QCF-3.

1 Rev 01
ELCO INTERNATIONAL ENGINEERING Co.LLC
P.O.Box:3353, P C :111, CPO SEEB, , Sultanate of Oman
Ph:+968 97055110, Fax: +968 24503120, E.Mail:ho@omanelco.com
Page No1 of 2
WELDING PROCEDURE SPECIFICATION (AWS D1.1 -2010)
Company : ELCO INTERNATONAL ENGINEERING CO.LLC
WPS : ELCO / WPS / 15-012 / 02 Rev 0 Dated 30-09-2015 PQR : ELCO / PQR / 10 / 051B Rev 0 Dt: 14-01-10
PROCESS : SMAW TYPE(s) : MANUAL CLIENT : PETROLEUM DEVELOPMENT OF OMAN
Contract No : N/A MAIN CONTRACTOR : L & T MFY
PROJECT : RABAB HARWEEL INTEGRATED PROJECT ( RHIP)

JOB : STEEL STRUCTURE WORKS

JOINTS:-

Joint Design : Double V Butt Joint.

Backing : Yes

Backing Material (Type): : Weld Metal / Parent Metal

BASE METALS:-

Specification type and grade : BS EN 10025-2, S275JR

to Specification type and grade : BS EN 10025-2, S275JR

THICKNESS RANGE :-

Base Metal : Groove - 3mm to Unlimited Fillet - All

Pipe Diameter Range : Groove 24 & above Fillet - All

Other : N/A

FILLER METALS:-

Spec. No. : SFA 5.1

AWS No. ( Class) : E 7018

F.No :4

A.No :1

Size of Filler Metals : 2.5 , 3.2 & 4.0mm

Deposited Weld Metal : Unlimited Fillet : All

Electrode Flux (Class) : N/A

Electrode Manufacturer : ADOR / ESAB / Equivalent PDO approved Manufacturer

Other : NA

ELCO L& T MFY PEC

Prepared By Reviewed By Approved By
Sign : Sign : Sign:
Name : S.R.DESHPANDE Name : Name:
Designation: QCM Designation: Designation
Date : 30-Sep-2015 Date : Date:

ELCO / WPS / 15-012 / 02 Rev 0 Dated 30-0-2015

POSITIONS POST WELD HEAT TREATMENT
Positions(s) of Groove : 1G & 2 G Temp Range : N/A
Welding Progression : Horizontal Heating Rate : N/A

Not valid unless stamped: APPROVED FOR FABRICATION

 QCF-3.1 Rev 01
ELCO INTERNATIONAL ENGINEERING Co.LLC
P.O.Box:3353, P C :111, CPO SEEB, , Sultanate of Oman
Ph:+968 97055110, Fax: +968 24503120, E.Mail:ho@omanelco.com
Page No2 of 2
WELDING PROCEDURE SPECIFICATION (AWS D1.1 -2010)
ELCO / WPS / 15-012 / 02 Rev 0 Dated 30-0-2015
POSITIONS POST WELD HEAT TREATMENT
Positions(s) of Groove : 1G & 2 G Temp Range : N/A
Positions of Fillet : Horizontal (1F & 2F) Cooling Rate : N/A
Holding Time : N/A
PREHEAT GAS
: t 20mm - 50C Shielding Gas(es) : N/A
20 t 38 - 65C
Preheat Temp. Min 38 t 65 - 110C Percent Composition : N/A
For Joints with different thickness
higher Preheat shall be applied. Flow Rate : N/A
Interpass Temp Min : 50C Max: 115C Gas Backing : N/A
Preheat Method : Propane Gas (Continues or Special Trailing Shielding : None
Heating, where applicable)

ELECTRICAL CHARACTERISTICS
Current AC or DC : DC Electrode Wire Feed Speed Range : N/A
Mode of Metal Transfer for GMAW : N/A
Polarity : SMAW EP
Tungsten Electrode Size and Type : N/A
TECHNIQUE
String or Weave Bead : String for Root & Hot / Weave for Fill & Capping
Orifice or Cup Size : N/A
Initial and Interpass Cleaning Method : Wire brushing ,Grinding & Chipping
Method of Back Gouging : Grinding
Oscillation : N/A
Contact Tube to Work distance : N/A
Multiple or Single Pass ( per side) : Multiple
Multiple or Single Electrodes : Single
Peening : N/A
WELDING DATA
WELD FILLER METAL CURRENT VOLT TRAVEL HEAT
TYPE AMP. SPEED INPUT
LAYER(S) PROCESS CLASS DIA (mm) RANGES
POLARITY RANGES mm/sec KJ/ mm
1st Side
ROOT PASS SMAW E-7018 2.5 mm DC-EP 86 106 22 28 1.51 1.85 1.29 1.57
HOT PASS SMAW E-7018 3.2 mm DC-EP 122 149 23 29 1.93 2.36 1.47 1.80
FILL PASS-1 SMAW E-7018 3.2 mm DC-EP 117 143 23 29 2.12 2.60 1.29 1.59
FILL PASS-2 SMAW E-7018 4.0 mm DC-EP 150 184 23 29 2.25 2.75 1.57 1.91
CAPPING SMAW E-7018 3.2 mm DC-EP 118 - 145 23 - 28 2.39 2.92 1.12 1.36
2nd Side
FILL PASS-1 SMAW E-7018 2.5 mm DC-EP 92 112 21 26 1.72 2.11 1.15 1.41
FILL PASS-2 SMAW E-7018 3.2 / 4.0 mm DC-EP 149 -183 23 29 2.55 3.11 1.36 1.68
CAPPING SMAW E-7018 3.2 mm DC-EP 105 - 129 22 - 28 2.55 3.11 0.93 1.13

ELCO L& T MFY PEC

Prepared By Reviewed By Approved By
Sign : Sign : Sign:
Name : S.R.DESHPANDE Name : Name:
Designation: QCM Designation: Designation
Date : 30-Sep-2015 Date : Date:

Not valid unless stamped: APPROVED FOR FABRICATION