in steering pump
- Diagnosis of some common faults in steering system
Wheels, tyres and wheel alignment

- Different types of tyres and wheels used in vehicles
- Components of different types of tyres
- Meaning and indication of the information given on the
tyre wall
- Method of changing tyres and wheels
- Method of repairing tyre halls in different types of tyres
- Method of performing wheel balancing
- Method of adjustment wheel angles using the wheel
aligner
- Diagnosis of some common faults in tyres and wheels
Vehicle braking system:
- Different types of brake systems, their components and

method of operation Direct observation
- Components of anti-lock brake system and method of (practical performance)
operation Oral questions
- Components of electronically controlled brake system
and method of operation
- Parking brake, operation and method of adjustment
16 - Replacement of brake pads in disc and drum brakes
- Replacement of brake booster
- Replacement of master cylinder of brake system
- Replacement of wheel cylinders
- Adjustment of brake oil level
- Bleeding air from the brake system
- Diagnosis of some common faults in the brake system
- 63 -
Department Major


- 64 -
Department Major

1- Auto Fundamentals - 2000

Martin W. Stockel, Martin T. Stockel, and Chris Johanson
The Goodheart-Willcox Company, Inc., Tinley Park, Illinois
ISBN 1-56637-577-0
2- Automotive Encyclopedia - 1995
William K. Toboldt, Larry Johnson, and W. Scott Gauthier
ISBN 1-56637-150-3
3- Automotive Technology - 2000
Jack Erjavec
Delmar, Thomson Learning
ISBN 0-7668-0673-1
4- Auto Diagnosis, Service, and Repair - 2003
ISBN 1-56637-910-5
5- Auto Service & Repair - 1996
ISBN 1-56637-144-9
6- Automotive Mechanics
References: Crouse Anglin - 10th Edition
The McGraw-Hill Book Company
7- The Auto Book 3rd Edition
William H. Crouse and Donald L. Anglin
8- Automotive Handbook 3rd Edition
Robert Bosch GmbH
Published by VDI-Verlag
9- Auto Mechanics Fundamentals - 1996
Martin W. Stockel and Martin
10- Complete Brake Systems
Robert Scharff
Delmar Publisher, Inc.
ISBN 0-8273-3539-3
11- Automotive Suspension & Steering Systems 1993
Thomas W. Birch
Harcourt Brace Jovanovich College Publishing
ISBN 0-4300-9682-4
- 65 -
Department Major

12- Automotive Technicians Handbook

ISBN 0-07074751-5
- 66 -
Department Major

epartment Mechanical Technology Major Engines and Vehicles
Course name Engineering Drawing Code 164 MEV
Prerequisite None
Course description: This course includes

training on the basics of engineering drawing, Trimester 1 2 3 4 5
the method of using drawing tools, orthographic
Credit hours 2
projection, conversions, symbols, sections and
hatching. The course contains method of L -
representing details of mechanical parts through Contact
W 4
engineering drawing by orthographic projection hours
and sections. Identification of drawing symbols T -
and terms will also be included.
General course objectives: The course aims at giving the trainees with the ability to use
engineering drawing as a language to be able to read drawings and understand symbols, it also
prepares the trainees to correctly employ the basics and symbols of engineering drawing in
representing details of mechanical parts.

Detailed Objectives
1) Explain the meaning of different lines used - Explanation of the meaning of B6, E1,
in engineering drawings different lines used in E8,
engineering drawing E10,
E11,
2) Identify different symbols used to transfer - Identification of different E12,
information. symbols used to transfer G13,
information H1, H2,
I1, I14,
3) Read and understand engineering drawing - Read engineering drawing and I17,
and printed sheets. printed sheets K7,
K10
4) Analyze drawing and write technical - Analysis of drawing and
reports. writing of technical reports
- 67 -
Department Major


Behavioral):
1) Identify different types of drawing tools - Identification of types of B6, E1,

used in engineering drawing. drawing tools used in E8,
engineering drawing E10,
E11,
2) Read some visual means and 3d AutoCAD - Ability to differentiate between E12,
computer drawings. types of projections in G13,
engineering drawing H1, H2,
I1, I14,
3) Identify some sectioned of automotive - Comparison of real sectioned I17,
parts. parts of automotive components K7,
with their technical drawings K10
Compliance with safety instructions found in engineering drawing hall.
- Principles of engineering drawing - Determine type of transmission
- Orthographic projection - Check differential gears
- Symbols and terms E1, - Check drive axles

E8,
E10, - Check propeller shaft support
- Sections and their types
E11, bearings
E12, - Check universal joints
H2
- Check springs
- Check fly wheel and replace the

clutch
- 68 -
Department Major


Principles of Engineering Drawing:
- Engineering drawing as a language for technicians

- Tools and equipment used
- Types of lines
8 - Methods of writing figures and numbers
- Projection methods
- Distribution of drawing sheet
- Freehand drawing
- Scale of drawing (enlargement / reduction)
Orthographic projection:
- Orthographic projection of points, lines and areas

- Orthographic projection of the first angle
12 - Projection symbols
- Different view projections of bodies
- Hidden details
- Applications
Dimensions: Direct observation

- Introduction Oral questions
- Dimensions techniques Written questions
- Reference and dimension lines
8
- Arrow lines drawing
- Methods of writing dimensions
- Writing dimensions on circles (diameters and radii)
- Applications
Isometric drawing:
- Methods of isometric representation

12 - Representation of circling surfaces and holes
- Applications
Sections and sectioned shapes:
- The need for sections

12 - Section levels
- Full section and half section
- Broken out, revolved, removed, and partial section
- Applications
- 69 -
Department Major

1- James H, "Drafting, technology,, Earle Addison-Wesley

Publications co.
2- M.A. Parker & L.J. Dennis, "Engineering drawing
Fundamentals', Stanley Theories.
3- Warren J. Luzadder, Fundamentals of Engineering
Drawing', Prentice-Hall, 1986, Ninth Edition.
References:
- 70 -
Department Major

Automotive Electrical
Machines
Course description: The course contains the

functions, components, types, and methods of Trimester 1 2 3 4 5
operation of vehicles basic electrical machines Credit hours 3
(batteries starter motor charging system
L 2
(alternator and charging regulators)). Also, it
Contact
contains methods of performing the required W 2
hours
testing, checking, and maintaining of each of T -
these machines.
General course objective: This course aims at giving the trainees a basic knowledge of vehicle
electrical machines and their functions, and method of connection to vehicle systems. It also aims
at giving the trainees knowledge of various types of these machines and training on dismantling
them from their locations, disassemble their internal parts, and reassemble them for the purpose of
testing and checking, and performing the required maintenance or replacement if required.

Detailed Objectives
1) Check batteries using inspection tools and - Identification of sources of A1, A2,
perform maintenance on battery charging hazards in the workshop, the A3, A4,
or replace it personal safety precautions,
and the safety of vehicle and D1, D5
equipment
- Inspection of battery and the D6, D7
electrical connections using
suitable inspection tools
- Repair or replacement of
batteries and its electrical
connections
- 71 -
Department Major

2) Check starter motor and insure the good - Performing inspection using B2, B4,
condition of its parts and replace faulty senses and inspection tools B3, B5,
parts. C9, G6,
G7
3) Check components of charging circuit in - Determination of the reason of D1, D2,
vehicles, and insure good condition of parts fault, verify it, repair operation D5, D3,
and replace faulty ones. circuit and replacement of D4, D6,
faulty parts D7, D8,
- Checking charging circuit D9
including electrical D10
connections using suitable
inspection tools
- Repair or replacement of
faulty parts in charging
systems and, also, in electrical
connections

Behavioral):
1) Identify different types of batteries and - Explanation of types, function, D1, D5

their function and components. and components of the battery
2) Identify the starter motor, its function, - Explanation of starter motor, C9

operation principles, construction, and its function, operation,
types according to methods of engagement construction, and types
with fly wheel gear in vehicle engines. according to method of
engagement with fly wheel
gear in vehicle engine
3) Identify the components of charging - Explanation of charging D2, D3,

circuits in vehicles, functions of alternator circuits in vehicles, function of D9, D10
and its principles of operation, and the charging system parts and
method of operations of parts in the method of operation
charging systems.
- 72 -
Department Major

Compliance with safety instructions given in user manuals and inspection tools
Compliance with safety instructions in Auto electrical workshops.

- Identify sources of hazards in the
workshop, the personal safety
precautions, and the safety of
A1, A2, vehicle and equipment
- Battery, its function, types, components,
A3, A4 - Check battery, electrical
testing, maintaining, charging and its
connections using suitable
replacement
D1, D5 inspection tools
D7 - Replace the battery
- Perform check using senses and
tools
B2, B4,
- Starter motor, its function, operation, - Repair operation circuit
C9, D3,
construction, and types according to - Determine reason of fault, verify
B3, B5,
method of engagement with fly wheel it, and replace faulty parts
G6, G7
gear in vehicle engine
-
- Components of charging circuit in
vehicles, the function of alternator and
method of operation
D2 - Preliminary checking of charging
- Types of charging regulators, operation
of each type, and its location in relation to
the alternator
- repair and replace :
- Checking, testing, maintaining, repair of
D4, D6, electrical connections battery
starter motor, alternator, and charging
D7, D8, alternator charging regulator
systems and methods of replacing parts if
D9, D10 alternator belt
necessary
- 73 -
Department Major


Battery:
- Function of battery in vehicle

Types of batteries
- Lead-acid batteries
- Alkalinity batteries
- Maintenance free Batteries
- Recombination batteries
- Hybrid batteries
Lead-acid battery construction
- Alkalinity battery construction Written questions
6 - Terminals and battery connection cables in vehicle Oral questions
- Chemical reactions in lead-acid and alkalinity batteries Self test
- During discharging
- During charging
Electrolyte in lead-acid battery
- Method of preparation and required precautions
- Volumetric density
Charging new battery
- Merits and drawbacks of lead-acid battery
- Merits and drawbacks of alkalinity battery
- Electrical characteristics of lead-acid and alkalinity
batteries
- 74 -
Department Major


- Electro motive force for the cell
- Cell internal resistance
- Charging voltage and current
- Vehicle battery capacity
Selection of suitable battery capacity for the vehicle
- Factors affecting battery life
- Improper level of electrolyte
- Chemical wear
- Over charging
- Poor battery mounting
- Heavy duty cycle of discharging and recharging
- Sulfation
Temperature and battery efficiency
- Battery checking and testing
- Visual inspection
- Checking electrolyte level
- Testing battery voltage
- Methods of using battery charger Written questions
- Deficiencies and common faults in batteries Oral questions
- Battery maintenance Self test
Starter motor:
- Function of starter motor

- Fundamentals and operation of electric motor
- Starter motor system main components
- Construction of starter motor
- Electric starter motor
10
- Electromagnetic operation switch and relay
- Drive and pinion gear shift assembly
- Method of operation of starter motor
- Vehicle engine drive assembly in starter motor:
- Flywheel ring gear
- Starter motor pinion gear
- 75 -
Department Major


- Pendix drive
- Overdrive clutch and armature brake
- Ring and pinion gears reduction ratio
- Relays and special switches
- Series and parallel switch
- Electromechanical relay and electronic relay for
starting restraint
- Neutral safety switch
- Types of starter motors designs
- Characteristic curves of starter motor
- Volt, current, number of coils, power, and efficiency Written questions
curves Oral questions
- Starter motor with planetary gear set Self test
- Common faults in starter motors
Charging systems:
- Importance of charging system in the vehicle

- Components of charging system
Electrical generators
- Types of vehicle electrical generators
- Construction of three phase alternator
- Operation principles of generators and method of operation
of 3-phase alternators
- Alternating current rectification using diodes (half wave
10
and full wave)
- Types of electrical connections for stators (delta-star)
- Three phase alternator circuits
- Primary excitation circuit
- Self excitation circuit
- Main current circuit
- Alternator drive assembly (pulley belt)
- Cooling of alternator
- Characteristic curves of three phase alternator
- 76 -
Department Major


- Method of calculation of generator current and checking
generator norm
- Advantages of using alternators in modern vehicles over
DC generators
- Common faults in alternators
- Testing and maintenance of alternators using alternator
testing stand and oscilloscope
- Testing belt tension of alternator belt and method of belt
tension adjustment or replacement
Written questions
Charging regulators Oral questions
- Function of regulators in charging circuits Self test
- Voltage regulation and protection from overcharging
- Construction and operation of different types of charging
regulators
- Hybrid charging regulators
- Temperature compensation charging regulators
- Method of controlling charging regulator operation by
ECU in vehicles
- 77 -
Department Major


Battery
It is important and a requirement to deal with a number
of different batteries with different sizes, and capacities
and number of sectioned batteries that show internal
parts.
- Safety precautions in that must be followed when dealing

with batteries to perform testing and maintenance operation
- Battery visual inspection
- Identification of battery internal parts
- Method of cleaning top surface and battery terminal
- Preparation of electrolyte
- Measuring electrolyte level
- Measuring open circuit voltage before battery testing
- Measuring voltage of battery cells
- Measuring density and temperature of the electrolyte
- Method of correcting electrolyte density reading according
Direct observation
to its temperature
4 - Hydrometer reading and battery condition indicator
Oral questions
- Indication of the effect of ambient temperature on battery
capacity and efficiency
- Method of battery charging ( slow fast slow rate)
- Dry charge battery activation
- Selection of suitable battery regarding sizes, capacity,
voltage, and types of terminals
- Measuring ampere of battery current when cold starting
- Measuring battery current when starting at normal
conditions
- Determining reserve capacity of battery
- Method of battery storage
- Dismantling battery from the vehicle and reinstallation
- Method of disconnecting battery cables from battery
terminals and reconnection
- Performing battery bleeding test
- Performing battery leakage test
- Connection of battery with another battery
- 78 -
Department Major


Starter motor
It is important and a requirement to consider safety
precautions and maintenance manuals instructions when
cleaning and testing components of starter motor with
the existence of the apparatus required to perform tests.
- Identification of starter motor circuit components in the

vehicle to know the function and operation method
- Setting up fault diagnosis steps for starter motor
- Performing the following tests on starter motor circuit in
the vehicle:
- Battery load test
- Vehicle engine starting voltage measurement test
- Vehicle engine starting current measurement test
- Measurement of insulated circuit resistance test
- Starter motor relay test
- Measuring ground circuit resistance
- Testing voltage drop measurement in control circuit
- Testing of drive assembly in starter motor
8
- Dismantling and installation of starter motor on the vehicle
- Disassembly of different types of starter motors to
recognize internal parts and their functions and performing
the following tests on them (clean internal parts first):
- Visual inspection of starter motor
- Testing short circuits in armature on starter motor test
stand (Growler test)
- Ground connection test on armature (Growler test)
- Testing of armature winding continuity (Growler test)
- Testing of field winding opening
- Testing of field winding ground connection
- Brush insulation test
- Testing of electromagnetic switch
- Other tests on starter motor
- Reassembly of starter motor
- Testing of starter motor after reassembly
- Reinstalling starter motor on the vehicle
- 79 -
Department Major


Charging system:
It is important and a requirement to consider safety
precautions and maintenance manuals instructions when
cleaning and testing components of charging systems
with the existence of the apparatus required to perform
tests.
- Identification of vehicle charging system components to

identify function and method of operation
- Setting up fault diagnosis strategy in charging system
- Identification of charging system main problems and the
units causing these problems
- Performing the following tests on vehicle charging system:
- Checking of ventilation port in cover
- Checking connections and leakage
- Disc brakes
- Checking battery condition
- Visual inspection of electrical generator
- Checking generator output current and voltage
- Measurement of charging system over resistance test
- Measurement of field circuit resistance test
Direct observation
- Measurement of connection resistance of generator
14 with positive battery terminal test
Oral questions
- Measurement of connection resistance of generator
with negative battery terminal test
- Inspection and test of operation and replacement of
different types of charging regulators in the vehicle
- Checking and diagnosing fault using oscilloscope
- Disassemble different types of electrical generators to

identify internal parts and functions, and to perform the
following inspections and tests on them (cleaning of
generator parts first)
- Checking brushes
- Testing of open, insulated, and short circuits in rotor
windings
- Checking and testing rectifiers (diodes)
- Disconnecting diodes and replacing them
- Testing of open, insulated, and short circuits in stator
windings
- Testing capacitor
- Testing charging regulator using internal and external

electronic charging regulator testing stand
- Replacing generator brushes
- 80 -
Department Major


- Replacing generator bearings
- Reassembly of electrical generator
- Installing generator in place within vehicle charging
system
- Checking electrical generator belt before installation
- Measuring generator belt tension and adjustment of belt
tension then securing generator mounting in its place
- 81 -
Department Major

1- Auto Electricity and Electronics Technology - 1998

James E. Duffy
ISBN 1-56637-441-3
2- Diagnosis and Troubleshooting of Automotive Electrical,
Electronic, and Computer Systems - 1997
James D. Halderman
Prentice Hall, Upper Saddle River, New Jersey, Columbus,
Ohio
ISBN 0-13-520578-6
3- Automotive Electric/Electronic Systems - 1988
Robert Bosch GmbH
ISBN 3-18-419110-9 / 0-89883-509-7
4- Battery Ignition Systems
Bosch Technical Instruction
ISBN 1-85-226003-3
5- Starting Systems
ISBN 1-85-226016-5
6- Alternators
References:
ISBN 1-85-226005-X
7- Automotive Symbols and Circuit Diagrams
ISBN 1-85-226015-7
8- "Auto Fundamentals" - 2000
ISBN 1-56637-577-0
9- Automotive Encyclopedia - 1995
William K. Toboldt, Larry Johnson, and W. Scott Gauthier
ISBN 1-56637-150-3
Jack Erjavec
ISBN 0-7668-0673-1
11- Auto Diagnosis, Service, and Repair - 2003
- 82 -
Department Major

ISBN 1-56637-910-5
ISBN 1-56637-144-9
13- Automotive Mechanics
Crouse Anglin - 10th Edition
14- The Auto Book" 3rd Edition
15- Automobile Electrical & Electronic Systems"
Tom Denton
ISBN 0-340-73795-8
16- Auto Mechanics Fundamentals - 1996
The McGraw-Hill Book Company. ISBN 0-0701-4751-5
- 83 -
Department Major

Computerized Engine
Control Systems
Course description: The course presents a study

of the operation of the main engine electronic Trimester 1 2 3 4 5
control unit, and the function of different Credit hours 4
electronic ignitions and injection systems and
L 2
their related sensors that control performance of
Contact
the engine under various conditions. In addition, W 4
hours
fault diagnosis of electric ignition and injection T -
systems will also be presented.
General course objective: The course aims to introduce the trainees to the operation of an
engines main control unit and the functions of different electric ignition and fuel injection
systems. It Also aims at providing the trainee with skills of diagnosing faults in these different
electronic ignition and injection systems.
Detailed Objectives
1) Distinguish different types of engine - Identification of sources of A1, A2,

control systems. hazards in workshops, the A3, A4
personal safety precautions, and
the safety of vehicle and
equipment
- Classification of engine control
systems
2) Use maintenance manuals and read - Use of maintenance catalogues C4, F3

schematics.
- 84 -
Department Major

3) Diagnose faults of engine control - Checking of control systems C1, C2,

systems using suitable inspection tools. using special inspection tools C3, C4
- Repair and replacement of
faulty elements of sensors, C5, C6,
4) Check exhaust gas content, analyze actuators, or control unit C8, C10,
results and make adjustment. F7, F4,
F8
5) Perform maintenance and repair

operation on engine control systems.

Behavioral):
1) Identify the operation of main engine

control units.
2) Recognize the types of different - Identification of electronic F4, F7,

electronic ignition systems, and the control unit parts and function F8
difference between them.
3) Recognize the types of different - Identification of types of C8

electronic injection systems, and the electronic ignition systems and
difference between them. their effect on engine
performance
4) Identify engine related sensors. - Identification of different types C5

of electronic injection systems
and their effect on engine
performance
5) Identify evaporative control system and
exhaust gas emission control system.
- Complete compliance with safety rules and instructions inside petrol fuel workshops in
particular the ones that are related to exhaust gas disposal when dealing with combustible
materials
- 85 -
Department Major

- Engine electronic control unit

- Combined electronic ignition and - Follow safety rules
injection control systems, and exhaust A1, A2,
gas and evaporation control systems A3, A4
- Replace and reprogram control
- Control operations in engine various F7, F8 unit
operating condition
C4 - Determine the circuits that cause
- Control unit sensors and actuators faults
- Diagnosis of electronic ignition and F3, F4
injection system faults - Refer to the catalogue
C1, C2,
- Diagnosis of faults in exhaust emission C3, C4, - Replace sensors
and evaporation control system C5, C6,
C8, C10, - Check and diagnose faults and
- Use of inspection tools and the tests used C11 locate the circuit responsible for
to detect faults in engine electronic the fault and replace faulty parts
control unit
- 86 -
Department Major


Basic operations of engines electronic control unit
(micro-computers):
- Sensor signals input to the electronic control unit

- Analysis and processing input information to the
2
electronic control unit
- Output signals from the electronic control unit to the
actuator system
- Open and closed control systems
Fundamentals of control of electronic ignition and

injection systems:
4 - Electronic control of ignition timing and injection

quantity and the effect on engine performance, fuel
consumption, and exhaust emission
Written questions
Engine exhaust gases electronic control systems
Oral questions
Self test
- Exhaust gases contents
- Characteristics of the exhaust gas contents
- Relationship between excess air coefficient and exhaust
4
gases
- Control circuit in excess air coefficient (Lambda control)
- Treatment of exhaust gases by catalytic converter
- Exhaust gases recycling
Sensors for engine control unit:
Construction and operation of various sensors used in

engine electronic control systems
- Absolute pressure sensor in suction manifold (MAP)
4
- Mass air flow sensor (hotwire)
- Air flow sensor
- Air temperature sensor
- Engine temperature sensor
- Throttle sensor and throttle position switch
- 87 -
Department Major


- Lambda sensor
- Engine speed (crankshaft) sensor
- Cam shaft position sensor
- Knock sensor
- etc.
Actuators of the engine control unit:
Construction and operation of different engine operation

systems
- Injectors
4 - Idle speed system
- Positive crank case valve (PCV)
Written questions
- Exhaust gas recirculation
Oral questions
- Electrical fuel pump
Self test
- Ignition system
- Control of air supercharging system operation
Engine electronic control systems :
Method of operation of different parts of some electrical

and electronic systems in engines (Motronic and Mono-
Motronic (Bosch) PTI PFI (GM Motors) EEC
(Ford Motors) TCCS - ECCS
8 - Cold operation system

- Engine warm up operation
- Idle speed control operation
- Idle speed mixture control operation
- Control of mixture for different loading conditions
operation
- Fuel injection control operation
- 88 -
Department Major


- Control of engine exhaust gas vapour absorption
operation
- Control of fuel shut off during very high speed operation
- Control of fuel enrichment during acceleration operation
- Control of ignition system depending on engine
temperature operation
- Electronic control of dwell angle
Written questions
- Control of protection from engine overheating operation
Oral questions
- Electronic control of spark advance
Self test
- Closed loop electronic control in dwell using control of
current on primary circuit
- Engine knock control operations
- Exhaust gas emissions control operation
- Closed electronic control of excess air coefficient
(Lambda)
- 89 -
Department Major


Components and functions of engine electrical and
electronic control systems:
18 - Sensors
- Electronic control unit
- actuators
Exhaust gas composition:
- Relationship between exhaust gases and performance of

12 engine electrical and electronic control systems, and
engine condition Direct observation
Oral questions
Most common faults in engine electrical and electronic
control systems:
- Engine is not running at normal operation

- Irregular engine idle
- Engine miss during operation
22
- Weak acceleration
- Engine power loss
- Excess smoke in exhaust gases
- Hard engine starting when cold
- Hard starting for hot engine
- 90 -
Department Major

1- Automotive Engine Management

Hayes
2- Automotive Electricity, Electronics
and Computer Controls.
Barry Hollembeak
ISBN 0-8273-6566-7
3- Understanding Automotive Electronics 5th Edition
Whlliam B. Ribbens 1998
4- Automotive Electricity , Electronics and Computer
controls
Barry Hollem Beak
5-Modern Automotive Technology
James E. Duffy
ISBN 1-56637-610-6 (SAE)
6-Motor Automotive Technology 3th Edition
ISBN 0-8273-8354-1
7- Auto Electricity and Electronics Technology - 1998
James E. Duffy
ISBN 1-56637-441-3
References: Electronic, and Computer Systems - 1997
James D. Halderman
Ohio
ISBN 0-13-520578-6
9- Automotive Electric/Electronic Systems - 1988
Robert Bosch GmbH
ISBN 3-18-419110-9 / 0-89883-509-7
10- Battery Ignition Systems
ISBN 1-85-226003-3
11- Automotive Engines (Systems , Diagnsis and Service)
James G. Hughes.
ISBN 0-15-5043668
12- Up Grading and Repairing PCs 14th Edition
Scott Muellen (Que).
- 91 -
Department Major


Jack Erjavec
ISBN 0-7668-0673-1
14- Automobile Electrical & Electronic Systems"
Tom Denton
ISBN 0-340-73795-8
- 92 -
Department Major

Computerized
Course name Automotive Control Code 252 ELV
Systems
Course description: This course contains Trimester 1 2 3 4 5

operation theories and the components of
Credit hours 5
electronic control systems for transmission,
steering and suspension, and cruise control L 2
systems. In addition, the course includes the Contact
W 6
process of fault diagnosis, maintenance and hours
repair of these systems. T -
General course objective: The course aims at giving the trainees the knowledge of the methods of
operation of electronic control systems for transmission, steering and suspension, and cruise
control systems, and the methods of diagnosing faults and the execution of maintenance, repair,
and adjustment.
Detailed Objectives
1) Inspect electronic control systems of - Determination of electronic F1, F2,

transmission, determine their faults, and control system components in F3, F4,
carry out maintenance and repair. automatic transmission systems F5, F6,
- Use of inspection tools correctly F7, F8,
- Testing of system parts (control B4, B5
unit sensors actuators)
- Disconnecting and connecting
system parts
- Diagnosis of system faults and its
maintenance
- 93 -
Department Major

2) Inspect electronic control systems of - Determination of electronic F1, F2,

steering and suspension systems, control system components in F3, F4,
determine its faults, and carry out electronically controlled steering F5, F6,
maintenance and repair. and suspension system. F7, F8,
- Use of inspection tools correctly B4, B5
- Testing of system parts (control
- Diagnosis of system faults and
repair
3) Inspect electronic control systems, - Determination of electronic B2, B3,

determine its faults, and carry out control system components and B4, B5,
maintenance and repair. characteristics of cruise control K3,
system K14
- Use of inspection tools correctly
system parts
maintenance
4) Inspect anti-lock brake system (ABS), - Determination of electronic B2, B3,

determine its faults, and carry out control system components in B4, B5,
maintenance and repair. anti-lock brake system L2, L7,
- Use of inspection tools correctly H4
system parts
maintenance
5) Inspect traction control system (TRC), - Determination of electronic B2, B3,

determine its faults, and carry out control system components in B4, B5
maintenance and repair. traction control systems
- Use of inspection tools correctly
system parts
maintenance
- 94 -
Department Major


Behavioral):
1) Identify the method of operation of - Comparison between F3, F4,

electronic control systems for gear box and electronically controlled gear box F6, F7,
the method of diagnosing faults , and conventional gear box F8
maintenance, and repair. - Identification of the components
of the electronic control system in
the gear box and the function of
each
- Explanation of the method of
operation of the system
2) Identify the method of operation of - The ability to identify advantages F3, F4,
electronic control systems for steering and and characteristics of F6, F7,
suspension systems and the method of electronically controlled steering F8
diagnosing faults, maintenance, and repair. and suspension system
- Identification of the components
of the electronic control system in
steering and suspension system
and the method of operation
3) Identify the method of operation of - Identification of the components K14

electronic control systems for speed and function of each component
control systems and the method of of speed control system
diagnosing faults , maintenance, and - Explanation of the method of
repair. operation of the electronic control
of speed control system
4) Identify the method of operation of - Explanation of the components L2, L7
electronic control systems for anti-lock and the method of operation of
brake systems and the method of electronic control systems in anti-
diagnosing faults , maintenance, and lock brake system (ABS)
repair.
5) Identify the method of operation of - Explanation of the components

electronic control systems for anti-skid and the method of operation of
systems (TRC) and the method of electronic control systems traction
diagnosing faults, maintenance, and repair. control system
- Compliance with safety instructions given in inspection user manuals
- Compliance with safety instructions in transmission workshops.
- 95 -
Department Major


- Use special tools to inspect
electronic control system of the
F1
gear box
F2
- Locate fault
F3
- Electronic control systems in transmission F4
- Replace sensor
systems F5
F6
- Replace relays
F7
- Replace control unit
F8
- Reprogram the computer
- Use special tools to inspect

electronic control system of steering
F1
and suspension system
F2
- Locate fault
F3
- Electronic control systems in steering and F4
- Replace sensor
suspension system F5
F6
- Replace relays
F7
- Replace control unit
F8
- Reprogram the computer
- Check cruise control system

- Electronic control systems in cruise
K3 - Replace faulty parts in cruise
control system
K14 control system
- Check ABS parts

- Electronic control system in anti-lock
L2 - Replace faulty parts in anti-lock
brake system (ABS)
L7 brake system
- Use of special tools to inspect

B4 electronic control system of the
- Electronic control system in traction
traction control system (TRC)
control system (TRC)
B3 - Insure the location of electrical fault
- 96 -
Department Major


Electronic control systems in automatic gear boxes:
- Comparison between electronically controlled gear boxes

and conventional gear boxes (hydraulic control)
- Advantages of electronically controlled gear box systems
- Control unit
- Sensors
- Actuators
- Hydraulic circuit control schematic
8
- Components of hydraulic control
- Basic principles of hydraulic control process
- Functions of the control unit in controlling gear box
operation:
- Control of shift timing
- Control of neutral timing
- Control of displacement
- System diagnosis
Electronic control system in steering and suspension

system: Oral questions
Written questions
- Basic principles of control process in steering and Self test
suspension system
- Comparison between electronically controlled steering and
suspension systems and conventional systems
- Advantages and characteristics of electronically controlled
8 steering and suspension system
- Components of electronic control systems in suspension
and steering systems:
- Control units
- Sensors
- actuators
- Functions of electronic control unit in controlling steering
and suspension system operation
Electronic control system in cruise control system:
- Basic principles of control process in speed control system

4
- Advantages and characteristics of electronically controlled
cruise control system
- 97 -
Department Major


- Components of electronic control system in cruise control
systems:
- Control units
- Sensors
- actuators
- Functions of electronic control units in controlling speed
control systems operation
Control system of Ant-lock braking system (ABS):
- Basic theory of operation

- Parts and functions
- Electrical circuit schematic
4 - Method of operation and functions of the following
Oral questions
- Electronic control units
Written questions
- Sensors
Self test
- Actuators
Control system of Ant-skid (Traction Control TRC)

system (ABS):

- Parts and functions
2
- Method of operation and functions of the following
- Sensors
- Actuators
- 98 -
Department Major


Automatic transmission electronic control systems:
- Parts of the electronic control system of the automatic

transmission
- Inspection tools for the electronic control system of the
automatic transmission
- Diagnosis of the electronic control system of the automatic
transmission using inspection tools
- Testing of the automatic transmission electronic control
24 system parts
- Control units
- Sensors
- actuators
- Disconnecting parts of the electronic control system of the
- Reconnecting parts of the electronic control system of the
Direct observation
Oral questions
Suspension and steering electronic control systems:
- Parts of the electronic control systems of the suspension

and steering system
- Inspection tools for the electronic control systems of the
suspension and steering systems
- Diagnosis of the electronic control systems of the steering
and suspension systems using inspection tools
- Testing of the electronic control systems parts for
24
suspension and steering:
- Control units
- Sensors
- actuators
steering and suspension systems
steering and suspension system
Electronic control systems in cruise controls:

Direct observation
- Parts of the electronic control system of cruise control
systems
12 Oral questions
- Inspection tools for the electronic control system of the
cruise control systems
- Diagnosis of the electronic control systems of the cruise
- 99 -
Department Major


control system using inspection tools
- Testing of the electronic control systems parts for cruise
control systems:
- Control units
- Sensors
- actuators
Control system of anti-lock braking system (ABS):
- Identification of parts and functions on the vehicle

10 - Components of electronic control system
- Disconnecting and reconnecting main parts of the
electronic control system
- Periodic maintenance
Control systems of the traction control system (TRC):
- Identification of parts and functions on the vehicle

- Components of electronic control system
- Disconnecting and reconnecting main parts of the
electronic control system Direct observation
- Periodic maintenance (practical performance)
8
Oral questions
- 100 -
Department Major

1- Johan. B. Heywood, Internal Combustion Engine

Fundamentals, New York, 1988.
2- Robert Bosch, Automotive, Electric/ electronic
systems, Stuttgart, 1988.
3- Robert Bosch, Engine Electronics Stuttgart, 1985.
4- William. L. Husselbee, Automotive Computer
Control System. USA, 1989.
5- General Motors Cor. S/T Truck, USA, 1995.
6- Trevor Mellard, Automotive electronic system,
England, 1988.
7- Toyota Motors Co. TEAM. Japan, 1991.
8- Ford Co. Automotive Micro. System USA 1989.
9- M. Karimifar, spark-ignition Engine Close-Loop
Control, IRAN, 1994.
10- Robert Bosch, Automotive Handbook. Germany,
References: 1993.
11- Auto. Fuel and emission control systems
technology. The good heart will cox company.
12- Toyota Motore corp. New car features,
Tokyo,Japan. 2003
William K . Toboldt, larry Johnson ,and W . scott authier,
Automotive Encyclopedia . the goodheart-Willcox
Company,1996,ISBN
- 101 -
Department Major

Course name Ignition Systems Code 174 ELV
Prerequisite 161 ELV & 172 MEV
Course description: This course provides the

trainees with the principles of ignition systems
and different types of system components, with Trimester 1 2 3 4 5
explanation of the characteristics, parts, and
Credit hours 3
operation of ignition circuits. The trainees will
be trained practically on the methods of dealing L 2
with different ignition circuits regarding Contact
W 2
inspection, adjustment, maintenance, and repair hours
of system parts, and will acquire the ability to T -
follow up faults and repair it.
General course objective: This course aims at giving the trainees the basic skills required to
perform inspection, replacement, and repair of ignition circuit parts, and to perform required
adjustments and maintenance using testing and diagnostic equipments.

Detailed Objectives
1) Check ignition circuit Correctly inspection of: D10,

- parts operation ground L1..L3
terminal open circuit
2) Perform required maintenance on ignition resistance parts conditions L4
system clearance adjustment parts
replacement road testing the
3) Test ignition system performance vehicle using testing and B3, B5,
diagnostic equipment parts B7, H7
removal parts measurement
4) Repair ignition system determination of type of B6, B8,
required repair reinstalling L5, L6
parts after repair
- 102 -
Department Major


Behavioral):
1) Explain the principles of ignition circuit - Explanation of the principles of L1..L4

operations. ignition system and theory of
operation
2) Identify parts of the primary circuit and - Explanation of primary circuit L1..L4
their operations. parts operations
3) Identify parts of the secondary circuit and - Explanation of secondary L1..L4

their operation circuit parts operations
4) Identify parts of spark advance system and - Explanation of spark advance L1..L4
their operation. system parts operations
5) Define ignition system periodic - Identification of maintenance D10,

maintenance and the required equipment to tasks and procedures, and types H6, H7,
perform it. of used equipment L5
- Consideration of personal safety and the safety of equipments and vehicles.
- Take caution when dealing with high tension voltage of the spark and condenser electrical
charge.
- Ignition system fundamentals L2,

L3, - Checking and adjustment of parts
- Service of the primary circuit D10
- Service of the secondary circuit

L4 - Replacement and maintenance of
parts
- Ignition system faults and problems
- Methods and equipment of ignition system
testing H6,
- Repair parts
L5
- Ignition system maintenance program
- 103 -
Department Major


Ignition system in vehicles:
- Principles of ignition
- Effect of ignition and timing on engine performance
- Firing order
4 - System components
- Ignition primary circuit
- Ignition secondary circuit
- Automatic advance of ignition timing
- Ignition systems classification
Conventional ignition systems (mechanical):
- Theory of operation of conventional ignition system

6 - Parts of conventional ignition system circuit
- Function and operation of conventional ignition system
components and parts
Semi-electronic ignition systems:
- Advantages of the system to solve previous systems Written questions

problems Oral questions
6 - Transistorized system Self test
- Hall effect system
- Inductive system
- Optical system
Electronic ignition systems:
- Advantages of the system to solve previous systems

problems
- Controlling of spark timing electronically
4
- Electronic ignition with high voltage distributor
(distributor ignition)
- Electronic ignition without high voltage distributor
(distributorless ignition)
Discharge condenser ignition systems:
- Theory of operation
2
- Circuit components
- Method of operation
- 104 -
Department Major


Method of checking ignition systems and performing
maintenance operations:
Written questions
- Ignition systems problems
4 Oral questions
- Methods of checking ignition systems problems
Self test
- Equipment used and the analysis of ignition characteristic
curves
- 105 -
Department Major


Ignition workshops:
- Definition of safety precautions in ignition workshops

2 - Definition of measuring and diagnostic tools and
equipments
- Using catalogues
Ignition circuits:
- Identification of:
- Types of ignition circuits
- Ignition circuit parts
2
- Circuit connections
- Eye inspections on:
- Type of ignition circuit
- Conditions of parts and quality of connections
Checking ignition system components (primary Direct observation

circuits): (practical performance)
Oral questions
- Mechanical ignition system:
- Contact points distributor (checking contact points
measuring contact points clearance/dwell angle
replacing contact breaker and condenser)
- Semi-electronic ignition system:
- Transistorized distributor (checking connections
checking contact and interruption checking and
6 replacing control unit)
- Inductive coil distributor (checking connections
replacing control unit)
- Hall distributor (checking connections checking
contact and interruption checking and replacing
control unit)
- Optical cell distributor (checking connections
replacing control unit)
- 106 -
Department Major


Checking ignition system components (secondary
circuits):
- Ignition coil:
- Checking ignition coil operation
- Checking starting resistance operation
- Measuring coil circuits resistances
- Spark distributor:
- Checking distributor cap
- Checking spark distributor
- Reinstalling distributor on engine
- Adjusting spark timing
- High voltage wires:
8
- Disconnecting high voltage wires
- Checking wires resistance
- Reconnecting high voltage wires
Direct observation
- Spark plugs:
- Definition of different types
Oral questions
- Definition of spark code number
- Definition of spark specifications (heat range screw
length and diameter)
- Dismantling spark plugs
- Checking condition of plugs and evaluate condition of
combustion in cylinders
- Reinstall spark plugs
Checking ignition system components (automatic spark

advance):
- Mechanical advance:
4 - Checking centrifugal (speed) advance operation
- Checking vacuum (load) advance operation
- Total advance measurement
- Repair and replacement of faulty parts
- 107 -
Department Major


- Electronic advance:
- Checking sensors operation
- Replacing faulty sensors
- Electronic ignition:
- Definition of circuit parts (distributor ignition
distributorless ignition)
- Checking circuit and replacing parts
Direct observation
- Discharge condenser ignition:
- Definition of circuit parts
Oral questions
- Checking condenser and method of replacement
Checking ignition circuits:
- Checking performance and circuit failures by observing

4 engine performance
- Checking performance and circuit failures by using testing
equipment (oscilloscope)
- 108 -
Department Major

1- William K. Toboldt, Larry Johnson, and W. Scott

Gavthier, Automotive Encyclopedia, The Goodheart-
Wukkcix Company. 1995.
2- Jack Enjavec and Robert Schaiff Automotive
Technology Delmar Publishers
3- William H. Crouse and Donald L. Anglin, "Automotive
Mechanics" The McGrawHill Book Company, ISBN 0-
02-800943-6
4- Jay Webster, Clifton E. Owen, "Basic Automotive Service
& Repair", Delmar Publishers, 2000, ISBN 0-8273-8544-7
5- Don Knowles, "Automotive Technician Certification-
Test Preparation Manual", Delmar Publishers, 2001,
ISBN 0-7668-1948-5
6- Martin, W. Stokel and Martin "Auto Mechanics
Fundamentals", The GoodheartWillcox company, INC,
ISBN 1-56637-138-4, 1996
7- Stoekel, Stockel, and Johanson, "Auto Service &
Repair", The GoodheartWillcox company, INC, 1996,
ISBN 1-56637-144-9
References:
Fundamentals" The GoodheartWillcox company, INC,
1996, ISBN 1-56637-1384,
9- William, K. Toboldt, Larry Johnson, and W. Scott
Gavthier, "Automotive Encyclopedia" Fundamental,
Principles, Operation, Construction, Service, and Repair-
The Goodheart -WilIcox company, 1995, INC, ISBN 1-
56637-150-3
10- Jack Enjavec "Automotive Technology", Delmar
Publishers, 2000, ISBN 0-7668-0673-1
11- Jack Enjavec, Robert Scharff, "Automotive
Technology", Delmar Publishers, 1992, ISBN 0-8273-
6724-4
12- Robert Bosch GmbH "Automotive Handbook"
Published by VDI-Verlag, 1996, ISBN 3-1-419115-X
13- Duffy, James E., "Auto Engines" The
GoodheartWillcox company, INC, ISBN 0-87006A77-3
14- Martin W. Stockel, Martin T. Stockel, and Chris
Johanson,Auto Diagnosis, Service, and Repair, The
Goodheart-Willcox Company, Inc., Tinley Park, Illinois,
2003, ISBN 1-56637-910-5
- 109 -
Department Major

15- Crouse Anglin, Automotive Mechanics - 10th

Edition, The McGraw-Hill Book Company, 2000, ISBN 0-
02-800943-6
16- William H. Crouse and Donald L. Anglin,The Auto
Book 3rd Edition, The McGraw-Hill Book Company,
1984, ISBN 0-07-014571-7
17- William H. Crouse and Donald L. Anglin,
Automotive Technicians Handbook, The McGraw-Hill
Book Company, ISBN 0-07074751-5
- 110 -
Department Major

Computer Aided
Drafting
Trimester 1 2 3 4 5
Credit hours 3
Course description: This course includes
applications on drawing of electrical and L -
electronic circuits using a computer. Contact
W 6
hours
T -
General course objective: The course aims at enabling the trainees to utilize computers in the
execution of drawings of vehicle electrical and electronic circuits .

Detailed Objectives
1) Identify principles of Auto Cad - Explanation of common D5, F3

programs of computer aided
drafting
2) Deal with graph tools in the program. - Explanation of the advantages of
computer aided drafting
- Explanation of the main
elements of the system and its
operation requirements
- Description of the program start
up menu
3) Draw electrical and electronic elements. - Execution of integral two-

dimensional graphs for some
electrical and electronic elements
- 111 -
Department Major

4) Construct blocks and add them to the - Transformation of graphs into C6, C4,
graph blocks and adding them into H1
drafting screen
5) Draw electrical and electronic circuits - Execution of integral two-

dimensional graphs for some
electrical and electronic circuits
- Print graphs according to
specifications
- Maintaining personal safety, and the safety of equipment and electrical connections
- Consideration of suitable ventilation and correct hygienic seating position and adequate
lightening.
- Definition of Auto Cad software
- Construction of two-dimensional graphs
- Adding up dimensions and text into

graphs
- Block formation F3 - Refer to the catalogue
- Graph modifications
- Drawing of vehicle electrical and

electronic circuits
- Graph printing
- 112 -
Department Major


Introduction:
- Possible applications of computer aided drafting software

- Commonly used software for computer aided drafting
4
- Advantages of computer aided drafting versus
conventional drawing methods
Definition of AutoCAD system:
- Main elements of AutoCAD and its operational

requirements
4
- Starting up menu, windows and lists of AutoCAD Direct observation
- Activation of main toolbar (practical performance)
Oral questions
Construction of two-dimensional graphs:
- Construction of simple geometric shaps (lines, circles, arcs,

ovals)
- Construction of more complicated geometric shapes
12
(rectangles, polygons, curves)
- Using Grids and object snaps
- Preparation of integrated graphs include both simple and
complicated geometric shapes
Adding dimensions and text to the graph:
- Definition of the absolute, incremental, and user coordinate

systems UCS
- Construction of different types of dimensions in two-
dimensional graphs
- Adding texts to the graph
- Modifications of dimensions and texts and controlling their Direct observation
features (practical performance)
8
- Hatching process Oral questions
- 113 -
Department Major


Block formation:
- Definition of blocks, their importance and applications

8 - Construction of blocks and merging them into graphs
- Construction of blocks using Attributes
Graph modification:
- Using the existing commands in the tool bar Modify to

make modifications on simple shapes
- Modification of multiple, miscellaneous, and smooth lines
- Modification of curves
- Ungroup complicated shapes into simple shapes
10 - Chamfering and fillet of angles
- Scaling (magnifications and diminutions)
Electrical and electronic applications:
- Main and auxiliary electrical circuits, comfort systems, and

travel information systems
- Electrical charging circuits (alternators circuit, electrical Direct observation
26 and electronic regulators circuits, charging circuit) (practical performance)
- Starter motor circuits Oral questions
- Electronic ignition circuits
- Gasoline injection system circuits
- 114 -
Department Major


Printing of graphs:
- Definition of the methods of preparing graphs for the

process of printing
- 115 -
Department Major

1- Mastering AutoCAD 2000 for Mechanical Engineering ,

2000, George Omura,
ISBN 0-7821-2500-x
2- Newnes AUTOCAD Pocket Book , 1993, Peter Ingham,

ISBN 0-7506-0807-2
References:
- 116 -
Department Major

Course name Automotive air conditions Code 262 ELV
Prerequisite
Course description: This course includes a basic Trimester 1 2 3 4 5

theory of the refrigeration process, the components Credit hours 4
of the refrigeration circuit and its operation, and
L 2
the various air condition circuits. In addition, the
Contact
course covers the process of diagnosis, W 4
hours
maintenance, and repair of conditioning systems. T -
General course objective: The course aims at familiarizing the trainees with the operations of
different air condition systems, and the methods used in diagnosing faults and executing
maintenance, repair, and adjustment operations in a technically correct manner.

Detailed Objectives
1) Identify components and locations of - Identification of the sources of A1,A2,A3,A4

conditioning systems on vehicles hazards in the workshop, the
according to schemes attached to personal safety precautions,
maintenance manuals. and the safety of vehicle and
equipment
2) Use inspection and diagnostic tools for - Checking of gas level in special J1
air condition systems. apparatus
- Checking of: air distribution
doors, cooling regulator,
3) Perform inspection procedure on air compressor clutch, electrical J2, J3, J4,
condition systems on vehicles according conditioning circuit, evaporator, J5, J6, J7, J8
to manufacturer instructions. compression valve, expansion
valve
4) Perform charging and discharging of - Cleaning of cooling circuit, J12, J13, J14
cooling circuit (refrigerant). discharging it from air, and
recharging with refrigerant
- 117 -
Department Major

5) Repair and replace the components of - Determination of fault, and repair J9, J10,
different air conditions, refrigeration, heating and compressor circuits J15
heating, and ventilation systems. - Replacement of operation switch, J16, J17,
gas tank and valve, filters, J18, J19,
6) Perform periodic maintenance service compressor clutch, air fan, relays, J20, J21,
for refrigeration and air conditioning, fuses, compression pipes, J22, J23,
heating, and ventilation systems in motor evaporator, expansion valve J24
vehicles. - Checking and replacing belt J11

Behavioral):
1) Explain the basic theory of refrigeration - Explanation of the characteristics J1, J14
and heating process and the of refrigerant
characteristics of refrigerant .
2) Identify the operational theory and the - Explanation of heating circuit J3, J9
components and operation of heating
systems, and the different types of
systems.
3) Identify the operational theory and the - Explanation of conditioning and J3, J4,
components and operation of air refrigeration circuits J5, J6,
conditions and refrigeration systems, and J7, J8,
the different types of systems. J15, J19
4) Identify the operational theory and the - Explanation of ventilation circuits J3, J19
components and operation of ventilation
system, and the different types of
systems.
- Compliance with safety instructions in automotive workshops.
- 118 -
Department Major


- Different heating systems and their - Check cooling air distribution
methods of operation, system fault J3 doors
diagnosis and maintenance and repair of J9 - Repair heating circuit
circuits.
- Different air condition systems and their J1, J2, - Check : gas level, air distribution
method of operation, system fault J3, J4, doors, cooling temperature
diagnosis and maintenance and repair of J5, J6, regulator, compressor clutch,
circuits. J7, J8 electrical conditioning circuit,
evaporator, pressure valve,
J10, expansion valve
J12,
J13, J14
J15, - Determine faults in the circuit

- Different ventilation systems and their
J16, - Clean refrigeration circuit,
method of operation, system fault
J17, discharging it from air, and
diagnosis and maintenance and repair of
J18, recharging with cooling gas
the circuit.
J19, - Replace operation switch, gas tank
J20, and valve, filters, compressor
J21, clutch, air fan, relays, fuses,
J22, compression pipes, evaporator,
J23, J24 expansion valve
- 119 -
Department Major


Introduction:
- Basic theory of the refrigeration process

- Basic theory of the heating process
- Refrigerants
- Characteristics of Refrigerants
6
- Pressure
- Expansion and evaporation
- Method of R-12, and R134 and other gases condensation
- Components of refrigeration and heating systems
- Charging and evacuation theory
Heating systems:
- Theory of operation of the heating system Written questions

- Components of the heating system Oral questions
- Method of operation of the components of heating system Self test
6
- Types of heating systems
Conditioning and refrigeration systems:
- Theory of operation of air conditioning and refrigeration

systems
- Components of air conditioning and refrigeration systems
- Method of operation of the components of air conditioning
10 and refrigeration systems
- Types of air conditioning and refrigeration systems
- 120 -
Department Major


Ventilation systems:
- Theory of operation of ventilation systems

- Components of the ventilation system
- Method of operation of the components of ventilation Written questions
systems Oral questions
4
- Types of ventilation systems Self test
- 121 -
Department Major


Introduction:
- Identification of the components of air conditioning system in

vehicles and the relationship between each other
4
- Identification of the locations of the components of air
conditioning system in the vehicle according to the scheme
attached with maintenance manuals
Heating systems:
- Disconnecting, installing, and repair of the components of

heating system by following up recommended steps of
8 dismantling, installing, and repair as per the maintenance
manual
- Disconnecting, installing, and repair of the components of Direct observation
refrigeration system (practical performance)
Oral questions
Conditioning and refrigeration system:
- Using inspection tools and diagnosing of air conditioning

systems
- Charging and evacuating the refrigeration cycle (the
refrigerant)
- Inspection of air condition systems on vehicles according to
18 manufacturer instructions
- 122 -
Department Major


Ventilation systems:
- Method of repair and replacement of the components of

different air condition systems
10
Direct observation
Oral questions
Periodic maintenance:
- Periodic maintenance service for air conditioning,

refrigeration, heating, and ventilation systems in motor
vehicles according to manufacturer instructions
12
- 123 -
Department Major

KL J1
K
KK J2
1992
3- Nissan Motor CO.LTD. Infiniti QX4 manual . Tokyo ,
Japan 2001
4- William K . Toboldt, larry Johnson ,and W . scott
authier, Automotive Encyclopedia . the goodheart-Willcox
Company,1996,ISBN
1993.
Ford Motor company , Climate control Systems,1988
References:
- 124 -
Department Major

Automotive Security
and Safety Systems
Course description: This course contains the Trimester 1 2 3 4 5

theory of operation and the components of Credit hours 3
electrical and electronic circuits for automotive
L 2
security and safety systems, and the methods of
Contact
fault diagnosis, and execution of maintenance, W 2
hours
repair, and adjustment operations. T -
General course objective: The course aims at familiarizing the trainees with the components and
method of operation for electrical and electronic circuits of vehicle security and safety systems,
and the fundamentals of fault diagnosis of these systems using inspection and test equipments, and
the method of operation of the equipments. In addition, the course aims at familiarizing the
trainees with the method of extracting technical data from maintenance manual for specific
vehicles and repair of faults in these circuits.

Detailed Objectives
1) Identify the components and functions of - Checking of safety belt L1

the supplemental restraint system (SRS) on
vehicles.
- 125 -
Department Major

2) Explain the process of inspection of the - Checking of supplemental L4

components of supplemental restraint restraint systems
system (SRS) by following recommended
steps as per manufacturer instructions.
3) Perfect the correct procedures of - Replacement of safety belt L6

dismantling and installing main - Replacement of air bag L8
components of electronic control systems.
4) Repair faults using correct procedures.
5) Identify the main elements that compose - Checking of anti-theft protection L5

protection circuits on the vehicle. circuit
6) Explain the procedure of inspection and

repair of anti-theft protection circuit
systems
7) Identify the main elements of warning - Checking of temperature I1

circuits indicators
- Checking of oil pressure I3
indicators
8) Explain the procedure of inspection and - Checking of vehicle speedometer I5
repair of warning circuits. - Replacement of temperature I7
indicators
- Replacement of oil pressure I9
indicators
- Replacement of vehicle I11
speedometer
9) Identify the main elements of remote

control circuits.
10) Explain the procedure of inspection and

repair of remote control circuits - Inspection of warning and
H1
alarming circuits
11) Perfect the operation of dismantling and

installing components of remote control
circuits.

Behavioral):
- 126 -
Department Major

Supplemental restraint system (SRS) - Explanation of the method of L1

operation of the supplemental
1) Explain the method of operation of control restraint system (SRS) L4
system - Explanation of the electrical
circuit schematic and the
2) Identification of parts and functions functions of electronic control
system
3) Explain electrical circuit schematic
4) explain the method of operation and the

function of electronic control system.
Anti-theft protection circuits - Explanation of the anti-theft L5

protection circuits
1) Explain the method of operation of - Identification of the main
different anti-theft protection circuits. components of anti-theft
protection circuits
2) Identify the main elements of protection
circuits.
Warning and alarming circuits - Explanation of the warning and H1

alarming circuits
1) Explain the method of operation of - Identification of the main
different warning and alarming circuits. components of warning and
alarming circuits
2) Identify the main elements of warning and
alarming circuits.
Remote control circuits - Explanation of the remote control H1

circuits
1) Explain the method of operation of a - Identification of the main
number of remote control circuits. components of remote control
circuits
2) Identify the main elements of a number of
remote control circuits.
- Compliance with safety instructions in automotive electrical workshops
- 127 -
Department Major


- Check safety belts
L1
- Supplemental restraint systems (SRS) and - Check air bag system
L4
safety belts, their operation and inspections - Replace safety belt
L6
and - Replace air bag
L8
- Types of anti-theft protection circuits, their

L5 - Check anti-theft protection system
components, operation, and inspection
- Check temperature indicators

I1
- Check oil pressure indicators
I3
- Types of warning and alarming circuits, - Check vehicle speedometer
I5
their operation and inspection - Replace temperature indicators
I7
- Replace oil pressure indicators
I9
- Replace vehicle speedometer
I11
- Remote control systems, their components,
- Check remote control circuits
operation, and inspection H1
- 128 -
Department Major


Supplemental restraint systems:

- Components and their functions
- Electrical circuit schematics
6
- Operation and functions of electronic control systems:
- Sensors
- Actuators
Anti-theft protection circuits in vehicles :
- Theory of operation, components, and schematics of a

number of different anti-theft protection circuits as:
- Connecting protection circuit to ignition switch
- Connecting protection circuit to door switch
- Connecting protection circuit to vehicle body touch
10
- Connecting protection circuit to opening of engine
hood
- Connecting protection circuit to a broken window
Oral questions
- Connecting protection circuit to dismantling radio
Written questions
cassette
Self test
- Etc..
Warning and alarming circuits:

number of different warning and alarming circuits as:
- Specific speed warning circuit
- Door unlock warning circuit
- Lack of coolant warning circuit
- High engine temperature warning circuit
- Periodic maintenance program alarming circuit
6
- Memorandum of service time indicators
- Warning alarms
- Navigation computer LCD
- Fuel consumption
- Vehicle average speed
- Driving timing and range
- Engine temperature,etc
- Tyre pressure monitoring systems
- 129 -
Department Major


Remote control circuits:
Oral questions
- Compass sensor
4 Written questions
Self test
number of remote control circuits
- 130 -
Department Major


Supplemental restraint systems:
- Identification and understanding of the method of

operation and functions of electronic control systems
- Checking components of electronic control systems by
following up recommended procedure as per manufacturer
4 specifications
- Checking electronic control systems using fault codes
- Repair faults using correct procedures
- Correct procedures of disconnecting and reconnecting
main parts of electronic control systems
- Procedure of periodic maintenance
Anti-theft protection circuits in vehicles :
- Identification of main parts of anti-theft circuits

- Inspection and repair of anti-theft protection circuits
10 - Correct procedure of designing and executing some anti- Direct observation
theft protection circuits (practical performance)
Oral questions
Warning and alarming circuits:
- Identification of main parts of warning and alarming

8 circuits
- Inspection and repair of warning and alarming circuits
Remote control circuits:
- Identification of main parts of remote control circuits

- Inspection and repair of remote control circuits
4 - Disconnecting and reconnecting components of remote
control circuits
- 131 -
Department Major

1- Robert Bosch, Automotive, Electric/ electronic

systems, Stuttgart, 1988.
2- William. L. Husselbee, Automotive Computer
Control System. USA, 1989.
3- Trevor Mellard, Automotive electronic system,
England, 1988.
4- Toyota Motors Co. TEAM. Japan, 1991.
5- Ford Co. Automotive Micro. System USA 1989.
1993.
7- Toyota Motore corp. New car features,
Tokyo,Japan. 2003
8- Bosch. Vehicle security systems . GMBH.1992
9- Bosch. Auto. Elect. For Safety, Comfort and
Reliability . GMBH.1992
References:
10- William K . Toboldt, larry Johnson ,and W .
scott authier, Automotive Encyclopedia . the
goodheart-Willcox Company,1996,ISBN
11- Ford motor company .Air Bag system Diagnosis
.U.S.A 1992
- 132 -
Department Major

Course Automotive Electrical and Electronic Fault

Code 263 ELV
name Diagnosis
Prerequisite
Course description: This course covers the

principals of automotive electrics and electronic fault Trimester 1 2 3 4 5
diagnosis and methods of using inspection and testing Credit hours 3
equipments and methods of repair. It also covers
L -
inspection of vehicle systems according to vehicle
Contact
maintenance manuals and introduces different W 6
hours
applications of electrical and electronic problems in a T -
vehicles various electrical and electronic systems.
General course objective: The course aims at familiarizing the trainees with the principles of
electrical and electronic fault diagnosis using diagnostic and testing tools, the method of using these
tools, extraction of technical data from the vehicle maintenance manuals, and the procedure of
maintenance and repair of faults.

Detailed Objectives
1) Diagnose faults using senses (visual - Ability to fill in inspection sheet B1

hearing smell). - Ability to diagnose vehicle electrical B2, B4
and electronic faults
2) Use special inspection and measuring tools - Using different inspection and B3, B5
for vehicle components. testing equipment in accordance with
manufacturers instructions
3) Follow checking and testing procedures in - Following up testing and diagnostic B6
accordance with vehicle manufacturer procedures according to
manuals. recommendations
- Determine fault and ensure its
location
- Determine required spare part
- 133 -
Department Major


Behavioral):
1) Identify the inspection sheet form and - Ability to fill in inspection sheet B1
method of filling it.
- Explanation of the fundamentals of
2) Be aware of the fundamentals of a fault diagnosis B2, B4
vehicles electrical and electronic fault
diagnosis, and the basic mechanical faults - Naming different problems causes
in vehicles. faults in vehicle systems B3, B5
3) Be aware of applications on different

vehicles system problems and the causes
of their faults.
- Compliance with safety instructions found in automotive workshop
- Following the required precautions when dealing with equipment and electronic circuits.

- Listening to and analyzing the complaints
B1 - Query car user about car problems
of the vehicle owner
B2, - Inspect the vehicle using his senses

- Fundamentals of fault diagnosis and the B3, - Insure location of electrical fault
use of different testing equipments B4, - Use special tools for inspection
B5 - Determine the causes of electrical fault
- Checking in conformation to manufacturer

C5 - Refer to the catalouge
and determining the fault.
C, D,
- Determine faults in engine and different
E, F,
- Different vehicle faults (inspections and vehicle systems
G, H,
methods of repair) - Determine types of faults (electrical,
I,
mechanical)
J,K,L
- 134 -
Department Major


Introduction on vehicle fault diagnosis mechanisms:
- Determination of safety equipment in the workplace and

follow safety procedures when using tools, equipments,
lifts used in performing maintenance operation, and
wearing of suitable clothes to maintain safety of the
trainee, the vehicle, and the institution
- Preparation of work place
- Reception of the vehicle and collecting information about
the symptoms of fault to be fixed, by query the vehicle
owner about different symptoms and operations conditions
and analysis of these information
- Visual inspection of vehicle (eye ear smell)
6 - Visual inspection of vehicle to try to preliminary
determine the fault
- Inspection of vehicle through driving and stopping to
achieve high accuracy of determining faults
- Writing report on maintenance operation that has been Direct observation
accomplished (practical performance)
- Using tools and inspection and testing equipments in the Oral questions
workshop to insure fault is reported by:
- Using the inspection and testing equipments in the
workshop
- Using maintenance manuals and comparing
measuring results with standard values and determine
the permitted tolerance
Maintenance, diagnosis, and repair of different

electrical and electronic engine faults :
- Maintenance, diagnosis, and repair of different ignition

18 system faults
- Maintenance, diagnosis, and repair of fuel injection
system faults
- Maintenance, diagnosis, and repair of integral injection
and ignition system faults
- 135 -
Department Major


- Maintenance and diagnosis of engine electronic control

units, sensors, and actuators
- Using maintenance manuals and suitable inspection tools
to diagnose faults
- Repair or replacement of faulty parts
- Insure that the fault and its causes has been disappeared
Maintenance, diagnosis, and repair of faults in Direct observation

electronic gear boxes and electronic suspension and (practical performance)
steering systems: Oral questions
- Electrical and electronic control in gear boxes (control unit

sensors actuators connections)
- Programming electronic control units
10 - Maintenance, diagnosis, and repair of faults of the
electrical and electronic control in suspension and steering
systems (control units sensors actuators connections)
to diagnose faults
- 136 -
Department Major


Maintenance, diagnosis, and repair of faults in: lighting,
indicators, signals, alarms, and wiper screen circuits:
- Maintenance, diagnosis, and repair of faults of front and

rear lighting circuits and adjustment of lighting level
- Maintenance, diagnosis, and repair of faults of electrical
connections (harness, plugs, relays, and switches)
- Maintenance, diagnosis, and repair of faults of
temperature indicators
- Maintenance, diagnosis, and repair of faults of charging
indicators
- Maintenance, diagnosis, and repair of faults of oil pressure
indicators
- Maintenance, diagnosis, and repair of faults of fuel
indicators
- Maintenance, diagnosis, and repair of faults of vehicle
speed indicators
- Maintenance, diagnosis, and repair of faults of engine
electronic speed indicators
- Maintenance, diagnosis, and repair of faults of electrical or Direct observation
electronic wiper circuits (practical performance)
10
- Maintenance, diagnosis, and repair of faults of alarming Oral questions
circuit
- Maintenance, diagnosis, and repair of faults of warning
signals circuit
- Maintenance, diagnosis, and repair of faults of fog lights,
brake light, and reverse lamp
to diagnose faults
- 137 -
Department Major


Maintenance, diagnosis, and repair of faults in air
condition systems:
- Checking refrigerant pressure, discharging air

conditioning cycle and recharging it
- Maintenance, diagnosis, and repair of faults of the
compressor
- Maintenance, diagnosis, and repair of faults of the air
distribution doors
- Maintenance, diagnosis, and repair of faults of the cooling
regulator
6 evaporator
pressure valve
expansion valve
- Maintenance, diagnosis, and repair of faults of the heating
circuit
Direct observation
- Maintenance, diagnosis, and repair of faults of gas leakage
Oral questions
to diagnose faults
Maintenance, diagnosis, and repair of vehicle safety

systems:
- Maintenance, diagnosis, and repair of faults of the anti-

lock braking system (ABS)
- Maintenance, diagnosis, and repair of faults of air bag
system
- Maintenance, diagnosis, and repair of faults of the anti-
6
theft protection system
- Maintenance, diagnosis, and repair of faults of the safety
belt
to diagnose faults
- Insure that the fault and its causes have disappeared
Maintenance, diagnosis, and repair of faults in vehicle Direct observation

comfort systems: (practical performance)
10
Oral questions
- 138 -
Department Major


- Steering wheel and seat adjustment systems
- Automatic door locking system
- Windows opening and closing system
- Side mirror electrical control system
- Roof opening electrical control system
- Radio and recorder
to diagnose faults
Maintenance, diagnosis, and repair of faults in battery,

starter motor, and charging circuits

6
to diagnose faults
- Insure that the fault and its causes have disappeared
- 139 -
Department Major

1- Auto Diagnsis , Service and Repair

Martin W. Stockel and Chris Johanson
ISBN 1-56637-910-5 (SAE)
2- Electronic Transmission Controls
Ronald K. Jurgen
ISBN 0-7680-0631
3- Air Conditioning Applications and Design
W.P. Jones
ISBN 034070022x
Electronic, and
Computer Systems - 1997
James D. Halderman
Ohio
ISBN 0-13-520578-6
5- Starting Systems
ISBN 1-85-226016-5
6-Alternators
References: ISBN 1-85-226005-X
7- Automotive Engines (Systems , Diagnsis and Service)
James G. Hughes.
ISBN 0-15-5043668
8- Up Grading and Repairing PCs 14th Edition
Scott Muellen (Que).
9-Auto Diagnosis, Service, and Repair - 2003
ISBN 1-56637-910-5
ISBN 1-56637-144-9
11- Automobile Electrical & Electronic Systems
Tom Denton
ISBN 0-340-73795-8
12-Auto Mechanics Fundamentals - 1996
- 140 -
Department Major


The McGraw-Hill Book Company. ISBN 0-0701-4751-5
- 141 -
Department Major

Automotive Workshop
Management and Planning
Prerequisite
Course description: This course contains

subjects related to automotive workshops in Trimester 1 2 3 4 5
terms of performing feasibility studies for Credit hours 2
building them, and the methods of their
L 2
planning and management. In addition, the
Contact
course covers methods of calculating cost and W -
hours
expenditures of the workshops and the process T -
of supplying spare parts to these workshops.
General course objective: The course aims at familiarizing the trainees with the fundamentals of
planning and managing automotive workshops after carrying out economical feasibility study for
it.

Detailed Objectives
Auxiliary Objectives (Cognitive and

Behavioral):
- Awareness of the method of

B1
1) Carry out economical feasibility studies to carrying out feasibility studies for
build automotive workshops. automotive workshop
- Awareness of selecting the ideal
2) Set up concepts of workshop schemes and location to built automotive
its equipments regarding department areas, workshop
and the required equipment and labors. - Awareness of the features and the
method of arranging work at
3) Manage automotive workshops using modern automotive workshops
scientific approaches. - Planning the automotive
workshops and calculating the
areas of all departments and the
total area of the workshops
B6
4) Calculate costs of maintenance and repair
- 142 -
Department Major

operation in the automotive workshops. - Counting the human resources

and drawing the scheme of the
5) Manage stores of spare parts through administration structure for the
documentary cycles. automotive workshops
- Awareness of the optimum
6) Using computers in the management of approach to managing modern
spare part stores in the automotive automotive workshops
workshop. - Setting up strategy for automotive
workshop management
- Awareness of the cost items in
automotive workshops
- Calculation of the total costs in
- Calculation of consumption costs
- Classification of vehicle spare
parts
- Awareness of the documentary
cycle for the spare parts in
- Calculation of the ideal size to
store vehicle spare parts
- Awareness of suitable computer
softwares used to manage spare
parts stores
- Awareness of using computer to
manage spare parts stores
- Compliance with safety instructions generally given in automotive workshops.
- Economic feasibility studies to build

- 143 -
Department Major

- Prepare work place according to

modern approaches for workshop
A2
planning
- Planning of automotive workshops
- Determine the special tools needed
A4
in each department during planning
of the workshop
- Management of automotive workshops - Query vehicle owner

B1
- Calculation of costs in automotive

workshops - Refer to the catalogue
F3
- Arrangement of stores and spare parts

supply in automotive workshops B6 - Determine spare parts in the stores
- 144 -
Department Major


Economic feasibility studies for automotive workshops:
- The need of automotive workshops

- Main elements of the feasibility study
- The marketing study
4
- The technical study
- Financial and economic study
- Method of selecting the location
Planning of automotive workshops:
- The modern automotive workshop features

- Types of vehicle service operations
- Arranging work inside automotive workshops
- Planning of automotive workshops
- Service department
- Planning of the optimum utilization of the areas
- Planning of tools and equipment
Oral questions
- Determination of the required area for accommodation and
6 Written questions
operation of tools and equipment
Self test
- Planning workshop departments and determining their
areas
- Determination of the total area
- Setting up the final planning of the workshop
- Selecting the optimum plan for the workshop
- Determination of human resources and their specifications
- Management structure for the automotive workshops
Management of automotive workshops:
- Management technologies of automotive workshops

- Specifications and roles of shop manager
- Management by goals
6
- Marketing
- Controlling daily operations
- Controlling costs
- Training programs to improve performance
- 145 -
Department Major


Calculation of costs in automotive workshops:
- Types and items of costs

- General expenditures
- Size of workshop deals
6
- Guidance for workshop accounts
- Cost of the hour
- Calculation of profit
- Calculations of consumption costs
Oral questions
Arrangement of stores and spare parts supply in
Written questions
automotive workshops:
Self test
- Classifications of spare parts
- Types of spare parts stores
- Methods of spare parts distribution on stores
4
- Storing procedures
- Documentary cycle for spare parts
- Determination of the optimum size of the required spare
parts quantities
- Management of spare part stores using computer
- 146 -
Department Major

K?? J1
K1993
K ? ? J2
K1982
K ?? J3
K1976
K?? J4
K1975
K ? J5
K1986
? ? J6
K
?? J7
References:
K1971
? ? J8
K
K?? J9
K1985 J
K?? J10
K1997
11- Production and Cost Estimating of Material Movement
with Earthmoving Equipment- Products of General Motors,
1970.
12- Automotive Service Management
Frank J. Thiessen
Technology Publications, 1989,
ISBN 0-15-504375-7
- 147 -

Automotive Electrics

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Automotive Electrics

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Mechanical Technology Department

Major: Automotive Electrics

Department Mechanical Technology Major Automotive Electrics

In Technical Colleges, training in the major of Automotive Electrical Technology is performed

Study Plan for all Trimesters

2 ARB103 Arabic Language 2 2 2

2 ENG194 Technical English -1 ENG106 4 4 2 6

Course Pre- Units No

Course Pre- Units No

Course Pre- Units No

1 ELV 299 Cooperative Training 4 At least 420 hours

* CAD = Computer Aided Drafting

Department Mechanical Technology Major Engines and Vehicles

Course description: This practical training

Required Performance Related

1) Read technical drawings and execute Execution of required job on work A3

2) Use measuring tools and execute Writing measurements on special A3

Second: Auxiliary Objectives (Cognitive and

1) Read technical drawings, Read technical drawings according A3

2) Use hand measuring tools. Use of hand tools correctly A3

3) Hold hand tools correctly. Ability to work with hand tools A3

4) Use drill to drill work pieces in specified Drilling of work pieces in A4

Subjects (Theoretical and Practical) Related Tasks

Marking of work pieces A3 Mark work piece

Hand cutting by chisels A3 Cut work piece by chisel

Manual sawing A3 Saw metal work piece

Filing A3 File metal work piece

Cutting threads A3 Use threading tap and die

Detailed Practical Course

1- William H. Crouse and Donald L. Anglin, "Automotive Mechanics"

Department Mechanical Technology Major Engines and Vehicles

Course description: Auto shop safety is part

Required Performance Related

1) Wear work clothes and safety gears. - Correct method of wearing A1

5) Store flammable materials and use fire - Storing flammable materials A7

Second: Auxiliary Objectives (Cognitive and

1) Know methods of wearing work clothes - Description of method of A1

2) Determine suitable work place and prepare - Determine suitable work A2

4) Know method of keeping safe - Description of method of A6

5) Know method of disposal of flammable - Description of method of A7

Subjects (Theoretical and Practical) Related Tasks

- Methods of removal of flammable - Store flammable materials in

Detailed Practical Course

Hours Content Evaluation Tools

- Meaning of professional safety:

- Follow up manufacturer instructions

2 - Identifying tools and using the suitable ones for the

- Correct methods of using equipment

4 - Identifying lifts and methods of using them

2 - Ensure the operation of suction system of exhaust

- Identification of types and methods of using fire

1- William H. Crouse and Donald L. Anglin, "Automotive Mechanics"

Department Mechanical Technology Major Engines and Vehicles

Required Performance Related

1) Recognize vehicle classifications and - Classification of vehicles and D1

4) Recognize suspension systems, their types, - Classification of suspension G1,

5) Recognize steering systems, their types, - Classification of steering G3, G6,

6) Recognize hydraulic brake systems, their - Classification of hydraulic F4, F5,

7) Recognize vehicle accessories - Naming some of the vehicle

Second: Auxiliary Objectives (Cognitive and

2) know vehicle specifications and - Determination of Vehicle D1

4) Know power transmission systems, their - Classification of power E1, E8

5) Know suspension systems, their types, and - Classification of suspension G1,

8) Know vehicle accessories theoretically - Determination of the vehicle