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NOMINAL PIPE SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 90 BRANCH CONNECTIONS
PIPE SCHEDULE SCH. 160 SCH. STD NOMINAL BRANCH SIZE ( INCH )
SMLS Carbon Steel ASTM A-106 Gr. B, as per ASTM B36.10 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 30 34 36
PIPE MATERIAL
Plain Ends BW (Beveled Ends) 36 S S S S W W W W W W W W R R R R R R E
Raised Face, ASTM A - 105, Class 150, as per ASME B16.5 ASME B16.47 Series B 34 S S S S W W W W W W W W R R R R R E
FLANGES
Socket Weld Weld Neck, Bore to Match Pipe I.D. 30 S S S S W W W W W W W R R R R R E

NOMINAL RUN PIPE SIZE ( INCH )


Class 3000, ASTM A-105 ASME B16.9, Beveled Ends, Wall Thk. to Match Pipe 24 S S S S W W W W W W R R R R R E
FITTINGS
ASME B16.11 S.W. Carbon Steel, ASTM A234 Gr. WPB, 20 S S S S W W W W W R R R R R E

BRANCH OUTLETS Class 3000, ASTM A-105 B.W. End, MSS-SP-97 18 S S S S W W W W R R R R R E


(Sockolet,Weldolet,etc.) S.W. End, MSS-SP-97 ASTM A105 16 S S S S W W W R R R R R E
Class 3000, S.W. (MSS-SP83) 14 S S S S W W W R R R R E
UNIONS
Ground Joint, ASTM A-105, 12 S S S S W W W R R R E
Hex. Head Bull Plugs 10 S S S S W W R R R E
PLUG
ASTM A105 (ASME B 16.11) 8 S S S S W W R R E LEGENDS:
1/2" 3/4" 3/4" / 1" 3/4" / 2" 6 S S S S W R R E R Reducing Tee
VENTS / DRAINS
Use 'in spec.' branch connection with 4" long Nipple and Ball Valve with Square head Plug 4 S S S S R R E S Sockolet
THR'D NIPPLE & A106-B (MSS-SP-95) 3 S S S S R E E Equal Tee
SWAGES Class 3000, ASTM A - 105 2 TS TS TS TS E W Weldolet
1 1/2 R R E E TS Equal Tee & Swage Nipple
GASKETS Class 150, 1/16" Thk. Spiral Wound CS Ring 304 SS or 316 SS Winding, as per ASME B16.20
1 R R E
3/4 R E
STUDS : ASTM A193 Gr. B7
STUDS & NUTS 1/2 E Note: Reducing fittings thickness shall match heavier pipe thickness.
(BOLTING)
NUTS : ASTM A194 Gr. 2H, Heavy Hex DESIGN CONDITIONS STUD BOLTS
SPEC. BLIND / SPADE & SPECTACLE BLIND, RF SPADE & SPACER, RF
TEMPERATURE PRESSURE NOMINAL DIA. ,in. & NO. OF
SPACER ASTM A516 Gr. 60 AS PER B16.48 ASTM A516 Gr. 60 B16.48
o
F psig PIPE LENGTH, mm BOLTS
GATE VG-E101 VG-A301
- 20 TO 100 285 1/2" M14 x 60 4
200 260 3/4" M14 x 65 4
GLOBE VGL-E101 VGL-A301
300 230 1" M14 x 65 4
400 200 1 1/2" M14 x 70 4
CHECK VC-E101 VC-A301
500 170 2" M16 x 80 4
600 140 3" M16 x 90 4
VALVES

BALL VB-E101 VB-A301


650 125 4" M16 x 90 8
700 110 6" M20 x 100 8
PLUG o
C barg 8" M20 x 110 8
-29 TO 38 19.66 10" M24 x 115 12
BUTTERFLY VT-A301
93 17.93 12" M24 x 120 12
149 15.86 14" M27 x 130 12
NEEDLE
204 13.79 16'' M27 x 135 16
260 11.72 18'' M30 x 150 16
MONO-FLANGE
316 9.66 20'' M30 x 150 20
HYDROTEST LIMITED BY : FLANGES 343 8.62 24'' M33 x 175 20
SERVICE: NATURAL GAS, CONDENSATE, VENTS & DRAINS
BARG. 30 PSIG. 428 371 7.59 28'' M20 x 140 40
30'' M20 x 140 44
PROJECT TITLE DEVELOPMENT OF COMPRESSOR STATION ON MARI GAS PIPELINE

CLIENT / OWNER EPCC CONTRACTOR REVISION HISTORY MATERIAL : CARBON STEEL RATING : 150 #
DRN. MMA 24/12/2016 CORR. ALLOWANCE : 3 mm SHEET : 1 OF 14
Central Power Generation GASCO Engineering
CHCK. MFU 24/12/2016 DATE PIPE WALL TOLERANCE : + 12.5% SPEC: CA1, CA4,
Company Limited (Pvt.) Ltd. APP. MSK 24/12/2016 DESIGN CODE : ASME B.31.3 CA5, CA7
Rev. 1A
GATE VALVES SELECTION GUIDE

Size Range Valve Material


Valve Tag Pressure Design Design
S. No. End Conn. Operator Type Remarks (if any)
No Class Conditions Standard
Bonnet /
From To Body Wedge / Disc Seat Ring Stem Gland Gasket Bolt/nut
Closure

Socket ASTM ASTM A182 A182 A182 A182 Graphite+ A194 2H /


1 VG-E101 1/2" 1 1/2" 800 # Handwheel 0 to 85 C API 602
Welded A-105 A-105 F304L F304L F304L F304 SS304 A193 B7

ASTM A- ASTM A- A216 A105+ A182 A182 Graphite+ A194 2H /


2 VG-A301 2" 24" Flanged 150 # Handwheel 0 to 85 C API 600
216 WCB 216 WCB WCB+SS304 SS304 F304 F6a SS304 A193 B7

ASTM A- ASTM A- A216 A105+ A182 A182 Graphite+ A194 2H /


3 VG-B301 2" 24" Flanged 300 # Handwheel 0 to 85 C API 600
216 WCB 216 WCB WCB+SS304 SS304 F304 F6a SS304 A193 B7

ASTM A- ASTM A- A216 A105+ A182 A182 Graphite+ A194 2H /


4 VG-C301 2" 24" Flanged 600 # Handwheel 0 to 85 C API 600
216 WCB 216 WCB WCB+SS304 SS304 F304 F6a SS304 A193 B7

NOTES: EPCC CONTRACTOR


1. Certificates required to EN10204.3.1b (DIN 50049.3.1.b).
2. Valves to be inspected and tested in accordance with BS 5146/API 598. GASCO Engineering (Pvt.) Ltd.
3. Forgings are to be 100%. visually inspected in accordance with MSS-SP-55 in addition to manufacturer's standard inspection.
4. Materials shall be employed only as shown on the valve data sheets of other applicable specification sheets. CLIENT / OWNER
5. Each valve shall, as a minimum, be marked in accordance with MSS-SP-25
6. For ferritic steels intended for welding, the carbon content shall be 0.22% maximum and the carbon equivalent (CE) shall be 0.45% maximum. Central Power Generation Company Limited
The carbon equivalent shall be established using the formula;
CE = C + Mn + 0.04 PROJECT TITLE
6 DEVELOPMENT OF COMPRESSOR STATION ON MARI GAS
7. Valves shall meet the requirement specified in Document 72-501-EM-SP-015 (Specification for Ball, Check, Gate & Plug Valves). PIPELINE
GLOBE VALVES SELECTION GUIDE

Size Range Valve Material


Pressure Operator Design Design
S. No. Valve Tag No End Conn. Remarks (if any)
Class Type Conditions Standard
Gland Packing/
From To Body Bonnet Disc Stem Bolt
Flange Gasket

SS304+
Socket ASTM ASTM A276 A182 ASTM
1 VGL-E101 1/2" 1 1/2" 800 # A 193 B7 Flexible Handwheel 0 to 85 C API 602
Welded A-105 A-105 316 SS 316L A-105
Graphite
SS304+
Socket ASTM A-351 ASTM A-351 A276 A182 A182
2 VGL-E102 1/2" 1 1/2" 800 # A 193 B7 Flexible Handwheel 0 to 85 C API 602
Welded CF3M CF3M 316 SS 316L SS 316L
Graphite
ASTM ASTM SS304+
Threaded A276 A182 ASTM
3 VGL-E201 1/2" 2" 800 # A105 Galv A105 Galv A 193 B7 Flexible Handwheel 0 to 85 C API 602
NPTF 316 SS 316L A-105
A123 A123 Graphite
SS304+
Flanged ASTM A-216 ASTM A-216 A182 ASTM
4 VGL-A301 2" 24" 150 # A105+13Cr A 193 B7 Flexible Handwheel 0 to 85 C BS 1873
Raised Face WCB WCB F6a A-105
Graphite
SS304+
Flanged ASTM A-216 ASTM A-216 A182 ASTM
5 VGL-B301 2" 24" 300 # A105+13Cr A 193 B7 Flexible Handwheel 0 to 85 C BS 1873
Raised Face WCB WCB F6a A-105
Graphite
SS304+
Flanged ASTM A-216 ASTM A-216 A182 ASTM
6 VGL-C301 2" 24" 600 # A105+13Cr A 193 B7 Flexible Handwheel 0 to 85 C BS 1873
Raised Face WCB WCB F6a A-105
Graphite
SS304+
Flanged ASTM A-351 ASTM A-351 A276 A182 ASTM
7 VGL-C302 2" 4" 600 # A 193 B7 Flexible Handwheel 0 to 85 C BS 1873
Raised Face CF3M CF3M 316 SS 316L A-105
Graphite

NOTES: EPCC CONTRACTOR


1. Certificates required to EN10204.3.1b (DIN 50049.3.1.b).
2. Valves to be inspected and tested in accordance with BS 5146/API 598. GASCO Engineering (Pvt.) Ltd.
3. Forgings are to be 100%. visually inspected in accordance with MSS-SP-55 in addition to manufacturer's standard inspection.
4. Materials shall be employed only as shown on the valve data sheets of other applicable specification sheets. CLIENT / OWNER
5. Each valve shall, as a minimum, be marked in accordance with MSS-SP-25
6. For ferritic steels intended for welding, the carbon content shall be 0.22% maximum and the carbon equivalent (CE) shall be 0.45% maximum. Central Power Generation Company Limited
The carbon equivalent shall be established using the formula;
CE = C + Mn + 0.04 PROJECT TITLE
6 DEVELOPMENT OF COMPRESSOR STATION ON MARI GAS
PIPELINE
CHECK VALVES SELECTION GUIDE

Size Range Valve Material


Pressure Design Design
S. No. Valve Tag No End Conn. Type Remarks (if any)
Class Conditions Standard
Bonnet
From To Body Disc Stem Hinge Pin Spring Gasket
Closure

ASTM ASTM A276 SS304+Flex.


1 VC-E101 1/2" 1 1/2" Socket Welded Lift Piston 800 # SS 316L SS 316L N/A 0 to 85 C BS 5352
A-105 A-105 410 Graphite

ASTM A351 ASTM A351 ASTM A351 SS304+Flex.


2 VC-E102 1/2" 1 1/2" Socket Welded Lift Piston 800 # SS 316L SS 316L N/A 0 to 85 C BS 5352
CF3M CF3M CF3M Graphite

ASTM ASTM
A276 SS304+Flex.
3 VC-E201 1/2" 2" Threaded NPTF Lift Piston 800 # A105 Galv A105 Galv SS 316L SS 316L N/A 0 to 85 C BS 5352
410 Graphite
A123 A123

Flanged Raised ASTM A351 A182


4 VC-A301 2" 24" Wafer 150 # N/A N/A Inconel X750 N/A 0 to 85 C BS 1868
Face A-216 WCB CF8M F316

Flanged Raised ASTM A351 A182


5 VC-B301 2" 24" Wafer 300 # N/A N/A Inconel X750 N/A 0 to 85 C BS 1868
Face A-216 WCB CF8M F316

Flanged Raised ASTM A351 A182


6 VC-C301 2" 24" Wafer 600 # N/A N/A Inconel X750 N/A 0 to 85 C BS 1868
Face A-216 WCB CF8M F316

Flanged Raised ASTM A351 A351 A182


7 VC-C302 2" 4" Wafer 600 # N/A N/A Inconel X750 N/A 0 to 85 C BS 1868
Face CF3M CF8M F316

NOTES: EPCC CONTRACTOR


1. Face to face dimensions shall conform to ASME B16.10 or BS2080.
2. Valves to be inspected and tested in accordance with BS 5146/API 598. GASCO Engineering (Pvt.) Ltd.
3. The side wall surface of Gasket groove shall not exceed 63 micro inch. roughness.
4. Materials shall be employed only as shown on the valve data sheets of other applicable specification sheets. CLIENT / OWNER
5. All valve castings are to be 100% visually inspected in accordance with MSS-SP-55 in addition the following inspection is required in accordance with ASME
B16.34 section 8 : All sizes 100%. MPI Central Power Generation Company Limited
6. Each valve shall, as a minimum, be marked in accordance with MSS-SP-25
7. The welding of flanges onto socket weld or buttweld end valves to meet a specification for flanged valves is not acceptable unless specifically called for on a PROJECT TITLE
purchase order. DEVELOPMENT OF COMPRESSOR STATION ON MARI GAS
8. Valves shall meet the requirement specified in Document 72-501-EM-SP-015 (Specification for Ball, Check, Gate & Plug Valves). PIPELINE
BALL VALVES SELECTION GUIDE

Size Range Valve Material


Valve Tag Pressure Operator Design Design
S. No. End Conn. Valve Type Remarks (if any)
No Class Type Conditions Standard
From To Body Bonnet Ball Packing Stem Bolt /Nut Spring Seat

Socket ASTM ASTM ASTM Flexible ASTM ASTM A193


1 VB-E101 1/2" 1 1/2" Floating Ball 800 # N/A RPTFE Wrench 0 to 85 C API 6D Full bore
Welded A-105 A-105 A182 F304 Graphite A182 F304 B7/ A194 2HM

Socket ASTM ASTM ASTM Flexible ASTM ASTM A193


2 VB-E102 1/2" 1 1/2" Floating Ball 800 # N/A RPTFE Wrench 0 to 85 C API 6D Full bore
Welded A-351 CF3M A-351 CF3M A182 F316L Graphite A182 F316L B7/ A194 2HM

Threaded ASTM ASTM ASTM Flexible ASTM ASTM A193


3 VB-E201 1/2" 2" Floating Ball 800 # N/A RPTFE Wrench 0 to 85 C API 6D Full bore
NPTF A-105N A-105N A182 F304 Graphite A182 F304 B7/ A194 2HM

Flanged Raised Trunnion ASTM ASTM ASTM Flexible ASTM ASTM A193
4 VB-A301 2" 24" 150 # Inconel X750 RPTFE Handwheel 0 to 85 C API 6D
Face Mounted A-216 WCB A-216 WCB A182 F304 Graphite A182 F304 B7/ A194 2HM

Flanged Raised Trunnion ASTM ASTM ASTM Flexible ASTM ASTM A193
5 VB-B301 2" 24" 300 # Inconel X750 RPTFE Handwheel 0 to 85 C API 6D
Face Mounted A-216 WCB A-216 WCB A182 F304 Graphite A182 F304 B7/ A194 2HM
Refer Piping BOQ for Full
/ Reduced Bore
Flanged Raised Trunnion ASTM ASTM ASTM Flexible ASTM ASTM A193
6 VB-C301 2" 24" 600 # Inconel X750 RPTFE Handwheel 0 to 85 C API 6D
Face Mounted A-216 WCB A-216 WCB A182 F304 Graphite A182 F304 B7/ A194 2HM

Flanged Raised Trunnion ASTM ASTM ASTM Flexible ASTM ASTM A193
7 VB-C302 2" 4" 600 # Inconel X750 RPTFE Handwheel 0 to 85 C API 6D
Face Mounted A-351 CF3M A-351 CF3M A182 F316L Graphite A182 F316L B7/ A194 2HM

NOTES: EPCC CONTRACTOR


1. Face to face dimensions shall conform to ASME B16.10
2. Materials shall be employed only as shown on the valve data sheets of other applicable specification sheets. GASCO Engineering (Pvt.) Ltd.
3. All valve castings are to be 100% visually inspected in accordance with MSS-SP-55 in addition the following inspection is required in accordance with ASME B16.34
section 8 : All sizes 100%. MPI. CLIENT / OWNER
4. Each valve shall, as a minimum, be marked in accordance with MSS-SP-25.
Central Power Generation Company
5. Valve body shall be designed to withstand the pressure relative to the ASME class in which it is being used.
Limited
6. Wrench operated valve stem heads shall be circular with a key-way for attaching the wrench Circular stem heads with one or two flats are acceptable but in either case
the design must be such that the wrench cannot be installed in a manner that allows the ball to move through more than 90 degrees. PROJECT TITLE
7. Wrench operated valves are to be filled with stops at the fully operated and fully closed positions to prevent the ball moving through more than 90 degrees. these
stops must be integral with the valve body. Removable stops and / or spring loaded pins which drop into holes at the open or closed position are not acceptable. DEVELOPMENT OF COMPRESSOR STATION ON MARI GAS
8. End Flanges to be ASME B16.5, For above 24" use ASME B16.47 Series B (if the rating is high, the vendor to highlight separately regarding Series A) PIPELINE
9. Valves shall meet the requirement specified in Document 72-501-EM-SP-015 (Specification for Ball, Check, Gate & Plug Valves).
BUTTERFLY & NEEDLE VALVES SELECTION GUIDE

Size Range Valve Material


Valve Tag Valve Pressure Operator Design Design Remarks
S. No. End Conn. Gland Packing/ Bolt/ DustCap/
No From To Type Class Body Spindle Type Conditions Standard (if any)
Body/Disc Liner Check Nut O Ring

ASTM
Threaded ASTM ASTM ASTM T Bar of ASME
1 VN-E201 1/2" 1 1/2" Needle 800 # Teflon A193 B7/ Plastic 0 to 85 C
NPTF A-105N A182 F304 A182 F304 Alloy Steel B16.34
A194 2HM

Flanged ASTM
ASTM ASTM ASTM
2 VT-A301 2" 24" Raised Butterfly 150# RPTFE A193 B7/ RPTFE Wrench 0 to 85 C API 609
A-216 WCB A182 F304 A182 F304
Face A194 2HM

NOTES: EPCC CONTRACTOR


1. Face to face dimensions shall conform to ASME B16.10
2. Materials shall be employed only as shown on the valve data sheets of other applicable specification sheets. GASCO Engineering (Pvt.) Ltd.
3. All valve castings are to be 100% visually inspected in accordance with MSS-SP-55 in addition the following inspection is required
section 8 : All sizes 100%. MPI. CLIENT / OWNER
4. Each valve shall, as a minimum, be marked in accordance with MSS-SP-25.
Central Power Generation
5. Valve body shall be designed to withstand the pressure relative to the ASME class in which it is being used.
Company Limited
6. Wrench operated valve stem heads shall be circular with a key-way for attaching the wrench Circular stem heads with one or two
the design must be such that the wrench cannot be installed in a manner that allows the ball to move through more than 90 degrees. EPCC CONTRACTOR
7. Wrench operated valves are to be filled with stops at the fully operated and fully closed positions to prevent the ball moving
stops must be integral with the valve body. Removable stops and / or spring loaded pins which drop into holes at the open or closed DEVELOPMENT OF COMPRESSOR
8. STATION
End Flanges to be ASME B16.5, For above 24" use ASME B16.47 Series B (if the rating is high, the vendor to highlight separately regarding ON
Series A)MARI GAS PIPELINE
9. Valves shall meet the requirement specified in Document 72-501-EM-SP-015 (Specification for Ball, Check, Gate & Plug Valves).
Y-TYPE STRAINER SELECTION GUIDE

Size Range Valve Material


Valve Tag Pressure Operator Design
S. No. End Conn. Strainer Bolt/ Check Design Standard Remarks (if any)
No From To Class Body Bolting Mesh Size Drain Size Type Conditions
Screen Nut
ASTM A193 SS316 with ASTM A193
Flanged ASTM DN20/
1 ST-A201 2" 12" 150 # B7/ A194 150% Free 40 B7/ A194 N/A 0 to 85 C Manufacturer
Raised Face 216 WCB 0.5"
2HM Area 2HM

NOTES: EPCC CONTRACTOR


1. 1/2" drain valve (ball valve) shall be provided with each strainer by
strainer vendor GASCO Engineering (Pvt.) Ltd.
2. End flanges and drain side flange shall be integrally forged with
strainer body. CLIENT / OWNER
3. Screen seat shall be machined to assure a uniform fit & avoid
Central Power Generation Company
the passage of solids
Limited
4. Direction of flow shall be indicated on the strainer body.
5. Flanges to be as per ASME B16.5, RF PROJECT TITLE
6. Proposal drawings with dimensions to be provided by Vendor
7. Certification to be EN 10204 Type 3.1 DEVELOPMENT OF COMPRESSOR STATION ON
8. Vendor to ensure that performance of strainers shall not be effected MARI GAS PIPELINE
either vertical or horizontal installation on piping PICTORIAL SAMPLE

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