Documente Academic
Documente Profesional
Documente Cultură
REVISED
STANDARD SPECIFICATIONS
2012
VOLUME II
BUILDINGS
SECTION Bd.
BUILDING WORK
CONTENTS
1. GENERAL NOTES
Bd. A. Excavation 9 - 26
1) R.C.C. jamb columns shall be provided when the door frames are provided in one
brick thick wall.
2) Provides chicken mesh before plastering to the area like junction of beams with walls,
horns of door frame to avoid the development of cracks.
3) Consider providing grooves at the junction of brick wall to concrete beams/ columns.
4) R.C.C. chajja over windows should project 75 cm. Top of chajja to be taken in slope.
The junction shall be rounded off.
6) The window grill shall be so designed to provide proper access for holding the handle,
operating the lower and upper tower bolt and wind stays.
7) The window sills for alluminium and steel window shall be provided in 2 pieces with
inner sill being at higher level to prevent ingress of water.
9) See that adequate head room of minimum 210 cm. is provided under landing especially
when the entrance is provide below it.
10) While marking the window sill level, give alloweance for flooring tile, mortar thickness,
otherwise finished sill height will be less than the required height.
11) If the ventilators are not provided to the steel windows, the soffit of chajja be kept 2.50
cm. above the soffit of lintel to allow easy movement of shutters.
12) While fixing the frames for passage, toilets, etc. take care that frame levels are also
altered in proportion to sunk flooring lest the frame will be remaining hanging and may
not rest on the flooring.
13) It will be advisable if a mock up flat / room / part building is prepared at an early stage
of the work.
15) The plinth height shall not be normally less than 90 cm in case of Administrative &
non residential buildings and shall not be less than 75 cm in respect of residential
buildings.
Height of Gas Cyliner is 65 cm. and its diameter is 34 cm. the clear height
from floor to the bottom of kitchen counter shall be 77.50 cm. with 4.50 cm.
thick stone an top of counter. The hole in the gas pipe to be of minimum dia
3.0 cm. so that cleaning of hole can be done with a brush.
WATER STORAGE :-
1) The requirement regarding water supply, drainage and sanitation shall assume
that a minimum water supply of 200 liters per head per day is assured with a
full flushing system. For L.I.G. and E.W.S. it may be reduced to 135 liters per
head per day.
Out of the 200 liters per day, 45 litres per head per day may be taken for
flushing requirements and the remaining for domestic purposes.
The convenience and distribution of the water will be through the mains shall
be at least 150 cm. under roadways and 75 cm, in case of footpaths.
For the communication pipe the connections upto 50 mm. diameter may be
made on the water mains by means of screwed ferrules provided the size of
the connections does not exceed 1/3 the size of the water main.
The communication pipe and the underground service pipe shall be laid at right
angles to the main.
Every communication pipe shall have a stop cock and meter inserted.
2) Every water storage tank shall be covered with a close fitting dust tight insect
and fly ( mosquito) proof lid and shall be provided with a suitable ball valve.
Every tank shall be provided with an efficient mosquito proof worning pipe.
Each storage tank shall be provided a stop valve or stop tap at every outlet
other than the overflow pipe. Outlet pipe sall be fixed 50-75 mm. above the
bottom of that and fitted with a strainer preferably of copper.
3) The feed pipe connecting cold water tank with the hot water heater shall not
be less than 20 mm bore and it shall leave the cold water tank at a point not
less than 5 cm. above the bottom of the tank and shall connect the hot water
heater near its bottom. The feed pipes shall not deliver the cold water to any
other connection, but into the hot water cylinder.
2) The height of the Anglo Indian Seat shall be 37 cm. from the floor.
4) The height of Wall Hung European W.C. shall be 40 cm from the floor.
6) The soap dish shall be fixed at 6.5 cm. from floor for squatting position and
122 cm. from floor when shower is provided.
8) The bottom of the mirror above wash hand basin shall be 115 cm to 120 cm
from the floor. The height of mirror can be 40 cm. to 60 cm. The bulb / tube
over the mirror shall be 15 cm abovet the top rim of the mirror.
9) The distance of rim of the Indian type W.C. and rear wall shall be not less
than 20 cm.
10) The Ablution tap shall be 15 cm. ahead of the front tip of the W.C. seat and
at 30 cm. height above the floor level.
11) The wash basin shall be located at least at 50 cm. from wall to centre of wash
basin.
12) The shower shall be located at 210 cm. above floor level and it shall be 70
to 75 cm away from the wall.
13) The floor of W.C. shall be suitably sloped so that te waste water is drained
into the pan.
14) Foot Rests to Indian type W.C. shall be located at and angle of 1151 to the
vertical away from the pan.
15) The floor level of W.C. and bath shall be 2.50 cm. lower than the general floor.
16) The height of cold / hot water tap above the floor shall be 55 cm. to 80 cm.
The cold and hot water taps if provided separately shall be not more than 15
cm apart.
17) Provide water proof sheet 45 cm. high from inside and 15 cm. hight from outside
to the door of W.C. and bath.
18) In W.C. the hole may be left in the beam to accommodate drain pipe.
19) R.C.C. loft over the W.C./bath shall be provided is to have clear access. R.C.C.
beams running parallel to R.C.C. loft acess of loft should be either deleted or
concealed in the slab in order to meet with the requirement of accessibility to
the loft. Loft should have ventilators by way of R.C.C. Jali.
20) Standing water test for water proofing to W.C. / Bath / terrace shall be made
obligatory.
21) A seepage pipe shall be provided in the sunken portion of the W.C. slab to
take care of possible leakage.
Bd.A.2. Excavation for foundation is hard murum including removing the excavated
material up to a distance of 50 meters beyond the building area and
specified lift stacking and spreading as directed dewatering, shoring and
strutting, preparing the bed for the foundation and necessary back filling
complete
Bd.A.3. Excavation for foundation in hard murum and boulders including removing
the excavated materials up to a distance of 50 meters beyond the building
area and specified lift, stacking and spreading as directed dewatering,
shoring and strutting, preparing the bed for the foundation and necessary
back filling complete
Bd.A.4. Excavation for foundation in soft rock and old cement and lime masonry
foundations including removing the excavated materials up to a distance of
50 meters beyond the building area and specified lift, stacking as directed,
dewatering, shoring and strutting, preparing the bed for the foundation
and necessary back filling complete.
Bd.A.6. Excavation for foundation in hard rock by chiseling, wedging, line drilling,
etc., including trimming and leveling the bed, removing the excavated
material up to a distance of 50 meters beyond the building area, specified
lift, stacking as directed dewatering and back filling complete
Bd.A.7. Excavation for foundation in late rite rock soft or hard, including trimming
and leveling the bed for the foundation, removing the excavated material
up to a distance of 50 meters beyond the building area, specified lift,
stacking as directed dewatering and back filling complete
Bd.A.9. Dewatering the excavated trenches and pools of water in the building area
by using pumps and other devices including deposing of the water to safe
distance etc as directed.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 11
Bd.A.10.
Bd.A.10. Filling in plinth and floors with approved excavated materials in 15 cm. to
20 cm. layers including watering and compaction complete.
Bd.A.11. Filling plinth and floors with contractor's soil, sand or murum in 15 cm. to
20 cm. layers including watering and compaction etc complete.
Bd.A.13. Providing and filling in Plinth of the foundation with sand of approved
quality including compaction
Bd.A.14. Providing soling using 80mm size metal in 15cm layer including filling
voids with sand/gravel/gritty material, watering, ramming etc. complete
Bd.A.2. Excavation for foundation is hard murum including removing the excavated
material up to a distance of 50 meters beyond the building area and specified lift
stacking and spreading as directed dewatering, shoring and strutting, preparing the
bed for the foundation and necessary back filling complete.
The excavation refers to excavation for foundation wet or dry, and shall comply with
specification No.Bd.A.1 in all respects except that the excavation shall be in hard murum
instead of on earth soils, of all types, sand, gravel and soft murum.
Bd.A.3. Excavation for foundation in hard murum and boulders including removing
the excavated materials up to a distance of 50 meters beyond the building area and
specified lift, stacking and spreading as directed dewatering, shoring and strutting,
preparing the bed for the foundation and necessary back filling complete.
The excavation refers to excavation for foundation, wet or dry, in hard murum and boulders
and shall comply with the specification No.Bd.A.1 in all respects except that the excavation
shall be in hard murum and boulders instead of in earth, soils, sand, gravel and soft murum.
Bd.A.4. Excavation for foundation in soft rock and old cement and lime masonry
foundations including removing the excavated materials up to a distance of 50
meters beyond the building area and specified lift, stacking as directed, dewatering,
shoring and strutting, preparing the bed for the foundation and necessary back
filling complete.
The excavation refers to excavation for foundation, wet or dry and shall comply with
specification No.Bd.A.1 in all respect except that the excavation shall be in soft rock and/
or old cement or lime masonry, instead of in earth and soils of all types, sand, gravel and
soft murum.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 13
Bd.A.5.
Bd.A.5. Excavation for foundation in hard rock by blasting including trimming and
leveling the bed by chiseling where necessary and removing the excavated material
and stacking it in measurable heaps within a distance of 50 meters from the building
area and specified lift, dewatering and back filling complete.
Bd.A.5.1. General - The excavation refers to excavation for foundations wet or dry, in
hard rock by blasting and shall comply with specification No.B.1 subject to the following:-
Bd.A.5.2. Excavation - The excavation shall be done by blasting to the dimensions
shown in the drawings or as directed by the Engineer. Blasting shall be done strictly
according to specification No.B.2.
During excavation in rock by blasting, the lowest 15 cm. of the strata shall be blasted
with light charges so as not to shatter or weaken the underlying rock on which the
foundation will be actually laid. If excavation in rock is done to larger widths and lengths
than those shown on the drawings or as directed by the Engineer, no payment shall be
made for such over break. If excavation is done to depths greater than those shown on
the drawings or directed by the Engineer, excess depth shall be made up with foundation
grade concrete or masonry as directed by the Engineer at the contractor's cost.
Bd.A.5.3. Disposal of excavated materials - According to specification No.B.I.7
subject to the following.
Unsuitable materials obtained from clearing site and excavation shall be disposed off
within a lead of 50 meters as directed by the Engineer. Useful materials obtained from
clearing site and excavation shall be stacked within a lead of 50 meters beyond the
building area as directed by the Engineer.
Materials suitable for back-filling shall be stacked at convenient places within a lead
of 50 meters from the structure for reuse. Useful stones from rock excavation shall be
stacked neatly within a lead of 50 meters and will be allowed to be used by the contractor
on payment at rates laid down in the contract or if not so laid down, at scheduled rates
of the Division or at a mutually agreed rates if there are no such rates in the schedule.
If surplus materials are required to be conveyed beyond 50 meters conveyance will be
paid for under a separate item.
Bd.A.5.4. Item to include - As detailed in specification No.B.I.13. The lead for stacking
or disposal of materials obtained from excavation or clearing site shall be limited to 50
meters beyond the building on all sides.
Bd.A.5.5. Mode of measurement and payment - To be as per specification No.B.1.14.
When section or trench measurement are absolutely not possible, stack measurements
with 40 per cent, void deductions shall be given provided reasonable care has been
taken to avoid deliberate hollows in the stacks.
Bd.A.6. Excavation for foundation in hard rock by chiseling, wedging, line drilling,
etc., including trimming and leveling the bed, removing the excavated material up to
a distance of 50 meters beyond the building area, specified lift, stacking as directed
dewatering and back filling complete.
Bd.A.6.1. General - When local conditions preclude the use of blasting, excavation shall
be done by chiseling, wedging or line drilling as specified or ordered by the Engineer.
The excavation refers to excavation generally for foundation, wet or dry, in hard rock by
chiseling, wedging or line drilling and shall comply with the specifications given for item
No.Bd.A.5 except that the excavation in rock shall be done without blasting.
Bd.A.7. Excavation for foundation in laterite rock soft or hard, including trimming
The excavation refers to excavation for foundation, wet or dry, in laterite rock and shall
comply with specification No.Bd.A.5 in all respects except that the excavation shall be
in laterite instead of in hard rock. Excavation may be done by blasting and/or dhokans.
Blasting shall be done according to specification No.B.2. Trimming and leveling the bed for
laying the foundation shall be done with "dhokans".
Bd.A.9. Dewatering the excavated trenches and pools of water in the building area
by using pumps and other devices including deposing of the water to safe distance
as directed.
Bd.A.9.1. General - The foundation trenches and the building area shall be kept dry
by resort to pumps alone or in combination with manual labour for bailing out water
with buckets, etc. or any other satisfactory method. The method to be adopted shall be
entirely left to the choice of the contractor provided dewatering is carried out satisfactorily
and the scheduled programme is adhered to. The contractor shall plan, construct, and
maintain satisfactorily, safe and Pool-proof arrangement for dewatering to ensure safe
foundation excavation and laying concrete and masonry in the dry. The contractor shall
supply details of his proposals for approval of the Engineer, but such an approval will
in no way release the contractor from his responsibility for the adequacy of dewatering
arrangements and for the quality and safety of the work, for all of which the contractor
shall be solely responsible.
Cement grouting or other approved methods may be used by the contractor at his
discretion and cost to prevent or reduce seepage and to protect the area to be excavated
if the soil is porous.
Bd.A.9.2. Pumping - Adequate pumping arrangements shall be made for dewatering
foundation trenches and pools in the building area and keeping the same dry while
excavation, masonry or concreting is in progress and till the mortar has sufficiently set.
Pumps of required capacity and in required number and stages shall be provided to
ensure the above. Pumping from the foundation trenches shall be done directly from
the foundation trenches or from a sump outside the excavation as necessary, in such a
manner as to preclude the possibility of movement of water through any fresh concrete
or masonry and washing away parts of concrete or mortar. No pumping shall be allowed
during laying of concrete or masonry and for a period of at least 24 hours thereafter
unless it is done from a suitable sump separated from concrete or masonry by effective
means. Pumping shall be done in such a way as not to cause damage to the work or
adjoining property by blows, subsidence etc.
The contractor shall make his own arrangements for necessary labour, materials, pumps,
engines, well-points, and other suitable machinery and devices required for successful
execution of the item of dewatering.
Bd.A.9.3. Desalting - If any foundation pits are filled due to accumulation of surface flow
during the progress of the work or during rainy season or due to any other cause, all
pumping required for dewatering the pits and removing silt shall be done without extra
cost.
Bd.A.9.4. Shoring etc: - Staging, shoring, strutting, sumps and other protective works
required for facility of dewatering shall be designed and put up by the contractor to
ensure full safety to the work, workmen, machinery and property and shall be removed
after they have served their purpose in a manner and to the extent directed by the
Engineer. The contractor shall be responsible for all damage and injury caused by the
Bd.A.10. Filling in plinth and floors with approved excavated materials in 15 cm. to
20 cm. layers including watering and compaction complete.
Bd.A.10.1. General - After the structural foundation and plinth construction is over,
the space between ground level and such level below top of plinth depending upon the
depth of flooring, its bedding and foundation is to be filled in with approved excavated
materials watered and compacted.
Bd.A.10.2. Construction - Firstly the ground over which the filling has to be done shall
be cleared of all grass, loose stones, rubbish of all kinds, as well as trees, bushes, roots
of trees, etc. If there is water in the area, it shall be pumped out or bailed out.
The sides of concrete and masonry in the foundation trenches shall be filled with suitable
excavated materials and compacted as provided in the specification No.B.1.
Next, the approved excavated material, which has been stacked as per the direction of
the Engineer shall be cleaned of all rubbish, large size stones etc., clods broken down to
a size of 50 mm. or less, conveyed to the site of filling and laid in 15 cm. to 20 cm. layers.
Each layer shall be watered and compacted with heavy rammers before the upper layer
is laid till the required level is reached so as to form a thoroughly compact base.
The process of filling in plinth, watering and compaction shall be carried out by the
contract or in such a way as not to endanger the foundation columns, plinth walls etc,
already built-up.
Under no circumstances, black cotton soil shall be used for filling in plinth.
Bd.A.10.3. Item to include -
(1) Cleaning the ground on which filling has to be done and dewatering if necessary.
(2) Cleaning the useful excavated material of rubbish, breaking clods etc.
(3) Conveying the useful excavated material and filling in plinth in layers, watering
and compacting.
(4) All labour, equipment and other arrangements necessary for the satisfactory
completion of the item.
Bd.A.10.4. Mode of Measurement and payment - The contract rate shall be for a unit
or one cubic meter of compacted plinth filling with excavated materials. The dimensions
shall be measured correct up to 2 places of decimals of a meter and the quantity
calculated correct up to 2 places of decimals of a cubic meter. The measurements shall
be net for the compacted filling and no deduction for shrinkage or voids shall be made.
The levels of the areas to be filled up shall be taken in advance before filling is started
to obtain the height of the compacted filling.
Bd.A.11. Filling plinth and floors with contractor's soil, sand or murum in 15 cm. to
20 cm. layers including watering and compaction complete.
Bd.A.11.1. General - After the structural foundation and plinth construction is over and
the sides of foundation trenches are filled up to ground level, the space between ground
level and such level below top of plinth depending upon the depth of flooring, its bedding
and foundation shall be filled in with contractor's soil, sand or murum, as specified and
approved by the Engineer watered and compacted.
Bd.A.11.2. Construction - The filling shall be carried out as specified in Bd.A.10 except
that the material to be filled in shall be brought from outside instead of from the foundation
excavation.
18 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.A.12.4.
The material to be brought from outside shall be either sand, murum, good yellow soil, or
a mixture of these and shall be got approved by the Engineer. In no case, black cotton
or similar greatly expansive and shrinkable soil shall be used.
The approved material to be filled in shall be clean and free from all rubbish and perishable
material and all clods shall be broken to a size of 50 mm. or less. The stacking of
material should be done in such a way as not to interfere with any general traffic, or any
constructional process or activities. The Contractor shall be responsible for any mishap
or inconvenience of any kind due to his default in this respect.
Bd.A.11.3. Item to include -
(1) Clearing the ground on which filling is to be done and dewatering if necessary.
(2) Providing the approved material for filling in.
(3) Cleaning up the material to be used for filling if necessary.
(4) Filling Contractor's soil in plinth in layers, watering and compaction.
(5) All labour, equipment and other arrangements necessary for satisfactory
completion of the item.
Bd.A.11.4. Mode of measurement and payment - According to specification
No.Bd.A.10.4 except that the material for filling shall be brought by the Contractor from
outside instead of from the excavation for the same building. The rate shall include the
cost of material.
Bd.A.12. Providing dry trap/granite/ quartzite/ gneiss/ rubble stone soling - cm. thick
including hand packing and compacting complete.
Bd.A.12.1. General - After the structural foundation, plinth construction and filling are
completed, rubble soling of specified thickness shall be laid over the consolidated plinth
filling hand packed and compacted.
Bd.A.12.2. Materials - The stones to be used shall be broken rubble with fairly regular
shape and free from weathered, soft and decayed portion. The rubble shall be of sound
stones of the type mentioned in the item and selected for their large size. Stones shall
be of the full height of the soling and the length and width shall not generally exceed 2
times the height. The stones to be used for wedging in the joints between larger stones,
shall be chips of the largest size possible to fit in the interstices. All sound and suitable
rubble obtained from the foundation excavation and approved by the Engineer shall be
necessarily made use of first unless otherwise directed.
Bd.A.12.3. Construction - The bed on which rubble filling is to be laid shall be cleared of
all loose materials, leveled, watered and compacted and got approved by the Engineer
before laying rubble soling.
Rubble soling shall be laid to the specified thickness closely packed by hand and firmly
set with their broadest face downwards. The interstices between adjacent stones shall
be wedged in with stones of the proper size and shape and well driven in with wooden
mallets to ensure a tightly packed layer. Such wedging shall closely follow the placing
of the larger stones. After hand packing and wedging, compaction of the soling shall
be done thoroughly with log rammers. Adequate care shall be taken by the Contractor
while laying and compacting the rubble soling to see that the masonry or any part of the
structure is not damaged. Rubble soling shall be started only after the masonry is fully
cured.
Bd.A.12.4. Item to include -
(1) Supplying broken rubble of approved quality and size at site.
Bd.A.13. Providing and filling in the foundation with sand of approved quality
including construction.
Bd.A.13.1. General - The item refers to filling sand in the foundations and plinth,
watering and compacting.
Bd.A.13.2. Materials - Sand required for filling in the foundations and the interstices the
soling shall be clean and coarse and generally obtained from the local sources unless
found to be suitable. It shall not contain more than 10 percent of clay.
Construction.-- The sand approved by the Engineer shall be filled in the foundation
trenches as shown on the drawings. The sand shall be filled, watered and compacted
in layers 15 cm. to 20 cm. thick. Sand shall be compacted to the maximum density
with heavy hand rammers. The total compacted thickness of the sand layer shall be as
shown on the drawings or ordered by the Engineer.
The sand required to fill the interstices in the soling shall be dry and spread uniformly
over the soling and brushed and watered to fill the interstices fully.
Bd.A.13.3. Item to include - Providing, filling, watering and compacting the sand in
layers in the foundation trenches as detailed above and all incidental labour, material
and tools etc. required for the satisfactory completion of the work. When sand is required
to fill the interstices of the soling, the item shall include providing and spreading sand
and watering.
Bd.A.13.4. Mode of measurement and payment - Contract rate for sand used for
filling in foundations shall be for a unit of one cubic meter. The dimensions shall be
measured correct up to two places of decimals of a meter and the quantity worked out
correct up to two places of decimals of a cubic meter.
When sand is required for filling in the interstices of the soling, the quantity collected shall
be measured before starting, spreading and the balance remaining shall be measured
after the spreading is completed. The difference shall be paid as the quantity spread.
No deduction shall be made for voids in both cases.
Bd.A.14. Providing soiling using 80mm size metal in 15cm layer including filling
voids with sand/gravel/gritty material, watering, ramming etc. complete.
The specification shall comply with all the requirement of Bd.A.12 except that 80mm metal
shall be used instead of rubble.
Excavation for foundation including shoring and strutting as necessary and disposing of
excavated stuff as directed.
B.1. General - The excavation will generally refer to open excavation of foundation wet or
dry.
B.1.1. Clearing site - The site on which the structure is to be built shown on the plan
and the area required for setting out and other operations should be cleared and all
obstructions, loose stones, materials and rubbish of all kinds, stumps, brush wood and
trees removed as directed, roots being entirely grubbed up. The materials obtained will
be the property of Government and materials pronounced useful by the Engineer will be
conveyed and properly stacked as directed within the specified lead. Useless materials
will be burnt or otherwise disposed off as directed by the Engineer.
B.1.2. Setting out - After clearing the site, the centre lines will be given by the Engineer
and it will be the responsibility of the contractor to install substantial reference marks,
bench marks, etc., and maintain them as long as required true to line, curve, level
and slopes. the contractor will assume full responsibility for alignment, elevation and
dimension of each and all parts of the work. Labour, materials, etc., required for setting
out and establishing Bench Marks and other reference marks shall be arranged by the
contractor at his own cost.
B.1.3. Excavation - Foundation excavation shall include removal of all materials of
whatever nature and whether wet or dry, necessary for the construction of the foundation
and substructure exactly in accordance with the lines, levels, grades and curves shown
on the plans or as directed by the Engineer. It shall be taken to the exact width of the
lowest step of the footing and the sides shall be left plumb where the nature of soil admits
it. Unless there is a specific extra provision in the contract for shoring or for cutting side
slopes, contractor shall at his own cost do the necessary shoring or cutting of slopes to
a safe angle or both as approved by the Engineer when the strata need such treatment.
The contractor shall notify the Engineer before starting excavation to enable him to take
cross sectional levels for purposes of measurements before the ground is disturbed.
B.1.4. Preparing the foundation for footing - The bottom of foundation shall be
levelled both longitudinally and transversely or stepped as directed by the Engineer.
Before footing is laid, final surface should be slightly watered and rammed. If any soft
patches come to light on inspection or ramming, these shall be dug out and dealt with as
ordered by the Engineer. No filling will be allowed to bring the foundation to level. If by
the contractors mistake, excavation is made deeper than shown on the plans or ordered
by the Engineer, the extra depth shall be made up with masonry of the foundation grade
as directed by the Engineer and at the cost of the contractor. All rock or other hard
foundation shall be cleaned of all soft and loose material and cut to a firm surface, either
level, stepped or serrated as directed by the Engineer. The elevation of the bottom of
foundation shown on the plan will be considered as approximate only and the Engineer
may order such changes in the dimensions and elevation of the foundation as may be
deemed necessary to secure satisfactory foundation.
After each excavation is completed the contractor shall notify the Engineer to that effect
and no footing will be allowed to be laid until the Engineer has approved the depth and
dimensions of excavation and the nature of the foundation material and the levels and/
or measurements are recorded.
B.1.11. Blasting - Blasting shall be carried out according to specification No. B.2.
B.1.12. Classification - All materials encountered in the excavation shall be mainly
classified in the following groups :-
(1) Soils of all sorts, sand, gravel, soft murum and other similar soft or loose materials.
(2) Hard murmur.
(3) Hard murmur and boulders.
(4) Soft rock.
(5) Hard rock (blasted).
(6) Hard rock (chiseled, wedged or line drilled).
(7) Laterite.
(1) Soils of all sorts, sand, gravel, soft murum and other similar soft or loose materials
- Soils of all sorts, sand, gravel, soft murum, softman, chopan, yellow soil, etc., shall
include all materials of earthy or sandy nature which can be easily ploughed or small
shingle and gravel which can be easily removed. Removal of small boulders not
exceeding 0.03 cu. m. or 30 litres occurring in such strata will be included in the rate
for this item.
(2) Hard murum - This shall include all kinds of disintegrated rock or shale or indurated
clay free from boulders larger than 0.03 cu. m. or 30 litres and can be removed with
pick and shovel though not without some difficulty.
(3) Hard murum and boulders - This shall include all kinds of disintegrated rock or
shale or indurated clay intterspersed with boulders less than half a cubic metre and
larger than 0.03 cu. m. or 30 litres which do not normally need blasting and can be
removed with pick, bar, wedges, and hammer. Boulders bigger than 1/2 cu. m. will be
paid for as soft or hard rock according as it is soft or hard rock.
(4) Soft rock - This shall include all material which is rock or hard conglomerate, all
decomposed and weathered rock, highly fissured rock, old masonry and also soft
rock, boulders bigger than 1/2 cubic metre and other varieties of rock which would
normally be removed with pick, crow bars, wedges and hammer with some difficulty.
(5) Hard rock (blasted) - This shall include all rock occurring in masses or boulders
bigger than half cubic metre each, which can best be removed by blasting and where,
in the opinion of the Engineer, blasting is necessary. Manjrya rock shall be considered
as hard rock.
(6) Hard rock (chiselled, wedged or line drilled) - This shall include all rock occuring
in masses which can best be removed by blasting but which owing to the proximity of
structures, possibility of shattering the rock below or for any other reason should be
cut by means of cold chisels or wedges or line drilling.
(7) Laterite - This shall include laterite rock soft and hard which can be removed with
Dhokans or blasting. Lateritic murum which has not hardened into stone shall be
classified as hard murum.
The classification of the excavation shall be decided by the Engineer and his decision
shall be final and binding on the contractor.
Bd.B.1. Taking out trial bores for -- mm. diameter including locating and fixing the
bore position, drilling below ground level, preserving the core and other
samples neatly in wooden boxes or bottles, as directed, in (a) rock, (b)
strata other than rock. ...
Bd.B.2. Providing 1:1/2:3/ M20 R.C.C. cast in situ bored piles each of a load
capacity of --tonnes, placed through steel shells sunk to the required
depth through all strata except rock including provision of reinforcement
of mild steel bars as per detailed drawings and design approved by the
Engineer, compaction of concrete and withdrawal of shell complete for a
load capacity of --tones.
Bd.B.3. Providing 1:1/2:3/ M20 R.C.C. cast in bored raker piles each of a load
capacity of ---tones, placed through steel shells sunk to the required depth,
through all strata except rock including provision of reinforcement of mild
steel bars as per detailed design and drawings approved by the Engineer,
compaction of concrete and withdrawal of shell complete.
Bd.B.4. Carrying out load test of pile or pile group in driven position, including
construction of test cap, use of accessories and instruments, and
dismantling the test cap.
Bd.B.5. Providing under reamed piles ---- dia with single/double bulbs.
Bd.B.2. Providing1:1 1/2:3 /M20 R.C.C. cast in situ bored raker piles each of a load
capacity -tonnes placed through steel shells driven to required depth, through all
strata to give the specified set. including provision of reinforcement of mild steel
bars and cast iron pile shoe as per detailed design and drawings approved by the
Engineer, compaction of the concrete and withdrawal of shell complete.
Bd.B.2.1. General - The item shall comply with specification No. B 15 in all respects
subject to the following:-
The number of bars, their diameter, spacing, arrangement in the cage, stirrups helical
or otherwise, clear cover for the bars shall all be as shown in the drawings approved by
the Engineer. The reinforcement bars and stirrups shall be tied with mild steel binding
wire or tack welded.
Bd.B.3. Providing1:1 1/2:3/M20 R.C.C. cast in situ bored raker each of load capacity
-tonnes placed through steel shells sunk to the required depth, through all strata
expect rock including provision of reinforcement of mild steel bars as per detailed
design and drawings approved by the Engineer, compaction of concrete and
withdrawal of shell complete.
Bd.B.3.1. General - The item shall comply with specification No. B 15 in all respects
subject to the following:-
Bd.B.3.2. The number of bars, their diameter, spacing, arrangement in the cage, stirrups
helical or otherwise, clear cover for the bars shall all be as shown in the drawings
approved by the Engineer. The reinforcement bars and stirrups shall be tied with mild
steel binding wire or tack welded.
Bd.B.3.3. Driving - The pile driver leads provided shall be such as could permit driving
the shell to the required batter shown on the drawings as by directed by the Engineer.
The shell shall be sunk to the required depth in suitable, strata or to rock and to the
required batter. Division from the required batter shall in no case exceed 2per cent of
the length of the pile. If the deviation exceeds this limit appropriate remedial construction
as may be approved by the Engineer shall be provided by the contractor at his own
expense.
30 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.B.5.5.
Bd.B.4. Carrying out load test of pile or pile group in driven position including
construction of test caps of necessaries and instruments, and dismantling the test
cap.-
Bd.B.4.1. General - The item shall comply with specification No. B. 17 in all respects.
Providing RCC. cast in situ bored piles of specified capacity founded on the suitable strata
including reinforcement and compaction of concrete.
B.15.1. General - Cast in situ RCC, piles shall be of the design and layout shown on the
plans or as proposed by the Patentee and approved by the Engineer. After the casing is
sunk to the required depth in a suitable hard strata or rock, the reinforcement cage shall
be lowered into the casing. Cement concrete of specified quality is then poured into the
casing and compacted and the casing gradually withdrawn.
B.15.2. Equipment - The equipment shall consists of heavy steel casing sections with
screwed ends for connection and various types of percussion or rotary boring tools
for boring and lifting the bored materials and water if any, from the casing, worked
mechanically with suitable machinery. Arrangement for driving the casings boring pro-
ceeds within it shall also be provided. The casing shall be of suitable thickness, sufficient
strength and rigidity to permit driving the heavy hammers and to prevent its distortion
due to soil pressure until filled with concrete.
B.15.3. Driving - The boring tool shall be centred at exact pile location Boring and
driving shall then proceed alternately till the appropriate strata is reached. When the
casing is being driven in, care shall be taken to check that it is truly vertical. Sequence
of boring and driving or vice versa will depend upon the strata passed through. The item
will cover boring and driving the casing through all strata softer than rock. The contractor
will not be entitled to any compensation or extra rate if the depths to which the piles are
required to be driven are increased or decreased.
Contractor will be responsible for any compensation that may have to be paid due to
injury to persons or damage to work and property caused by his pile driving operations.
When the boring is done to a satisfactory strata according to plan or as approved by the
Engineer and the casing fully driven to the required depth, all loose material existing at
the bottom of the hole after completing the operation shall be removed before pouring
the concrete.
Water may be used in the boring operations only to the extent absolutely necessary for
facilitating the boring. All necessary steps shall be taken to prevent surface water from
entering the hole and all water which may have infiltrated into the hole shall be removed
before pouring the concrete. If necessary the inside of the shell shall be inspected by
lowering the light and it should be seen that any material like earth, clay, etc., sticking to
the casing is removed.
B.15.4. Tolerances - Utmost care shall be taken to see that the shell is driven true
and plumb as far as possible. Unless remedial measures are necessary due to design
requirements a shift of 8 cm. in position and a cant up to 2 % of height will be permitted.
If the cant is more than 2 % and shift more than 8 cm. appropriate remedial measures
by way of redesigning the pile caps and/or driving additional piles as approved by the
Engineer shall be provided by the contractor without extra expense.
B.15.5. Reinforcement - Steel reinforcement shall conform to specification No.B.10.
Longitudinal bars of the required size shall be fabricated into a cage spiral or stirrups
accurately according to the design or plan or according to designs of the Patentee
approved by the Engineer. Splicing of longitudinal bars may be by lap. The stirrups or
spirals shall be tied to the longitudinal bars with 1.63 mm. diameter (16 guage) wire. The
Carrying out loading tests of pile or pile group including construction of test caps, accessories
and instruments, dismantling the caps after test, etc., complete.
B.17.1. General - The load test shall be carried out on any particular pile or pile-group
selected by the Engineer after period of not less than 28 days after casting. The load
test shall be carried out by applying a series of test loads as specified below on a test
cap or suitable platform over the pile or group of piles unaided by any other support.
Direct loading or application of pressure by hydraulic jacks with gauges or any other
suitable methods may be adopted as approved by the Engineer. Before any load test is
made, the proposed apparatus and procedure shall be got approved by the Engineer.
Readings shall have to be recorded with the help of deflectometers from to sides of the
cap or platform, precision levels or any other suitable device approved by the Engineer.
Reference points for measuring pile settlement shall be sufficiently removed from the
test pile to preclude the possibility of disturbance. A complete record of all load test shall
be filed with the Department.
B.17.2. Procedure of test - The pile or pile-group to be tested shall be loaded by a
method which will maintained constant load under increasing settlement. The test load
shall be 150% of the proposed safe working load on the pile or the pile-group. The load
shall be applied in equal increment of 10 tonnes at interval of half an hour till the full test
load is reached. Full test load shall remain for a period of 48 hour. During the period of
test, careful observation shall be made for settlement taking place before and after each
increment of load.
The test load shall be removed in decrements not exceeding 10 tonnes with intervals of
not less than 15 minutes. The rebound will be recorded after each decrement. The final
rebound shall be recorded 24 hours after entire test load has been removed. Reading of
settlements and rebound shall be referred to a pucca Bench Mark. These shall also be
recorded to 0.25mm for each increment or decrement of load by means of deflectometer.
The contractor shall himself arrange to provide the necessary loads, R.S. joints,
apparatus, test caps or platform and all other materials and equipment, power and labour
necessary for successfully carrying out the test to the satisfaction of the Engineer. The
contractor shall be responsible for any injury to the life and property, if any, caused
during or due to the test. After the test load is removed, the head of the pile should
40 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
be carefully examined for any damage. Damage, if any, shall be made good to the
satisfaction of the Engineer.
If the pile fails to comply with the requirement, due to defective pile or defective driving,
the pile will be rejected unless it is possible to carry out effective remedial measures
which will be done at the cost of the contractor. The cost of testing such defective piles
shall be borne by the contractor.
In the case of precast piles, if the piles sink under test load due to weak strata, the
pile shall be extended and driven to the required depth to obtain the specified loading
capacity.
The peculiar property of the shrinkable soils is that they swell with absorption of large quantities
of moisture and shrink when they dry up. This property is not restricted to the black cotton
soil alone but to some other soils also which are not black in colour. Structures founded on
shrinkable soils at shallow depths crack up due to seasonal variation in moisture content.
The excavation should be carried out in the dry weather and the sand filling and the transmission
of full load to be completed before the onset of wet weather.
EXCAVATING, PLACING AND FILLING
Placing of Concrete
SENSITIVE SOILS - Where soil, that loses strength when remoulded, is intended to support a
foundation, precautions shall be taken to ensure that soil is not disturbed.
FILLED GROUND ORGANIC MATERIAL - When filled ground or organic materials are
encountered, except for non- residential light accessory buildings not more than 1 storey in
height and not more than 50 m2 in area :
a) for spread foundations, such materials shall be removed to such a depth the foundations
will rest on stable soil or rock; and
b) necessary precautions shall be taken based on exploration and testing in accordance
with generally accepted soil mechanics principles to ensure satisfactory foundations.
Filling
UNDER-REAMED PILES
GENERAL
Structures built on expansive soils often crack due to the differential movement caused by
the alternate swelling and shrinkage of the soil and under-reamed pile foundation provides
a satisfactory answer to the problem.
The principle of this type of foundation is to anchor the structure at a depth where ground
movements due to changes in moisture content or consolidation of the poor strata are
negligible.
The vertical movement of ground due to seasonal changes in moisture content in deep
layers of expansive soils is limited to a depth of 3.5 m. In shallow depths of such soils, the
length of piles can be reduced.
CATEGORIES
Single under-reamed piles may be provided for foundation of lighter structures (up to two
storeys) and double under-reamed piles for heavier structures, in shallow as well as in
deep layers of expansive soils. It is advisable to take the piles in group and provide RCC
framed structure on pile caps.
Single and double under-reamed piles may also be provided for foundations of structures
in poor soils overlying firm soil strata. In such soils for double under-reamed piles, however,
both the under reams shall rest within the firm soil strata.
Piles of uniform diameter may also be provided for foundations of lighter structures in
shallow depths (not exceeding 2 m) of expansive soils and in poor soils overlying firm soil
strata.
DESIGN OF PILES
GENERAL
The depth of stable zone and the piles shall be taken at least 50 cm into it. Uniform diameter
piles in expansive soils shall however be taken down sufficiently deep into the firm soil
strata so as to develop the required anchorage against uplift.
Diameter of the under-reamed portions shall normally be two to two and a half times the
diameter The spacing of under-reamed piles shall normally be kept a minimum of twice the
under-reamed diameter for normal loading.
In double under-reamed piles, the vertical spacing between the two under-reamings may
also be kept equal to one and a half times the under-reamed diameter
Load-Carrying Capacity
The ultimate load (Qu) which a pile can take shall be determined from the following
expression
Qu = Ap Nc Cp + Ca As
Where
Ap = area of the pile base;
Nc = the hearing capacity factor which may he taken as 9.0 for clayey soils;
Cp = the undisturbed shear strength of the soil at the pile toe;
= the reduction factor which may be taken as 0.5. In case of double under-reamed
piles, its value may be taken as 1.0 for the portion between the two under-
reamings;
Ca = the average undisturbed shearing strength of the soil along the pile length; and
As = the surface area of the pile shaft excluding the top 1.2 m length of the shaft and
an another 0.5 m for the under reamed portion.
In the absence of actual tests, the safe loads allowed for on piles 3.5 m long and under-
reamed to two and a half times the shaft diameter shall be as given in Table 7. These loads
apply to both medium compact sandy soils and clayey soils of medium consistency. For
dense sandy (N > 30) and stiff clayey (N > 8) soils, the loads given may be increased by 25
percent. On the other hand a 25 percent reduction should be made in case of loose sandy
(N < 10) and soft clayey (N < 4) soils. However, the values for lateral thrust should not be
increased unless stability of the top soil is ascertained.
PILE
Single Double Spac- Single Dou In- De- Sin- Dou- In- De- Single Dou-
Under- Under- ing of Under- ble crease crease gle ble crease crease under ble
Rea- Rea- Rings Rea- Under- per per Under- Under- per per ream Under-
med, med, of 6 med Rea- 30 30 Rea- Rea- 30 30 ed Rea-
No. & No. & mm med cm cm med med cm cm med
Diam- Diam- Dia-
eter eter Bars
(1) (2)
(3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15)
mm mm
mm mm cm t t t t t t t t t t
20 50
(3)* 10 (3)* 12 18 8 12 4 6 1/3 1.0 1.2
25 62.5
(4)* 10 (4)* 12 23 12 18 1 6 9 1.5 1.8
30 75
(4)* 10 (4)* 16 25 16 24 1 1 8 12 1 2/3 2.0 2.4
37.5 94
(6)* 10 (6)* 16 30 24 36 1 1 12 18 1 1 3.0 3.6
NOTE 8 - In double under-reamed piles, the depth of the upper bulb below ground level shall
be kept at a minimum of five times the diameter of the pile shaft.
The minimum factor of safety provided for in the computation is 2.5.
DESIGN OF CAPPING BEAMS - Though the standard booklets prescribe the design of
capping beam as below in practice it is found that if due to swelling the crack is developed in
the panel above the beam the advantage of panel beam gets lost. It is advisable if the capping
beam is designed for WL2 or WL2 as the case may be. The following
12 8
procedure of design is meant for information only.
Capping beams shall be designed taking into account the panel action. A maximum bending
moment of WL2 , where
50
w is the uniformly distributed load per centimetre run and L is the effective span in centimetre,
shall be taken if the beams are supported during construction. The value of the bending
moment shall be increased to WL2 if the beams are not supported.
30
For expansive soils, beams are cast with a clear gap of about 7.5 cm. (3in.) between the
ground and the bottom of the beam. The capping beams, on the periphery of the structure are
provided with a curtain wall cast monolithic with the beam on the outer face extending about
7.5 cm. (3 in) into the ground. On the inner side of the periphery beams and on both sides of
interior beams concrete slab of 5 cm. thickness or brick on edge may be provided to protect
the air gap below the beams.
For non-expansive soils beams may be made to rest on the ground or cast in the trenches. At
the bottom of the trench a 7.5 cms. (3 in.) layer of lean concrete should be laid and rammed
well to ensure good bearing for the beams. If the trenches retain their sides properly, the side
shuttering can be eliminated.
For pile caps in expansive soils, it is not convenient to provide an air gap and it may be
sufficient to provide a 15 cm.(6 in.) layer of loose coarse material at the base.
CONSTRUCTION - Bore holes shall be made by earth augers. In case of manual boring, an
auger boring guide shall be used to keep the bores vertical or to the desired inclination and in
position.
After the bore is made to the required depth, enlarging of the base shall be carried out by
means of an under- reaming tool.
For double under-reamed piles, boring shall first be made to a depth as required for the first
under-reaming. After completing the first under-reaming, the bore shall be further extended by
augering to the full depth and then second under-reaming done..
Correct under-reaming is an important requirement in the construction of under-reamed piles
and it should be ensured that the base has been enlarged to the correct diameter, A pin
inserted in the shaft of the under raming tool would control the maximum diameter required.
This can be ascertained by (1) the vertical movement of the handle, (2) when no further soil
Is cut and (3) by a rod bent at right angles Under-reaming would generally be complete with
about eight bucket full of soil.
Bd.C.1. Providing structural steel work in rolled section like joists, channels, angles,
tees, etc, as per detailed designs and drawings including fixing in position
without connecting plates, braces etc., and painting complete.
Bd.C.2. Providing structural steel work in rolled sections, fixed with connecting plates
or angle cleats as in main and cross beams, hip and jack rafters, purlins
connecting to truss members and the like, as per detailed designs and drawings
or as directed including cutting, fabricating, hoisting erecting, fixing in position,
making riveted/bolted/welded connections and painting complete.
Bd.C.3. Providing structural steel work in riveted compound girders as per detailed
designs and drawings or as directed including cutting, fabricating, hoisting
erecting, fixing in position, making riveted/bolted connections and painting
complete.
Bd.C.4. Providing structural steel work in plate girders with or without stiffeners, mild
steel plate bearings, as per detailed designs and drawings and as per directed
including cutting, fabricating hoisting, erection, fixing in position making riveted/
welded/bolted connections and painting complete.
Bd.C.5. Providing structural steel work in single stanchions composed of RSJ, channel
etc., with caps bases, mild steel plates, angle brackets, cleats, gusset plates,
anchor bolts, etc, as per detailed designs and drawings or as directed including
cutting, fabricating, hoisting, erecting fixing in position, making riveted /bolted/
welded connections and painting complete.
Bd.C.6. Providing structural steel work in compound stanchions with caps, bases, fish
plates, cleats, mild steel plates, angle brackets, gusset plates, anchor bolts,
etc, as per detailed and drawings or as directed including, cutting fabricating,
hoisting, erecting, fixing in position making riveted/bolted/ welded connections
and painting complete.
Bd.C.7. Providing structural steel work in trusses, other similar trussed purlins and
members with all bracings, gusset plates etc, as per detailed designs and
drawings or as directed including cutting, fabricating, hoisting, erecting, fixing
in position, making riveted/welded/bolted connection and painting complete.
Bd.C.8. Providing structural steel work in lattice girder with all bracings, gusset plates,
etc as per detailed design and drawings or as directed including cutting,
fabricating, hoisting, erecting, fixing in position, making riveted/bolted/welded
connections and painting complete.
Bd.C.9. Providing structural steel work in staircase of clear width of ___ m. with plain/
chequrered tread, risers, strings, hand rail, blusters, mild steel landing etc, as
per detailed designs and drawings or as directed including cutting, fabricating,
hoisting, erecting, fixing in position making riveted/bolted./welded connections
and painting complete.
Bd.C.11. Providing structural steel work in vertical framing (like staging for water tanks,
etc) with/without mild steel ladder as per detailed designs and drawings or
as directed including cutting, fabricating, hoisting, erecting, fixing in position
making riveted /welded / bolted connections and painting complete.
Bd.C.12. Providing structural steel work of steel pipes as per detailed design and drawing
including cutting, fabricating, hoisting, erecting, fixing in position, making
connections, pointing etc. complete.
Bd.C.2. Providing structural steel work in rolled sections fixed with connecting plates
or angle cleats as in main and cross beams, hip and jack rafters, purlins connecting,
to truss members and the like, as per detailed designs and drawings or as directed
including cutting, fabricating, hoisting, erecting fixing in position making riveted/
bolted/ welded connections and painting complete.
Bd.C.2.1. General - The item refers to structural steel work in rolled steel sections fixed
with connecting plates or angle cleats in main or cross beams, hip and jack rafters purlins
connected to rush members and the like. The item shall comply with specifications given
for Bd.C.5. except that instead of plate girder or gantry the steel work shall be in simple
R.S.J.s such other rolled sections. When the required lengths are less than the standard
lengths of rolling the section shall be in entire length and splicing shall not be adopted
unless specially permitted by the Engineer in writing.
Bd.C.3. Providing structural steel work in riveted compound girders as per detailed
designs and drawings or as directed including cutting, fabricating, hoisting erecting,
fixing in position making riveted/bolted/welded connections and painting complete.
Bd.C.3.1. General - The item refers to structural steel work in compound girders. The
specifications shall be the same as for item No. Bd. C. 5. except that the girder shall be
compound girder built up from rolled steel section and plates.
Bd.C.4. Providing structural steel work in plate girder with or without stiffeners mild
steel plates bearings, as per detailed designs and drawings and as directed including
cutting, fabricating, hoisting fixing in position anchors if necessary making riveted/
bolted/ welded connections and painting complete.
Bd.C.4.1. General - The item refers to the structural steel work in plate girders or gantry
girders. The item shall comply with specification No.Bd.19 for structural steel work
subject to the following:-
Bd.C.4.2. Shop Drawings - The contractor shall prepare shop drawings for the structural
steel work to be executed as per I.S. 800 -1962, clause 4.1.2.The contractor shall
submit the drawings in triplicate to the Engineer for his approval Fabrication shall not
be taken in hand until the relevant shop drawings have been approved by the Engineer.
However, the contractor shall remain wholly responsible for their correct conformation to
the designs and for accurate fabrication to meet the requirements of contractor and the
work shall be carried out according to the approved designs.
Bd.C.4.3. Laying out - As far as possible and whenever necessary structural parts,
their joints, gusset plates, etc, shall be drawn out to full size on a level platform, a steel
tape being used for measurement. All angle shall be carefully set out and checked.
Gusset plates shall be marked with as few sides as possible and of such shapes that
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 51
Bd.C.4.4.
there is a minimum waste in cutting a large number.
Steel metal templates of adequate dimensions shall be made to correspond to each
member and plate and rivet holes marked in them accurately by drilled holes. The
templates shall be laid on the steel the holes marked through and the ends marked off
for cutting. Temperature effect shall be taken into account where necessary.
Bd.C.4.4. Fabrication - When the lengths of sections required for fabrication are not
more than the standard lengths of rolling. no splicing of shorter lengths shall be allowed
to fabricate the required lengths unless provided in the designs or specially permitted in
writing by the Engineer.
All the rolled sections forming part of the structural member shall be cut square or
accurately to shapes shown in the detailed drawings dead correct to lengths and shapes
a steel tape being used for measurement. The cut ends shall be dressed true with
hammer, chisel and file.
All straightening, leveling and shaping to form shall be done by pressure and not by
hammering unless the latter is specially permitted by the Engineer. Bending cutting,
forging, etc, shall be done in such a manner as not to impair the strength of the metal.
Where tight fits are required or stress is to be transmitted through end contacts the ends
or surfaces shall be faced and brought to a true contact bearing.
The expansion bearing surface where provided, shall be machined true and smooth and
in the direction of the movement.
Rivet holes are to be made at the correct positions and to exact sizes as required in
I.S.800-1062. Before riveting is commenced every alternate hole in the joint shall be
tightly bolted up so as to draw the parts firmly together and ensure tight riveting Care
must be taken that all component parts fit correctly and according to distinguishing joint
marks, The rivets shall be heated all over equally to just below the welding heat, quickly
inserted in the hole and smartly finished off. Rivets must look neat and finished with
heads full and of equal size. They shall be central on shank and grip the assembled
members firmly. In cutting out rivets, great care must be taken not to injure the adjacent
metal. If possible they shall be drilled out. In the alternative the heads will be cut off and
rivets drifted out. For testing rivets, a hammer weighing about 225 gm. shall be used.
Both heads of the rivet (specially the machined head) should be tapped. Slack rivets will
give a hollow sound as a jar. All rivet heads must be painted with red lead oil paint soon
after they are cool.
When bolts are used, the end of the bolt over the tightened nut shall be hammered down
to prevent nuts working loose if necessary.
Bd.C.4.5. Erection - The plate or gantry girder fabricated as per design shall be hoisted
with suitable lifting tackle supported at suitable predetermined points to avoid damage
and placed in the required position. Immediately after placing in position the girder
should be secured against over turning if necessary. Precaution should be taken to
prevent collapse. Temporary supports should be given to relieve erection stresses. The
girder shall be fixed in position with connecting plates, angle cleats, brackets an riveted,
bolted or welded connections
as shown on drawings or as directed by the Engineer. Rivets shall be countersunk if so
shown on the drawings or ordered by the Engineer. At the sliding bearings erection shall
be done to provide bearing and easy movement of the machined surfaces. All machined
surfaces shall be greased with an approved type of grease. The girders shall be given
the camber as directed by the Engineer. The steel work shall be painted with one coat of
lead and two coats of oil-paint of approved shade and conforming to the relevant Indian
Bd.C.7. Providing structural steel work in trusses purlins and fabricated items with
all bracings, gusset plates etc, as per detailed designs and drawings or as directed
including cutting, fabricating, hoisting, erecting, fixing in position making riveted/
bolted/ welded connections and painting complete.
Bd.C.7.1. General - The item refers to structural steel wok in trusses or trussed purlins
or other members in roofs etc. with all members, connecting, plates all bracings,
bearing plates, gusset plates and anchor bolts if necessary. The item shall comply with
specification No.B.19 for structural steel work and Bd.C.5. subject to the following:-
Bd.C.7.2. Shop Drawings - The contractor shall prepare shop drawings for the structural
steel work to be executed as per I.S. 800 -1962, clause 4.1.2.The contractor shall submit
the drawings in triplicate to the Engineer for his approval Fabrication shall not be taken
in hand until the relevant shop drawings have been approved by the Engineer. However,
the contractor shall remain wholly responsible for their correct conformation to the
designs and for accurate fabrication to meet the requirements of design and the I.S. one
copy of the drawing duly approved shall be returned to the contractor and the work shall
be carried out according to the approved designs.
Bd.C.7.3. Fabrication - Fabrication shall be done as per I.S.800-1962.
The trusses shall be hoisted and fixed in required position as shown on the drawings or
as directed by the Engineer.
The connections between the truss and the supports shall be as shown on the drawings.
Rivets shall be countersunk if so shown or ordered by the Engineer If sliding bearings
are provided in the drawings or special provisions, the sliding faces or the plates shall
be machined smooth in the direction of movement and the surfaces of the bearing plates
shall be true over the whole bearing area, All the machined bearing surfaces in contact
shall be fully greased with an approved grease.
The steel work shall be painted with one coat of lead and two coats of oil-paint of shade
approved by the Engineer. The oil-paint shall comply with the relevant Indian Standard
and oil-painting shall be done as specified in B.21.a.
The word `Inspector' wherever occurring in I.S. 800-1962 shall carry the same meaning
as the word `Engineer'.
Bd.C.7.4. Item to include - As per B.19.8.
The item shall include all the structural steel in trusses, purlins, bracings connecting
brackets, mild steel plates, gusset plates, angle cleats anchor bolts, etc, fully erected
and painted. But all steel connections rigidly attached t the steel column however, shall
be included in the item of structural steel for column and not in this item.
Bd.C.7.5. Mode of Measurement and payment - As per Bd.C.4.7.
Bd.C.9. Providing structural steel work in staircase of clear width of ____ m. plain/
chequered treads, risers, hand rail, balusters, mild steel landing etc, as per detailed
designs and drawings or as directed including cutting, fabricating, hoisting, erecting
fixing in position, making riveted/bolted/welded connections and painting complete.
Bd.C.9.1. General - The item refers to structural steel work required for staircase
including treads, risers, hand rail, balusters and mild steel landings. The clear width of
the staircase steel work, subject to the following:-
Bd.C.9.2. Shop Drawings - The contractor shall prepare shop drawings for the structural
steel work to be executed as per I.S. 800 -1962, clause 4.1.2.The contractor shall
submit the drawings in triplicate to the Engineer for his approval Fabrication shall not
be taken in hand until the relevant shop drawings have been approved by the Engineer.
However, the contractor shall remain wholly responsible for their correct conformation to
the designs and for accurate fabrication to meet the requirements of contractor and the
work shall be carried out according to the approved designs.
Bd.C.9.3. Fabrication - Fabrication shall be done as per I.S. 800-1962. The staircase
shall be fabricated, hoisted and fixed in the required position shown in the drawings or
as directed by the Engineer. The treads shall be of plain or chequered mild steel plates
as mentioned in the item. The steel work shall be painted with one coat of red lead oil-
painted and two coats of oil-paint of approved shade and complying with relevant Indian
Standard. Oil-painting shall be done as per specification B.21.a on all parts of staircase
except the top of the treads and landings. The foundation concrete or masonry shall be
paid for separately. But anchor bolts will be included in this item.
The word `Inspector' wherever occurring in I.S. 800-1962 shall carry the same meaning
as the word `Engineer'.
Bd.C.9.4. Item to include - As per B.19.8.
The item shall include providing structural steel work in anchor bolts, treads risers,
strings, landings, balusters, hand rails, etc, fully erected and painted.
Bd.C.9.5. Model of Measurement and payment - The contract rate shall be per step.
Number of steps shall be counted. A step shall comprise of a riser and tread and shall
include all relevant connecting members.
The measurement shall be by number of steps. Each quarter landing shall be regarded
as one step and half landing as two steps.
Bd.C.10. Providing structural steel work in spiral staircase of ___ m. diameter with
plain/chequered treads, risers, central galvanised iron/mild steel pipe shaft, hand rail,
balusters etc. as per detailed designs and drawings or as directed including cutting,
fabricating, hoisting, erecting, fixing in position, making riveted/welded/bolted
connections, 1:3:6 cement concrete foundation and step and painting complete.
Bd.C.10.1. General - The item refers to structural steel work in mild steel spiral staircase
the item shall comply with specification No.Bd.U.4 for spiral staircase subject to the
following:-
Bd.C.11. Providing structural steel work in vertical framing (like staging for water
tanks, etc.) with/without mild steel ladder as per detailed designs and drawings or
as directed including cutting, fabricating. hoisting, erecting fixing in position making
riveted welded/bolted connections and painting complete.
Bd.C.11.1. General - The item refers to structural steel work in vertical framing with
rolled steel section, gusset pates, all connecting including riveting bolting, and /or
welding and anchor bolts, if necessary as per detailed drawings or as directed. The item
shall comply with specification for item Bd.C.7. The base shall be securely anchored in
cement concrete foundations with anchor bolts, etc, as shown in drawings, Anchor bolts
shall be included and paid under this item.
Cement concrete foundation shall be paid as a separate item.
Bd.C.12. Providing structural steel work of steel pipes as per detailed design and
drawing including cutting, fabricating, hoisting, erecting, fixing in position, making
connections, pointing etc. complete.
Bd.C.12.1. General - The item refers to the structural steel work of pipes. The item shall
comply with relevant provisions of B.19.
Bd.C.12.2. Materials - The steel pipes shall conform to IS 1161 and IS 806.
Bd.C.12.3. Item to include -
1) All labour, material, accessories, use of equipment plant etc. for satisfactory completion
of the item.
2) Hoisting, erecting, fixing in position, making connection etc.
3) Painting.
Bd.C.12.4. Mode of measurement and payment -
The contract rate shall be for one quintile or one tonne. The weight shall be calculated
on the basis of standard weights for the actual lengths measured correct up to one cm.
M S PLATES (PLAIN)
5 39.25 16 125.60
6 47.10 18 141.30
8 62.80 20 157.00
10 78.50 22 172.70
12 94.20 25 196.25
14 109.90
FLATS
Width Weight Kg per metre length for thickness in
mm.
in mm 3 4 5 6 8 10 12 16 18 20 25 32 40
10 0.2 0.3 0.4 0.5 - - - - - - - - -
35 0.8 1.1 1.4 1.6 2.2 2.8 3.3 4.4 5.0 5.5 - - -
40 0.9 1.3 1.6 1.9 2.5 3.1 3.8 5.0 5.6 6.3 - - -
45 1.1 1.4 1.8 2.1 2.8 3.5 4.2 5.6 6.4 7.1 - - -
50 1.2 1.6 2.0 2.4 3.1 3.9 4.7 6.3 7.1 7.8 9.9 - -
55 1.3 1.7 2.2 2.6 3.4 4.3 5.2 6.9 7.8 8.6 10.8 - -
60 1.4 1.9 2.4 2.8 3.8 4.7 5.6 7.5 8.5 9.4 11.8 15.1 -
65 - - - 3.1 4.1 5.1 6.1 8.2 9.2 10.2 12.8 16.3 20.4
70 - - - 3.3 4.4 5.5 6.6 8.8 9.9 11.0 13.7 17.6 22.0
75 - - - 3.5 4.7 5.9 7.1 9.4 10.6 11.8 14.7 18.8 23.6
80 - - - 3.8 5.0 6.3 7.5 10.0 11.3 12.6 15.7 20.1 25.1
90 - - - 4.2 5.6 7.1 8.5 11.3 12.7 14.1 17.7 22.6 28.3
100 - - - 4.7 6.3 7.8 9.4 12.6 14.1 15.7 19.6 25.1 31.4
Bd.D.1. Providing and laying in situ 1:2:4 lime concrete for foundation including
dewatering, form work, compaction and curing complete.
Bd.D.2. Providing and laying in situ 1:2:4 lime concrete, for bedding under paving
including form-work, compaction and curing complete.
Bd.D.3. Providing and laying brick bat coba of average-- mm. thickness in 1 : 2 : 4 lime
concrete over the specified areas including rubbing and cleaning the base,
form-work if necessary, giving proper slope, compacting and curing.
Bd.D.2. Providing and laying situ 1:2:4 lime concrete for bedding under paving
including form-work, compaction and curing complete.
The specification for the item shall be the same as for the item No.Bd.D.1 except that the
maximum size of coarse aggregate shall not exceed 40 mm. or 1/4 the thickness of the
concrete whichever is smaller. The lime concrete shall be laid to the required thickness,
levels and slopes.
Bd.D.3. Providing and laying brick bat coba of average....mm thickness in 1:2:4 lime
concrete over the specified area including rubbing and cleaning the base form-work
if necessary, giving proper slope, compacting and curing.
Bd.D.3.1. General - The item provides for lime concrete using brickbats as coarse
aggregate.
Bd.D.3.2. Coarse aggregates - Coarse aggregates shall be broken from sound and
thoroughly well burnt bricks. These shall be strong, durable, clean and free from
impurities. They shall not contain any soft or powdery material. The aggregates shall be
approved by the Engineer before use. The aggregates shall be 40 mm. to 20 mm. in size
and smaller particles shall be excluded.
Bd.D.3.3. Proportion - The proportion for lime mortar shall be 1 of lime: 2 of sand and
the proportion for concrete shall be 1 of lime mortar: 2 of brick aggregates all by volume
and measured in measuring boxes.
Bd.D.3.4. Laying - The bed shall be thoroughly rubbed and cleaned and slightly wetted.
The concrete shall be laid in an even layer and to the required thickness and slope and
compaction started immediately observing the following precautions:-
(a) The concrete shall not be rammed with heavy iron rammers as the brick aggregates
are likely to be crushed into power thereby.
GENERAL SPECIFICATIONS
B.3.1 Materials
(1) Lime - Lime for structural purposes classified as class A and lime for masonry
works as class B, both shall conform to Specification No. A.1.
(2) Water - The water shall generally conform to the requirements laid down in
specification No. A.4. for water.
(3) Fine Aggregate - Fine aggregate to be used for lime mortar for structural purposes,
masonry work and plaster shall conform to specification No. A.5. The grading of fine
aggregate shall be suitable for the purpose of the item.
B.3.2. Proportion of mix for Mortar - Mortar shall consist of such proportions of
slaked lime and sand as may be specified in the item. The slaked lime and sand shall be
measured by volume. If moist sand is used, necessary allowance shall be made for bulking.
Lime mortars used for structural work shall not be weaker than 1 : 3.
B.3.3. Preparation of mortar - The lime mortar shall be prepared by wet process.
Bullock driven Ghani or power driven mill may be used. The Bullock ghani shall be normally
fitted with a Beales Telltale.
The slaked lime is to be first placed in the mill in an even layer and ground for 180
revolutions with a sufficiency of water. the water shall be added as required during grinding.
Care being taken not to add more water than will bring the mixed materials to a consistency
of stiff paste. Thoroughly wetted sand is then to be added evenly and the mixture ground
for another 180 revolutions. When two stones are used, the number of revolutions for each
stone shall 90 for each part of the grinding. The mortar shall be stirred continuously during
the grinding process, particularly in the angles of the ghani. The sides of ghani shall be
maintained in good order.
Hydraulic lime mortar shall be ground a second time when used for plaster.
B.3.4. Storage - Mortar shall always be kept damp and protected from sun and rain
till used up.
B.3.5. Use - All mortar shall be used as soon as possible after grinding. As a rule
it should be used on the day on which it is prepared. But in no case should mortar made
earlier than 36 hours be permitted to be used or remain at the site of the work.
B.3.6. Rejection of mortar - Mortar more than 36 hours old or damaged mortar, or
mortar which has once set or caked shall be condemned and removed from the site by the
contractor at his own expense. No retempering of rejected mortar shall be permitted.
B.3.7. Tests - Field testing as per I.S. 1924-1960* shall be carried out for each class
of limes when obtained from a new source.
Bd.E.1. Providing and laying in situ, cement concrete 1:2:4 / 1:3:6 / 1:4:8 / 1:5:10 for
foundation and bedding including dewatering, form-work, compacting and curing.
Bd.E.2. Providing and laying in situ, cement concrete 1:2:4 for steps including centering,
form-work compacting form work, compacting, finishing the exposed faces with sufficient
minimum thickness of 1:3 cement plaster to give a smooth and even surface or roughening
them if special finish is to be provided and curing.
Bd.E.3. Providing and laying in situ, cement concrete 1:2:4 for coping to the plinth or parapet,
molded or chamfered as per drawings or as directed including form-work, compacting
finishing the exposed faces with sufficient minimum thickness of 1:3 cement plaster to give
a smooth & even surface or roughening them if special finish is to be provided and curing.
Bd.E.4. Providing and casting in situ, cement concrete 1:2:4 for bed blocks, foundation
blocks and such other items including dewatering, form-work, compacting finishing the
exposed faces with sufficient maximum thickness of 1:3 cement plaster to give a smooth
and even surface or roughening them if special finish is to be provided and curing.
Bd.E.5. Providing and laying in situ, cement concrete 1:2:4 for plain or molded sills, cornice
jambs, block in course, or architraves of required size and shapes including centering form-
work, compacting finishing the exposed faces with sufficient maximum thickness of 1:3
cement plaster to give a smooth and even surface or roughening them if special finish is to
be provided and curing.
Bd.E.6. Providing and laying in situ, cement concrete 1 : 3 : 6 of for plain or molded sills,
cornice jambs, block in course, or architraves of required size and shapes including centering
form-work, compacting finishing the exposed faces with sufficient maximum thickness of
1:3 cement plaster to give a smooth and even surface or roughening them if special finish
is to be provided and curing.
Bd.E.7. Providing and laying in situ, cement concrete 1:2:4 of for arches including skew
backs as per detailed drawing or as directed in superstructure including centering form-
work, compacting finishing with a maximum thickness of 1:3 cement plaster to give a
smooth and even surface or roughening them if special finish is to be provided and curing.
Bd.E.2. Providing and laying in situ, cement concrete 1:2:4 for steps including
centering, form-work compacting form work, compacting, finishing the exposed
faces with sufficient minimum thickness of 1:3 cement plaster to give a smooth and
even surface or roughening them if special finish is to be provided and curing.
Bd.E.2.1. General - The specifications pertain to the cement concrete required for the
concrete steps. The concrete shall conform to the specification No.B.5 for ordinary
cement concrete subject to the following:--
Bd.E.2.2. Proportion - Proportion of materials shall be 1:2:4.
Bd.E.2.3. Coarse Aggregates - Coarse aggregate shall be crushed from sound stones
of the type mentioned in the item and of approved quality. The maximum size of coarse
aggregate shall be 40 mm. and aggregate shall be properly graded from 40 mm. to 5
mm. and shall conform to specification No.A.6.
Bd.E.2.4. Placing - The concrete steps shall be cast strictly according to the size and
shape as shown on the drawings or as directed by the Engineer. When the top surface
of the step is not to be covered with other materials like tiles or is not to be provided
with chequered design it shall be leveled and floated to a smooth finish while laying
the concrete only. The floating shall be done so as not to bring any excess of mortar to
the surface of the concrete. If so directed, chequered design shall be impressed on the
treads when it is green at no extra cost.
Bd.E.2.5. Compaction - The Engineer may permit manual compaction.
Bd.E.2.6. Finishing - Immediately after removing the forms and within a day thereof,
the exposed formed surfaces shall be roughened and finished smooth with 1:3 cement
plasters to give a uniform surface and cured, unless special finishing is specified under
a separate item. The concrete shall be done in such a way that the thickness of finishing
plaster should not normally exceed 6 mm. In case a special finishing like tiling etc. is
specified, the above noted cement plaster finishing shall not be done but the exposed
surface, to receive special finish, shall be roughened. The specials finishing will be paid
under a separate item in the tender.
Any tiling work for the treads and risers shall be done only after 48 hours after the
placing of concrete.
Bd.E.2.7. Item to include - In addition to items mentioned in general specification
70 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.E.3.8.
No.B.5.14 the item shall include roughening the exposed faces to receive the special
finish specified under a separate item or otherwise finishing with minimum thickness of
1:3 cement plaster to give an even and uniform surface to formed surfaces remaining
exposed. Treads shall have chequered design if so directed.
Bd.E.2.8. Mode of Measurement and Payment - According to specification No.B.5.15.
The dimensions shall be measured before finishing plaster is applied on exposed formed
faces.
Bd.E.3. Providing and laying in situ, cement concrete 1:2:4 for coping to the plinth
or parapet, molded or chamfered as per drawings or as directed including form-
work, compacting, finishing the exposed faces with sufficient minimum thickness
of 1:3 cement plaster to give a smooth & even surface or roughening them if special
finish is to be provided and curing.
Bd.E.3.1. General - The specifications pertain to the cement concrete required for
concrete coping over the plinth or parapet in building work. The concrete shall generally
conform to the specification No.B.5 for ordinary cement concrete subject to the following:-
Bd.E.3.2. Proportion - Proportion of materials shall be 1:2:4.
Bd.E.3.3. Coarse Aggregates - Coarse aggregates shall be crushed from sound stones
of the type mentioned in the item and of approved quality. The maximum size of coarse
aggregates shall be 40 mm. or 1/4th the depth of concrete member whichever is smaller
and aggregates shall be properly graded from the maximum sizes to 5 mm. and conform
to specification No.A.6
Bd.E.3.4. Form Work - The forms shall be prepared to bring out the moldings, chamfers,
etc. correctly to conform to the drawings.
Bd.E.3.5. Compaction - Concrete in this particular item of work shall be normally
manually compacted but the Engineer may insist on mechanical compaction by
immersion vibrators if the height of coping is 30 cm. or more.
Bd.E.3.6. Finishing - Coping shall be constructed strictly according to the lines,
curves, slopes, size and shape including molding, etc. as shown in the drawings and
as directed by the Engineer. Immediately after removing the forms and within a day
thereof, concrete surfaces shall be roughened, plastered with 1:3 cement mortar of
minimum sufficient thickness to give a smooth and even surfaces and cured unless
special finishing is specified under a separate item. Concreting shall be done in such a
way that this thickness of finishing shall not normally exceed 6 mm. In case a special
finishing is specified then the above finishing with cement plastering shall not be done
for such areas. The surface shall be only roughening to receive the special finish and
cured. The special finishing will be paid under a separate item.
Bd.E.3.7. Item to include - As per specification No.bd.E.2.7
The item shall also include providing molding, chamfers, etc. to the concrete and finishing
the surfaces with l:3 cement plaster of minimum thickness and producing the correct
shape and size of moldings, chamfers etc.
Bd.E.3.8. Mode of Measurement and Payment - The tendered rate is for one cubic
meter, the length shall be measured along the centre line correct to two places of
decimals of a meter and the sectional dimensions measured correct to half a centimeter.
The quantity shall be calculated correct to three places of decimals of a cubic meter.
The sectional dimensions shall be measured overall square to cover the moldings and
chamfers and limited to those shown on the drawings or as directed. The dimensions
shall be measured before finishing plaster.
Bd.E.4. Providing and casting in situ, cement concrete 1:2:4 for bed blocks, foundation
blocks and such other items including dewatering, form-work, compacting finishing
the exposed faces with sufficient minimum thickness of 1:3 cement plaster to give a
smooth and even surface or roughening them if special finish is to be provided and
curing.
Bd.E.4.1. General - The specifications pertain to cement concrete foundation blocks
under stanchions, bed blocks under beams or trusses and such other items in the
foundation and superstructure of a building. The cement concrete shall generally conform
to the specification No.B.5 for ordinary cement concrete subject to the following:--
Bd.E.4.2. Proportion - Proportion of materials shall be l:2:4.
Bd.E.4.3. Coarse aggregates - Coarse aggregates shall comply with specification
No.A.7 and shall be crushed from sound stones of the type mentioned in the item and of
approved quality. The maximum size of coarse aggregate shall be 40 mm. or 1/4th the
thickness of the concrete member whichever is smaller and aggregate shall be properly
graded from the maximum size to 5 mm. and shall conform to specification No.A.6.
Bd.E.4.4. Forms - Forms shall be provided to the exact shape required for the item
and shall be supported and braced adequately to give rigid form-work. It shall generally
comply with specification No.B.5.5(b).
Bd.E.4.5. Laying - In case of bed blocks for steel trusses or steel stanchions, the
necessary anchor blots as shown on the drawings shall be embedded in the concrete at
the correct positions and levels and the top surface shall give full, bearing to the base
plates. Or else, holes of appropriate size shall be left in the blocks at places specified on
the drawings or as directed and anchor bolts shall be grouted in the holes later on. The
anchor bolts however shall be paid under structural steel work. The top surface shall be
formed to give full bearing to the base plates in this case also.
Bd.E.4.6. Compaction - Concrete shall be normally compacted with vibrators when the
depth of course is more than 30 cm. but the Engineer may allow manual compaction in
layers of 15 to 20 mm. depth. But a dense concrete shall be ensured.
Bd.E.4.7. Finishing - Bed Block, etc. shall be constructed strictly according to the
size, shape, chamfers, moldings, etc. as shown in the drawings or as directed by the
Engineer. Immediately after removing the forms and within a day thereof the concrete
surfaces remaining exposed shall be roughened and plastered with 1:3 cement mortar
of sufficient minimum thickness to give a smooth and even surface unless special
finishing is specified under a separate item. The concreting shall be done in such a way
that this thickness of finishing plaster should not normally exceed 6 mm. The finished
concrete shall be cured adequately. In case a special finishing is specified, then the
above plastering shall not be done but the exposed surfaces shall be only roughened to
receive the special finish. The special finish will be paid under a separate item.
Bd.E.4.8. Item to include - As per specification No.Bd.E.2.7.
The item shall also include fixing and grouting of anchor bolts, bolts themselves being
paid for separately under steel work. Dewatering shall also be included when necessary
if not provided as a separate item in the tender.
Bd.E.4.9. Mode of Measurement and Payment - The contract rate shall be for one
cubic meter. The length and breadth shall be measured correct up to two places of
decimals of a meter and depth up to half a cm. and quantity worked out correct to three
Bd.E.5. Providing and laying in situ, cement concrete 1:2:4 for plain or molded sills,
cornice jambs, block in course, or architraves of required size and shapes including
centering form-work, compacting finishing the exposed faces with sufficient
maximum thickness of 1:3 cement plaster to give a smooth and even surface or
roughening them if special finish is to be provided and curing.
Bd.E.5.1. General - The specifications pertain to cement concrete required for plain or
mounded sills, jambs and block in course in the superstructure of a building. Cement
concrete shall generally comply with specification No.B.6 subject to the following:-
Bd.E.5.2. Proportion - Proportion of materials shall be 1:2:4.
Bd.E.5.3. Coarse Aggregates - Coarse aggregates shall comply with specification
No.A.6 and shall be broken from sound stones of the type mentioned in the item and
of approved quality. For sections thicker than 15 cm. the maximum size of coarse
aggregates shall not exceed 40 mm. and in thinner sections the maximum size of coarse
aggregates shall not exceed the minimum thickness of the concrete member. The
coarse aggregate shall be graded from the maximum size down to 5 mm. and shall
conform to specification No.A.6. In the case of mouldings, the size of aggregate shall be
adjusted to get the required shape for the moulding.
Bd.E.5.4. Forms - Forms shall be provided to give the exact shape required for the
concrete item and shall be supported and braced to give adequate rigidity. It shall
generally comply with specification No.B.5.5(b).
Bd.E.5.5. Compaction - Concrete shall be normally compacted with vibrators when the
depth of course is more than 30 cm. but the Engineer may allow manual compaction.
Bd.E.5.6. Finishing - Sills, block in coarse, shall be constructed strictly according to
the size and shape including chamfers, moldings, etc. as per drawings or as directed
by the Engineer. Immediately after removing the forms and within a day thereof, the
surface remaining exposed shall be roughened and plastered with 1:3 cement mortar of
sufficient minimum thickness to give a smooth and even surface unless special finishing
is specified under a separate item. The concreting shall be done in such a way that this
thickness should not normally exceed 6 mm. The finished concrete shall be cured. If a
special finishing is specified, then the above plastering shall not be done. The exposed
surfaces shall be only roughened to receive the special finish. The special finishing shall
be paid under a separate item.
Bd.E.5.7. Item to include - As per specification No.Bd.E.3.7.
Bd.E.5.8. Mode of measurement and payment - As per Bd.E.3.8.
Bd.E.6. Providing and laying in situ, cement concrete 1:3:6 for plain or molded sills,
cornice jambs, block in course, or architraves of required size and shapes including
centering form-work, compacting finishing the exposed faces with sufficient
maximum thickness of 1:3 cement plaster to give a smooth and even surface or
roughening them if special finish is to be provided and curing.
The specifications shall be exactly the same as for item No.Bd.E.5 except that the proportion
of mix of concrete shall be 1:3:6.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 73
Bd.E.7.
Bd.E.7. Providing and laying in situ, cement concrete 1:2:4 for arches
including skew backs as per detailed drawing or as directed in superstructure
including centering form-work, compacting finishing with a maximum thickness of
1:3 cement plaster to give a smooth and even surface or roughening them if special
finish is to be provided and curing.
Bd.E.7.1. General - The specifications pertain to cement concrete arching in the
superstructure of a building. The concrete shall conform to specification No.B.5 for
ordinary cement concrete subject to the following:-
Bd.E.7.2. Proportion - Proportion of materials shall be 1:2:4.
Bd.E.7.3. Coarse Aggregates - The maximum size of coarse aggregates shall be 40
mm. and aggregate shall be properly graded from 40 mm. to 5 mm. and shall conform
to specification No.A.6.
Bd.E.7.4. Centering and Form-Work - According to specification No.B.5.5 (b). The
centering of arch shall be so designed and shall have such a profile that with the full
weight of the concrete on it, the correct curvature, form and dimensions indicated in the
drawings or a ordered by the Engineer are obtained for the concrete arch. If shown on
drawings or directed by the Engineer, the fillets shall be fixed to the form-work to get
false joints radially to show voussoir shapes, chamfers, etc., for the face ring. Timber or
steel centering and form-work may be used. They may be in sections if necessary, for
convenience of handling, putting up and removing. The design of centering and form-
work shall be got approved by the Engineer but this will not relieve the contractor of his
responsibility for the safety of the work and workmen. The centers shall be provided in
such numbers and be used in such sets as in the opinion of the Engineer will ensure the
progress of the work as scheduled. Forms shall be removed as laid down in specification
No.B.5.5(b) 8.
Bd.E.7.5. Laying Concrete - The arch ring shall be concreted in one continuous
operation. If it is not possible, the concrete must be stopped with a radial joint.
Bd.E.7.6. Compaction - Concrete shall be normally compacted with a mechanical
vibrator when the depth of the arch exceeds 30 cms. but the Engineer may allow manual
compaction.
Bd.E.7.7. Finishing - As per item No.Bd.E.3.6. False joints if provided shall be neatly
finished with the finishing plaster.
Bd.E.7.8. Item to include - As per Item No.Bd.E.3.7. and false joints, etc. as above.
Bd.E.7.9. Mode of Measurement and Payment - According to specification No.B.5.15.
The quantity shall be measured not before finishing plaster is applied and no deduction
shall be made for chambers, skewbacks shall be included in the measurements for
arches.
B.5.1. General - This specification covers the requirement of ordinary cement concrete
of the specified proportions for used in various items. Special requirements of particular
item will be laid down in the specifications for that item I.S. 456- 1978 shall apply except
for deviations laid down in this specifications.
B.5.2. Materials
(1) Cement - Cement shall conform to specification No. A.2. When type of cement is not
specified, Ordinary Portland cement shall be used.
(3) Fine aggregate - Fine aggregate 0.15 mm.to 4.75 mm I.S. sieve Nos. 15 to 480 shall
conform to specification No.A5.
(4) Coarse aggregate - Coarse 4.75 to 80 mm. shall conform to specification No. A.6 and
shall be within limits given in A.6.3.
Size - The maximum size of coarse aggregate shall be as large as possible but normally
not greater than 1/4th of the minimum thickness of the concrete member provided that
in the case of R.C.C., this size presents no difficulty to surround the reinforcement
thoroughly and fill up the corners of the form work fully and is less than the minimum
cover by 6mm. for members other than slab. For plain concrete, maximum size of the
coarse aggregate may be up to 80mm. subject to the above limitation and provided no
limiting size is specified in the special provisions.
For heavily reinforced concrete members such as ribs of beams, etc., the maximum size
of aggregate shall be restricted to 6mm. less than the minimum clear lateral distance
between the reinforcement bars or 6mm. less than the cover whichever is smaller.
Generally a maximum size of 20mm. should be found satisfactory for reinforced concrete
work.
The grading between the maximum size and the minimum size of 5mm. shall be such as
to produce a dense concrete of the specified proportion and consistency that will work
radially into position without segregation and without the use of excessive water content
and shall be within limits given in A.6.3.
In case of slabs special mixes with smaller size aggregates shall be taken out and
placed below bottom steel to obtain dense cover.
The ratio of the volumes of the fine and coarse aggregates may be varied within limits of
1:1.5 to 1:2.5 as directed by the Engineer to suit the maximum size of coarse aggregate,
the grading, density, workability and strength without extra cost. But the sum of the
volumes of the fine and coarse aggregates so adjusted shall however be equal to the
sum of the volumes of fine and coarse aggregates given above for a particular mix.
The quantity of water shall be just sufficient, but not more than sufficient, to produce a
dense concrete of required workability for its purpose. An accurate control shall be kept
on the quantity of mixing water.
An allowance shall be made for surface moisture present in the aggregates when
computing water content as indicated in I.S. 456-1978.
In the case of reinforced concrete work, the workability shall be such that the concrete
will surround and properly grip all the reinforcement. Water cement ratio will such as will
give concrete just sufficiently weight to be placed and compacted without difficulty.
For vibrated concrete, water content may be reduced by 15% to 20% to give the required
reduced slump.
B.5.4. Mixing - For all important works concrete shall be mixed in mechanical mixer at
the site of work. Care shall be taken to see that the mixer and other accessories are
in first class working condition especially the blades which have to extend right up to
the bottom of the drum. Trial mix shall be taken out to ensure good mixing. Mixing shall
be continued till there is uniform distribution of the materials and a uniform colour is
obtained and each individual particle of the coarse aggregate shall show a complete
coating of mortar containing its proportionate amount of cement. In no case mixing shall
be done for less than 1.5 minutes. The water cement ratio shall range between 0.55 to
0.64 for 1:2:4 mix.
When hand mixing is permitted by the Engineer it shall be done on a smooth water tight
platform large enough to allow efficient turning over of the ingredients of concrete before
and after adding water. Mixing platform shall be so arranged that no foreign matter shall
get mixed with concrete nor the mixing water shall flow out.
The cement in required number of bags shall be placed in a uniform layer on top of the
measured quantity to fine aggregate required, also spread in a layer of uniform depth
in the mixing platform. Dry sand and cement then shall be mixed thoroughly by turning
over to get a mixture of uniform colour.Enough water shall then be added gradually
One set of six 15cm. cubes shall be prepared from the concrete to be used in the work
for compression test on each of the three days operation and thereafter for every 60 cu.
m. of concrete or three days work whichever is less, by the contractor in the presence
of a responsible officer of the Department of a rank not less than that of an overseer. If
the source of aggregate or grading is changed, one set of six test cubes shall be taken
for each changed batch. Three cubes shall be used for test at 7 days age and three at
28 days.
After the relation between strength at 7 days and 28 days is reliably established for
the particular set of materials for the same sources, subsequent tests may be carried
out only on three cubes at 7 days and above. 20% of the tests results may be less
than the average strength given above. If the average strength of the cubes show
ultimate compressive strength less than the above the Engineer shall have right to order
a change in the mix or water content for the remaining concrete without extra cost.
Defective concrete having strength below 80 % of the required strength is liable to be
rejected. Concrete of strength up to 80% of the required strength may be accepted as
substandard work at a reduced rate provided such weak concrete is restricted to such
members and in such quantities as will not endanger the safety of the structure.
B.5.13. Keeping record - A day to day record authenticated by a responsible officer of
the department and the representative of the contractor, in the proforma approved by
the Engineer shall be maintained by the contractor on the work site and kept open for
inspection. This shall contain important information such as receipt of cement on the work
site, daily use with details of use on various items, time of starting concreting and closer,
number of batches through the mixer, source of water, water cement ratio of concrete,
slump, dates of erection of formwork, passing of formwork by the competent authority,
dates of striking of forms, periods, and method of curing and other events worthy of note.
On completion of the work, the record shall be handed over to the Department.
B.5.14. Item to include
(1) All labour, materials, use of equipment, tools and plant, installing and removal of
scaffolding, falsework and forms and bracing necessary for the satisfactory completion
of the item except the reinforcement steel.
(2) Providing cement concrete of specified proportion including transporting, placing and
compacting, curing, finishing to the dimensions and shapes shown on the plans or as
ordered by the Engineer.
(3) Necessary sampling and tests for material and concrete.
(4) Compensation for injury to persons and damages to work or property.
B.5.15. Mode of measurement and payment - The contract rate shall be for a unit of
one cubic metre of concrete. The concrete shall be measured for its length, breadth and
depth, limiting dimensions to those specified on the plan or as ordered by the Engineer.
No deduction shall be made for reinforcement in concrete in R.C.C. work. Individual
dimension shall be measured correct to one cm. and quantities shall be worked out
correct upto three places of decimals of a cubic metre.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 81
B.5.9.
Bd.F.1. Providing and casting in situ cement concrete 1:2:4 for R.C.C. pile caps as per
detailed design and drawings including dewatering centering, form-work, compacting
finishing and curing (excluding steel reinforcement).
Bd.F.2. Providing and laying in situ cement concrete 1:2:4 for R.C.C. work in foundation like
raft, grillage strip, foundations and footings of R.C.C. columns and steel stanchions including
dewatering, form-work compaction, finishing and curing (excluding steel reinforcement and
structural steel).
Bd.F.3. Providing and laying in situ cement concrete 1:1:3 (1:1.5:3) for R.C.C. work in
foundations like raft, strip foundations, grillage and footings of R.C.C. columns and steel
stanchions including dewatering form -work, compaction, finishing and curing (excluding
steel reinforcement and structural steel).
Bd.F.4. Providing and casting in situ cement concrete 1:2:4 for R.C.C. columns as per
detailed drawings and design or as directed including dewatering, centering, form-work,
compaction, finishing the formed surfaces with cement mortar 1:3 of sufficient minimum
thickness to give a smooth and even surface or roughening if special finish is to be provided
and curing (excluding steel reinforcement).
Bd.F.5. Providing and casting in situ cement concrete 1:1:3 (1:1.5:3) for R.C.C. columns
as per detailed designs and drawings or as directed including dewatering centering from-
work, compacting, finishing the formed surface with cement mortar 1:3 of sufficient minimum
thickness to give a smooth and even surface or roughening if special finish is to be provided
and curing (excluding steel reinforcement).
Bd.F.6. Providing and casting in situ cement concrete 1: 2 :4 for R.C.C. beams and lintels
as per detailed designs and drawings or as directed including dewatering, centering from-
work, compacting, finishing the formed surface with cement mortar 1:3 of sufficient minimum
thickness to give a smooth and even surface or roughening if special finish is to be provided
and curing (excluding steel reinforcement).
Bd.F.7. Providing and casting in situ cement concrete 1:1.5:3/1:2:4 for R.C.C. Portals as
per detailed designs and drawings or as directed including dewatering centering from-work,
compacting, finishing the formed surface with cement mortar 1:3 of sufficient minimum
thickness to give a smooth and even surface or roughening if special finish is to be provided
and curing (excluding steel reinforcement).
Bd.F.8. Providing and casting in situ cement concrete 1:2:4 for R.C.C. slab and landings----
cm. thick as per detailed designs and drawings including centering, from-work, compacting,
finishing the formed surface with cement mortar 1:3 of sufficient minimum thickness to
give a smooth and even surface or roughening if special finish is to be provided and curing
(excluding steel reinforcement).
(a) up to and inclusive of 10cm. thick.
(b) Above 10 cm. and up to and inclusive of 15 cm. thick.
(c) Above 12.5 cm. and inclusive 15 cm. thick.
(d) Above 15 cm. thick.
Bd.F.10. Providing and casting is situ cement concrete 1:2:4 of R.C.C. canopy as per
detailed designs and drawings including centering, form-work compacting all special
finishes and ornamental work and curing (excluding steel reinforcement).
Bd.F.11. Providing and casting is situ cement concrete 1:2:4 of R.C.C Pardi ___ mm. thick
including centering, form-work compacting finishes the formed surfaces with cement mortar
1:3 of sufficient minimum thickness to give a smooth and even surface or roughening them
if special finish is to be provided and curing (excluding steel reinforcement).
Bd.F.12. Providing and casting in situ cement concrete 1:2:4 for R.C.C. coping to plinth
or parapet and sills of doors and windows molded as per detailed drawings or chamfered
approved by the Engineer including centering. form-work compacting, finishing the exposed
surfaces with cement mortar 1:3 of sufficient minimum thickness to give a smooth and even
surface or roughening them if special finish is to be provided and curing (excluding steel
reinforcement).
Bd.F.13. Providing and casting in situ cement concrete 1:2:4 for R.C.C. waist slab, and
steps as per detailed drawings for staircases including centering, form-work compacting,
finishing the formed surface with cement mortar 1:3 of sufficient minimum thickness to give
a smooth and even surface or roughening them if a special finish is to be provided and
curing (excluding steel reinforcement).
Bd.F.14. Providing and casting in situ cement concrete 1:2:4 for R.C.C. newel posts of
staircases as per detailed drawings including centering form-work, compacting, finishing
the formed surfaces with cement mortar 1:3 of sufficient minimum thickness to give a
smooth and even surface or roughening them if a special finish is to be provided and curing
(excluding steel reinforcement).
Bd.F.15. Providing and casting in situ cement concrete 1:2:4 for R.C.C. arches with skew
backs as per detailed drawings or as directed including centering form-work, compacting
finishing, the formed surfaces, with cement mortar 1:3 of sufficient minimum thickness to
give a smooth and even surface or roughening them if special finishing is to be provided
and curing (excluding steel reinforcement).
Bd.F.16. Providing and casting in situ cement concrete 1:2:4 for R.C.C. fins--mm. thick
in positions as shown on the drawings or as directed by the Engineer including centering
form-work, compaction, finishing, the formed surfaces, with cement mortar 1:3 of sufficient
minimum thickness to give a smooth and even surface or roughening them if special
finishing is to be provided and curing (excluding steel reinforcement).
Bd.F.17. Providing and fixing in position HYSD bar reinforcement of various diameters
for R.C.C. pile caps, footings, foundations, slabs, beams, columns, canopies, staircases,
newels, chajjas, lintels, and schedules including cutting, bending hooking the bars, binding
with wires or tack welding and supporting as required completed.
Bd.F.19. Providing and fixing in position after hoisting, precast 1:2:4 R.C.C. fins ---mm.
thick in cement mortar 1:3 in the positions shown in the drawings or as directed by the
Engineer and curing complete (including steel reinforcement).
Bd.F.20. Providing and fixing in position after hoisting precast 1:2 cement mortar
reinforcement jali--mm. thick of approved design, cement mortar 1:3 and curing complete
(including mild steel bar reinforcement).
Bd.F.21. Providing and fixing in position after hoisting if necessary precast reinforced
balusters of 1:2 cement mortar as per detailed design, shown on the approved drawings in
cement mortar 1:3 and curing (including mild steel reinforcement).
Bd.F.22. Providing and casting in situ water proofed cement concrete 1:1.5:3/1:1:2 for
R.C.C. columns in required places as per detailed designs and drawings or as directed
including centering form-work compacting, finishing the formed faces with water proofed
cement mortar 1:3 of sufficient minimum thickness to give a smooth and even surface or
roughening them if special finish is to be provided and curing (excluding steel reinforcement).
Bd.F.23. Providing and casting in situ water proofed cement concrete 1:1.5:3/1:1:2 for
R.C.C. beams in required places as per detailed designs and drawings, or as directed
including centering, form-work compacting, finishing the formed faces with water proofed
cement mortar 1:3 of sufficient minimum thickness to be provided and curing (excluding
steel reinforcement).
Bd.F.24. Providing and casting in situ water proofed cement concrete 1:1.5:3/1:1:2 for
R.C.C. slabs in required places, as per detailed designs and drawings or as directed
including centering, form-work, compaction, finishing the formed surfaces with water
proofed cement mortar 1:3 of sufficient minimum thickness to give a smooth and even
surface or roughening them if special finish is to be provided and curing (excluding mild
steel reinforcement).
Bd.F.25. Providing and casting in situ cement concrete 1:2:4 for encasing steel stanchions
as per detailed designs and drawings or as directed including centering, form-work
compacting finishing the formed surfaces with cement plaster 1:3 of sufficient minimum
thickness to give a smooth and even surface or roughening them if special finish is to be
provided and curing (excluding structural steel work in stanchion and steel reinforcement).
Bd.F.26. Providing and casting in situ cement concrete 1:2:4 for encasing steel beams as
per detailed designs and drawings or as directed including centering form-work compacting,
finishing the formed surfaces with cement plaster 1:3 of sufficient minimum thickness to
give a smooth and even surface or roughening them if special finish is to provided and
curing (excluding structural steel and steel reinforcement).
Bd.F.27. Carrying out load test of R.C.C. slab or slab beam in position as ordered by the
Bd.F.28. Providing and casting in situ CC M20/M15 for R.C.C. rectangular grid beam with
slab as per detailed design and drawing or as directed including formwork, centering,
finishing the surface with 1:3 C.M. to give even surface or roughening the surface if special
finish is to be provided and curing complete.
Bd.F.29. Guniting surface with cement mortar 1:3 proportion 50mm thick under pressure
of 2.1 Kg to 2.8 Kg/sq. cm including providing welded mesh of 75 mm X 75 mm size of
specified gauge as reinforcement, scaffolding, curing, providing floating coat etc complete.
Bd.F.3. Providing and laying in situ cement concrete 1:1:3 (1:1.5:3) for R.C.C.
work in foundations like raft, strip foundations, grillage, grillage and footing of
R.C.C. columns and steel stanchions including dewatering, form-work, compaction,
finishing and curing (excluding steel reinforcement and structural steel).
Bd.F. 3.1. General - The specification for this item shall be the same as for item No.
Bd.F. 2 in all respects except that the proportion of materials for the cement concrete
shall be 1:1-1/2.:3 as laid down in specification No.B.5.3.
Bd.F.4. Providing and casting in situ cement concrete 1:2:4 for R.C.C. columns as
per detailed drawings and designs, or as directed including dewatering, centering,
form-work, compaction, finishing the formed surfaces with cement mortar 1:3 of
sufficient minimum thickness to give a smooth and even surface or roughening if
special finish is to be provided and curing (excluding steel reinforcement ).
Bd.F.4.1. General - This item refers to the cement concrete required for R.C.C. columns
in building work. The concrete shall conform No.B.6 for ordinary cement concrete subject
to the following.
Bd.F.4.2. Materials -
Bd.F.4.2.1. Proportion of materials for the cement concrete shall be 1:2:4 as laid
down in specification No.B.5.3.
Bd.F.4.2.2. Coarse aggregates - Coarse aggregates shall be crushed from stones of
the type mentioned in the item and obtained from approved quarries. The maximum
size of the coarse aggregate shall be 20 mm. less other maximum size is specified in
the special provisions.
Bd. F.4.3. Construction -
Bd.F. 4.3.1. Form-work - The form-work for columns shall comply with specification
No. B. 6.5. (b) subject to the following.
The form-work for columns shall be built up so that planks on three sides are put up
to the required height and those on the fourth side put up in stages of a meter or so
in height for facility of placing and compacting. The column formwork shall be kept
absolutely plumb during and after placing the concrete and shall ;be checked and
approved by the Engineer. The forms shall be kept rigidly plumb with inclined or other
supports from as many sides as possible. Plumb bob shall be kept suspended from
the formwork so that verticality of the form-work could be easily checked. If a column
as shown in the drawings to be inclined, then the form-work for such columns should
also have exactly the same batter as for the column. Arrangements for providing
rounding of the corners, grooves, slots, etc., for the columns, if shown in the drawing,
B.F.5. Providing and casting in situ cement 1:1.5:3 for R.C.C. columns as per details
designs and drawings or as directed including dewatering, centering formwork,
compaction, finishing the formed surfaces with cement mortar 1:3 of sufficient
minimum thickness to give a smooth and even surface or roughening if special
finish is to be provided and curing (excluding steel reinforcement)
The specifications for this item shall be the same as for item No.Bd.F.4. except that the
proportion of materials for the cement concrete shall be 1:1.5:3 instead of 1:2:4.
Bd.F.6. Providing and casing in situ cement concrete 1:2:4 for R.C.C. beams and
lintels as per detailed designs and drawings or as directed, including, dewatering,
centering, formwork, compaction, finishing the formed surfaces with cement
mortar 1:3 of sufficient minimum thickness to give a smooth and even surface or
roughening item if special; finish is to be provided and curing (excluding mild steel
reinforcement)
Bd.F.6.1. General - The item refers to the cement concrete required for R.C.C. beams
(including cantilevered ) and lintels in building construction. This item shall be carried out
according to specification No.B.5. for ordinary cement concrete in all respects subject
to the following :
Bd.F.6.2. Materials -
Bd.F.6.2.1. Proportion - Proportion of cement concrete shall be 1:2:4 and shall
conform to specification No.B.5.3.
Bd.F.6.2.2. Course Aggregates - Coarse aggregates shall be crushed from sound
stone of the type mentioned in the item and obtained from approved quarries. The
maximum size of coarse aggregate shall be 20mm. or 6 mm. less than (i) the minimum
lateral space between the bars or (ii) the cover whichever is less. The maximum size
of the course aggregate may be reduced around the congested reinforcement to
comply with the above requirement.
Bd.F.6.3. Construction -
Bd.F.6.3.1. Dewatering - According to specification No.Bd.F.1.4. dewatering, if any,
for placing plinth or any other beams shall be covered by the rate of concrete unless
a separate item for dewatering is provided in the tender.
Bd.F.6.3.2. Mixing - The concrete shall be mixed in mechanical mixtures.
Water cement ratio shall be as directed by the Engineer. Slump shall not exceed 8
cm. (about 3") but in thin sections and where reinforcing bars are crowded, slump up
to 12 cm. (about 5") may be allowed by the Engineer if considered necessary.
Bd.F.6.3.3. Formwork - According to specification No.B.5.5(b). The bottom boards
of the formwork for beams shall be given a camber of 1/240 of the span or as directed
by the Engineer.
Clams, hooks etc., required to be embedded shall be fixed in the formwork at the
correct location as directed by the Engineer. Chamfers, groundings, moldings, etc.,
shall be made in the form itself.
Concreting of the upper floor shall not be done until the concrete of the lower floor has
set adequately to take the load.
Bd.F.8. Providing and casting in situ cement concrete 1:2:4, for R.C.C. slabs and
landings as per detailed design and drawings including centering, formwork,
compacting, finishing the formed surfaces with cement mortar 1:3 of sufficient
minimum thickness to give a smooth and even surface or roughing them if special
finish is to be provided and curing (excluding steel reinforcement.)
Bd.F.9. Providing and casting in situ cement concrete 1:2:4 for R.C.C. chajja as per
detailed design and drawings including centering, form-work, compacting finishing
the formed surfaces with cement mortar 1:3 of sufficient minimum thickness to give
a smooth and even surface or roughening them if special finish is to be provided and
curing (excluding steel reinforcement.)
Bd.F.9.1. General - The item refers to cement concrete required for R.C.C. chajja of
the section shown in the working drawings or as directed. The concrete shall conform
to specification No.B.6, for ordinary cement concrete in all respects subjects to the
following.
Bd.F.9.2. Materials - According to specification No.Bd.F.8.2
Bd.F.9.3. Construction - According to specification No.Bd.F.8.3. The form work shall
be arranged and the concrete cast to obtain the shape. dimensions, slope etc., shown in
the drawings. The weight of concrete, centering and shuttering shall be supported rigidly
on the floor below and in other secure ways. Care shall be taken to see that formwork
is removed only after the period mentioned in B.5. has lapsed and after full stability for
the overhanging portion is obtained by anchoring and /or building up masonry over the
bearing for all conditions of loading likely to occur during and after construction. The
sequence of removal of centering shall be such that no tension is caused in the bottom
face. The supports at the overhanging and shall be removed first after the concrete has
developed sufficient and full stability is obtained for all overhang.
The chajja shall be laid to lines, curves, slopes and the sections shown in the working
drawings or as directed by the Engineer.
Bd.F.9.4. Finishing - According to specification No.Bd.F.8.3.5. Grooves, throatings
and borders shall be provided in the concrete and finishing plaster if shown in the
drawings and shall be included in the item. But special finishing if intended shall be paid
under a separate item.
Bd.F.9.5. Item to include - According to specification No.Bd.F.8.4. It shall also include
grooves, throatings, and borders in the chajja if shown in the drawings.
Bd.F.9.6. Mode of Measurement and Payment - According to specification No.Bd.F.8.5.
except for the following:-
Where the chajja is combined with lintel, beam, slab, etc., the bearing shall form a part
of the item with which it is combined, the chajja being measured only for the projecting
portion. Where chajja is not combined with beam, slab etc., the bearing shall be included
in the measurement of the chajja and shall be deducted from the masonry in which it is
embedded.
Bd.F.11. Providing and casting in situ, cement concrete 1:2:4 for R.C.C. pardi...............
mm. thick including centering, formwork, compacting, finishing the formed surfaces
with cement mortar 1:3 of sufficient minimum thickness to give a smooth and even
surface or roughening them if special finish is to be provided, and curing ( excluding
steel reinforcement.)
Bd.F.11.1. General - The item refers to cement concrete required for R.C.C. pardi of
the thickness shown in the detailed drawings approved by the Engineer. The item shall
comply with specifications for item Bd.F.6. except for the following:- When the pardi is
high, formwork for the pardi shall be built up in stages of a meter or so in stages of a
metre or so in height at least on one side. The formwork shall be kept absolutely plumb,
during and after the placing of concrete and shall be checked and approved by the
Engineer. Compaction may be done manually.
Bd.F.12. Providing and casting in situ, cement concrete 1:2:4, for R.C.C. coping
to plinth or parapet and sills of doors and windows, molded or chamfered as
per detailed drawings approved by the Engineer including centering, formwork,
compacting, finishing the exposed surfaces with cement mortar 1:3 of sufficient
minimum thickness to give a smooth and even surface or roughening them if special
finish is to be provided and curing (excluding steel reinforcement).
Bd.F.12.1. General - The specifications pertain to the cement concrete for R.C.C.
copings to the plinth or parapet and stills of doors and windows in building construction.
The item shall generally conform to the specifications for item No. Bd.E.3 subject to the
following :-
Before the concrete is placed the formwork and reinforcement of the coping shall be
Bd.F.13. Providing and casting in situ, cement concrete 1:2:4, for R.C.C. waist
slab, steps and parapet as per detailed drawings of staircases including centering,
formwork compacting, finishing the formed surfaces with cement mortar 1:3 of
sufficient minimum thickness to give a smooth and even surface or roughening
them if a special finish is to be provided and curing (excluding steel reinforcement ).
Bd.F.13.1. General - The item refers to cement concrete required for R.C.C. staircase
building construction. The concrete shall conform to specification No.B.5 for ordinary
cement concrete in all respects, subject to the following:
Waist slabs and steps shall be constructed complying with specification No.Bd.F.8. If the
staircase has an R.C.C. parapet, it shall be constructed as per specifications for item
Bd.F.11, for R.C.C. pardi. Formed surfaces which will remain exposed shall be finished
with cement mortar 1:3 of sufficient minimum thickness to give a smooth and even
surface. Surfaces which are to receive special finishing or tiling shall be roughened
immediately on removing the forms and within a day thereof. Special finishings or tiling
shall be paid for separately. Rowl plugs, bolts or other devices similar to those mentioned
in I.S.1946-1961 shall be embedded in the concrete if required by the Engineer for fixing
railing etc. The rate for concrete shall be inclusive of such plugs and their fixing. Cement
concrete for R.C.C. landing shall be paid under slab concrete.
Bd.F.13.2. Item to include - (1) Providing and laying cement concrete for waist slabs,
steps and parapets to dimensions and shapes shown on the drawings or as directed by
the Engineer, including centering, form-work compacting, finishing with cement plaster
of minimum thickness to give a smooth and even surface for formed surfaces remaining
exposed roughening the surfaces which are to receive tiling or special finish, embedded
plug and curing.
(2) Beams, Cross-beams, railing etc. shall not be included in the item.
(3) All labour, materials, equipment for satisfactory completion of the item as specified
above.
Bd.F.13.3. Mode of Measurement and Payment - As per specification No.B.5.
The measurement shall be taken before finishing plaster is applied. No deduction shall
be made for the embedded plugs nor separate payment made for them. Any portion of
steps, waist or parapet embedded in the newel post shall be paid as part of item of the
newel post, under a separate item.
Portions of waist slab and steps embedded in the masonry shall be included in these
measurements and deductions made for them in the masonry.
Bd.F.14. Providing and casting in situ, cement concrete 1:2:4, for R.C.C. newel posts
of staircases as per detailed drawings including centering, form-work, compacting,
finishing the formed surfaces with cement mortar 1:3 of sufficient minimum thickness
to give a smooth and even surface or roughening them if special finish is to be
provided and curing ( excluding steel reinforcement.)
Bd.F.14.2. Construction - The shapes and sizes of newel posts, with all moldings shall
be as per the detailed working drawings approved by the Engineer by preparing the
form-work suitably Any recesses or grooves etc. required to receive the hand railing or
parapet shall be left in the newels at appropriate places.
Bd.F.15. Providing and casting in situ, cement concrete 1:2 :4, for R.C.C. arches
with skew backs as per detailed drawings or as directed including centering, form-
work, compacting, finishing the formed surface with cement mortar 1:3 of sufficient
minimum thickness to give a smooth and even surface or roughening them if special
finish is to be provided and curing (excluding mild steel reinforcement).
Bd.F.15.1. General - The item to cement concrete required for R.C.C. arches with
skew backs. The item shall comply with specifications for item No.Bd.E.7. subject to the
following:-
Bd.F.15.2. Placing of Concrete - Before placing concrete, the form-work and
reinforcement of the arch shall be passed by the Engineer and the measurement of
mild steel bar reinforcement taken. The mild steel reinforcement shall be paid under a
separate item. The skew back and the arch may be concreted together. If hinges are to
be introduced, they shall be as per detailed designs and drawings or as directed by the
Engineer.
Bd.F.16. Providing and casting situ, cement concrete 1:2:4, for R.C.C. fins---mm,
thick in positions on the drawings or as directed by the Engineer including centering,
form-work, compaction, finishing the formed surfaces with cement mortar 1:3 of
sufficient minimum thickness to give a smooth and even surface roughening them
if special finish is to be provided and curing (excluding mild steel reinforcement).
Bd.F.16.1. General - The item shall comply with specification for item No.Bd.F.11. in all
pertinent particulars subject to the following :
(1) The shape, thickness and other dimensions of the fins shall be exactly as shown
in the drawings or specified in the special provisions.
(2) The fins shall be cast in exactly the same place and to the same shape, thickness
curve, inclination, etc. as shown on the drawings and as directed by the Engineer.
(3) If special finishes are to be applied, the surfaces shall be roughened immediately
on removal of forms and within a day there of so as to get a good bond for the finish.
(4) For the fins, only the clear dimensions shall be measured. Any portion of the fin,
which is embedded in masonry or any other part of the building shall not be paid as
fin but shall be included in the item in which it is embedded. No deductions shall be
made for these embedded parts from the corresponding items.
General -- The item shall comply with specification No.B.10 in all respects.
In case of reinforcement for pile caps, the splicing of main longitudinal bars shall be by lap
Bd.F.18. Providing welded joints for mild steel reinforcement bars of--
Bd.F.19. Providing and fixing in position after hoisting, precast 1:2:4 R.C.C. fins
-mm. thick in cement mortar 1:3 in the position shown in the detailed drawings or as
directed by the Engineer and curing complete. (Including steel reinforcement).
Bd.F.19.1. General - The precast R.C.C. fins shall be made by filling the moulds with
a complete batch of 1:2:4 cement concrete so that the whole may set at one time.
If one batch is insufficient to complete a unit, each succeeding batch should follow
the preceding batch as quickly as possible. All the specifications for ordinary cement
concrete as per B.6. shall apply to this work. The maximum size of coarse aggregate
shall not exceed 1/4th, the thickness of the fins. Coarse aggregate shall be of the type of
stone mentioned in the item. The fins shall be of the thickness mentioned in the wording
of the item. The fins shall also be of shapes and dimensions shown on the drawings or
as directed by the Engineer and all the exposed surfaces and edges shall be smooth
with out plaster finish.
Bd.F.19.2. Reinforcement - The reinforcement shall be 6 mm. mild steel bars at 15
cms. centers vertically and horizontally unless other sizes and spacing are specified in
special provisions. Tying or tack welding, fixing, etc. shall be done in conformity with
specification No.B.10. The reinforcement shall be placed along the middle of the fins.
Bd.F.19.3. Cement Mortar - Cement mortar shall be of proportion 1:3 and shall comply
with specification No.B.4.(a).
Bd.F.20. Providing and fixing in position after hoisting precast 1:2 cement mortar
reinforced jail ___ mm. thick of approved design in cement mortar 1:3 and curing
complete (including steel bar reinforcement ).
Bd.F.20.1. General - The precast jali shall be made by filling the mold of the approved
design pattern with one complete batch of 1:2 cement mortar so that the whole may
set at one time. If one batch is insufficient to complete a unit, each succeeding batch
should follow the preceding batch as quickly as possible. All the specification for ordinary
cement mortar as per specification No.B.4 a shall apply to this work. The sand for the
mortar shall be graded from coarse sand of 5 mm. downwards. The jali shall be cast to
the design and dimensions shown on the detailed working drawings approved by the
Engineer. All the surfaces and edges shall be smooth and sharp without plaster finish.
Bd.F.20.2. Mild Steel Reinforcement - This shall conform to specification No.B.10. The
reinforcement shall be bent to the exact shape of jali work and fixed exactly in the centre
of the jali and fully embedded in the mortar. The 6 mm. bars shall be used.
Bd.F.20.3. Cement Mortar - Cement mortar for fixing the jail shall be proportion 1:3 and
shall comply with specification No.B.4.a.
Bd.F.20.4. Fixing - The jali shall be fixed in 1:3 cement mortar between supports in
grooves as shown on drawings or as directed by the Engineer. Jali with damaged
surfaces or edges shall not be fixed. The joint shall be cured for 14 days.
Bd.F.20.5. Item to include -
(1) Providing the precast jail of the required design conforming to specifications detailed
above including reinforcement.
Bd.F.22. Providing and casting in situ water proofed cement concrete 1:1.5:3/1:2 for
R.C.C. columns in required places as per detailed designs and drawings or as
directed including centering form-work, compaction, finishing the formed faces with
water proofed cement mortar 1:3 of sufficient minimum thickness to give a smooth
and even surfaces or roughening them if special finish is to be provided and curing
(excluding steel reinforcement).
Bd.F.23. Providing and casting in situ water proof cement concrete 1:1.5:3/ 1:1:2
for R.C.C. beams in required places as per detailed designs and drawings or as
directed including centering, form work, compaction, finishing the formed faces with
water-proofed cement mortar 1:3 of sufficient minimum thickness to give a smooth
and even surface or roughening them if special finish is to be provided and curing
(excluding steel reinforcement.)
Bd.F.23.1. General - The item shall comply with the specification for item Bd.F.6.
subject to the following.:-
Bd.F.23.2. Water-Proofing Material - As per Bd.F.22.3
Bd.F.23.3. Proportion of Concrete - As per Bd. F. 22.3
Bd.F.23.4. Mixing - As per Bd.F. 22.4.
Bd.F.24. Providing and casting in situ water-proofed cement concrete 1:1.5:3/ 1:1:2
for R.C.C. slabs in required places, as per detailed designs and drawings or as
directed including centering, form-work, compaction, finishing the formed surfaces
with water proofed cement mortar 1:3 of sufficient minimum thickness to give a
smooth and even surface or roughening them if special finish is to be provided and
curing (excluding steel reinforcement).
Bd.F.24.1. General - The item shall comply with the specification for item No.Bd.F.8.
subject to the following.:
Bd.F. 24.2. Water-Proofing Material - As per Bd.F.22.2.
Bd.F. 24.3. Proportion of Concrete - As per Bd.F.22.3.
Bd.F. 24.4. Mixing - As per Bd.F. 22.4.
Bd.F.25. Providing and casting in situ cement concrete 1:2:4 for encasing steel
stanchions as per detailed designs and drawings or as directed, including centering,
form-work, compacting, finishing the formed surfaces with cement plaster 1:3 of
sufficient minimum thickness to give a smooth and even surface or roughening
them if special finish is to be provided and curing (excluding structural steel work in
stanchion and steel reinforcement).
Bd.F.25.1. General - The item shall comply with specifications given for item No.Bd. F.4
subject to the following:-
Bd.F.25.2. Placing Concrete - Before placing concrete, the forms and all structural steel
Bd.F.26. Providing and casting in situ cement concrete 1:2:4 for encasing steel
beams as per detailed and drawings or as directed including centering, form-work
, compacting , finishing the formed surfaces with cement plaster 1:3 of sufficient
minimum thickness to give a smooth and even surface or roughening them if special
finish is to be provided and curing( excluding structural steel and steel reinforcement).
Bd.F. 26.1. General - The items shall comply with specifications given for item
No.Bd.F.6. Subject to the following:-
Bd.F.26.2. Placing Concrete - Before placing concrete, the form-work and all structural
steel work of beams including the mild steel reinforcement shall be checked and passed
by the Engineer and the mild steel reinforcement and structural steel work measured. The
reinforcement and structural steel work shall be paid under separate items.
Special care shall be taken to see that the concrete is well worked around structural
steel sections and also compacted. For this, form-work on sides shall be constructed in
stages of suitable heights. Water cement ratio shall be adjusted to afford satisfactory
placing and compaction.
Bd.F.26.3. Mode of Measurement and Payment - As per Bd.F.6.5.
Volume occupied by joists and mild steel reinforcement shall not be deducted except in
the case of boxed girders in which case, boxed portion only shall be deducted.
Bd.F. 27. Carrying out load test of R.C.C. slab or slab and beam in position as ordered
by the Engineer including all instruments, loads complete.
Bd.F.27.1. General - The test shall be carried out on any R.C.C. slab or slab and beam
as ordered by the Engineer in case a doubt arises as to the strength of the slab or beam
and slab, etc., due to defective materials and /or workmanship.
Bd.F.27.2. Load Testing - The test shall be carried out for a load equivalent to 125 per
cent of the designed load. The whole load including to live load shall be converted into a
uniformly distributed dead load and loading shall be done in such a manner as to produce
the maximum bending moment and shear due to such load. The loads shall be applied
in 20 per cent increments or other suitable increments as directed by the Engineer at
intervals of one hour. The behavior of the structural components and deflections shall
be observed before after application of each increment of load. Loads shall be removed
at the same rate and at the same intervals as for loading and observations similarly
made. Staging, free of the loaded members shall be erected below for support in case
of collapse. Contractor shall be responsible for accidents and damage, if any.
Deflections shall be observed by deflecto meters or tested dial gauges. The test shall be
carried out at described in I.S. 456: 1964 clause 8.4 the load may be in the form of sand
bags or other suitable materials.
The observations shall be made by the Deputy Engineer in charge.
Bd.F.28. Providing and casting in situ c.c. M20/15 for R.C.C. rectangular beam with
slab as per detailed design and drawing or as directed including formwork, centering,
finishing the surface with 1:3 C.M. to give even surface or roughing the surface if
special finish is to be provided and curing complete.(excluding reinforcement.)
Bd.F.28.1. General - The item refers to cement concrete required for R.C.C. grid beams
and slab. The concrete shall conforms to B.6. Extra care shall be taken to ensure correct
shapes. The catering and formwork shall be got approved from the Engineer.
Bd.F.29. Guniting surface with cement mortar 1:3 proportion 50 mm thick under
pressure of 2.1 Kg to 2.8 Kg/Sq.cm including providing welded mesh of 75mm x
75mm size of specified gauge as reinforcement, scaffolding, curing, providing
floating coat etc complete.
Bd.F.29.1. General - The item refers to the Guniting treatment for surfaces.
Bd.F.29.2. Materials - Sand shall conform to A.5. Cement shall conform to A.2.
Water shall conform to A.4. Welded mesh shall be got approved before use.
Bd.F.29.3. Plant and Equipment - The plant shall be operated to conform that guniting
at the specified pressure can be done satisfactorily. All the accessories shall of approved
make. The installation of plant and accessories shall be done safely so as to avoid any
accidents or injury to persons. Any accident, damage, injury to persons shall be the
responsibility of the contractor.
Bd.F.29.4. Construction - The entire surface on which Guniting is to be applied shall be
thoroughly cleaned with wire brushes or sand blasting. The surface shall then be washed
with water. The welded mesh shall be fixed on to the surface in such a manner that it
shall not be disturbed during the guniting operation. The weld mesh shall be thoroughly
cleaned before fixing. guniting layer of specified thickness with 1:3 proportion shall be
applied by the guniting gun with a pressure of 2.1 to 2.8 Kg/sq.cm.
Bd.F.29.5. Item to include -
1) All labor, material, use of plant equipment accessories etc.
2) Compensation of injury to persons or damage to the work or property.
Bd.F.29.6. Mode of measurement and payment - The contract rate shall be one
square meter of surface area covered by guniting the measurements shall be recorded
correct up to one cm. The area shall be calculated correct up to 2 places of decimals.
Design mix concrete is that concrete in which proportion of aggregates, cement and water
are determined by the preliminary tests of the materials to be actually used to obtain the
specified strength with the use of minimum quantity of cement. It shall generally comply
with relevant provisions in I.S. 456-1964*.
B.6.1. Materials - Ordinary Portland cement, fine aggregates, coarse aggregates and
water shall comply with specifications laid down for the respective items in specification
No. B.5. for ordinary concrete.
B.6.2. The design mix shall be obtained from an approved laboratory or institution and
shall be further got approved from the Engineer in charge.
B.6.3. Tests - Tests shall conform to the specification laid down in I.S. 456-1978. Tests
shall be got done in an approved laboratory at the cost of the contractor.
B.6.3.1. Works tests - Works tests shall be taken for quantities of concrete as indicated
below :-
Quantity of concrete in cu.m. No. of samples (each sample
shall have three cubes).
1 - 5 1
6 - 15 2
16 - 30 3
31 - 50 4
51 and above One additional sample for every 50 cu. m.
Depending on the quantity of concrete for each element, random samples as indicated
above shall be taken. The required number of samples shall be decided in advance.
The random samples should be taken such that whole of the concrete in that element is
uniformly represented.
The strength of a sample shall be the average of three cubes of the sample. The variation
in the strengths of a particular sample shall not be more than -15% to +15% of the
average of that sample.
Standard deviation as defined in I.S. 456-1978 shall be worked out periodically or atleast
once in a month. The maximum standard deviation shall be as under :-
Fineness Test
OPC PPC
b) Final setting time minutes < 600 minutes < 600 minutes For each consignment of cement
[A] FIELD TESTS FOR FINDING OUT ADULTERATION OF CEMENT WITH STONE OR
COAL DUST
1) Purpose of the test - The aduiteration tests are required to be done to ascertain that
cement is free from any adulteration.
a) A sample of cement shall be heated on a steel plate for 20 minutes on a stove. The
adulterated sample changes its colour.
b) A normal solution of HCL shall be added to an equal volume of water and the resultant
soultion shall be slowly added to small quantity of cement of about 10 gms taken in a test
tube. If any large insoluble residue is noticed it indicates presence of siliceous materials.
Efflorescence and frothing indicates presence of admixture of lime stone dust.
c) A small quantity of cement is taken in a test tube or a measuring cylinder and water
added till the container is half full. The mixture is shaken and allowed to settle for few
minutes. The Cement particles settle down and the coal ash particles are found to be
floating or in suspension as they are lighter.
12.5 mm 10 mm 5 0.5
Estimation of Determination of aggregate 300 50
organic impurity abrasion value by use of the
Los Angeles machine
Determination of
sp. gr. & water Determination of aggregate
absorption soundness
Aggregate Larger
than
10 mm 10 2 coarse aggregate 60 10
10 mm 4.75 mm 5 1
determination of
bulk density and
voids
40 mm 4.75 mm 100 30
Determination of material
finer than 75 micron
Maximum size present
in substantial proportions.
40 mm & above 20 5
20 mm 10 2.5
10 mm 10 2.0
4.75 mm 5 0.5
Determination of light
weight pieces (Coal & lignite)
Maximum Size of aggregate
80 mm 50 10
40 mm 25 5
20 mm 15 3
6.3 mm 5 0.2
The fly ash-lime bricks Shall be of the following four classes depending upon their
average compressive strength :
PHYSICAL CHARACTERISTICS
Compressive Strength
The minimum average compressive strength of fly ash-lime bricks shall not be less than
the one specified for each class when tested as described in it 3495 (Part 1) : 1976.
The compressive strength of any individual brick shall not fall below minimum average
compressive strength specified for the corresponding class of bricks by more than 20 percent.
NOTE - In case any of the test results of compressive strength exceed the upper
limit for the class the same shall be limited to the upper limit of the class for the purpose of
averageing.
Drying Shrinkage
The average drying shrinkage of the bricks when tested by the method described in IS
4139:1989 being the average of three units, shall not exceed 0.15 percent.
Efflorescence Test
The bricks when tested in accordance with the procedure laid down in IS 3495 (Part 3):
1976, shall have the rating of efflorescence not more than moderate up to Class 10 and
single for higher classes.
Water Absorption -
The bricks, when tested in accordance with the procedure laid down in IS 3495 (Part 2) :
1976 after immersion in cold water for 24 hours, shall have average water absorption not
more than 20 percent by mass up to class 10 and 15 percent by mass for higher classes.
MARKING
Each brick shall be marked in a suitable manner with the manufacturs identification mark
or initials.
CEMENT :- Use of Port land Pozzolana cement may be permitted only in plain
concrete members.
ADMIXTURES:- No material other than the essential ingredients i.e. cement, aggregate
and water shall ordinarily be used in the preparation of concrete or
mortar. But the competent authority may permit use of admixtures
for imparting special characteristics to the concrete or mortar on
satisfactory evidence, that the use of such admixtures does not
adversely affect the properties of concrete or mortar particularly with
respect to strength, volume, changes, durability and has no deleterious
effect on reinforcement.
STORAGE OF CEMENT
The cement shall be stored by observing following instructions for its effective use and proper
inspection and least detoriation and damage.
2. It shall be stored in suitable weather tight structures to protect the cement from
dampness.
3. Bags shall be piled not more than 10 bags high and arranged in header and stretcher
fashion as close as possible.
4. The cement bags denote the manufactured period in terms of week of the year. This
should be noted and cement manufactured earlier shall be used earlier.
Concreting in sulphate-environment :-
As per concentration of sulphates available proper selection of SRPC is done and good quality
of concrete is achieved by exercising control on section by concrete making material.
Compaction and curing specifying maximum free water cement ratio and minimum cement
content as per (I.S.456-1978 Table - 20)
For very high sulphate concentrations protective coating based on asphalt , chlorinated rubber,
epoxy or polyethylene should be considered.
3 days : 28 Mpa
7 days : 38 Mpa
28 days : 47 Mpa
Portland slag Cement :- This cement (I.S.455:1976) is produced by using blast furnace slag.
CHARACTERISTIC IN PSC
138
aggregate aggregate Cement per 50 kg by weight by number Sand ltrs. Stone
ratio bag of Kg. of bags litres
cement
NOTES : 1. The table is based on the assumption that the voids in sand and crushed stone are 40 and 45%, respectively.
2. Air content of 1% has been assumed.
3. For gravel aggregate decrease cement by 5%, increase sand by 2% and Coarse aggregate in proportion to fine aggregate in mix.
4. No allowance has been made in the table for bulking and wastage.
CONCRETE
The concrete shall be in grades designated below where the characteristic strength is defined
as the strength of material below which not more than 5% of the test results are expected to fall.
M-15 15
M-20 20
M-25 25
M-30 30
M-35 40
M-40 50
Nominal mix concrete may be used for concrete of grades M-15 and M-20 and not for any higher
grades.
The proportion of fine to coarse aggregate should be adjusted from upper limit to lower limit
progressively as the grading of fine aggregates become finer and the maximum size of coarse
aggregate becomes larger. Graded coarse aggregates shall be used.
[A] FIELD TESTS FOR FINDING OUT ADULTERATION OF CEMENT WITH STONE OR COAL DUST
1) Purpose of the test :- The adulteration tests are required to be done to ascertain that
cement is free from any adulteration.
a) A sample of cement shall be heated on a steel plate for 20 minutes on a stove. The
adulterated sample changes its colour.
b) A normal solution of HCL shall be added to an equal volume of water and the resultant
solution shall be slowly added to small quantity of cement of about 10 gms taken in a test
tube. If any large insoluble residue is noticed it indicates presence of siliceous materials.
Efflorescence and frothing indicates presence of admixture of lime stone dust.
c) A small quantity of cement is taken in a test tube or a measuring cylinder and water added
till the container is half full. The mixture is shaken and allowed to settle for few minutes.
The Cement particles settle down and the coal ash particles are found to be floating or in
suspension as they are lighter.
1. Modules of Elasticity
EC Design value (GPA) 20 25 28 31 33 36
2. Permissible direct
compressive stresses
allowable Mpa 3.8 5.0 6.2 7.5 8.5 8.5
3. Permissible flexural
compressive stresses
allowable Mpa 5.0 6.9 9.3 10.00 11.50 11.5
4. Permissible tensile
stresses Mpa 0.14 0.17 0.20 0.23 0.25 0.25
M 25 36 Mpa
M 30 42 Mpa
Aggregate shall consist of (1) coarse aggregates of sizes 4.75 to 40 mm and (ii) fine aggregates
of sizes 0.15 to 4.75 mm but the actual size of aggregates to be used on any work shall be in
accordance with the following clauses.
The preferred nominal size of aggregate is 20 mm for reinforced concrete, larger sizes upto 31.5
mm may be permitted in special cases when there is no restriction to flow of concrete in a section.
If smaller sizes are necessary for any element 10 mm and 12.5 mm may be used.
For plain concrete, preferred nominal size shall be 20 mm and 40 mm and larger size may be
permitted only in special cases subject to supplementary specifications and precautions.
The minimum cement content and maximum water cement ratio shall be as under:
The minimum cement content is based on 19 mm aggregate. For 37.50 mm aggregate it should
be reduced by 10 percent. For portion of structures in contact with water where the Velocity and
bed material are likely to cause erosion of concrete, the condition of exposure be assumed severe.
142
differentiated in four zones.
Grading zone I :- Suitable for making concrete.
Grading zone II :- Suitable for making any concrete.
Grading Zone III :- Suitable for making any concrete.
Grading Zone IV :- Not recommended for reinforced concrete unless tests are made to ascertain the
suitability for proposed mixes.
Grading limits for fine aggregates with respect to percentage passing is given below.
80 mm 100 100
63 mm 85100
100
40 mm 030 85-100
100 95100
20 mm 05 020 85100 100 3070 95100 100 100
16 mm 85100 100 90100
12.5 mm 85100 100 90100
10 mm 05 05 020 030 045 85100 1035 2555 3070 4085
4.75 mm 05 05 010 020 05 010 010 010
2.36 mm 05
Shape of aggregates :- Rounded well rounded aggregates require less water and cement for a given workability of all other shapes,
as round particles have less surface area. Generally, preferred for pumped concrete. Rounded aggregates generally tend to have a
stronger aggregate mortar bond and result in concretes of substantially the same compressive strength for given cement content.
Irregular or partly rounded :- Can be used by suitably proportioning the fine aggregates to give desired workability.
143
All in Aggregate :- I.S 383-1930 defines as materials composed of fine aggregate and coarse aggregate.
144
If combined aggregates are available they need not be separated in to fine and coarse aggregate but necessary adjustments may be
made in grading by addition of single sized aggregates.
80 mm 100 -
2. Has right number of ties been used and are they in the right places ?
4. Are all inserts, void formers and cast-in-fixings in the right position and secured ?
11. Has the release agent been applied ? Is it the right one ?
13. Has the reinforcement the right cover ? Are there enough spacers ?
14. Are the forms clean and free from rubbish or odd bits of timber or metal ? Tie-wire droppings
will cause a stain on the face of the concrete .
16. Can any necessary inserts or box outs be done when concreting ?
17. Is all the ancillary equipments available, such as vibrators, lighting, skips, and hand tools ?
19. Have all the necessary guard rails and toe boards been provided ?
On completion of the initial check by the tradesmen and supervisors concerned, the work will
normally be inspected by the Clerk of Works or the Resident Engineer, before concreting is allowed
to begin.
The above checks, combined with a general check on the security and tightness of the forms,
can save accident and injury or even loss of life.
Nominal cover is the dimension used in design and indicated on the drawing. This cover should
be provided to all reinforcements including links and strips corresponding to the indicated grade
of concrete under particular condition of exposure.
Severe - 50 40 30
The cover may be reduced by 5 mm in case of slabs of thickness upto and including 150 mm.
At each end of reinforcing bar, the nominal cover shall not be less than twice the diameter
of such bars.
For portions of structures in contact with water, where the velocity and bed materials are likely
to cause erosion of concrete the condition of exposure shall be assumed to be severe.
1 M-15 57 68
2 M-20 47 57
3 M-25 41 49
4 M-30 38 46
5 M-35 34 40
6 M-40 30 36
Bd.G.1. Providing second class Burnt Brick masonry with conventional/I.S. type bricks
in cement/ lime mortar 1:__ in foundations and plinth of inner walls/in plinth external walls
including dewatering, striking joints on unexposed faces, raking out joints on exposed faces
and watering complete.
Bd.G.2. Providing first class Burnt Brick masonry with conventional/I.S. type bricks in
cement mortar/ lime mortar 1:__ in plinth including dewatering, striking joints on unexposed
faces, pointing with cement mortar 1:3 on exposed faces and watering complete.
Bd.G.3. Providing second class Burnt Brick masonry with conventional I.S. type bricks
in cement mortar/ lime mortar 1:__ in plinth as backing in composite masonry including
dewatering, striking joints and watering complete.
Bd.G.4. Providing first class Burnt Brick masonry with conventional /I.S. type bricks in
cement mortar/ lime mortar 1:__ in superstructure including pointing with cement mortar 1:3
on outside exposed faces and ranking out joints where plastering is to be done, watering
and scaffolding complete.
Bd.G.5. Providing second class Burnt Brick masonry with conventional/I.S. type bricks
in cement mortar/ lime mortar 1:__ in superstructure including striking joints, raking out
joints, watering and scaffolding complete.
Bd.G.6. Providing second class Burnt Brick masonry, with conventional/I.S type bricks
in cement mortar/ lime mortar 1:__ in superstructure, as backing in composite masonry
including scaffolding, racking out joints and watering complete.
Bd.G.7. Providing second class Burnt Brick masonry with conventional /I.S. type bricks in
cement mortar 1:__ in half brick thick wall including mild steel longitudinal reinforcement of
2bars of 6mm. diameter/2 hoop iron strips 25mm.x1.6mm. at every third course, properly
bent and bounded at ends, scaffolding, raking out joints and watering complete.
Bd.G.8. Providing Burnt Brick-on-edge masonry with second class bricks of conventional
type in cement mortar 1:__ including mild steel longitudinal reinforcement of 2 bars of 6mm.
diameter/one strip of hoop iron 25mm. x 1.6mm. diameter/ one strip of hoop iron 25 mm. x
1.6mm. placed at every third course, properly bent and bonded at ends, scaffolding, raking
out joints and watering complete.
Bd.G.9. Providing first class Burnt Brick masonry with conventional/I.S. type bricks, in
cement mortar/ lime mortar 1:__including scaffolding, pointing with cement mortar 1:3 and
watering in pillars of-
(a) rectangular or square shape,
(b) curved shapes, as shown in the drawings.
Bd.G.10. Providing second class Burnt Brick masonry with conventional/I.S. type bricks
in cement mortar /lime mortar 1:__ including scaffolding, raking out joints and watering in
pillars of-
(a) rectangular or square shape,
(b) curved shapes, as shown in the drawings.
Bd.G.12. Providing second class Burnt Brick honey-comb masonry with conventional/I.S.
type bricks in half brick/one brick thickness, in cement mortar 1:__ as per detailed drawings
or as directed, including scaffolding, raking out joints, plastering with 1:4 cement plaster
and watering complete.
Bd.G.13. Providing second class Burnt Brick masonry coping of conventional/I.S. type
bricks in cement mortar/ lime mortar 1:__ of rectangular, chamfered or of other shape as
per detailed drawings over plinth parapet or wall including raking out joints, and watering
complete.
Bd.G.14. Providing Burnt Brick string course drip moldings, cornice with conventional/
I.S. type second class bricks in cement mortar/ lime mortar 1:__, molded as per detailed
drawings including scaffolding, raking out joints, plastering with cement mortar 1:4 and
watering complete.
Bd.G.15. Providing Burnt Brick arch work with conventional/I.S. type second class bricks,
in cement mortar 1:__ as per detailed drawing or as directed including centering, form work
scaffolding, raking out joints and watering complete.
Bd.G.16. Providing Burnt Brick arch work of flat or curved shape with conventional/I.S. type
first class bricks in cement mortar/ lime mortar 1:__ as per detailed drawings or as directed
including centering, form-work, scaffolding, pointing with cement mortar 1:3 and watering
complete.
Bd.G.17. Providing Burnt Brick arch work with conventional/I.S.type second class bricks for
jack arch type floor or roof as per detailed drawings or as directed in cement mortar/ lime
mortar 1:__ including centering, form-work scaffolding, raking out joints, watering complete.
Bd.G.18. Providing second class Burnt Brick masonry with conventional/I.S. type
bricks in mud mortar in superstructure including pointing with cement mortar 1:3/raking out
joints when plastering is to be done, scaffolding and watering complete.
Bd.G.19. Providing brick work of fire bricks to the shape and size as shown on drawing in
fire clay including the necessary scaffolding, raking out joints, pointing and curing complete.
Bd.G.2. Providing first class Burnt Brick masonry with conventional/I.S. type
bricks in cement mortar/ lime mortar 1__ in plinth including dewatering striking
joints on unexposed faces, pointing with cement mortar 1:3 on exposed faces, and
watering complete.
Bd.G.2.1. General - The specifications pertain to first class Burnt Brick masonry in plinth
commencing from 15cm. below the general finished ground level up to the top of plinth.
The item shall generally comply with specification No.B.7 subject to the following :-
Bd.G.2.2. Bricks - Bricks shall be of first class of the type mentioned in the item. The
size may be as approved by the Engineer.
Bd.G.2.3. Mortar - Cement mortar or lime mortar as mentioned in the item shall comply
with, specification No.B.4. or B.3. respectively. The proportion shall be as mentioned in
the wording of the item.
Bd.G.2.4. Laying - According to specification No.B. 8(a) and Bd.G.1.5. But the
thickness of joints shall be 10mm. for both types of bricks.
Bd.G.2.5. Striking Joints and Pointing With Cement Mortar 1:3 - The joints on the
inside faces shall be struck smooth while laying the masonry only. The joints in the
outside faces shall be pointed according to specification No.B. 13 with cement mortar
1:3 up to 15cm. below the finished ground level. It shall be watered for 14 days.
Bd.G.2.6. Item to include - According to specification No.B.7.8.
Pointing the outside faces with 1:3 cement mortar, fixing pipes, service lines, etc., shall
also be included in the item, pipes, service lines etc., shall also be included in the item,
pipes, etc., being paid for separately.
Bd.G.3. Providing second class Burnt Brick masonry with conventional/ I.S. type
bricks in cement mortar/ lime mortar 1__ in plinth as backing in composite masonry
including dewatering, striking joints and watering complete.
Bd.G.3.1. General - The item refers to second class Burnt Brick masonry in plinth a
backing in composite masonry. The item shall generally comply with the relevant
specifications given for item No.Bd.G.1. subject to the following.
Bd.G.3.2. Laying - The laying of brick work as backing in composite masonry shall
be done simultaneously with the laying of the facing work. Each facing course shall
correspond to the height of complete number of course of brick backing including mortar
joints.
Bd.G.3.3. Bond - Bond shall be English or as directed by the Engineer. The brick
backing shall be bonded well with the facing by using cut bricks where necessary. Facing
bond stones shall pass right through to the rear face of the backing.
Bd.G.3.4. Item to include - As specified in specification No.B.8.a.9. and shall also
include cutting of bricks and wasting of securing proper bond with the facing.
Bd.G.4. Providing first class Burnt Brick masonry with conventional/ I.S. type bricks
cement mortar 1: - /lime mortar 1:- in superstructure including pointing with cement
mortar 1:3 on outside exposed faces and raking out joints where plastering is to be
done, watering and scaffolding complete.
Bd.G.4.1. General - The item refers to first class Burnt masonry in superstructure of
buildings. The specifications given for item No.Bd.G.2. shall apply to this item with the
following specification in addition.:-
Bd.G.4.2. Laying - Brick work shall be laid in English bond unless specified otherwise.
Bricks in each course shall break joint with those in the course below and above. Brick
work shall be constructed for the number of floor as specified on the drawings. The
fixtures, plugs frames of doors, windows, cupboards, etc., shall be housed into the
brick work at the correct location and levels while laying brick work only. The iron and
steel fixtures in brick-in lime masonry shall be laid in 1:3 mix cement mortar to prevent
corrosion. The ends of steel beams resting on masonry shall be protected with red lead
primer coat and a thick coat of hot coal tar or embedded in 1:2:4 cement concrete.
Portions of timber scantlings in contact shall be painted with 2 coats of hot boiling coal
tar before fixing in masonry.
The beams shall be supported on templates of stone or plain or reinforced concrete
fixed in the wall. The templates will be paid for separately. Where the R.C.C. slabs
bear on the walls, the top of the wall shall be leveled and finished smooth with 12
mm. thick 1:4 cement mortar and cured. The plaster may be white washed or covered
with paper to minimise friction when movement of slab is expected. Where require,
rebates shall be cut into the brick work. To hold the frames of doors, windows, etc.
holdfasts shall be built into the brick work. Holes, chases, sleeves, openings, etc., of
the required size and shape shall be left in the brick work during laying only for fixing
pipes, service lines, passage of water, etc. The dimensions of openings shall as far
as possible conform to the whole multiples of brick dimensions to minimise cutting of
bricks. After the service lines, pipes etc., are fixed the extra hollow left in the hole shall
be filled with 1:3 cement mortar or 1:3:6 cement concrete and shall be finished neatly
with facing bricks. The frames of wooden doors and windows and heavy steel door and
window frames shall be built in as the brick work is being constructed. But for ordinary
steel doors and windows, required openings for frames, holdfasts, etc., shall be left in
the wall and frames embedded later to avoid damage to the frames. Well seasoned
tapered wooden plugs of the size shown in the drawings or directed by the Engineer
shall be embedded in the brick work during laying only. The joints with frames etc., shall
be neatly finished while pointing or plastering.
Bd.G.5. Providing second class Burnt Brick masonry with conventional/ I.S. type
bricks, in cement mortar/ lime mortar 1:__ in superstructure including striking1g
joints, raking out joints, watering and scaffolding complete.
Bd.G.5.1. General - The item refers to second class brick work in superstructure and
shall comply with specification No. Bd.G. 4 subject to the following.
Bd.G.5.2. Bricks - Bricks shall be of second class of the type mentioned in the item.
The size may be as approved by the Engineer.
Bd.G.5.3. Thickness of Joints - Thickness of joints shall be 10mm. for brick work with
I.S. type bricks and 12 mm. for brick work with conventional bricks.
Bd.G.5.5. Raking Out Joints - The joints shall be raked out to a depth, of not less than
the thickness of joints for affording good bond when plastering or pointing is to be done.
Other joints shall be struck.
Bd.G.5.6. Item to include - According to Bd.G.4.3.
The item provides for striking joints. Pointing shall be done when it is specially included
in the working of the item.
Bd.G.6. Providing second class Burnt Brick masonry with conventional/I.S. type
bricks in cement mortar/ lime mortar 1:__ in superstructure, as backing in composite
masonry including scaffolding, raking out joints watering complete.
268 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.G.7.6.
Bd.G.6.1. General - The item refers to second class burnt brick masonry in superstructure
as backing in composite masonry. The relevant specifications for item Nos. Bd. G.3 and
Bd.G.5. shall also apply for this item subject to the following.:-
Bd.G.6.2. Scaffolding - Scaffolding may be single.
Bd.G.6.3. Item to include - According to specification No. Bd.G. 3.4. and Bd.G.4.3.
Bd.G.6.4. Mode of Measurement and Payment - According to specification No.Bd.G.3.5.
Deductions shall be made as specified in Bd.G.4.4.
Bd.G.7. Providing second class Burnt Brick masonry with conventional/ I.S. type
bricks in cement mortar 1:- in half brick thick wall including mild steel longitudinal
reinforcement of 2 bars of 6mm. diameter, 2 hoop iron strips 25mm.x 1.6mm. at every
third course, properly bent and bonded at ends, scaffolding, raking out joints and
watering complete.
Bd.G.7.1. General - The item refers to Burnt Brick masonry in half brick wall, exclusive
of any finishing on either side. The item shall comply with specification No.B.7. subject
to the following:-
Bd.G.7.2. Bricks - Bricks shall be of second class of the type mentioned in the item.
The size may be as approved by the Engineer.
Bd.G.7.3. Mortar - Cement mortar shall conform to specifications No.B.4. The proportion
of the mortar shall be as mentioned in the wording of the item.
Bd.G.7.4. Reinforcement Bars - The mild steel reinforcing bars shall conform to
specification No. A.9. Two bars of 6mm. diameter shall be used longitudinally at every
third course of the brick work. The first reinforcement shall be placed on the top of
bottom most course. The bars shall be fully embedded in the mortar and the ends shall
be properly bonded in the vertical joints of brick work or to the main walls as directed by
the Engineer. Laps shall be provided of minimum length 45 d.
Bd.G.7.5. Hoop iron Strips - These may be used instead of mild steel bar reinforcement.
Two hoop iron strip of size 25 mm. wide and 1.6mm. diameter shall be used longitudinally
at every third course of the brick work. The first reinforcement shall come on the top of
the bottom most course. The strips shall be fully and properly embedded in the mortar
and the ends shall ;be properly bonded in the vertical joints of the brick work or to the
main walls as directed by the Engineer. If continuous strip is not available, strips shall
be rivet jointed with a minimum overlap of 8 cm.
Bd.G.7.6. Laying - All the bricks shall be laid stretcher wise breaking joint with those in
the upper and lower courses. Fixtures, plugs, holdfasts, frames of doors, windows shall
be housed into the brick work while laying only and at the correct levels and positions.
Holes of required size and shape shall be left in the brick work during laying for fixing
pipes, or service lines, passage of water etc., After the service pipes, etc., are fixed,
the extra hollow left in the hole shall be filled with 1:3 cement mortar or 1:3:6 cement
concrete. Holdfasts for frames or doors and windows shall be accommodated in the
joints of the brick work while laying. The joints in the courses where reinforcement is
placed shall admit of a mortar cover of at least 5mm. for the reinforcement. For joints
in other layers the thickness shall not be more than 10mm. for brick work with I.S. type
brick and not more than 12 mm. for brick work with conventional bricks. A set of mason's
tools shall be maintained on work for each group of 3 masons or less for frequent use
and checking. The ends of walls shall be bonded into the side walls where necessary.
Bd.G.9. Providing first class Burnt Brick masonry with conventional/I.S. type
bricks in cement mortar/ lime mortar 1:__ including scaffolding, pointing with cement
mortar 1: and watering pillars of--
(a) rectangular or square shape,
(b) curved shapes ; as shown in the drawings,
Bd.G.9.1. General - The item provides for the construction of first class Burnt Brick
masonry in pillars of sizes and shapes shown in the drawings or as directed by the
Engineer. The work shall be classed as pillar if the ratio of sides is equal to or less than
3:1 and as wall if the ratio of sides is larger than 3:1. The specifications given for item
No. Bd.G. 4. Shall apply subject to the following.-
Bd.G.9.2. Bricks - Brick shall be of the type mentioned in the item. Where curved shapes
270 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.G.11.4.
are required specially molded burnt bricks of the required shape and size shall be used.
Bd.G.9.3. Mortar - The type and mix of the mortar shall be as indicated in the item.
Bd.G.9.4. Laying - The brick pillar shall be of the exact shape and size as shown on the
drawings or as directed by the Engineer. For shapes other than rectangular or square,
specially molded bricks shall be used. In all cases, joints shall be 10 mm. thick.
Bd.G.9.5. Cement Pointing - Brick work shall be neatly pointed with cement mortar 1:3
as specified in B.13.
Bd.G.9.6. Item to including - As per B.8. a.8. The rate shall also include specially
molded bricks and setting them to obtain the required shapes for the pillars and cement
pointing.
Bd.G.9.7. Mode of Measurement and Payment - According to B.7.9.
Pillars with shapes other than square or rectangular shall be measured and paid
separately for their net quantity.
Bd.G.10. Providing second class Burnt Brick masonry with conventional /I.S. type
bricks in cement mortar/ lime mortar 1:__. including scaffolding, raking out joints
and watering in pillars of-
(a) rectangular or square shape;
(b) curved shapes ; as shown in the drawings.
Bd.G.10.1. General - The item provides for the construction of second class Burnt
Brick masonry in pillars of sizes and shapes shown in the drawings or as directed by the
Engineer. The specifications given for item No.Bd.G.5. and the additional stipulations
given in Bd.G.9. shall apply subject to the following:-
Bd.G.10.2. Bricks - Bricks shall be of second class of the type mentioned in the item.
Bd.G.10.3. Laying - Cut and rubbed bricks shall be permitted when the shape is curved.
Bd.G.10.4. Item to include - According to specification No.B.7.8.
The rate shall include cutting and rubbing the bricks so that when set in the pillars, the
pillars shall conform to the required shapes.
Bd.G.10.5. Mode of Measurement and Payment - According to specification
No.Bd.G.9.7.
Bd.G.11. Providing first class Burnt Brick honey-comb masonry with conventional/
I.S. type brick in half/one brick thickness in cement mortar 1: as per detailed drawings
or as directed including scaffolding, striking joints pointing with 1:3 cement mortar
and watering complete.
Bd.G.11.1. General - The item refers to first class Burnt Brick, honey-comb masonry
wall half brick thick or one brick thick as mentioned in the item. The item shall comply
with general specification No.B.7. subject to the following:-
Bd.G.11.2. Brick - Bricks shall be of the first class of type mentioned in the item. The
size may be as approved by the Engineer.
Bd.G.11.3. Mortar - mortar shall be of cement and sand complying with specification
B.4 and proportion shall be as specified in the wording of the item.
Bd.G.11.4. Laying - Honey-comb brick work shall be constructed as per drawings given
to the contractor or as directed by the Engineer. For half brick thick walls, stretcher bond
shall be used throughout the wall keeping holes of rectangular shapes or of shapes as
shown on the detailed working drawings approved by the Engineer. Bricks shall have a
Bd.G.12. Providing second class Burnt Brick honey-comb masonry with conventional
/I.S. type bricks in half brick/one brick thickness, in cement mortar 1:__ as per
detailed drawings or as directed including scaffolding, raking out joints, plastering
with 1:4 cement plaster and watering complete.
Bd.G.12.1. General - The item refers to second class Burnt Brick honey-comb masonry
wall half brick or one brick thick as mentioned in the item. The specification for item
No.Bd.G.11 shall apply with following changes:-
Bd.G.12.2. Bricks - Bricks shall be of second class of the type mentioned in the item.
The size may be as approved by the Engineer.
Bd.G.12.3. Laying - The thickness of joints in brick work shall be 22 mm. with
conventional brick and 10 mm. I.S. type bricks.
Bd.G.12.4. Plastering - The brick work shall be plastered with cement mortar 1:4 with
a thickness of 12mm. according to specification No.B.11.
Bd.G.12.5. Item to include - As per B.7.8.
The item shall include cement plaster also.
Bd.G.12.6. Mode of Measurement and Payment - According to specification No.Bd.
G.11. Less plaster due to holes and more plaster due to sides shall be covered by the
rate per square meter of the finished work.
Bd.G.14. Providing Burnt Brick string course, drip molding cornice with conventional/
I.S. type second class bricks in cement mortar/ lime mortar 1:__ molded as per
detailed drawings including scaffolding ranking out joints, plastering with cement
mortar 1:4 and watering complete.
Bd.G.14.1. General - The item refers to second class Burnt Brick cornice, etc., as per
detailed drawings or as directed by the Engineer. The item shall conform to specification
No.B.8.B. subject to the following:-
Bd.G.14.2. Bricks - Bricks shall be second class of the type mentioned in the item. The
size may be as approved by the Engineer.
Bd.G.14.3. Mortar - Cement mortar or lime mortar as mentioned in the item shall comply
with specification No.B. 4. The proportion of mortar shall be as mentioned in the wording
of the item.
Bd.G.14.4. Laying - All burnt brick string courses cornices, drip moldings shall be laid
with bricks to the shapes shown in the detailed drawings or as directed by the Engineer
by cutting and rubbing the bricks if necessary. The bricks shall be laid flat or on edge
as shown in the drawings or as directed by the Engineer. Cornices, string courses,
etc., shall not ordinarily project by more than about 15 cm. and this projection shall be
obtained by projecting each brick course by not more than 1/4 the of the brick length.
The thickness of joints in the brick work shall be 12 mm. with conventional bricked
10 mm. with I.S. type bricks. The joints shall be raked out to a depth of 12 mm. The
cornices, string courses etc., shall be adequately protected against by damage during
execution. Plastering shall be done to such thickness as to bring out the moldings shown
in the detailed drawings faithfully and not less than 12 mm. thick in any one place.
Bd.G.14.5. Item to include - As specified in the specification No.B.7.8, and shall also
include cutting the bricks to required shape and plastering with cement mortar 1:4 The
moldings shall be brought out faithfully.
Bd.G.14.6. Mode of Measurement and Payment - The contract rate shall be per
running metre of the cornice, string course etc., the section and shape of projecting
portion conforming to those given in the drawing approved by the Engineer.
Bd.G.15. Providing burnt Brick arch work with conventional /I.S. type second class
bricks, in cement mortar, 1: as per detailed drawing or as directed including centering
form-work scaffolding, raking out joints and watering complete.
Bd.G.15.1. General - The item refers to second class burnt brick arch work to be done
in the superstructure of buildings. The item shall comply generally with specification
No.B.8. subject to the following :
Bd.G.15.2. Bricks - All bricks for arch work shall be second class of the type mentioned
in the item. Normally they shall not be cut. Bricks forming skew backs shall be cut as to
give proper radial bearing to end voussoirs unless specially molded bricks are specified
in the special provisions. The size may be as approved by the Engineer.
Bd.G.15.3. Mortar - Mortar shall be cement mortar conforming to B.4. a with proportion
as mentioned in the wording of the item.
Bd.G.15.4. Form-work - Formwork and centering for arch shall conform to specification
No.B. 5.5.(b). Before constructing the arch masonry, the formwork shall be inspected
and passed by the Engineer. The centering shall be tightened with hard wood wedges
so that the same could be struck without any jerks transmitted to the arch. The striking
arrangements shall permit of all portions of shuttering being lowered 2 cm. to 4 cm.
simultaneously. The design of centering must permit this being effected. The centering
should be struck after one week after completion of arch when the mortar is fully set and
this too only with the permission of the Engineer and after the spandrel has been filled
in and the arch safely loaded.
Bd.G.15.5. Laying - Arches shall be plain arches and shall be built half brick thick
in concentric rings and each ring shall be fully completed before the one above it is
commenced. The arch work shall be carried up from both ends uniformly and keyed in
the centre. In all cases centre line of the brick face shall be radially placed, and bricks
in each ring shall break joint with those in the next. The arch rings shall in all cases
be bonded together by brick keys or special keys which may be of stone or concrete.
The Engineer may issue special drawings or orders regarding details of these keys.
Thickness of joints in arch work with plain cement bricks shall not be less than 5 mm. at
intrados and not more than 15 mm. at extrados. As soon as the arch work is completed,
the spandrel walls shall be built up a balanced manner from both sides to load the arch
uniformly.
Skewbacks shall be of cut bricks and set to give proper radial bearing to end bricks.
Defects in this particular shall not be remedied by the extravagant use of mortar nor shall
patching up by chip, etc., be permitted.
Raking out joints.- The joints shall be raked out to a depth of 12 mm. when mortar is still
green.
Bd.G.15.6. Item to include - According to Bd.7.8. but rate shall include (I) all labour
material and equipment to erect, case, strike, dismantle and remove the centering and
form-work for arches.
(2) All labour, material and equipment to provide and fix, the key bricks to the arches
as per detailed drawings or as directed by the Engineer. Keys of other materials will be
paid separately.
Bd.G.16. Providing Burnt Brick arch work of flat or curved shape with conventional
/I.S. type first class bricks in cement mortar/ lime mortar 1:__ as per detailed drawings
or as directed including centering, form-work , scaffolding, pointing with cement
mortar 1 :3 and watering complete.
Bd.G.16.1. General - The item refers to first class brick arch work to be done in the
superstructure of buildings. The specifications given for item No.Bd.G.15.
Bd.16.2. Bricks - Bricks shall be of first class of the specified type and shall be cu.
and rubbed to the required shape to give uniformly wide radial joints unless specially
molded bricks are specified in the special provisions. The size may be as approved by
the Engineer.
Bd.G.16.3. Laying - Curved arches shall be gauged arches built out of bricks cut and
rubbed to the required shape as per detailed drawings or as directed. Cut and rubbed
bricks and specially molded bricks when provided in the special provisions shall be laid
with radial joints. Laying shall be as specified in Bd.G.15.5. except that the arches shall
not be laid in half brick thick ring but the bricks shall be laid alternately as header and
stretcher in section breaking joints with continuous radial joints for the full depth of the
arch. The thickness of joints shall not exceed 10 mm. and shall be uniform throughout.
Bricks for the spandrel walls shall be cut to fit the curvature of the arch.
Flat Arches.- These shall be gauged arches of bricks, cut and rubbed to the required
shape as per drawings or as directed by the Engineer unless specially molded bricks
are specified in the special provisions. The extrados shall be kept horizontal and the
intrados shall be given a sight camber or 1/100th of the span. The centre of the arch
from which joints shall radiate shall be determined by the point of intersection of the two
lines drawn from the ends of the arch at the springing level and at 60 to the horizontal. In
flat arches, bricks shall be laid with radial through joints to the full depth of the arch and
voussoirs shall break joints with each other. The arch work shall be carried up from both
ends uniformly and keyed in the centre. The thickness of the joints shall not exceed to
10 mm. The top of the arch shall be horizontal.
Bd.G.17. Providing Burnt Brick arch work with conventional/I.S. type second class
brick for jack arch type floor or roof as per detailed drawings or as directed in
cement mortar/ lime mortar 1:__ including centering, form-work, scaffolding, raking
out joints watering complete.
Bd.G.17.1. General - The item refers to second class brick arch work for jack arch floors
or roof as per detailed drawings. The jack arch floor or roof shall consists of the following
components : (a) Brick jack arches constructed in bricks laid on edge in a single course
with specified type of mortar and specified mix and supported over steel or concrete,
I shaped joints spaced at centers of 1 to 1.5 meters. The joints will be paid under a
separate item.
(b) A course of brickbat lime concrete laid and compacted to specified thickness over
the brick arches and having the required floor at top. This item will be paid for separately.
The jack arch floor shall be constructed as per I.S. 2118-1962, Code of practice for
Construction of Jack arch type of built up floor or roof, subject to the following :-
Bd.G.17.2. Laying of Brick Work - The joints shall be fixed and centering erected
according to specification No.I.S.2118-1962 to give a smooth and correct curvature.
The bricks shall be laid on edge symmetrically as specified in Bd.G.15. The thickness of
joints shall be as mentioned in Bd.G.15.5.
Bd.G.17.3. Racking Out Joints - The joints of the soffit shall be raked out to a depth
of not less than 12 mm.
Bd.G.17.4. Item to include - As per B.7.8. The rate shall also include providing striking
and removing centering. Only the brick work in jack arches shall be paid under this item.
Support of steel or R.C.C. Joints, the rods for end brick arches, finishing of the soffit,
brickbat lime concrete laid over the brick arches, and the required floor finish at the top
shall be paid under separate items in the tender.
Bd.G.18. Providing second class Burnt Brick masonry, with conventional/I.S. type
bricks, in mud mortar, in superstructure, including pointing with cement mortar 1 : 3
/taking out joints when plastering is to do done, scaffolding and watering complete.
Bd.G.18.1. General - The item provides for second class brick work in mud mortar for
walls in superstructure of buildings. The specifications for item No. Bd.G.5. shall apply
with the difference that mud mortar shall be used instead of cement or lime mortar. Mud
mortar shall comply with following specification:-
Bd.G.18.2. Mud mortar shall be prepared from carefully selected earth of tenacious
nature, approved by the Engineer and free from roots, glass, miry earth and other
injurious material. No clay shall be used which contains efflorescing salts, nor clay taken
from a locality infested with white ants. Sand and chopped straw shall be added to
this earth in such quantity that dried lump of mixture shall not show signs of cracking.
The sand shall be thoroughly mixed with the mud. The Engineer's decision about the
proportion of sand to mud shall be final. The mixture shall be well trodden and worked
into the consistency of a thick paste by the addition of sufficient water and kept wet for
not less than 2 days. The mud thus soaked shall be trodden again when it is to be used
in the work, care being taken to remove all clods and stones.
276 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.G.19.6.
Bd.G.18.3. Laying - When brick-work at the top of wall or round the timber door or
window frame is required to be built in cement or lime mortar, then mud mortar shall not
be used in such parts. This brick-work in cement or lime mortar shall be paid separately.
Bd.G.18.5. Item to include - As per Bd.G.4.3.. but with second class bricks.
Bd.G.18.6. Mode of Measurement and Payment.- As per Bd.G.4.
Bd.G.19. Providing brick work of fire bricks to the shape and size as shown on
drawing in fire clap including the necessary scaffolding, raking out joints, pointing
and curing complete.
Bd.G.19.1. General - The item provides for brick work with fire bricks in lining to boilers,
furnaces chimney, etc., The item shall generally comply with specifications given for
item No. Bd.G.4. subject to the following:-
Bd.G.19.2. Bricks - They shall be molded from fire clay, burnt at a high temperature in
special kilns. They shall be dense, tough, evenly burnt throughout and of the required
sizes and shapes and shall conform to I.S.1526-1960. They shall be white or yellowish
in colour. They shall show no sign of fusion when heated to a temperature of about
1,600'C. Crushing strength of fire bricks shall not be less than 130 kg. per sq.cm. Weight
of fire bricks shall be about l2.40gm./c.c. and absorption of water shall not be more than
10 percent by weigh.
When tested according to I.S.No. 1077-1970. All wedges or other shaped bricks not
conforming to I.S. shape shall be normally specially molded to suit the required shapes.
Normal shaped fire bricks shall not be cut, unless specified or permitted by the Engineer
in writing.
Bd.G.19.3. Fire-clay - Instead of ordinary cement mortar for laying the fire bricks, fire-
clay shall be used. Fire-clay shall be of the best quality, finely ground of uniform texture
and shall be of the approved manufacture. It shall conform to I.S.195-1963. Fire-clay
shall be mixed with water to get the consistency of paste and well puddled so that there
will be no appreciable thickness of joints between the fire bricks.
Bd.G.19.4. Laying - Fire brick shall be constructed in the required places and to the
required thickness, shapes ,and height as shown in the drawings.
The fire bricks shall be merely dipped in well puddled fire-clay mixed with water to the
consistency of paste, so that there is no appreciable thickness of joints between the fire bricks.
Fire brick lining shall be laid with one course of headers followed by two courses of
stretchers and the ordinary brickwork if any led to correspond with this setting. Where
brick work touches the boiler, fire-clay only shall be used. On no account shall mortar
containing lime or cement come in contact with the boiler.
Fire brick work shall be pointed in approved fire-clay. Ordinary burnt brick work behind
the lining shall be built up, in cement 1 : 5 and coursed in the normal way. Broken brick
filling will not be permitted. Ordinary brick work shall be paid for separately.
Bd.G.19.5. Item to include - As per B.7.8. But the work shall be done in fire bricks set
in fire-clay and pointed with fire-clay.
Bd.G.19.6. Mode of Measurement and Payment - The contract rate shall be for a unit
of one cubic meter. The dimensions of the Bricks work shall be measured correct up to 2
places of decimals of a meter and quantity worked out correct up to 2 places of decimals
of a cubic l meter. No deductions shall be made for
(a) ends of dissimilar materials up to 500 sq.cm. in section and
(b) openings up to 0.1 sq.m. in area.
B.9.1. General - The following instructions are to be complied with for all classes of
stone masonry.
B.9.2. Materials.
B.9.2.1. Building stone - Building stone shall comply with the specifications detailed
in A.8. Stones of the specified type and quality shall be obtained from the quarries defined
in the special provisions or from other sources approved by the Engineer. The size of the
stones shall be as specified for the item. The stone shall be kept free from dirt, dust, oil or
any other injurious materials which may attack the stone or mortar or prevent adhesion of
mortar. Stones with skins shall not be used.
Different categories of stones such as face stones headers, quoins, etc., shall be
collected in advance to suffice atleast for a weeks requirement and shall be stacked
separately categorywise.
B.9.2.2. Mortar - The mortar to be used shall be of the type and proportion maintained
in the item or special provisions. Lime mortar if used, shall comply with specification No.
B.3. Cement mortar if used shall comply with specification No. B.5. Water for curing shall
comply with specification No.A.4.
B.9.3. Dressing - Different type of dressing . The stone shall be dressed to one of
the following types specified for the item or as detailed in the specification for the particular
item itself.
(a) Rough tooled surface shall have series of band, 4 to 5cm. wide, more or less
parallel to tool marks all over the surface. These marks may be either horizontal, vertical or
at an angle of 45as required. The dressed stones may have depressions on the surface,
the depth of gap between the surface and the straight edge held against it shall not exceed
3mm. This is also called as one line dressing .
(b) Chisel or punch dressing - A chisel dressed surface shall have series of parallel
ridges. Chisel marks shall be left all over the surface. This dressing shall be more even than
the rough tooled dressing. The depth of the gap between the surface and a straight edge
held against the surface shall not exceed 2mm. This surface dressing is also called two
line dressing .
(c) Close punch or picked dressing - A closed punched surface shall be closer dressed
further giving finer surface than the chisel or punch dressing.The depth of gap between the
surface and the straight edge held against it shall not exceed 1mm. This is also called
three line dressing .
(d) Fine tooled dressing - A fine tooled dressing is one which is finer than the close
punch dressing such that all the unevenness is removed and a fairly smooth surface is
obtained. The surface shall have 5 to 4 lines per centimeter width. Other types of dressing
may also be specified in the special provisions.
B.9.4. Method of laying stone - The masonry shall be laid to lines levels, curves and
shapes shown in the plans. Fixtures, plugs, frames etc. if any, shall be built in at places
shown on the plan or directed by the Engineer while laying the masonry and not latter by
removing the stones already laid :-
(a) Stones in the hearting shall be laid on their broadest face which gives better
opportunity to fill the space between stones.
(b) Stratified stones must be laid on their natural beds. All bed joints shall be normal
to the pressure upon them.
(c) In battered walls, the beds of stone and the plane of courses should be at right
angles to the batter.
(d) The courses of masonry shall ordinarily be pre-determined. They shall generally
be of the same height. Where there is to be variation in height of courses, larger courses
are to be placed at the lower levels, the height of courses decreasing gradually towards the
top of the wall, unless plans specify otherwise due to architectural requirements.
(e) The stones shall be wetted before laying in mortar. Each mason shall be supplied
by the contractor with a vessel full of water and a tumbler for wetting stones, care being
taken not to spill any water on green masonry. The bed which is to receive the stone shall
be cleaned, wetted and covered with a layer of fresh mortar. All stones shall be laid full in
mortar both in bed and vertical joints and settled carefully in place with a wooden mallet
immediately on placement and solidly bedded in mortar before it has set. Clean chips and
spalls, carefully selected to fit in the spaces shall be wedged into the mortar joints and beds
wherever necessary, to avoid thick beds or joints of mortar. When the foundation masonry
is laid directly on rock, the face stones of the first course shall be dressed to fit into the
rock sungly when pressed down in the mortar bedding over the rock. No dry or hollow
space shall be left anywhere in the masonry and each stone shall all the embedded faces
completely covered with the mortar. If a portion of Masonry is dismantled, every stone
must be found with mortar adhering fast to all its embedded surfaces and there shall be no
hollows. This will be one of the tests in deciding if the masonry is good or bad if need arises.
Where hollows or other defects are suspected a stone here or there may be removed for
confirmation. If these are confirmed such portions shall be dismantled and rebuilt at the
cost of the contractor.
(f) Face work and hearting shall be brought up evenly but the top of each course shall
not be leveled up by flat chips.
(g) In case any stone already set in mortar is disturbed or the joint broken, the stone
shall be taken out without disturbing the adjoining stones and joints, the mortar thoroughly
cleaned from the joints and stone and the stone reset in fresh mortar. Attempts must never
be made to slide one stone over another already laid.
(h) Shaping and dressing shall be done before the stone is laid in the work. No
dressing and hammering which will loosen the masonry will be permitted after it is once
(i) There shall be good collection of stones and spalls within easy reach of each
mason to enable proper selection of stones for individual location while laying. The stones
shall be continuously replenished.
(j) Bond
1) To give sufficient lateral bond a stone in any course shall break joint with the stone
in the course below or above about half the height of the course and generally not less than
8cm., i.e., joints parallel to the pressure in courses above and below shall not lie to closely
near the same vertical line.
2) To give sufficient bond, the prescribed number of headers shall extend from front
to back of thin walls up to a width of 60cm. or prescribed number of lines of over-lapping
headers from face to back of walls over 60cm. thick. Overlaps shall be 15cm.at each end.
To ensure provision of full number of headers of the required size, they shall be kept at
specified intervals in each course in advance of starting masonry and then embedded in
mortar. Their position in each course shall be staggered, so that each will be near about the
middle of the two in the courses below and above. Their faces shall be marked distinguishing
signs to identify them.
3) To bond work at all angle junctions of walls, the stones at each alternate course
shall be so carried into each of the respective walls as to join the work thoroughly. Quoins
shall be laid header and stretcherwise when seen on each side of the wall.
4) When new work has to be started on the old or one completed a long while ago
or in the previous working season, care shall be taken to roughen and clean old surface
satisfactorily without disturbing the masonry before laying the new. It shall be wetted before
laying the bedding mortar.
5) Where practicable the whole of the masonry in any structure shall be carried out
up to a uniform level throughout. But where breaks are unavoidable in carrying up the work
continuously in horizontal courses, sufficiently long step shall be left out to join the courses
to be laid later. All junctions of wall shall be formed at the time the walls are being built;
cross walls should be carefully bonded into the main walls.
6) The practice of building two thin faces tied with two occasional through stones and
filling up the middle with dry packing and putting mortar on top must be strictly guarded
against. Putting dry chips in the joints of stones before filling them with mortar shall not be
permitted.
7) For ensuring good bond masonry shall be left uneven at the top of each course.
B.9.5. Treatment of joints - When joints are to pointed, they shall be raked to a
depth not less than their width when the mortar is still green. When pointing is not to be
done, the mortar in the joints shall be placed and trowelled smooth while masonry is being
laid. If this is not done, joints shall be raked when the mortar is green as mentioned above,
cleaned and wetted filled with 1:3 cement mortar, pressed and trowelled smooth. Joints
shall be raked when plastering is to be done.
B.9.6. Watering -
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 281
Bd.G.18.3.
All masonry built in lime or cement mortar shall be initially protected form sun, rain,
etc., by wet hessian or straw till set and thereafter kept continuously wet for 14 days from the
date of laying, unless other length of period is ordered in the special provisions. Watering
shall be done carefully in beginning through a rose so as not to wash the mortar out of the
joints. On Sundays, holidays, at the close of days work and other periods of cessation of
work, the masonry is kept continuously wet for the specified period of curing and labourers
are to be employed for the purpose. Should the contractor fail to water the work to the
satisfaction of the Engineer, the latter may supply requisite men, materials and equipment
to water the work properly and charge the cost to the contractor.
B.9.7. Bad work - Should the mortar perish, i.e., become dry white or powdery through
neglect of watering or if the masonry shows hollow joints or non-adherence of mortar to the
work or if the work does not conform to plans and these specifications, the work must be
pulled down and rebuilt at the contractors expense.
B.9.8. Final finish - All masonry shall be washed down on completion and all stains
adhering mortar removed from the face as the scaffolding is lowered and removed.
B.9.9. Iron, stone, concrete or other fixtures, buttresses, etc. - All iron, stone,
concrete or other fixtures, shall be built and bonded into the work in proper place as work
proceeds not inserted or joggled on after the masonry is advanced.
B.9.10. Wet foundations. - In wet foundations, or other situations where water is met
with, the work place shall be kept free of water by the contractor while the masonry is in
progress and until the Engineer considers the mortar has sufficiently set. Dewatering shall
be carried out in such a way as not to injure the concrete or masonry in any way. Dewatering
shall also be done when required for taking checking measurements, passing foundations,
etc. Dewatering will be included in the rate of masonry unless separate provision is made
in the tender.
Scaffolding will be double or single as is warranted for the particular class of masonry.
But the ends of poles should not be in the position of header stones. Scaffolding shall be
erected with steel sections or pipes, bullies or bamboos of adequate strength so as to be
safe for all construction operations. The contractor shall take all measures to ensure the
safety of the work and working people. Any instructions of the Engineer in this respect
shall also be compiled with. The contractor shall be entirely responsible for any damage
to property or injuries to persons resulting from ill erected scaffolding, defective ladders
and materials or otherwise arising out of his default in this respect. Proper scaffolding shall
be provided to allow easy approach to every part of the work. Overhead work shall not be
allowed.
Put log holes shall be made good by stones to match the face work when scaffolding
is being removed after ensuring that all holes behind are solidly filled in with 1:4:8 cement
concrete.
Clauses of this General Specification shall be applicable in all pertinent points to the
specifications for all classes of masonry.
Burnt brick masonry first class in lime/cement mortar of specified proportion including
necessary scaffolding, watering masonry, etc., complete.
B.7. Materials - Bricks -First Class Bricks shall be used for this item and shall comply with
specification No. A.9.1. Sample shall be got approved by the Engineer who will keep it in
his office for reference.
Mortar - Mortar shall conform to specification No. B.3.(a). for lime mortar/ B.5.(a). for
cement mortar. The quantity of mortar to be used in one cu. metre of masonry shall
vary from 0.24 cu. metre or 240 litre for thin masonry to 0.26 cu. metre or 260 litres for
massive masonry of conventional bricks and 0.25 cu. metre or 250 litres for thin masonry
and 0.27 cu. metre or 270 litres for thick masonry for I.S. bricks. The proportion of lime/
cement mortar shall be as specified in the item and special provisions of the tender.
B.7.2. Construction Details -
B.7.2.1. Size - Bricks of different dimensions will not be allowed on the same
work except when specially permitted by the Engineer.
B.7.2.2. Face work - Bricks of entirely uniform colour and of best shape and which have
greater resistance to weathering and penetration by rain should be selected for the
face work when it is not to be plastered.
B.7.2.3. Soaking - All bricks shall be immersed in water for two hours before being
put into work so that they will be saturated and will not absorb water from the mortar.
Immersion will also assist in removing dirt and dust. The surfaces should just be moist
but not too wet at the time of laying.
B.7.2.4. Bats - No bats or but bricks shall be used in the work unless absolutely
necessary around irregular openings or for adjusting the dimensions of different courses
and for closers, in which case, full bricks shall be laid at corners, the bats being placed
in the middle of the courses.
B.7.2.5. Laying - The bricks shall be laid in mortar to lime, level and shapes shown
on the plans, slightly pressed and thoroughly bedded in mortar and all joints shall be
properly flushed and packed with mortar so that they will be completely filled with mortar
and no hollows left anywhere. Bricks shall be handled carefully so as not to damage
their edges. They should not also be thrown from any height to ground but should be put
down gently. All courses shall be laid truly horizontal and all vertical made truly vertical.
Vertical joints in one course and the next below shall not come over one another and
shall not normally be nearer than quarter of a brick length. For battered faces bedding
shall be built in at places shown in the plans while laying the course only and not later
by removal of bricks already laid.
Care should be taken during construction to see that edges of bricks at quoins, sills,
heads, etc., are not damaged.
The verticality of the walls and horizontality of the courses shall be checked very often
with plumb-bob and spirit-level respectively.
B.7.2.6. Bond - Bond used shall be English or such other as may be ordered and
shall be carried throughout the work. All the corners, alternate courses of brick work
shall be laid header strecherwise as seen on the face so as to secure good bond. The
arrangement of bond at quoins shall be symmetrical.
Width of more than three bricks in wall will be actually and limited to the width specified.
Where the fractions of half bricks occur due to architectural or other requirements the
measurement shall be taken as actual.
Burnt brick masonry second class in lime/cement mortar of specified proportion including
necessary scaffolding, water masonry, etc., complete.
B.8.1. Materials.
B.8.1.1. Bricks -Brick shall comply with specification No.A.9.2. for second class
bricks.
B.8.1.2. Mortar -Mortar shall conform to specification No. B.3. for lime mortar/B.5 for
cement mortar. Quantity of mortar to be used in one cu. m. of masonry shall vary form
0.30 cu. m. or 300 litre for thin masonry to 0.32 cu.m. or 310 litres for thin masonry to
0.33 cu.m. or 330 litres for massive masonry of I.S.I. bricks.
B.8.2. Joints -Joints shall not exceed 12mm.in thickness and this thickness shall be
uniform throughout.
All other specifications of first class B.B. masonry shall apply to this class of masonry
also.
Bd.H.5. Providing random rubble masonry second sort in cement mortar/ lime mortar 1:__
in plinth including dewatering striking joints on unexposed faces and pointing with cement
mortar 1:3 on exposed faces and watering.
Bd.H.6. Providing random rubble masonry second sort in cement mortar 1: lime mortar 1:
in superstructure including pointing with cement mortar 1:3 on the outside, raking out joints
when plastering is to be done/pointing is to be done on the inside, watering and scaffolding.
Bd.H.7. Providing random rubble masonry first sort in cement mortar 1: /lime striking joints
inside and pointing with cement mortar striking joints inside and pointing with cement mortar
outside and watering.
Bd.H.8. Providing random rubble masonry first sort in cement mortar 1 : /lime mortar 1 : in
superstructure including pointing with cement mortar 1 : and raking out joints on the inside
when plastering is to be done, watering and scaffolding.
Bd.H.9. Providing random rubble masonry 3rd sort in cement mortar 1 : /lime mortar1: in
plinth including dewatering striking joints on unexposed faces and pointing with cement
mortar1 : 3 on exposed faces and watering.
Bd.H.10. Providing coursed rubble masonry 3rd sort in cement mortar/ lime mortar 1:__
in superstructure including pointing with cement mortar 1:3 on the outside and raking out
joints when plastering is to be done and striking joints when no plastering is to be done on
the inside, watering and scaffolding.
Bd.H.11. Providing coursed rubble masonry 2nd sort in cement mortar 1: /lime mortar1:
__ in external walls of plinth including dewatering, striking joints inside and pointing with
cement mortar 1:3 on the outside and watering.
Bd.H.13. Providing coursed rubble masonry 1st sort in cement mortar/ lime mortar 1:__ in
external work of plinth including dewatering, striking joints inside and pointing with cement
mortar 1:3 on the outside and watering.
Bd.H.14. Providing coursed rubble masonry 1st in cement mortar/ lime mortar 1:__ in
superstructure including pointing with cement mortar 1:3 on the outside and raking out
joints on the inside when plastering is to be done, watering and scaffolding.
Bd.H.15. Providing coursed rubble masonry in cement mortar/ lime mortar 1:__ in external
walls of plinth including dewatering striking joints inside and pointing with cement mortar
1:3 on the outside and watering.
Bd.H.16. Providing coursed rubble masonry in cement mortar/ lime mortar 1:__ in
superstructure including pointing with cement mortar 1:3 and raking out joints on the inside
when plastering is to be done, watering and scaffolding.
Bd.H.17. Extra charges over C.R./C.R. 1st sort/C.R 2nd sort masonry for providing face
stones with--
Bd.H.18. Providing laterite stone masonry in cement mortar/ lime mortar 1:__ in foundations
and plinth including dewatering striking joints on the unexposed faces, pointing with cement
mortar 1:3 on the exposed faces and watering complete.
Bd.H.19. Providing laterite stone masonry in cement mortar 1: /lime mortar1: in superstructure
including pointing with cement mortar 1:3 and raking out joints were plastering is to be done
watering and scaffolding complete.
Bd.H.20. Providing uncoursed rubble masonry backing stones in cement mortar 1:/lime
mortar 1 : in composite masonry in plinth including dewatering, striking joints and watering
complete.
Bd.H.21. Providing uncoursed rubble masonry backing in cement mortar 1: /lime mortar1 :
in composite masonry in superstructure including raking out joints for plastering, watering
scaffolding complete.
Bd.H.22. Providing laterite stone arching __cms thick in cement mortar/ lime mortar 1:__
including pointing with cement mortar 1:3 centering, scaffolding and watering.
Bd.H.23. Providing and fixing fine tooled/close punched/chisel dressed/rough tooled cut
stone sills of in cement mortar 1: /lime mortar1: for doors and windows centering, scaffolding
and watering.
Bd.H.26. Providing and fixing fine tooled/close punched/chisel dressed/rough tooled cut
stone cornice/string course in cement Mortar/ lime mortar 1:__ including scaffolding and
watering.
Bd.H.27. Providing and fixing fine tooled/close punch/chisel dressed/rough tooled cut stone
steps in cement mortar/ lime mortar 1:__ including watering.
Bd.H.28. Providing and fixing fine tooled/close punched/chisel dressed/rough tooled stones
slab veneer facing-mm. thick set in cement mortar1:3/1:4 to masonry with/without wrought
iron hold fasts, pins etc. including scaffolding and watering complete.
Bd.H.29. Providing and fixing white/ _______ colored Indian __mm. thick Mount Abu/
Makarana/ Bhanslana/ Jaisalmer/ Baroda marble slab facing in cement mortar 1:3/1:4 to
masonry with/without wrought iron hold fasts, pins etc. including scaffolding and watering
complete.
Bd.H.30. Providing coursed rubble masonry in cement mortar/ lime mortar 1:__ including
pointing with cement mortar1:3 scaffolding and watering.
Bd.H.32. Providing coursed rubble masonry IIIrd sort in mud mortar in superstructure
including pointing with cement mortar 1:3, scaffolding and watering.
Bd.H.4. Providing uncoursed rubble masonry stone in cement mortar 1: lime mortar
1: in superstructure including pointing with cement mortar 1:3 on the outside and
raking out joints when plastering is to be done/striking joints/points with cement
mortar 1:3 when no plastering is to be done on the inside watering and scaffolding.
Bd.H.4.1. General - The item provides for the construction of uncoursed rubble masonry
in superstructure and shall generally comply with specification No. Bd.H.2 fully and in
addition as specified hereinafter.
The masonry shall be constructed for the number of floors as specified on the drawings.
The top of masonry for receiving sloping roofs, gables, etc. shall be finished to the same
slope as that of the roof and the required height. Wall shall be properly bedded and
pointed. The ends of joints, beams, lintels, rafter, purlins, trusses, corbels, etc, shall be
built in the masonry and joists neatly finished.
The gap if any, between the roofing and the wall shall be made up nearly with chips and
mortar of the same proportion as is used in the masonry.
All these shall be included in the rate for masonry.
Anchors for the roof trusses, etc., shall be embedded in the correct positions and at the
required levels in the masonry as it proceeds, anchors being paid under a separate item.
No deduction shall be made for the embedded ends of dissimilar materials like wall
plates purlins, rafters, battens and trusses up to 500sq.cm. section in each case.
Bd.H.5. Providing random rubble masonry second sort stones in cement mortar/
lime mortar 1:__ in plinth including dewatering striking, joints on unexposed faces
and pointing with cement mortar 1:3 on exposed faces and watering.
Bd.H.5.1. General - The item provides for the construction of random rubble masonry
second sort in plinth and shall comply with the specification No.B.9 (b) and in addition
shall comply with the relevant stipulations specified in the specification No.Bd.H.1.
Quions shall have the same, facing as the random rubble masonry facing, Finer dressing
if required shall be specified in the special provisions. They shall have uniform chisel
drafts of 40mm. at the corner edge. Their side joints with masonry shall be vertical.
The inside face shall conform to uncoursed rubble masonry.
Cement pointing on the exposed faces shall be done up to 5 cm. below the finished
ground level and shall conform to the specification N..B.13. The rate for the item shall
also include cement pointing for outer faces of external walls.
Bd.H.6. Providing random rubble masonry second sort stone in cement mortar/
lime mortar 1:__ in external walls of plinth including with cement mortar 1:3 on the
outside raking out joints when plastering is to be done/pointing with cement mortar
1:3/striking joints when no pointing or plastering is to be done on the inside watering
and scaffolding.
Bd.H.6.1. General - The item provides for the construction of random rubble masonry
second sort in superstructure and shall comply with the specification No.B.9 (b) and in
addition shall comply with relevant stipulations specified in the specification Nos.Bd.H2
and Bd.H.4.
Bd.H.7. Providing random rubble masonry first sort stones in cement mortar/ lime
mortar 1:__ in superstructure including pointing, dewatering, striking joints inside
and pointing with cement mortar 1:3 outside and watering.
Bd.H.7.1. General - The item provides for the construction of random rubble masonry
first sort in plinth and shall comply with the specification No.B.9(a). The faces of quoins
shall have the same facing as the random rubble masonry first sort with side joints with
masonry vertical.
Finer dressing if required shall be specified in the special provisions. Chisel drafts of
40mm shall be provided at the corner edge. The inside face of masonry shall conform to
uncoursed rubble masonry. The joints on the inside face to be struck shall not exceed
16mm.
The item shall also comply with the relevant stipulations specified in the specification
No.Bd.H.1. Outside faces shall be pointed with cement mortar 1:3.
Bd.H.8. Providing random rubble masonry first sort of trap/ granite/ quartzite/ gneiss
stone in cement mortar 1:3 and raking out joints on the inside when plastering is to
be done, watering and scaffolding.
Bd.H.8.1. General - The item provides for the construction of random rubble masonry
first sort in superstructure and shall comply with the specification No.B.9 (a). The faces
of quoins shall have the same facing as the random rubble masonry first sort with side
joints with masonry vertical. Finer dressing if required shall be provided in the special
provision. Chisel drafts of 40mm. shall be provided at the corners. The inside face shall
conform to uncoursed rubble masonry when it is to be plastered and the joints shall not
exceed 16mm.The joints shall be raked out for plaster. The item shall also comply with
the relevant stipulations specified in the specifications Nos. Bd.H.4. Outside faces shall
be pointed with cement mortar 1:3.
Bd.H.9. Providing coursed rubble masonry 3rd sort stones in cement 1: /lime mortar
1: in plinth including dewatering striking joints on unexposed faces and pointing
with cement mortar 1:3 on the exposed faces an pointed with cement mortar 1:3 on
the exposed faces and watering.
Bd.H.9.1. General - The item provides for the construction of coursed rubble masonry
3rd sort for the plinth and shall comply with the specification No.9(e) and in addition shall
comply with the relevant stipulations as specified in the specification No.Bd.H.1.
Quions shall have the same facing as the adjoining masonry with side joints with masonry
vertical. If finer dressing is required it shall be specified in the special provision. Chisel
drafts of 40mm.shall be provided at the corners.
Cement pointing on the outside shall be done up to 15cm. below finished ground level
and shall conform to the specification No.B.13. The rate shall include cement pointing.
Bd.H.11. Providing coursed rubble masonry 2nd sort stones in cement mortar/ lime
mortar 1:__ in external walls of plinth including dewatering, striking joints inside and
pointing with cement mortar 1:3 on the outside and watering.
Bd.H.11.1. General - The item provides for the construction of coursed rubble masonry,
2nd sort for the external walls of plinth and shall comply with the relevant stipulations
specified in the specification No.Bd.H.1.
Quions shall have the same facing as the adjoining masonry with side joints with masonry
vertical. Finer dressing if required shall be specified in the special provision. Their height
shall be the full height of one or two courses as shown on the plans and directed by the
Engineer.
Chisel drafts of 40mm, shall be provided at corners.
Cement pointing shall be done as specified in Bd.H.1. and shall conform to the
specification No.B.13 and the rate shall include cement pointing.
Bd.H.12. Providing coursed rubble masonry, 2nd sort stone in cement mortar/ lime
mortar 1:__ in superstructure including pointing with cement mortar 1:3 on the
outside, raking out joints where plastering is to be done and striking joints when no
plastering is to be done on the inside, watering and scaffolding.
Bd.H.12.1. General - The item provides for the construction of coursed rubble masonry,
2nd sort in superstructure and shall comply with the specification No.B.9(d) and in
addition shall comply with the relevant stipulation specified in the specification No. Bd.
H.2 and Bd.H.4. The inside face shall conform to uncoursed rubble masonry when it is
to be plastered.
Quions shall have the same facing as coursed rubble, 2nd sort masonry with side joints
vertical. Finer dressing if required shall be specified in the special provisions. Their
height shall be the full height of one or two courses as shown on the plans and directed
by the Engineer. Chisel drafts of 40mm. shall be provided at the corners.
Cement pointing shall conform to the specification No. B.13 and the rate for the item
shall include cement pointing.
Bd.H.13. Providing coursed rubble masonry 1st sort stones in cement mortar/ lime
mortar 1:__ in external walls of plinth including dewatering, striking joints inside and
pointing with cement mortar 1:3 on the outside and watering.
Bd.H.14. Providing coursed rubble masonry 1st sort stones in cement mortar/ lime
mortar 1:__ in superstructure including pointing with cement mortar 1:3 on the
outside and raking out joints on the inside when plastering is to be done, watering
and scaffolding.
Bd.H.14.1. General - The item provides for the construction of coursed rubble masonry.
1st sort in superstructure and shall comply with the specification No. B 9(c) and in
addition shall comply with the relevant stipulations specified in the specification Nos.
Bd.H.2 and Bd.H.4.
Quoins shall have the same dressing as coursed rubble, 1st sort masonry with side joints
vertical. Fine4r dressing if required shall be specified in the special provisions. Chisel
drafts of 40mm. shall be provided at the corners when the stone is not chisel dressed.
The inside faces shall conform to uncoursed rubble masonry when plastering is to be
done.
Cement pointing shall conform to the specification No.B.13 and the rate for the item shall
include cement pointing.
Bd.H.15. Providing coursed rubble masonry stones in cement mortar/ lime mortar
1:__ in external walls of plinth including dewatering, striking joints inside and
pointing with cement mortar 1:3 on the outside and watering.
Bd.H.15.1. General - The item provides for the construction of coursed rubble masonry
for the plinth and shall comply with the specification No. B. 9(d) for coursed rubble
masonry, 2nd sort except that all stones on the outside face in each course shall be of
the full height of the course. The item shall also comply with the relevant stipulations
specified in the specification No. Bd.h.1. The inside face shall conform to uncoursed
rubble masonry.
Quions shall have the same facing as coursed rubble masonry with side joints vertical.
Finer dressing if required shall be specified in the special provisions. Chisel drafts of
40mm,shall be provided at the corners.
Cement pointing shall be done up to 15cm. below finished ground level and shall conform
to the specification No.B.13 the rate for the inside shall include cement pointing.
Bd.H.16. Providing coursed rubble masonry stones in cement mortar/ lime mortar
1:__ in external walls of plinth including with cement mortar 1:3 and raking out joints
on the inside when plastering is to be done, watering and scaffolding.
Bd.H.16.1. General - The item provides for the construction of coursed rubble masonry
in superstructure and shall comply with the specification No.9(a) for coursed rubble
masonry. 2nd sort except that all face stones in each course shall be of the full height
of the course on both faces but inside face shall conform to U.C.R. masonry when
Bd.H.17. Extra charges over C.R./C.R. 1st sort/C.R. 2nd sort masonry for providing
face stones with-
Bd.H.18. providing laterite stone masonry in cement mortar/ lime mortar 1:__ in
foundations and plinth including dewatering, striking joints on the unexposed faces,
pointing with cement motor 1:3 an the exposed faces and watering complete.
Bd.H.18.1. General - The item provides for the construction of laterite stone masonry
for the foundations and plinth and shall comply with the specification No.B.9(g) and in
addition shall comply with the relevant stipulations laid down in specification No.Bd.H.1.
Cement pointing with 1:3 cement mortar shall be done up to 15cm. below the finished
300 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.H.23
ground level on the exposed faces and shall conform to specification No.B.13.
The rate for the item shall include cement pointing also.
Bd.H.19. Providing laterite stone masonry in cement mortar/ lime mortar 1:__ In
superstructure pointing with cement mortar 1:3 and raking out joints where plastering
is to be done, watering and scaffolding complete.
Bd.H.19.a. General - The items provides for the construction of laterite stone masonry
in the superstructure and shall comply with the specification No.B.9(g) and in addition
shall comply with the relevant stipulations laid down in the specifications Nos.Bd.H,2
and Bd.H.4.
Cement pointing shall conform to specification No. B. 13 and the rate for the item shall
include cement pointing. When plastering is provided, the joints shall be raked out to a
depth not less than the width of the joints to afford bond for the plaster.
Bd.H.22. Providing laterite stone arching _cm. thick in cement mortar/ lime mortar
1:__ including pointing with cement mortar1:3 centering, scaffolding and watering.
Bd.H.22.1. General - The item provides for the construction of laterite stone arching in
mortar of the specified type and proportion including necessary centering, scaffolding,
pointing and watering.
The laterite arching shall conform to the specification No.B.9(g) and the stipulations of
the specification No.Bd.H.30. The pointing is included in the rate of the item and shall
conform to the specification No.B.13.
Bd.H.24. Providing and fixing fine tooled/close punched/rough tooled cut stone
corbels stones in cement mortar/ lime mortar 1:__ including scaffolding and watering.
Bd.H.24.1. General - The item pertains to providing and fixing cut stone corbels of the
specified type of stone and dressing in mortar of the type and proportion mentioned in
the wording of the item including scaffolding and watering. The stone work shall comply
with the pertinent particulars of specification No.B.9 as relevant.
Bd.H.24.2. Materials - As per Bd.H.23.2.
Bd.H.24.3. Processing - The corbel shall be of a single stone and the embedded portion
shall not be less than 1.5 times the projecting lengths. The corbels shall be dressed to
conform correctly to the shape and dimensions shown in the detailed drawings approved
by the Engineer.
The embedded unexposed beds and joints of the stone blocks shall be rough tooled and
the back left undressed.
Bd.H.24.4. Laying - The corbels shall be laid full in mortar at the correct position and
level. The vertical joints shall break joints with those in the courses above and below
and the junctions with adjoining masonry shall be neatly finished as specified for the
masonry.
The corbel shall not be loaded until it is fully set and sufficient masonry is constructed
above.
Bd.H.29. Providing and fixing white-coloured Indian--mm thick Mount Abu/ Makrana/
Chitore/ Bhanslana/ Jaisalmer/ Baroda marble slab facing in cement mortar 1:3/1:4
to masonry with/without iron holdfasts, pins etc. including scaffolding and watering
complete.
Bd.H.29.1. General - The item provides for the construction of marble slab facing of
the specified colour and thickness set in cement mortar of the specified proportion to
masonry including scaffolding and watering complete.
Bd.H.29.2. Materials - The marble slabs shall be of the approved shades of Mount Abu/
Makrana/ Chitore/ Bhanslana/Jaisalmer /Baroda variety as mentioned in the item and
their size and thickness shall be as shown on the drawings and as approved by the En
gineer. They shall be of selected quality, dense, uniform and homogeneous in texture
and free from cracks or other structural defects. It shall have even and crystalline grains.
The exposed face shall have no veins or unsightly stains and defects. They shall have a
uniform milky white or coloured shades or patterns of colours approved by the Engineer.
Samples shall be got first approved by the Engineer before collecting the slabs. The
surface shall be fine polished and the sides machine cut, true, square and as required.
Cement mortar of the specified proportion shall conform to B.4(a). Coloured cement
shall be used in the joints.
Wrought iron holdfasts and pins shall be as shown on the drawings or directed by the
Engineer when provided.
Bd.H.29.3. Construction - When a single course of marble is to be fixed, the slabs shall
be fixed as follows:
Mortar pads of uniform width shall be struck on to the wall close intervals and the marble
slab shall be pressed on to them firmly. The remaining cavities if any shall then be filled
with thin grout of cement mortar of the same proportion. The sound coming on gentle
tapping of the slab will indicate if there are hollows. When the hollows, cannot be filled
with grout and the finished slab continues to give a hollow sound on tapping the slab
shall be removed and reset.
For facing of more than one course, the marble slab shall be fixed in the same way as
described above except that at the horizontal joints of the slabs, adjacent slabs shall be
held together when provided in the item by a wrought iron pin passing through the hole
of the wrought iron hold fast forked at the back and anchored into the wall. The hold fast
shall be countersunk into the joints of the slab. The hold fasts shall be located about a
metre apart subject to a minimum of one for each slab for each horizontal joint.
Bd.H.30. Providing coursed rubble masonry 1st sort pillars stones in cement mortar
/lime mortar 1:_ including pointing with cement mortar1:3 scaffolding and watering.
Bd.H.30.1. General - The item provides for the construction of coursed rubble masonry
pillars in mortar of the type and proportion mentioned in the item including pointing with
cement mortar 1:3 scaffolding and watering. When the ratio of width to thickness is 3:1
or less the masonry will be classed as pillar masonry.
The item shall conform to the specification No. B. 9 (c) in all respects. The pointing shall
conform to B.13.
Every course shall contain one header and the headers in consecutive courses shall be
at right angles.
The dimensions shown in the drawings or estimate are only approximate and are liable
to be changed. Such changes shall not entitle the contractor to extra claims.
The item shall conform to the specification No.Bd.h.16 fully except that instead of the
cement mortar, mud mortar shall be used.
Bd.H.32. Providing coursed rubble masonry IIIrd sort stones in mud mortar in
superstructure including pointing with cement mortar 1:3 scaffolding and watering.
Bd.H.32.1. General - The item provides for the construction of coursed rubble masonry
IIIrd sort in mud mortar in superstructure including pointing with cement mortar 1:3
scaffolding and watering.
The item shall comply with the specification No.Bd.H. 10,fully except that instead of the
cement mortar mud mortar shall be used which shall be, prepared as specified in the
specification No.Bd.G.17.2.
Nominal Mix
Mixing platform shall be so arranged that no deleterious extraneous material shall get
mixed with mortar nor the mixing water of mortar shall flow out.
B.4.3.2. Machine mixed mortar shall be prepared in an approved mixer. About 5% to
10% of mixing water shall be put into the mixer and sand and cement in the required
proportions shall be then added. The remainder of water, quantity of which shall be
predetermined by consideration of strength and consistency shall be added uniformly.
Mixing will be continued until all particles of sand are uniformly coated with cement
Clauses of this General Specification shall be applicable in all pertinent points to the
specifications for all classes of masonry.
Random rubble masonry 1st sort in cement/lime mortar of specified proportion including
striking joints, scaffolding, curing etc., complete.
B.9.(a).1. General -Specification No. B.9. for stone masonry (general) shall apply in all
pertinent particulars. Random Rubble masonry shall also comply with the following in
addition.
B.9.(a).2. Materials -Materials shall conform to Specification No. B.9.2.
B.9.(a).3. Dressing and size.
B.9.(a).3.1. Face stones -Height shall not be greater than breadth of face and no stone
shall have its length less than 1.5 times its height. All the sides of the stones on the face
shall be dressed in straight lines and all the sides on the face shall be in one plane.
The stone face shall be roughed tooled (one line dressed) and the sides shall be rough
tooled square up to and afford a bearing of atleast 5cm. (average) from face. Individual
stones shall have generally a face area of not less than 0.05 sq.m. Face stones shall
generally with Specification No. A.7. The face stone shall be selected from the mass of
quarry stones for their larger size, good beds, close grain and uniform colour. 50% of the
stones shall be more than 0.010 cu.m. or 10 litres in walls up to 50 cm. in thickness and
The face stones shall be laid absolutely without any pinnings on the exposed faces. In
each course the headers or lines of headers as the case may be, shall be kept in position
at specified intervals and with specified lapse where such lapse are required before the
masonry of the layer is commenced to ensure that they are being laid properly and in
required numbers and intervals. They shall be embedded in mortar as masonry in that layer
progresses.
Quoins shall be laid stretcher and headerwise as seen on each face and shall correspond
to the arrangement of quoins in the same course.
The quantity of mortar for one cu.m. of thin and massive masonry shall range from 0.25
cu.m. to 0.30 cu.m. and for water retaining masonry from 0.44 cu.m. to 0.46 cu.m.
B.9.(a).6.2. Joints -No face joints shall exceed 6 mm. in thickness. Stones shall be
arranged to break joint as much as possible and long vertical lines of jointing shall be
carefully avoided in the face work.
B.9.(a).6.3. Striking joints -The face joints should be properly struck while the mortar
B.9.(f).6. Vertical headers -For massive work with a width of a metre and above, vertical
headers 45 cm. long or depth of two courses whichever is more shall be provided at the
rate of one for every sq.metre of area in plan. For every course a new set of headers shall
be introduced at this rate in a staggered pattern. Their average sectional area shall not be
less than 0.03 sq.m.
B.9.(f).7. Hearing and backing stones -These stones shall comply with specification
No.A.8.3. In walls of 50 cm.and less about 30% of stones shall not be less than 0.010 cu.m.
or 10 litres and for thicker walls about 30% of stones shall not be less than 0.015 cu.m. or
15 litres.
B.9.(f).8. Quoins -Quoins shall be of selected stone and shall normally be 20 cm. x 25
cm. x 40 cm. or as directed by the Engineer. The faces of quoins shall be rough tooled
or provided the same type of dressing as that of the face stones as directed. Chisel draft
of about 40 mm. shall be provided on each side of the exposed corner.
The beds and tops shall be dressed square to the face and rough tooled to 10 cm. from
the face and vertical joints similarly dressed to 4 cm. from the face. In the embedded
portion the length of the side shall not be less than that of the exposed side opposite by
more than 8 cm. for the longer side and 5 cm. for the shorter side.
Use of 1:2:4 c.c. blocks or brick-work quoins may be done if so permitted by the Engineer
in charge in writing. No extra payment shall be made in such cases.
B.9.(f).9. Scaffolding - Scaffolding shall comply with the specification No. B.9.11.
B.9.(f).10. Wet foundation -To comply with specification no. B.9.10.
B.9.(f).11. Construction details - Laying -Specification in B.9. for stone masonry
(general) shall generally apply.
The face stones shall be laid without any pinnings on the exposed faces. In each course
the headers or lines of headers as the case may be, shall be kept in position at specified
Providing and constructing laterite stone masonry in cement mortar/lime mortar of specified
proportions, including scaffolding striking joints, raking out joints, curing, etc., complete.
B.9.(g).1. General -Specification No. B.9. for stone masonry (general) shall apply in
all pertinent particulars. Laterite stone masonry shall also comply with the following in
addition :-
B.9.(g).2. Material.
Bd.I.1. Providing in all positions 1:2:4 cement concrete hollow block masonry for walls
as per detailed drawings or as directed, in cement mortar1:__, in the superstructure of
buildings including scaffolding, striking joints and watering complete.
Bd.I.2. Providing in all positions 1:2:4 cement concrete hollow blocks, molded to the shapes
as shown in the detailed drawing, for string course and cornice in cement mortar1:__
including scaffolding, striking joints and watering complete.
Bd.I.3. Providing in all positions 1:2:4 cement concrete hollow block, molded to the shapes
as shown in the detailed drawing, for string course and cornice in cement mortar 1:__
including scaffolding striking joints and watering complete.
Bd.I.4. Providing in all positions 1:2:4 cement concrete blocks to masonry for walls as per
detailed drawings or as directed in cement mortar 1:__ in the super structure of buildings
including scaffolding, striking joints, pointing with cement mortar 1:3 raking out joints when
plastering is to be done and curing complete.
Bd.I.4. Providing in all positions 1:2:4 cement concrete blocks to masonry for walls
as per detailed drawings or as directed in cement mortar 1:__ in the super structure
of buildings including scaffolding, striking joints, pointing with cement mortar 1:3
raking out joints when plastering is to be done and curing complete.
The item shall comply with specification No.Bd.I.1 except that the concrete blocks shall be
solid blocks conforming to IS 2185.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 329
330 RED BOOK VOLUME II BUILDINGS 2012
B.11.9.
B.11 CEMENT PLASTER
GENERAL SPECIFICATIONS
Plastering concrete, stone, or brick masonry surface in cement mortar of specified proportion
and specified thickness including, scaffolding, curing, etc., complete as deducted.
B.11.1. Materials. -Cement mortar - Cement mortar shall have the proportion of cement
to sand as mentioned in the wording of the item or in the if the special provisions and
shall comply with specification No. B.5.(a) for cement mortar for plaster.
B.11.2. Scaffolding -Shall be as per B.9.11.
B.11.3. Preparatory work -All joint in the face work that is to be plastered shall be
raked out to depth equal to not less than the width of the joints or as directed by the
Engineer. The raking shall be done taking care not to allow any chipping of masonry.
In new work the raking out shall be done in mortar in the joint is still green. Smooth
surfaces of concrete, old plaster, etc., must be suitable roughened to provide necessary
bond for the plaster. All dirt, soot, oil, paint or any other material that might interfere with
satisfac-tory bond shall be removed. In the case of stone masonry, bushing on the walls
to receive the plaster shall not be more than 12 mm. The surface to be plaster shall be
cleaned and scrubbed with fresh water and kept wet 6 hours prior to plastering. It shall
be kept damp during the progress of the work. The plastering shall not be commenced
unless the preparatory work is passed in writing by the Engineer.
B.11.4. Gauges -Patches of plaster 15 cm.x 15 cm. shall be put on about 3 m. apart as
gauges to ensure even plastering in one plane.
B.11.5. Plastering -In all plaster work mortar shall be firmly applied with some what
more than the required thickness and well pressed into the joints and on the surface and
rubbed and leveled with a flat wooden rule to give required thickness. Long straight edge
shall be freely used to ensure the perfectly plane and even surface. All corners must be
finished to plane or curved surfaces as shown on the plan or directed by the Engineer
and shall present a neat appearance.
The mortar shall adhere to the masonry surface intimately when set and there should be
no hollow sound when struck. Cement plastering should be done in squares or strips as
directed. Plastering shall be done from top downward.
B.11.6. Finishing -In any continuous face of a wall, finishing treatment of any type should
be carried out continuously and day to day breaks made to coincide with architectural
breaks in order to avoid unsightly junctions.
B.11.7. Moulding -All moulding shall be worked true to template and drawn neat, clean
and level. All exposed angles and junctions with door frames, etc., shall be carefully
finished and shall be beaded if ordered.
B.11.8. Watering and curing -All plaster work shall be kept damp continuously for a
period of 14 days. to prevent excessive evaporation on the sunny or windward side of
the buildings in hot, dry weather, matting or gunny bags may be hung over the outside
of the plaster in the beginning and kept moist.
B.11.9. Item to include -
1) Erecting, dismantling and removing the plastering.
2) Preparing the surface to receive the plaster.
3) Providing cement plaster of the specified average thickness with specified number of
coats.
4) Dewatering if necessary if not separately provided in the tender.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 331
B.11.11.
5) All labour materials, use of tools and equipment to complete the plastering as per
specification.
6) Curing for 14 days.
7) Any moulding work shown on the drawings or as specified unless separately provided
in the tender.
B.11.11. Mode of measurement and payment -The contract rate shall be per square
metre of plastering of specified thickness. All work shall be measured net in square
metres. Dimensions shall be measured and quantity worked out correct up to two places
of decimals in metre and square metre respectively. If the average thickness of plaster
provided by the contractor is more than what is specified on any account, no extra
payment is made.
B.11.(a). Cement plaster in one coat -The above specification in B.11 will apply in all
pertinent particulars besides following -
In case of stone masonry the bushing on the walls to receive the plaster shall be removed
to within 12 mm. before laying in masonry ad the plaster shall cover all projections by
atleast 6 mm.
The plaster shall then be laid on the somewhat more the required thickness and pressed
and levelled with a flat wooden rule or float to required thickness. The average finished
thickness of plaster shall be as required in the wording of the item. The surface shall be
rubbed smooth after floating with a thick coat of pure portland cement while the base
coat is still fresh. If neeru finish is specified floating with neat cement will not be required.
B.11.(b). Cement plaster in two coats -Specification No.B.11 will apply in all pertinent
particulars.
When plaster is to be laid in two coats, the average thickness of first coat of plaster is
generally 10 mm.on Brick work and 20 mm. on rubble masonry. The first coat is applied
as per B.11.(a) but the surface is not floated or polished or roughened to give the key
to second coat of plaster. Before the first coat hardens, it shall be combed in wavy lines
about 12 mm. apart and 3mm. deep. The first coat shall be kept damp for at least 2 days
immediately following its application.It shall then be allowed to become thoroughly dry.
Before starting to apply the second coat the surface of the first coat shall be damped
evenly the finishing coat shall be of such thickness as to make the total average finished
thickness equal to the required plaster thickness as per item. The finished surface shall
be true and even and present a uniform texture throughout and all joining marks shall
be eliminated.
Cement pointing with mortar of specified proportion to stone masonry or brickwork including
raking out joints, watering, etc., complete.
B.13.1. Materials -Cement mortar - Cement mortar for pointing shall be of the specified
mix and be as per specification No.B.4.
B.13.2. Scaffolding -Scaffolding to be as per specification No.B.9.11.
B.13.3. Construction details.
B.13.3.1. Unless other types of pointing are specified in the item or the special
provisions, pointing shall be of grooved type. The joints in the masonry shall be raked
out to a depth not less than a width of the joint or as directed in the special provisions
or by the Engineer, when the mortar is green. The joints are to be brushed clean of
dust and loose particles with a stiff brush. The area shall then be washed and the
joints thoroughly wetted before pointing commenced.
B.13.2. The raked out joints shall be filled with mortar of the specified mix and required
consistency and well pressed and rubbed smooth.
B.13.3.3. A semicircular depression 3 mm. diameter shall be made in the joint by
pressing a clean string with trowel keeping the string exactly horizontal and on the
centre line of the joint. The vertical joints shall be similarly marked. These depressed
lines will then be immediately rubbed with a nayla till they become uniformly 6 mm.
deep and 6 mm. wide and assume fairly blackish colour. Intersection of the vertical and
horizontal joints shall be finished neatly with a vertical line just touching the horizontal
line but not crossing it. Where the joints are not horizontal or vertical as in the case of
uncoursed rubble masonry, the pointing shall be made along the centre line of actual
joints and the junctions of pointing made neatly. The pointing mortar shall not spread
over the adjoining stones. Mortar pointing shall be restricted to the width of the joint and
all superfluous mortar shall be removed with the trowel.
B.13.4. Watering -The pointed face shall be kept continuously wet for 14 days after
initial set.
B.13.5. Item to include -Cement pointing shall include erecting and removal of
scaffolding, all labour, materials and equipment incidental to complete the pointing,
dewatering if necessary till the mortar is set unless separately provided for, raking out
joints, clearing, watering, filling with mortar, trowelling, pointing with nayla and watering.
B.13.6. Measurement and Payment -The contract rate shall be per square metre of
cement pointing. The dimensions measurement shall be correct up to a centimeter and
quantity calculated correct up to two places of decimals of a square metre.
Bd.J.1. Providing and laying damproof course for the basement including primer, bitumen
binder, bitu men felts and cement mortar for fillets and grouting.
Bd.J.2. Providing and laying damproof course......mm. thick 1:2:4 cement concrete layer
and bitumen/shahabad stones and bitumen using cement with waterproofing compound.
Bd.J.3. Providing and applying bitumen layer at 2 kg. per square metre over the terrace
structural slab including cleaning the surface for waterproofing.
Bd.J.4. Providing and laying leak proof tar felt with five course treatment, laying water
proofing primer wherever required, laying, fiber base bitumen saturated under lay type I ,
laying a coat of hot bitumen, laying fiber base self finished felt type II, laying a coat of hot
bitumen and pea sized gravel or grit, including all leads and lifts etc. complete.
Bd.J.5. Providing and laying leak proof tar felt with six course treatment, applying water
proofing primer whenever required, applying a coat of hot bitumen, laying a hession base
self finished felt type 3 Grade I or glass fiber base felt, type 2 grade I, applying a coat of hot
bitumen, laying a Hession base self finished felt type 3 grade I or glass fiber base felt type
2 grade I applying a coat of hot bitumen and spreading pea sized gravel or grit, including
all leads and lifts etc. complete.
Bd.J.6. Providing and laying leak proof tar felt with six course treatment, applying water
proofing primer wherever required, applying a coat of hot bitumen, laying fiber base self
finished felt type 2 grade I or grade 2, applying a coat of hot bitumen, laying fiber base self
finished felt type 2 grade I or ll, applying a coat of hot bitumen and spreading pea sized
gravel grit including all leads and lifts.
Bd.J.7. Providing and laying leak proof tar felt with seven course tar felt, laying a fiber base
bitumen saturated under lay felt type I applying a coat of hot bitumen, laying fiber base
self finished felt type 2 grade I or II, applying a coat of hot bitumen, laying fiber base self
finished type 2 grade I or II, applying a coat of hot bitumen and spreading pea sized gravel
or grit including all leads and lifts etc. complete.
Bd.J.8. Providing and laying leak proof Tar-felt with eight course treatment applying primer
whenever required.
Bd.J.9. Providing and laying leak-proof Tar-felt with eight course treatment, laying a water
proofing primer whenever required.
Bd.J.2. Providing and laying damp-proof course ......... mm. thick 1:2:4 cement
concrete layer and bitumen/shahabad stones and bitumen using cement with
waterproofing compound.
Bd.J.2.1. General - The items pertains to the provision and laying of damp-proof course
over the plinth including bitumen and Shahabad stones or bitumen and 1:2:4 cement
concrete layer of specified thickness as mentioned in the item.
Bd.J.2.2. Materials - Bitumen shall be blown type conforming to I.S. 702-1988 or
bitumen conforming to I.S. 73-1992. The penetration of bitumen shall be limited to 40
when tested in accordance with I.S. 1203-1978.
Bd.J.3. Providing and applying bitumen layer at 2 kg. per sq. m. over the terrace
structural slab including the cleaning the surface for waterproofing.
Bd.J.3.1. General - The item pertains to the provision and applying of a bitumen layer
over the terrace structural slab for waterproofing.
Bd.J.3.2. Materials - Bitumen shall conform to Bd.J.1.2.
Bd.J.3.3. Application - The exposed slab surface shall be thoroughly cleaned, bitumen
shall then be applied at the rate of 2 kg. sq. m. at a temperature of not less than 121c
evenly throughout and allowed to set before laying brickbat coba and flooring of china
mosaic or other types.
Bd.J.4. : Providing and laying leak proof tar felt with five course treatment, laying
water proofing primer wherever required, laying, fiber base bitumen saturated under
lay type I , laying a coat of hot bitumen, laying fiber base self finished felt type II,
laying a coat of hot bitumen and pea sized gravel or grit, including all leads and lifts
etc. complete.
Bd.J.4.1. General - This is a normal floating treatment that deals with the method of
application of tar felts in five courses over the structural slab for water proofing purpose.
Bd.J.4.2. : Materials -
Bd.J.4.2.1. : Primer - It is a liquid bitumen of low viscosity, which penetrates into a
prepared surface upon application. It shall be free from water. The penetration value
shall be between 25-50 at 25o c.
Bd.J.4 2.2. Fiber Base Saturated Under Lay - A layer of bitumen saturated felt type
I shall be used. The saturant used shall confirm to IS-73-1961 with a penetration of
not less than 80 at 25oc. The weight of saturant shall not be less than 110 percent of
the weight of untreated fiber base felt in dry condition with mica dusting shall not be
less than 8.5 kg/10 Sq.m. The mica dusting powder shall pass through 600 micron IS
sieve, and the weight shall be 0.5 to 1.5 kg/10 Sq.m. The finished material shall be
free from visible external defects such as holes, oil patches, ragged or untrue edges,
breaks, cracks, tears protuberances and indentations. The felt shall be in conformity
with IS 1322-1982 in all respect.
Bd.J.4.2.3. Bonding Material - These shall consist of blown type bitumen conforming
to IS 702-1961 specification for industrial bitumen or residual bitumen conforming to
IS 73-1961 specification for paving bitumen, or a mixture there of selected to with
stand the local conditions. The conditions are temperature and roof surface gradient.
The penetration of bitumen shall not be more than 40. The bonding material and
primer shall both be preferably made from same grade of bitumen.
Bd.J.4.2.4. Fiber Base Self Finished Felt Type 2. Grade 1 or 2 - The base of fabric
for fiber base felts shall consists of a suitable blend of animal and vegetable fibers.
The weight of ash in incineration of fabric shall not exceed 10% of its original weight.
The bitumen coat for felt shall consist of bitumen conforming to IS 702 - 1961 with or
without admixture of bitumen conforming to IS 73-1961 and inert and water insoluble
fine mineral filler passing through 75 microns IS sieve or inert and water in soluble
fibrous mineral filler. The inert filler shall not exceed 42% by weight of the coat. The
bituminous coat shall have softening point of not less than 105 oc when measured by
Ring and ball method and a penetration of not less than 7 at 25 oc. The minimum total
weight of finished bitumen felt in dry condition shall not be less than 21.9 kg. for grade
1 and 30.8 kg. for grade 2 per 10 Sq.m. area. This includes allowance for 0.5 kg.
minimum mica dusting powder in dry condition. The miner powder i.e. mica powder,
passing through 600 micron shall be 0.5 to 1.5 kg/10 Sq.m. minimum.
The finished material shall be free from visible external defects, such as holes, oil
patches, ragged or untrue edges, cracks, breaks, cracks, tears, protuberances &
indentations. The bituminous felt shall in all respect be in conformity with IS 1322-
1982.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 339
Bd.J.4.2.5.
Bd.J.4.2.5. Pea Sized Gravel of Grit - Pea size gravel of stone grit shall be provided
as surface finish. The material shall confirm to specification No. A-6 Fine Aggregate,
standard specification Book Volume-I.
Bd.J.4.3. : Preparatory Work -
Bd.J.4.3.1. : The surface should be cleaned thoroughly and made free of dust. A test
for loose layer be done by tamping with a small hammer. Any loose portions may be
removed and patched up with c.m. 1:3 proportion with due curing.
Bd.J.4.3.2. : If the existing treatment is badly damaged and is seen to be fully
saturated with water, it is advisable to remove the same totally. To verify this it will be
desirable to take trial pits to ascertain the thickness of state of saturation of treatment.
Bd.4.3.3. : Before the tar felting is done, it is necessary to rectify the deficiencies in
the surface of the slab by cement mortar in proportion 1:5 , so that the slab will be
having smooth surface with necessary slope.
Bd.J.4.3.4. : Where after the deep inspection, it is found that the surface of the existing
surface can be utilized advantageously following precautions need to be taken.
1) After patching up a few undulations in c.m. l:3 proportion, and such patched portion
be cured suitably.
2) All the water spouts be cleaned and if necessary, additional spouts may be
provided. The spout down take pipe should be protrude atleast 50-60 mm from
external surface of wall.
Bd.J.4.3.5. : The preparatory work as described in IS 3067 - 1966 shall be completed
prior to start of work. The preparations where applicable be made as under;-
Bd.J.4.3.5.1. : Well defined cracks, other than hair cracks in the roof structure,
shall be cut to V section cleaned and filled up with cement slurry or bitumen having
low viscosity.
Bd.J.4.3.5.2. : The surface of the roof, part of parapet and gutters, drain mouths,
etc. over which the water proofing treatment is to be applied, shall be cleaned off
all foreign matter, namely fungus, moss and dust by wire brushing and dusting.
Bd.J.4.3.5.3. : When a pipe passes through a roof on which treatment is to be laid
a cement concrete fillet shall be built round it and the treatment taken over as per
fig. No.1.
Bd.J.4.3.5.4. : In case of parapet walls over 450 mm. in height, for tucking in the
water proofing treatment of a minimum height of 150 mm. above roof levels, may
be left in the vertical face at the time of construction. This groove shall be 75 mm.
wide and 65 mm. deep as shown in fig.2.A
Bd.J. 4.3.5.5. : In case of low parapets, where height does not exceed 450 mm.
no groove shall be provided and water proofing, treatment shall be carried out as
shown in fig.28.
Bd.J.4.3.5.6. : In case of existing R.C.C. and stone walls, cutting, the chase for
tucking, is not recommended, a typical treatment is shown in Fig. No.3.
Bd.J.4.4. Constructional procedure -
Bd.J.4.4.1. :- Sequence of operation be as given below -
1. Applying primer
2. Laying fiber base bitumen saturated underlay Type I
3. Applying Hot bitumen.
4. Laying fiber base self finished felt Type 2 grade I or Grade II.
5. Applying Hot bitumen.
6. Spreading pea sized gravel or grit.
340 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.J.4.5.
Bd.J. 4.4.1.1. Primer - A liquid bitumen of low viscosity, which penetrates into
prepared surface be applied over the surface wherever necessary and allowed dry.
The rate of application be about 2 to 4 litres/10 Sq.metre. , say 3 litres / 10 Sq.metre
depending upon the surface condition.
Bd.J.4.4.1.2. : Fiber base bitumen saturated under lay A layer of bitumen saturated
felt be laid in lengths, at right angles to the direction of run off gradient, commencing
at the lowest level and working upto the crest. The felt shall be first cut to required
lengths. Each length of felt shall have minimum over lap of 100 and 75 mm. at the end
and sides of strips of felt. All the over laps shall be firmly bonded with hot bitumen.
Drain mouths are widened and other items of work completed. Felt shall be generally
laid on the other portion of the roof, excepting that the treatment shall be carried
inside the drain pipe over lapping at least 100 mm. Care be taken that the entire
portion is covered evenly with felt.
Bd.J.4.4.1.3. Bitumen - The bonding material i.e. Bitumen shall be prepared by
heating to the correct working temperature to the point of work in a bucket or pouring
can. The bonding material be evenly spread at the rate of 12 kg/10 Sq.metre minimum.
Bd.J. 4.4.1.4. Fiber Base Self Finished Felt - Soon after the hot bonding material
is spread, the felt shall be laid as similar to saturated under lay as mentioned above.
The felt shall be first cut to required lengths, brushed clean of dusting materials and
laid. This serves to eliminate curls and subsequent stretching. Each length of felt
prepared for laying shall be laid in position and rolled up for a distance of half of its
length. The hot bonding material shall be poured on the surface across the full width
of the rolled felt as the latter is steadily rolled out and pressed down. The excess
bonding material is squeezed out at the ends and is removed as laying proceeds.
The layer of felt shall be so arranged that the joints are staggered with those in the
layer beneath it.
Bd.J.4.4.1.5. : Hot Bitumen shall be applied as mentioned above in para 4.4.1.3 at
the rate of 12 kg/10 Sq.metre evenly.
Bd.J.4.4.1.6. : Pea sized gravel or grit: Soon after the hot bonding material at the rate
mentioned above is applied, pea sized gravel grit or coarser sand be spread. The rate
of spreading shall be 0.008 cum/ Sq.metre area of treated surface.
Bd.J.4.4.2. : Treat of bubble formation While laying the felts, if ballooning occurs,
which does not infact adversely affect the efficiency of the water proofing treatment,
but is unsightly to look at, may be rectified as below.
"Remove the gravel on the ballooned surfaced. Then cut, open, and squeeze out
the trapped vapour by firm pressure applied by hand. Seal the bitumen felt so lifted
back on the surface by applying additional bitumen. Finally seal the cut with a piece
of bitumen felt with bitumen application and reapply the gravel finish over it to make
the surface look uniform with the rest.
Bd.J.4.4.3. : Settling period after completion of the treatment: Surface be allowed to
settle for 24 hrs.
Bd.J.4.5. : Item to include -
1. Cost of primer saturated underlay, bitumen, cleaning the surface etc.
2. All necessary labours, materials, and use of tools.
3. Cleaning and removal of surplus materials.
Bd.J.5. :Providing and laying leak proof tar felt with six course treatment, applying
water proofing primer whenever required, applying a coat of hot bitumen, laying a
hession base self finished felt type 3 Grade I or glass fiber base felt. Type 2 grade I,
applying a coat of hot bitumen, laying a Hession base self finished felt Type 3 grade
I or glass fiber base felt Type 2 grade I applying a coat of hot bitumen and spreading
pea sized gravel or grit, including all leads and lifts etc. complete.
Bd.J.5.1. : General - This is a heavy treatment deals with the method of application of
tar felt in six course over the structural slab for water proofing purpose.
Bd.J.5.2. : Material -
Bd.J.5.2.1. : Primer - Same as per specification No. Bd.J. 4.2.1
Bd.J.5.2.2. : Bonding Material - Same as per specification No.Bd.J.4.2.3.
Bd.J.5.3. Tar Felt -
Bd.J.5.2.3.1. : Hession Based Self Finished Felt Type 3 Grade I.
The bituminous coat used for felt shall consists of bitumen conforming to IS 702-
1961, with or without admixture bitumen conforming to IS 73-1961 and inert and
water in soluble fine mineral filler passing through 75 micron IS sieve or inert and
water insoluble fibrous mineral filler.
The bituminous coat shall have a softening point of not less than 105o C when
measured by Ring and ball method and a penetration of not less than 7 at 25oC. The
weight of untreated base, saturant, coat, bitumen content shall be as per IS 1322.
1982. Total weight of finished Bitumen felt in dry shall not be less than 22.3 kg. per
10 Sqm. meter, which includes 0.5 kg. for mica dusting powder in dry condition. Other
all requirements be in conformity with IS 1322-1982.
Bd.J. 5.2.3.2. : Glass Fiber Base Felt Type 2 Grade I - The bitumen glass fiber base
felt consist of a continuous sheet of resin bonded glass fibers treated with bitumen.
The minimum weight of felt in dry condition including surfacing material shall not be
less than 18 kg. per 10 sq.meter.
The felt shall comply with I.S. 7193-1974 in all respect.
Bd.J. 5.2.3.4. : Pea sized gravel or grit - Same as per Bd.J.4.2.5.
Bd.J. 5.2.3.5. : Preparatory work - Same as per Specification No.Bd.J.4.3
Bd.J. 5.4. : Constructional procedure -
Bd.J. 5.4.1. : Sequence of operation be as given below;-
i) Applying primer.
ii) Applying hot bitumen.
iii) Laying hession base self finished felt Type 3 Grade I of glass fiber base felt Type
2 Grade I.
iv) Applying hot bitumen.
v) Laying hessian base self finished felt Type 3 Grade I or glass fiber base felt Type
2 Grade I.
Bd.J.8. : Providing and laying leak proof tar felt with eight course treatment applying
primer whenever required.
1) Applying a coat of hot bitumen.
2) Laying Hession base self finished felt, type 3 grade I or glass fiber base bitumen felt
Type 2 grade I.
3) Applying a coat of hot bitumen.
4) Laying a hession base self finished felt type 3 grade I or glass fiber bitumen felt Type 2
grade I.
5) Applying a coat of hot bitumen.
6) Laying a Hession base self finished felt type 3 Grade or glass fiber bitumen fell Type 2
grade I.
7) Applying a coat of hot bitumen and
8) Spreading pea sized gravel or grit including all leads and lifts etc. complete.
Bd.J. 8.1. : General - This is a extra heavy treatment for severe conditions.
The specifications of treatment are quite similar to that of item No. Bd.J.5 except that an
additional layer of
1) Coat of hot bitumen and
2) A layer of Hession base self finished felt type 3 grade I or glass fiber bitumen felt
Type 2 grade I be given. The specification for hession base self finished felt Type 3
grade I or fiber glass bitumen felt Type 2 grade I be similar to that of specification
No. 5.2.3.1 and Bd.J. 5.2.3.2 respectively. The over all sequence of operation be as
under.
i) Applying primer wherever required.
ii) Hot applied bitumen at the rate 1.2 kg/ Sq.metre mtr.
Applying hot bitumen laying Fiber base self finished felt Type 2 grade I or II applying hot
bitumen, laying Fiber base self finished felt Type 2 grade I or II, applying hot bitumen, laying
fiber base self finished felt Type 2 grade I or II, applying hot bitumen and spreading pea
sized gravel or grist including all leads and lifts etc. complete.
Bd.J.9.1. : General - The treatment specifications are quite similar to that of item No.
Bd.J.8 except that i) instead of Hession base self finished felt Type 3 grade I or glass
fiber base bitumen felt Type II grade I, the use of fiber base self finished felt Type 2
grade I or 2 be made and ii) Application of hot bitumen prior to spreading of gravel or
grit be at the rate of 2.5 kg/ Sq.metre instead of 1.2 kg/ Sq.metre and iii) spreading of
gravel or grit at the rate of 0.008 cum./Sq.metre instead of 0.006 cum/Sq.metre min. The
specification for fiber base self finished felt Type 2 grade I or II be as per Bd.J. 4.2.4. The
over all sequence of operation be as under.
i) Applying primer wherever required.
ii) Hot applied bitumen at the rate of 1.2 kg/ Sq.metre min.
iii) Fiber base self finished felt Type 2 grade I or 2.
iv) Hot applied bitumen at the rate of 1.2 kg/ Sq.metre min.
v) Fiber base self finished felt Type 2 grade I or 2.
vi) Hot applied bitumen at the rate of 1.2 kg./ Sq.metre min.
vii) Fiber base self finished felt Type 2 grade 1 or 2.
viii) Hot applied bitumen at the rate of 2.5 kg./ Sq.metre min.
ix) Pea sized gravel or grit at the rate of 0.008 cum/ Sq.metre.
3) Hession base self finished felt Type 3 grade I or glass fiber base bitumen felt Type 2
grade I.
4) Hot applied bitumen at the rate of 1.2 kg/ Sq.metre min.
5) Hession base self finished felt Type 3 grade I or glass fiber base bitumen felt Type 2
grade I.
6) Hot applied bitumen at the rate of 1.2 kg/ Sq.metre min.
7) Hession base self finished felt Type 3 grade or glass fiber base bitumen felt Type 2
grade I.
8) Hot applied bitumen at the rate of 1.2 kg/ Sq.metre min.
9) Spreading pea sized gravel or grit at the rate of 0.006 cum./ Sq.metre.
The length and breadth shall be on the inside of the parapets and measured correct to
a cm. and the area calculated correct up to two places of decimals sq. m. when parapet
at the junction of the slab is also treated, the area so ordered and treated shall also be
measured for payment.
Bd.K.2. Providing expansion joints for R.C.C. slabs on load bearing wall of a building with --
(a) plain premolded filler,
(b) premolded filler with copper strip, poured filler and leading flashing sheet.
(c) premolded filler with copper strip, poured filler and flashing sheet; and
Bd.K.2. Providing expansion joints for R.C.C. slabs on load bearing wall of a building
with --
(b) premolded filler with copper strip, poured filler and lead flashing sheet.
Bd.L.1. Providing cement plaster 6 mm. thick in a single coat cement mortar 1:__ with/
without cement/neeru finish, to concrete surface in all positions including scaffolding and
curing complete.
Bd.L.2. Providing cement plaster 12 mm. thick in a single coat in cement mortar 1: __
with/without cement/neeru finish to concrete or brick surfaces, in all positions including
scaffolding and curing complete.
Bd.L.3. Providing cement plaster 20 mm. thick in single coat in cement mortar 1: __ with/
without cement/neeru finish to stone masonry surfaces, in all positions including scaffolding
and curing complete.
Bd.L.4. Providing cement plaster 20 mm. thick in two coats in cement mortar 1: __ with/
without cement/neeru finish to concrete, brick surfaces, in all positions including scaffolding
and curing complete.
Bd.L.5. Providing cement plaster 25 mm. thick in two coats in cement mortar 1: __ with/
without cement/neeru finish, to concrete, brick or stone surfaces, in all positions including
scaffolding and curing complete.
Bd.L.6. Providing cornices, coves, molding, ribs and architraves on walls and ceiling, in
all positions in 1: __ with/without cement/neeru finish including scaffolding and curing
complete.
Bd.L.8. Providing rough-cast cement plaster with cement mortar in two coats to concrete,
brick or stone masonry surfaces in all positions including scaffolding and curing complete.
Bd.L.9. Providing rough cast cement plaster with cement mortar in two coats to concrete,
brick or stone masonry surfaces in all positions including scaffolding and curing complete.
Bd.L.10. Providing neeru finish to plastered surfaces in all positions including scaffolding
and curing complete.
Bd.L.11. Providing stonecrete facing of approved colour and dressing in cement mortar to
brick or stone masonry or concrete surfaces in all positions including scaffolding and curing
complete.
Bd.L.12. Providing lime plaster 12 mm. thick in 1: __ lime mortar in one coat, to concrete
or brick surface in all surface in all positions including scaffolding, finishing smooth in neeru
and curing complete.
Bd.L.13. Providing lime plaster 20 mm. thick in two coats in lime mortar 1:__ to concrete
or brick surfaces in all positions including scaffolding finishing smooth in neeru and curing
complete.
Bd.L.15. Providing pointing with cement mortar 1:__ for stone masonry brick work including
scaffolding and curing complete.
Bd.L.16. Providing tuck pointing with cement mortar 1:__ for stone masonry/brick work
including scaffolding and curing complete.
Bd.L.17. Providing weathered pointing with cement mortar 1:__ for stone masonry/brick
work including scaffolding and curing complete.
Bd.L.18. Providing Vee pointing with cement mortar 1:__ for stone masonry/brick work
including scaffolding and curing complete.
Bd.L.19. Providing flush pointing with cement mortar 1:__ for stone masonry/brick work
including scaffolding and curing complete.
Bd.L.20. Providing mud plaster 12 mm. thick to brick/20 mm. to stone surfaces including
scaffolding and finishing complete.
Bd.L.2. Providing cement plaster 12 mm. thick in single coat in cement mortar 1
: with/ without cement/neeru finish to concrete or brick surfaces, in all positions
including scaffolding and curing complete.
Bd.L.2.1. General - The specifications given for item No.Bd. L.1. shall apply except that
the thickness of the cement plaster excluding cement or neeru finish shall be 12 mm. in
one coat only.
Bd.L.3. Providing cement plaster 20 mm. thick in single coat in cement mortar 1: with/
without cement/neeru finish to stone masonry surfaces, in all positions including
scaffolding and curing complete.
Bd.L.3.1. General - The specification for item No. Bd.L.1, shall apply except that the
thickness of the cement plaster excluding cement/neeru finish shall be 20 mm. in the
coat only.
Bd.L.4. Providing cement plaster 20 mm. thick in two coats in cement mortar 1: with/
without cement/neeru finish to concrete or brick surfaces, in all positions including
scaffolding and curing complete.
Bd.L.5. Providing cement plaster 25 mm. thick in two coats in cement mortar 1: with/
without cement/neeru finish to concrete, brick or stone surfaces, in all positions
including scaffolding and curing complete.
Bd.L.5.1. General - The specifications for item Bd. L.4, shall apply except that the
thickness of the two coats of cement plaster excluding cement or neeru finish, if may,
shall be equal to 25 mm. The first coat shall be 18 mm. and the second coat 7 mm. thick
Bd.L.6. Providing cornices, coves molding ribs and architraves on walls and ceilings
in all positions in 1: cement plaster 6 mm. to 40 mm. thick, as shown in the drawings
or as directed by the Engineer, in required number of coats with/without cement/
neeru finish including scaffolding and curing complete.
Bd.L.6.1. General - The items provides for cornices, coves, ribs, moldings, architraves
etc., of cement plaster on walls and ceilings as per detailed drawings or as specified by
the Engineer shall be carried out in conformity with the relevant portions of specifications
for 2 coat plaster given for item No. Bd.L.5 and further coats if necessary subject to the
following -
Bd.L.6.2. When the cornice, string course, etc., are prepared with cut bricks and plaster
they will be treated as brick work cornice etc., and paid for the inclusive item.
Bd.L.6.3. The moldings of cornices, architraves etc., as shown in the detailed drawings
or directed by the Engineer shall be accurately reproduced in the plaster in required
number of coats up to a maximum thickness of 40 mm., in the correct positions and to
exact dimensions and shapes and finished.
Bd.L.6.4. Item to include - As per B.11 and shall include preparing the moldings etc.,
in plaster in the required number of coats to the designs and patterns shown in the
drawings or directed by the Engineer.
Bd.L.6.5. Mode of measurement and payment - As per Bd.L.1.7. The contract rate shall
be for a unit of one square metre. Unless otherwise specified in the special provisions,
length shall be measured at the middle of the width in vertical and horizontal surfaces on
which the moldings are provided. The width shall be similarly measured on the flat and
not along the moldings. The area shall be arrived at by multiplying length by the width.
The dimensions shall be measured correct upto a cm. and the area worked out correct
upto two places of decimals of a sq. m. The area of the underlying plaster covered by the
moldings, etc., shall be considered as part of the moldings, architraves, etc., and shall
not be included in the surrounding plaster.
Bd L.8. Providing rough cast cement plaster with cement mortar in two coats to
concrete bricks or stone masonry surfaces, in all positions includes scaffolding and
curing complete.
Bd.L.8.1. General - The item refers to rough cast cement plaster. The specifications
given in B. 11. b shall apply with the addition of Bd.L. 1.2,Bd.L.1.3, and Bd.L.1.4, subject
to the following-
Bd.L.8.2. Base Coat - The first coat of plaster shall be of cement mortar of 1:4 mixed
and applied according to the relevant provisions of I.S. 1661-1972 clause 14.1. The
finished thickness of the first coat shall be 12 mm for brick masonry or concrete surfaces
and 15 mm. for rubble stone masonry. The plaster shall be laid by throwing the mortar
(by using a strong shipping motion) on the prepared surface with a trowel in a uniform
layer, and pressed to form a good bond. The surfaces shall be roughened.
Bd.L.8.3. Second Coat - The second coat shall be the rough cast mixture consisting of
aggregate which may vary in size from 5 to 8 mm. and consist of specially graded mixture
mixed with fine sand and current. The proportion of cement to sand and aggregate shall
be 1:1.5:3. It shall be flung upon the first coat with large trowels to form an even protective
coat. The second coat must be applied while the first coat is still soft and plastic. The
work shall generally conform to clause 16.5 of I.S. 1661-1972. The thickness of the coat
shall be about 12 mm.
Bd.L.8.4. Item to include - As per relevant portion of Bd.L.1.6. It shall include also the
base coat and finishing rough cast plaster coat at above.
Bd.L.12. Providing lime plaster 12 mm. thick in 1:__ lime mortar in one coat to
concrete or brick surfaces including scaffolding, finishing smooth in neeru and
curing complete.
Bd.L.12.1. General - The specification No. B. 12 shall apply with the addition of the
following specifications.
Bd.L.12.2. Plastering - After the background is prepared as laid down in Bd.L.1.4. the
plaster shall be laid on with somewhat more than the thickness, pressed and levelled
with a wooden flat rule. The plaster shall be well pressed into the joints and the surface
rubbed smooth with a wooden or plaster's trowel, sprinkling just as much water as is
necessary and well beaten with hand tappers to give a 12 mm (about 1/2") thick plaster.
Bd.L.12.3. Finishing - The surface shall be finished with neeru as specified for item No.
Bd.L.10. The complete plaster shall be allowed to rest for 24 hours and then sprinkled
with water at short intervals for 2 weeks.
370 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.L.15.1.
Bd.L.12.4. Item to include - As per B. 12.10. The item shall also include finishing in
neeru.
Bd.L.12.5. Mode of Measurement and Payment - As per Bd.L.1.7.
Bd.L.13. Providing lime plaster 20 mm thick in two coats in lime mortar 1:___ to
concrete or brick surfaces in all positions including scaffolding finishing smooth in
neeru and curing complete.
Bd.L.13.1. General - The specification No. B. 12 shall apply with the additions of Bd. L.1
relevant parts of and the following specifications in addition.
Bd.13.2. Plastering - The first coat shall be laid as specified in item No. Bd.L.12 with the
difference that the thickness shall be 15 mm. Before the first coat sets, it must be well
beaten with long thin lath until such beating makes no impression on the surface. The
surface is to be left combed for bonding with the second coat.
The second coat shall be applied a day or two after the first coat has set, but the first coat
shall not be allowed to dry. The second coat shall be laid on and pressed and levelled
with a wooden bar to a thickness of 5 mm. rubbed smooth to give a total thickness of
20 mm and polished and complete in one day. The polishing shall be continued till the
plaster is quite dry and all the moisture which exudes from the plaster after completion
shall be carefully wiped off with a fine cloth and the surface kept completely dry until the
exudation of moisture ceases. A sufficient number of plasterers shall be employed to
complete a wall in one day.
Bd.L.13.3. Finishing - The surface shall be finished in neeru as specified for item
Bd.L.10.
Bd.L.14. Providing lime plaster 25 mm thick in 1:__ lime mortar in two coats to
concrete, brick or stone surfaces, including scaffolding, finishing smooth with neeru
and curing complete.
Bd.L.14.1. General - The specification No. B. 12 shall apply with the addition of Bd. L.1.
relevant part of and the following specifications.
Bd.L.14.2. Plastering - The first two coats shall be applied as described in specifications
for item No. Bd.L. 13 except that second coat shall be applied 10 mm. thick.
Immediately after the second coat has been complete, the surface shall be finished with
neeru as specified in item No. Bd.L.10.
A sufficient number of plasterers shall be employed to complete a wall in one day. If the
plaster is not quite dry the following morning, the process of polishing shall be continued
until is quite dry. All moisture shall be wiped off and the wall kept dry.
Bd.L.14.3. Item to include - As per B. 12.10. The item shall include plaster in two coats
and also finishing in neeru.
Bd.L.14.4. Mode of Measurement and Payment - As per Bd.L.1.7.
Bd.L.15. Providing pointing with cement mortar 1:__ for stone masonry brick work
including scaffolding and curing complete.
Bd.L.15.1. General - The item shall comply with specification No. B. 13 in all respects.
The following specifications shall also be applicable. When the type of pointing is not
mentioned in the item grooved pointing shall be done as in B. 13.
Bd.L.17. Providing weathered pointing with cement mortar 1:__ for stone masonry/
brick work including scaffolding and curing complete.
Bd.L.17.1. General - The item shall comply with specifications given for item Bd. L. 15
subject to the following :-
Bd.L.17.2. Pointing - Mortar shall be pressed with the trowel along the upper edges of
the horizontal joints slightly below the edges of masonry joints. The mortar shall not be
struck back at the lower edge. The vertical joints in the masonry excluding horizontal
joints, shall be pointed flush.
Bd.L.18. Providing Vee Pointing with cement mortar 1:__ for stone masonry/brick
work including scaffolding and curing complete.
Bd.L.18.1. General - The item shall comply with specifications given for Bd.L.15. subject
to the following :-
Bd.L.18.2. Pointing - At the centre of the joint a V shaped groove shall be made with its
width and depth equal to half the thickness of the joint.
Bd.L.19. Providing flush pointing with cement mortar 1:__for stone masonry/brick
work including scaffolding and curing complete.
Bd.L.19.1. General - This item shall have to be carried out when joints are not struck
while the masonry is being laid. The specifications given by Bd.L.15 shall apply to this
item except that instead of marking lines with a string and forming groove, etc., as per B.
13 the joints shall be kept flush with the face of joints in the masonry.
372 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.L.20.8.
This item is included in the item of the masonry if self and non separate measurement
or payment will be made for it except in repair work where this item may be provided
independently.
Bd.L.20. Providing mud plaster 12 mm. thick to brick/ 20 mm. thick to stone surfaces
including scaffolding and finishing complete.
Bd.L.20.1. General - The item refers providing mud plaster to brick or stone masonry
surfaces earth free from vegetation, gravel and other rubbish. The clay is to be sifted fine
and mixed with cow dung equal to 25 per cent of its volume and chopped grass to the
extent ordered by the Engineer. The earth shall be free from efflorescing salts and white
ants. The mixture shall be soaked with water for 24 hours, well mixed with Phowrah and
trodded and again flooded with water and left for a week or two without allowing it to dry.
Bd.L.20.3. Scaffolding - As per b. 9.11.
Bd.L.20.4. Preparation of Surface - Stone and turn brick surfaces to be plastered
shall be prepared as described for cement plaster in b. 11. For undried brick surfaces,
the joints a shall be raked up and the whole surface gently wetted before applying the
plaster.
Bd.L.20.5. Application - Mud mortar shall be applied in two coats on the surface to be
treated, well treated and floated with wooden floats. Before the second coat is applied
the first coats must be allowed to set but not to become dry. After having been floated,
the second coat of plaster shall be allowed to dry. The cracks that open out during drying
shall be filled with a mixture of cow dung and clay.
Bd.L.20.6. Finishing - The plaster shall then receive one coat of moderately liquid
mixture made from equal parts of cow dung and finely powdered clay well mixed with
water.
Bd.L.20.7. Item to include -
(i) providing and removing scaffolding.
(ii) Preparing and storing the mud mortar.
(iii) Preparing the surface for receiving the plaster.
(iv) Applying the plaster
(v) Finishing, as specified above and
(vi) All labour, material and devices to carry out the item as specified above.
Bd.L.20.8. Mode of measurement and payment - As per Bd.L.1.7.
Bd.M.2. Providing and laying in all positions rough Shahabad/Kotah/Tandur stone flooring
12 mm to 20 mm thick and __cm. wide in plain/diamond pattern, on a bed of 1:2 lime
mortar/1:4 cement mortar including cement float, striking joints/pointing in cement mortar
1:3, curing and cleaning complete.
Bd.M.4. Providing and laying polished Shahabad/Tandur stone flooring 25 mm thick ......
cm wide in plain/diamond pattern with black polished Caddappa stone slabs for border or for
any other approved design on a bed of 1:2 lime mortar/1:4 cement mortar, including cement
float, filling the joints with neat cement slurry, curing, polishing and cleaning complete.
Bd.M.5. Providing and laying in required positions, skirting or dado of polished Shahabad/
Tandur/Kotah stone slabs ...... mm, thick and ...... cm. wide on 1:2 lime plaster/1:4 cement
plaster including cement float, filling joints with cement slurry, curing, rubbing, polishing and
cleaning complete.
Bd.M.6. Providing and laying cement concrete flooring 40 mm/50mm. thick with 1:2:3
cement concrete laid to proper level and slope, in alternate bays, including compaction,
filling joints, marking lines to give the appearance of tiles of 30 cm X 30 cm or other sizes
laid diagonally/square etc. finishing smooth (with extra cement in any colour, as directed
and curing complete.
Bd.M.7. Providing and laying cement concrete flooring 40 mm/50mm thick with 1:2:4
cement concrete laid to proper level and slope, in alternate bays including compaction,
filling joints, marking lines to give the appearance of tiles of 30 cm x 30 cm or other sizes
laid diagonally or square etc. finishing smooth (with extra cement) in any colour, as directed
and curing complete.
Bd.M.8. Providing and laying flooring of plain cement tiles of size ...... cm x ...... cm on
a bed of 1:2 lime mortar/1:4 cement mortar including neat cement float, filling joints with
neat cement slurry, curing, polishing and cleaning without border/with border with pattern
cement tiles of ............ colour.
Bd.M.9. Providing and fixing plain cement tiles for dado and skirting in required positions
on plaster of 1:4 cement mortar including filling joints with neat cement slurry, curing, rub
bing, polishing and cleaning complete.
Bd.M.10. Providing and laying plain coloured cement tiles of approved shade of blue/
green/ red colour for flooring in required positions on a bed of 1:2 lime mortar/1:4 cement
mortar including neat cement float filling joints with neat cement slurry mixed with approved
Bd.M.11. Providing and fixing plain coloured cement tiles of approved shade of blue/
green/ red colour for dado and skirting in required positions on plaster of 1:4 cement mortar
including filling joints with neat cement slurry mixed with pigment to match the colour of the
tiles, curing rubbing and polishing complete.
Bd.M.14. Providing and laying marble mosaic tiles of approved colour and pattern with
white and coloured marble chips upto the maximum size of 6 mm/12 mm/20 mm for
flooring in required positions, set on a bed of 1:2 lime mortar/1:4 cement mortar including
neat cement float, filling the joints with neat coloured cement slurry, curing, polishing and
rubbing complete with/without border and/or pattern of tiles of different colours and design
as directed.
Bd.M.15. Providing and fixing marble mosaic tiles of approved coloured and pattern with
white and coloured marble chips upto the maximum size of 6 mm/12 mm/20 mm for dado
and skirting in required positions, on a bed of 1:4 cement plaster including filling joints with
neat coloured cement slurry, curing, rubbing and polishing complete.
Bd.M.16. Providing and laying white Makrana/.............. coloured and veined Pepsu/
Baroda marble slabs /Granite slabs........... cm x .................. cm and ......................mm thick
of approved quality, for flooring in required pattern, on a bed of 1:2 lime mortar/1:4 cement
mortar including neat cement float, filling joints with neat coloured cement slurry, curing,
polishing and cleaning complete.
Bd.M.17. Providing and fixing white Makrana/......... coloured and veined Pepsu/Baroda
marble slabs/Granite slabs .......... cm x ........... mm thick of approved quality, vein and
colour, for dado and skirting, on 1:4 cement plaster including filling joints with neat coloured
cement slurry, curing, polishing, rubbing and cleaning complete.
Bd.M.18. Providing and laying in situ marble mosaic of 10 mm/6mm thickness with white
and coloured marble chips upto a maximum size of 6 mm/12 mm/20 mm in coloured cement
in suitable panels for flooring including under layer of 1:2:4 cement concrete Indian patent
stone, aluminium/brass stripts to form panels, levelling, compaction, curing, polishing and
cleaning complete.
Bd.M.19. Providing and laying in situ marble mosaic dado and skirting 6 mm thick with white
and coloured marble chips in suitable panels on cement plaster 1:3 including aluminium/
brass strips for forming panel, rounding of corners and junctions with flooring and walls,
curing polishing and cleaning complete.
Bd.M.21. Providing and laying in required positions flooring of broken china mosaic (broken
pieces of china) of approved colour and pattern in a bedding of 1:2 lime mortar/1:4 cement
mortar including neat cement float, giving proper slopes, compaction, curing and finishing
complete.
Bd.M.23. Providing and laying plain cement tiles for treads and risers of steps and
staircases, with nosing of treads molded as per drawings or as directed, on a bed of 1:4
cement mortar including cement float, filling joints with neat cement slurry, curing, polishing
and cleaning complete.
Bd.M.24. Providing and laying plain coloured cement tiles and approved shade of blue/
green/ red colour, for treads and risers of steps and staircases with nosing of the treads
molded as per drawings or as directed on a bed of 1:4 cement mortar including cement
float, filling joints with neat coloured cement slurry to match the colour of the tiles, curing,
polishing and cleaning complete.
Bd.M.25. Providing and laying marble mosaic tiles of approved and pattern with white and
coloured marble chips upto the maximum size of 6 mm/12 mm/20 mm for treads and risers
of steps and staircases, with nosing for the treads molded as per drawings or as directed,
on a bed of 1:4 cement mortar including cement float, filling joints with neat coloured cement
slurry, curing, polishing and cleaning complete.
Bd.M.26. Providing and laying white Makrana/......... coloured and veined Pepsu/Baroda
marble slabs .......... mm thick of approved quality, colour and veins, for treads and risers
of steps and staircases, on a bed of 1:4 cement mortar including rounded nosing for the
treads, neat cement float, filling joints with coloured cement slurry to match the colour of the
slabs curing, polishing and cleaning complete.
Bd.M.27. Providing and laying in situ, marble mosaic of the required colour and pattern of
treads and risers of steps and staircases, including the under layer of cement mortar 1:2
for treads and 1:3 cement plaster for risers, levelling, compacting, curing, rubbing, polishing
and cleaning complete.
Bd.M.30. Providing sills of precast marble mosaic tiles of approved colour and pattern with
Bd.M.31. Providing sills of white Makrana/coloured and veined Pepsu/Baroda marble slabs
of approved quality, colour and veins, ... mm thick on a bed of 1:4 cement mortar including
neat cement float, filling joints with neat coloured cement slurry to match the colour of the
slabs, curing, polishing and cleaning complete.
Bd.M.32. Providing and laying in situ marble mosaic sills of the required colour and pattern
including the under layer of 1:4 cement plaster, levelling, compacting, curing, rubbing,
polishing and cleaning complete.
Bd.M.33(a). Providing and laying precast chequered plain cement tiles of ------ cm x -----
cm size for flooring and treads in required positions on a bed of 1:2 lime mortar/1:4 cement
mortar including neat cement float, filling joints with neat cement slurry, curing, polishing
and cleaning complete.
Bd.M.33(b). Providing and laying precast chequered coloured cement tiles of approved
shade of blue/ green/ red colour for flooring and treads in required position on a bed of 1:2
lime mortar/1:4 cement mortar including neat cement float, filling joints with neat cement
slurry mixed with approved shade of pigment to match the colour of tiles, curing and
polishing complete.
Bd.M.33(c). Providing and laying polished chequered marble mosaic tiles of approved
colour and pattern with white and coloured chips upto the maximum size of 6 mm/12 mm./
20 mm. for flooring and treads in required positions set in a bed of 1:2 lime mortar/1:4
cement mortar including neat cement float, filling the joints with neat coloured cement
slurry, curing, polishing and rubbing complete.
Bd.M.36. Providing 15 cm(about 6") thick murum flooring including watering, ramming,
finishing smooth and applying two coats of cow dung wash complete.
Bd.M.40. Providing brick-on-edge paving with 1st/2nd class, I.S./Conventional type burnt
bricks in cement mortar 1:...... including sand cushion, flat brick bedding, pointing with
cement mortar 1:3 and curing complete.
Bd.M.41. Providing and laying mastic asphalt flooring 15 mm/20 mm/25 mm thick, in all
position, with proper slopes and matt/polished finish complete.
Bd.M.5. Providing and laying in the required positions skirting or dado of polished
Shahabad/ Tandur/Kotah stone slabs, ---- mm thick and ----- cm wide on lime plaster
1:2/cement plaster 1:4 including cement float, filling joints with cement slurry, curing,
rubbing, polishing and cleaning complete.
Bd.M.11. Providing and fixing plain coloured cement tiles of approved shade of
blue/ green/ grey colour for dado and skirting in required positions, on plaster of 1:4
cement mortar including filling joints with neat cement slurry mixed with pigment to
match the colour of the tiles, curing, rubbing and polishing complete.
Bd.M.11.1. General - The item provides for dado and skirting with cement tiles of
approved colour as mentioned in the item.
Bd.M.11.2. Materials - These shall be the same as for Bd.M.10.2.
Bd.M.11.3. Plastering - According to Bd.M.9.3.
Bd.M.11.4. Fixing, Curing, Polishing, Finishing and Cleaning - This shall be entirely
as per I.S. 1443-1972. Polishing may be done by hand but a smooth and fine polish
shall be obtained. The jointing of the tiles shall be done with cement slurry mixed with an
approved pigment or coloured cement slurry to match the colour of the tiles. The tiling
shall be kept wet for 14 days.
Bd.M.11.5. Item to include - As per Bd.M.9.5. but using the tiles of specified colours.
The item shall also include the cost of pigment or coloured cement to be used for the
joints.
Bd.M.11.6. Mode of Measurement and Payment - As per Bd.M.9.6.
Bd.M.14. Providing and laying marble mosaic tiles of approved colour and pattern
with white and coloured marble chips up to the maximum size of 6 mm/12 mm/20
mm, for flooring in, required positions set in a bed of 1:2 lime mortar/1:4 cement
mortar including neat cement float filling the joints with neat coloured cement slurry,
curing, polishings and rubbing complete with/without border and/or pattern with
tiles of different colours and design as directed.
Bd.M.14.1. General - The item refers to provision of marble mosaic tiled flooring. The
specification will be similar to those or Bd.M. 10. for plain coloured cement tiled flooring
except that terrazo tiles shall be used with or without borders and/or patterns with tiles
of different colours and designs as shown on the drawings or directed by the Engineer
instead of plain coloured cement tiles. Specifications for terrazo tiles shall be as under.
Bd.M.14.2. Marble Mosaic Tiles - These shall be terrazo cement tiles of the colour
and pattern as approved by the Engineer with chips of the mentioned in the wording of
the item and shall conform to I. S. 1237-1959. The sizes of the tiles shall be one of the
following approved by the Engineer. 19.85 cm x 19.85 cm, 29.85 cm. x 29.85 cm., 24.85
cm x 24.85 cm., 20 cm x 20 cm., 25 cm x 25 cm, 30 cm x 30 cm. The tiles shall be of the
colours to suit the design of the floor. A few specimen of the tiles to be used approved
by the Engineer, shall be deposited by the contractor in the office of the Engineer for
reference.
Bd.M.15. Providing and fixing marble mosaic tiles of approved colour and pattern
with white and coloured marble chips up to the maximum size of 6 mm / 12 mm, for
dado and skirting in required positions on a bed of lime plaster 1:2/cement plaster
1:4 including filling joints with neat coloured slurry, curing, rubbing and polishing
complete.
Bd.M.15.1. General - The item refers to provision of marble mosaic tiled dado and
skirting and shall generally conform to specification for Bd. M. 11 except that marble
mosaic tiles shall be used instead of plain cement tiles. Marble mosaic tiles shall comply
with specification for item No. Bd. M. 14.
Bd. M.15.2. Item to include - As specified for item No.
Bd. M. 11 using marble mosaic tiles of the specified colour and pattern.
Bd. M.15.3. Mode of Measurement and Payment - As specified for item No. Bd. M.9.
Bd.M.17. Providing and fixing white Makrana/....... Coloured and veined Pepsu/Baroda
marble slabs/Granite slabs ...... cm x ..... cm and ....... mm thick, of approved quality
veins and colour of dado and skirting on 1:4 cement plaster including filling joints
with neat coloured cement slurry, curing, rubbing, polishing and cleaning complete.
Bd. M. 18. Providing and laying in situ marble mosaic of 10 mm/6 mm thickness with
white and coloured marble chips up to a maximum size of 6 mm/12 mm/20 mm in
colured cement in suitable panels for panels for flooring including under layer of
1:2:4 cement concrete, Indian Patent stone, aluminium/brass strips to form panels,
levelling, compaction, curing, polishing rubbing and cleaning complete.
Bd.M.18.1. General - The item refers to provision of marble mosaic for flooring in two
layers, the under layer being laid as Indian Patent stone and the top layer made of
marble mosaic of white and/or coloured chips in coloured cement laid in situ, compacted,
polished rubbed, finished and cleaned. The item shall be carried out in conformity with
I. S. 2114-1962, Code of Practice for laying in situ, terrazo floor finish, subject to the
following.
Bd.M.18.2. Under Layer of Cement Concrete - The under layer shall be laid as
described in the specification for item No. Bd. M. 7. but no finishing shall be done to
make the surface smooth. The compacted thickness of the concrete under layer shall be
30 mm for 10 mm top layer and 34 mm for 6 mm top layer. This layer shall be laid to the
required level and grade divided with aluminium or brass trips into panels not exceeding
2 m square. The longest side of any panel should not exceed 2 m. The top surface of
concrete in the under layer shall be kept sufficiently rough to form a key to the top layer.
Bd.M.18.3. Marble Chips - As per I. S. 2114-1962. The marble chips shall be of uniform
size of 3 mm and down guage for 6 mm top layer and 6 mm and down guage for 10 mm
top layer. They shall be of approved quality and colour and shall be machine crushed.
They shall be free from foreign mater, dust etc.
Bd.M.18.4. Aluminium or Brass Strips - Thickness of these dividing strips shall not be
less than 1.5 mm and the width shall be equal to the depth of the total flooring.
Bd.M.18.5. Laying the Top Layer - The junction of floor and wall, dado or skirting shall
be rounded off to a uniform radius if ordered without any extra payment.
Bd.M.18.6. Junctions and Corners - The junctions of floor and wall, dado or skirting
shall be rounded off to a uniform radius if ordered without any extra payment.
Bd.M.18.7. Finishing - As per I. S. 2114-1962. Normally polishing shall be done by
machine hand polishing shall be done if so specified in the special provisions or permitted
by the Engineer in writing. A smooth polish shall be obtained in either case.
Bd.M.18.8. Item to include - The rate shall include all the labour, materials, tools and
equipment required for the following operations for carrying out the item :-
(1) Providing and laying 1:2:4 cement concrete under layer in panels and roughening
the top surface.
(2) Providing and fixing aluminium or brass strips.
(3) Mixing the ingredients of terrazo mix and laying it as specified above.
(4) Finishing the flooring as specified above, and curing.
Bd.M.18.9. Mode of measurement and payment - As per Bd.M.1.4.
Bd.M.20. Providing and laying in the required positions flooring of tukda mosaic
(broken mosaic the pieces) of approved colour and pattern set in a bed of 1: 2 lime
mortar/1:4 cement mortar including neat cement float/coloured cement float, giving
proper slopes, compaction, curing and finishing complete.
Bd.M.20.1. General - The item refers to the provision of tukda mosaic surface (broken
mosaic tile pieces) set in cement mortar or, lime mortar well compacted and finished
and laid in the required positions with ordinary or coloured cement float as mentioned
in the item.
Bd.M.20.2. Materials -
(1) Broken Mosaic Pieces - These shall be obtained from broke marble mosaic tiles
of approved shade and manufacture and conforming to I. S. 1257-1958. The sizes
of pieces should be suitable to obtain the correct pattern of flooring as shown on
the drawings or as directed by the Engineer.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 393
Bd. M.20.3.
(2) Cement - Cement in cement float shall be ordinary or coloured as specified in the
item.
(3) Mortar - Cement mortar shall conform to specification B. 5. a. and lime mortar if
specified shall conform to B. 3. a.
Bd. M.20.3. Mortar Bedding - Cement or lime mortar bedding shall be laid as described
for item No. Bd.M.8, the thickness of bedding being about 20 mm. The base concrete
shall have been laid to the required slopes shown on the drawings or directed by the
Engineer under a separate item.
Bd. M.20.4. Fixing Tukada Mosaic Pieces - These pieces shall be thoroughly wetted
before fixing them. Ordinary or coloured cement grout as required of honey like
consistency shall be spread over the mortar bedding when the mortar is still plastic.
In this cement float, mosaic tile pieces shall be fixed piece by piece to the pattern as
required. The fixing shall be done by keeping the joints between the pieces as thin as
possible. The flooring shall be laid to correct level and slopes and compacted by striking
the surface with hand thappies and straight screed tamper. The grout shall cream up
to the surface. The junctions of the flooring and the parapet wall shall be rounded and
the flooring shall be extended up the wall for 15 cm. After the flooring has been laid or
the day's fixing work is complete, the surplus cement grout that may have come out
of the joints on compacting shall be cleaned off. The flooring laid shall be kept moist
and allowed to mature undisturbed for 10 days to allow the bedding and flooring to set
properly. After this the surface shall be polished with a machine. Light traffic may be
allowed thereafter. The surface shall not be used for heavy traffic for at least 14 days.
Bd.M.20.5. Cleaning - Once the floor has set and is polished it shall be carefully washed
clean and dried. When dry, the floor shall be covered with oil free dry saw dust which
shall be removed only after the construction work in completed.
Bd.M.20.6. Item to include - The rate shall include all labour, materials, tools, and
equipment required for the following operations to carry out the item as specified above
:-
(1) Laying the mortar bedding and levelling.
(2) Fixing the tukda mosaic in ordinary or coloured cement float on the bedding to the
required pattern and compacting.
(3) Curing.
(4) Polishing and cleaning the floor.
Bd.M.20.7. Mode of Measurement and Payment - Same as per item No. M.1.4.
The length and breadth shall be measured along the rounding up to the top of the edge
of the flooring, overlaps at the corners being neglected.
Bd.M.21. Providing and laying in required positions flooring of broken Chin mosaic
(broken pieces in china) of approved colour and pattern in a bedding of lime mortar
1:2/cement mortar 1:4 including neat cement float giving proper slopes, compaction
curing and finishing complete.
Bd.M.21.1. General - The specifications for this item shall be the same as for item
No. Bd.M.20. except that the broken pieces shall be of china of approved colour and
manufacture and the china mosaic floor shall not be polished.
Bd.M.23. Providing and laying plain cement tiles for treads and risers of steps and
staircases, with nosing of treads molded as per drawings or as directed, on a bed
of 1:4 cement mortar including cement float, filling joints with neat cement slurry,
curing polishing and cleaning complete.
Bd.M.23.1. General - The item refers to the laying of plain cement tiles for treads and
risers of steps and staircases. The tiles for the treads shall have rounded nosing and
shall be laid as specified for item No. Bd. M.8. and those for the risers shall be as
specified for item No. Bd. M.9. subject to the same stipulations as specified in Bd.M.22.2
for nosing, polishing etc, and Bd.M.22.3 for measurement etc. The dimensions of tiles
shall be such as to be suitable for the particular treads and risers.
Bd.M.24. Providing and laying plain coloured cement tiles of approved shade of blue/
green/ red colour for treads and risers of steps and staircases with nosing of the
tread molded as per drawings or as directed on a bed of 1:4 cement mortar including
cement float, filling joints with neat coloured cement slurry to match the colour of
tiles, curing, polishing, and cleaning complete.
Bd.M.24.1. General - The item refers to the laying of plain coloured cement tiles for
treads and risers of steps and staircases and shall be carried out as per item. Bd. M.23
except that the tiles shall be plain coloured cement tiles of approved shade as mentioned
in the item instead of plain cement tiles and grouting of joints shall be done in coloured
cement slurry.
Bd.M.25. Providing and laying marble mosaic tiles of approved colour and pattern
with white and coloured marble chips 6 mm/20 mm for treads and risers of steps and
staircases with nosing of the treads molded as per drawings or as directed, on a bed
of 1:4 cement plaster including neat cement float, filling joints with neat coloured
cement slurry to match the colour of tiles, curing polishing and cleaning complete.
Bd.M.26. Providing and laying white Makrana -- coloured and veined Pepsu/Baroda
marble slabs --- mm thick of approved quality, colour and veins, for treads and risers
of steps and staircases on a bed of 1:4 cement mortar including rounded nosing
for treads neat cement, float, filling joints with coloured cement slurry to match the
colour of the slabs, curing polishing and cleaning complete.
Bd.M.26.1. General - The item provides for laying marble slabs for treads and risers
of steps and stair cases. the laying for the treads shall be as specified for item No. Bd.
M.16 and that for nosing, polishing etc., and Bd.M.22.3. for measurement. The slabs
shall be in the longest length normally available.
Bd.M.27. Providing and laying in situ marble mosaic of the required colour and
pattern for treads and risers of steps and staircases including the under layer of
cement mortar 1:2 tread and 1:3 cement plaster for risers, levelling, compacting,
curing, rubbing, polishing and cleaning complete.
Bd.M.27.1. General - The item provides for laying in situ, of marble mosaic top layer
of 10 mm thick on 20 mm thick under layer of 1:2 cement mortar with excess of coarse
sand for treads and top layer of 6 mm thick on 1:2 cement plaster for risers of steps and
staircases. The laying for the treads shall be as specified for item No. Bd. M. 18 and that
for the risers shall be as specified for item No. Bd. M. 19. subject to the stipulations given
in Bd.M.22.2 for nosing. polishing etc., and Bd. M. 22.3 for measurement.
Bd.M.30. Providing sills of precast marble mosaic tiles of approved colour and
pattern with white and coloured chips upto a maximum size of 6 mm/12 mm/20 mm
on 12 mm thick bed of 1:4 cement mortar including neat cement float, joining with
neat coloured cement slurry, curing, polishing and cleaning complete.
Bd.M.30.1. General - The item refers to providing precast marble mosaic tile sills for
windows etc. The item shall comply with specifications given for item No. Bd. M.14
subject to the relevant stipulations in Bd. M.28.
Bd.M. 31. - Providing sills of white Makrana/ ........ coloured and veined Pepsu/ Baroda
marble slabs of approved quality, colour and veins ...... mm thick on a bed of 1:4
cement mortar including neat cement float, filling joints with neat coloured cement
slurry to match the colour of the slab, curing, polishing and cleaning complete.
Bd.M.31.1. General - The item refers to the provision of sills of marble for window etc.
The item shall comply with specifications given for item No. Bd. M. 16 subject to the
relevant stipulations in Bd. M.28. The outside edges of sills of windows shall be rounded
when so shown in the drawing or directed by the Engineer. The mortar bedding shall be
just sufficiently thick to give an even bedding.
Bd. M.32. Providing and laying in sills marble mosaic sills of the required and pattern
including the under-layer of 1:4 cement mortar, levelling, compacting, curing, rubbing
and polishing complete.
Bd.M.32.1. General - The item refers to cast in situ sills of marble mosaic for windows
etc. The item shall comply with specification given for item No. Bd. M.18. subject to the
following:-
(1) The under layer of Indian patent stone shall be omitted and only 1:4 cement
mortar bed of about 10 mm to 20 mm thickness shall be provided.
(2) The marble chips to be used shall be of white and coloured marble, of the same
size are used in the flooring. If dado is provided, the size of the chips shall be the
same as those in the data. The thickness of top layer for sills shall be 10 mm.
(3) Aluminium or brass strips shall be omitted, when the longest dimension is less
than 2 m.
(4) The edge of the sill shall be rounded.
(5) The sills in situ shall be measured net for the exposed area of marble mosaic.
Bd.M.33(a). Providing and laying precast polished chequered cement tiles, of.........
cm x ........ cm size of flooring and treads in required positions on a bed of 1:2 lime
mortar/1:4 cement mortar including neat cement float, filling joints with neat cement
slurry, curing polishing and cleaning complete.
Bd.M.33(c). Providing and laying polished chequered marble mosaic tiles of approved
colour and pattern with white and coloured chips upto the maximum size of 6 mm/12
mm/20 mm for flooring and (treads in required positions set in a bed of 1:2 lime
mortar/1:4 cement mortar including neat cement float, filling the joints with neat
coloured cement slurry, curing, polishing and rubbing complete.
Bd.M.33(c).1. General - The item refers to providing and laying chequered marble
mosaic tiles of approved colour and pattern with chips of the sizes mentioned in the
wording of the item for flooring and treads of steps.
The specifications for item Bd. M.14 shall apply for flooring and specifications for item
Bd.M.25 shall apply for treads with the difference that chequered tiles, shall be used
instead of smooth ones. Also polishing shall be done by hand only without damaging the
chequers. Machine polishing shall not be done.
Bd.M.41. Providing and laying mastic asphalt flooring 15 mm/20 mm/25 mm thick in
required positions with proper slopes and matt/polished finish complete.
The following specifications shall apply to all items of wood finishes from Bd. N.1.1. to Bd.
N. 1.6. :-
Test for finishing materials - The contractor may be required to produce the manufacturer's
certificate regarding the standard of the materials when it is issued by the manufactures.
If there is a doubt about the quality, the Engineer may order the materials to be tested as
per the relevant I. S. If the finishing material does not satisfy the test, the contractor shall
bear the cost of the tests. If the test results prove satisfactory, the Department shall bear
the cost of the tests.
Mode of measurement and payment - No separate measurement and payment will be made
for finishing of the woodwork by any of the methods described. The cost of finishing shall
be included in the rate of item of the wood work as also all materials, labour scaffolding,
etc., required.
When the item is to be carried out as an independent item the mode of measurement shall
be as per Bd. O.1.
Bd. N.1.1. Oiling - For oil coating of wood work not exposed to the weather, either sweet
oil or double boiled linseed oil be used as directed by the Engineer.
With double boiled linseed oil - A mixture of 3 parts by weight of double boiled linseed
oil, 1 part by weight of turpentine and 1 part by weight of bees' wax shall be prepared.
The oil and wax shall be heated in a vessel over a slow fire till the wax is melted. After
the mixture has cooled, turpentine shall be added.
With sweet oil - Mixture of equal parts of common vinegar, country sweet oil and
turpentine shall be used.
Oiling shall be done as far as possible in dry weather. Before oiling the surface of wood
works shall be thoroughly cleaned and prepared as described in specification B.21.b
and B.21.c. for new and old wood work respectively. Care shall be taken to see that all
the knots are killed and all cracks and holes are plugged neatly with putty. The knots
shall be cut out to a slight depth and the holes cleaned free from dust and filled in with
wood putty which is made as follows : - On a piece of wood say 20 cm x 15 cm and on
the side where cross grains appear, a small quantity of glue size is gently poured and
the surface is scraped with the edge of a fine carpenter's chisel. Very fine powder mixed
with glue and a stiff paste is formed. The holes and cracks shall be filled with this wood
putty and when dry, it shall be rubbed down with a carpenter's file and smoothened with
sand paper, so that the knots or holes do not show and the whole surface presents a
uniform appearance.
The oil shall be applied evenly and properly with brushes of the best quality. Sufficient
interval of time shall be allowed before the 2nd coat is applied to allow the first coat to
dry. For old wood work one coat and for new wood work, two coats shall be applied.
The work after completion shall not be patchy or sticky to the touch. No hair or other
material shall be allowed to stick on the oil coat.
Bd.N.1.2. Waxing - A mixture of Bee's wax and turpentine in proportion of 2:1 by weight,
shall be used. The wax is melted and added to the turpentine, mixed well and allowed
to cool.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 407
Bd.N.1.3.
The surface of wood work shall be prepared as for oil painting before waxing. The wood
work shall be smeared with the mixture and allowed to remain overnight so that the
mixture may soak into the pores of the wood. In the morning the superfluous wax shall
be wiped off and the surface rubbed up with a soft flannel to a fine polish.
Bd.N.1.3. French Polish - French polish to be used shall comply with I. S. 348-1968 in
the requirements of quality and methods of tests.
Before french polish is applied, the surface of wood work shall be prepared in the same
manner as for painting described in specification No. B. 21(b). The wood to be polished
should be first painted with a filler composed of 1 part of whiting mixed with 0.53 part of
methylated spirit. After drying it should be finely sand papered.
On the wood work thus treated, a thin coat of french polish shall be applied and allowed
to dry. After drying, shall be lightly rubbed with a fine sandpaper prior to the second and
third coats. The surface shall show an even polished surface and be approved by the
Engineer.
Bd.N.1.4. Varnishing -
Varnish - Varnishes to be used shall comply with I.S. 342-1971, 347-1975 and 524-
1988, 525-1988, as may be relevant for the particular item, the choice of the standard
depending on the use of varnish whether for undercoating finishing, and resisting filling
etc., The methods of tests for these shall be as per I. S. 197-1969.
Preparation of surface - Wood work to be varnished shall be finished smooth with plane
and shall not show cuts where shavings have broken off or the plane has jumped. It shall
then be rubbed smooth with medium and fine sandpaper. In no case, sandpaper shall
be rubbed across the grains, as in this case, even the finest mark will show when the
work is finished.
Knotting - This shall be done as is done for painting according to specification No. B.21.
(b).
Stopping - The surface of the wood shall be stopped with hot weak glue size so as to
close up the pores and when dry the surface be again well sand papered.
Varnishing - As far as possible, the varnish shall be applied in dry weather. Varnish shall
be applied in very thin coats with special fine haired varnishing brushes (and not with
ordinary paint brushes). Before applying the first coat (after stopping) the wood surface
shall be rubbed down lightly with a fine sandpaper, taking care to rub along the grain and
to leave the colour even. When the Engineer orders a single coat only, the varnish shall
comply with 346-1952 and 347-1975 and I.S.524 and 525-1988.
Bd.N.1.5. Oil Painting - This shall be done as specified in B.21.b.
Bd.N.1.6. Coal Tarring -
Tar - Tar shall be thinned with kerosene or common spirit in the proportion of 1 part
of kerosene to 4 parts of tar or 1 part of country spirit to 16 parts of tar. 220 gms. of
unslaked lime shall be added to 1 litre of tar (about 2 lbs. of unslaked to 19 gallons of tar)
to prevent its running. The mixture shall be heated nearly to boiling point.
Application - The mixture shall be applied to the wood surface as hot as possible with
brushes as in painting. Coal tar used shall not be less than 500 gm/sq. metre of the
wood surface.
Bd. O.1. Providing and applying 1/2/3 coats of lead/zinc base oil paint/bituminous paint of
approved colour and shade to new wood work and fibre boards including preparing
the surface, knotting, scaffolding if necessary and primer coat complete.
Bd.O.2. Providing and applying 1/2/3 coats of lead/zinc base oil paint/bituminous paint of
approved colour and shade to old wood work and fibre boards including scaffolding
if necessary, preparing the surface and priming coat complete.
Bd.O.3. Providing and applying 2/3 coats of lead/zinc base oil paint/bituminous paint of
approved colour to new structural steel work and iron work in buildings including
scaffolding if necessary cleaning and preparing the surface by solvent degreasing
and derusting by manual scraping/mechanically by sand blasting/ shot blasting/
flame cleaning/chemical methods and primer coat complete.
Bd.O.4. Providing and applying 2-3 coats of aluminium paint of approved make to new
structural steel work in buildings and workshops including scaffolding if necessary,
cleaning and preparing the surface by solvent degreasing and derusting by manual
scrapping mechanically by sand blasting/ shot blasting/ flame cleaning/ chemical
methods and primer coat complete.
Bd.O.5. Providing and applying 2/3 coats of synthetic enamel paint of approved colour to
new structural steel work in buildings, including scaffolding if necessary cleaning
and preparing the surface by solvent degreasing and derusting by manual scraping/
mechanically by sand blasting/shot blasting/flame cleaning/ chemical methods
and primer coat complete.
Bd.O.6. Providing and applying 2/3 coats of oil paint of approved colour to shade to
plastered surfaces including scaffolding if necessary, preparations of the surface
and priming coat complete.
Bd.O.7. Providing and applying 2/3/4 coats of oil paint of approved colour and shade to
plastered surfaces including scaffolding if necessary, preparations of the surface
and priming coat complete.
Bd.O.8. Providing and applying water proof cement paint of approved manufacture and of
approved colour to the plastered surfaces including scaffolding if necessary and
preparing the surface complete.
Bd.O.1. Providing and applying 1/2/3 coats of lead/zinc base oil paint/bituminous
paint of approved colour and shade to new wood work and fibre boards including
preparing the surface, knotting, scaffolding, if necessary, and primer coat complete.
Bd.O.1.1. General - The item shall be carried out in conformity with specification
No.B.21.b. subject to the following :
(1) Knotting shall be done by any one of the methods in B.21.b. as approved by
the Engineer.
(2) The number of finishing coats shall be as mentioned in the item in addition to
the priming coat.
(3) The paint for finishing coats shall be of the shade and colour as approved by
the Engineer.
(4) Each coat shall cover the area to be painted completely and shall comprise of
crossing across the grain and laying off along the grain.
Bd.O.1.2. Item to include - The rate for the items shall include all labour, materials and
use of tools necessary to carry out the following operations :-
(1) Supplying the approved oil paints for printing and finishing coats.
(2) Preparing the surfaces including knotting for receiving the primer and finishing
coats.
(3) Scaffolding including its erection and dismantling.
(4) Application of primer coat as specified.
(5) Application of finishing coats of paint.
(6) Protecting the painted surfaces till dry.
Bd.O.1.3. Mode of Measurement and Payment - The contract rate shall be per unit of
one square metre of painted surface. The linear dimensions shall be measured correct
upto 2 places of decimals of a metre. The area shall be worked out correct upto 2 places
of decimals of a square metre.
If uneven areas are to be painted, their equivalent plain areas shall be worked out as
given below :-
Serial Description of work How measured Multiplying factor
for area
1 2 3 4
*Note - The height shall be taken from the bottom of the lowest rail, if the palisades do not
go below it (or from the lower end of palisades, if they project below the lowest rail, upto
the top of palisade) but not up to the top of standards, if they are higher than the palisades.
All other work shall be measured net on all visible painted surfaces.
Bd.O.2. Providing and applying 1/2/3/ coats of lead/zinc base oil paint/bituminous
paint of approved colour and shade to old wood work and fibre boards including
scaffolding if necessary. Preparing the surface and priming coat complete.
Bd.O.2.1. General - The item shall be carried out in conformity with specifications No.
B.21.c. subject to the following :-
(1) The number of finishing coats shall be as mentioned in the item.
(2) The paint for finishing coats shall be of shade and colour as approved by the
Engineer.
Bd.O.2.3. Item to include - Same as for item No. Bd.O.1.
Bd.O.2.4. Mode of Measurement and Payment - Same as for item Bd.O.1.
*Note - The height shall be taken from the bottom of the lowest rail if the palisades do not
go below it (or from the lower end of palisades, if they project below the lowest rail) up to
the top of palisades, but not up to the top of standards, if they are higher than the palisades.
Bd.0.4. Providing and applying 2/3 coats of aluminium paint of approved make to new
structural steel work in buildings and workshops including scaffolding if necessary,
cleaning and preparing the surface by solvent degreasing and derusting by manual
scrapping/ mechanically by sand blasting/shot blasting/flame cleaning/chemical
methods and primer coat complete.
Bd.0.4.1. General - The specifications and mode of measurement for this item shall be
the same as for item No. Bd.0..3. subject to the following :-
The finishing coats shall be of aluminium paint which shall conform to I.S.2339-1963.
The numbers of coats shall be as mentioned in the item.
Bd.0.5. Providing and applying 2/3 coats of synthetic enamel paint of approved
colour to new structural steel work in buildings, including scaffolding if necessary,
cleaning and preparing the surface by solvent degreasing and derusting by manual
scrapping/ mechanically by sand blasting/shot blasting/flame cleaning/chemical
and primer coat complete.
Bd.0.5.1. General - The specifications and mode of measurement for this item shall be
the same as for item No.Bd.0.3.subject to the following :-
The finishing shall be done with the number of coats of synthetic enamel paint of
approved colour conforming to I.S.2932-1964 as mentioned in the item.
Bd.0.6. Providing and applying 2/3 coats of oil paint of approved colour to the old steel
work and iron work in buildings including scaffolding if necessary and preparing the
surface complete.
Bd.0.6.1. General - The item shall comply with specifications given in B.21.(a) subject
to the following :
(1) For the repainting necessitated due to any specific reason the relevant instructions
given in clause 8.3 of I.S. 1477 (Part I) - 1971 shall be followed.
(2) Primer of red lead paint shall be applied in one coat after complete cleaning.
(3) The finishing shall be done with the paint of the colour and shade approved by
the Engineer. The number of finished coats shall be as mentioned in the item. The
paint used shall conform to the relevant Indian standard.
Bd.0.7. Providing and applying 2/3/4 coats of oil paint of approved colour and shade
to plasterd surfaces including scaffolding if necessary, preparation of the surface
and priming coat complete.
Bd.0.7.1. General - The item shall comply with the specification B.21 subject to the
following:-
(1) The primer shall be applied in one coat.
(2) The finishing shall be done with the number of coats of oil paint of approved
colour and shade as mentioned in the item. The paint shall conform to the relevant
Indian Standard.
Bd.0.7.2. Item to include - The rate shall include all labour, materials and use of tools
necessary to carry out the following operations :-
(1) Supplying the oil paints for primer and finishing coats.
(2) Scaffolding including erection and dismantling.
(3) Cleaning and preparing the surface for receiving the paint.
(4) Applying the primer.
(5) Applying the finishing coats as specified.
(6) Protecting the painted surface till dry.
Bd.0.7.3. Mode of measurement and payment - As given in Bd.L.1.7. shall apply
Bd.L.6.5 for cornices, molding, ribs and architraves on walls and ceilings.
Bd.P.1. Providing and applying white-wash in 1/2/3 coats on old/new plastered or masonry
surfaces and asbestos cement sheets including scaffolding and preparing the
surface by brushing and brooming down complete
Bd.P.2. Providing and applying colour-wash of approved colour and shade 1/2/3 coats to
new surfaces including scaffolding, brushing and brooming down and 2 coats of
white-washing as base coat complete.
Bd.P.3. Providing and applying colour-wash of approved shade and colour in 1/2/3 coats
to old surfaces which are to be recoloured including scaffolding brushing and
brooming down, one coat of white-wash as base coat complete.
Bd.P.4. Providing and applying washable distemper of approved colour and shade to old
and new surfaces in 1/2/3 coats, including scaffolding, preparing the surface to
receive the priming coat and finishing coats complete.
Bd.P.5. Providing and applying washable oil-bound distemper of approved colour and
shade to old and new surfaces in 1/2/3 coats including scaffolding, preparing the
surface to receive the priming coat and finishing coats complete.
Bd.P.6. Providing and applying, plastic emulsion/Acrylic paint of approved quality, colour
and shade to old/ new surfaces 2/3 coats including scaffolding, preparing the
surface to receive the paint and applying putty complete.
Bd.P.2. Providing applying colour wash of approved colour shade 1/2/3 coats to new
surfaces, including scaffolding, brushing and brooming down and 2 coats of white
washing as base coat complete.
Bd.P.2.1. General -The item refers to providing and applying of approved colour wash
to surfaces which were not given any finishing earlier.
Bd.P.2.2. Materials -
Bd.P.2.2.1. White Wash for Base Coat -This shall be prepared as described in Item
No. Bd.P.1.
Bd.P.2.2.2. Colour Wash -This is prepared by adding necessary colouring matter
of approved make to the white wash which has been strained. The colour shall be
as approved by the Engineer. For all colour wash, a sample must first be applied,
allowed to dry and approved by the Engineer before the work proceeds. It should be
noted that sample of colour looks much paler than when precisely the same shades
are applied to large surfaces such as the walls of a room. Care must be taken to mix
sufficient colour wash to complete the whole surface to be treated, otherwise it is
almost impracticable to obtain exactly the same shade of colour in two successive
mixtures. Sufficient gum or rice size should be added to prevent the colour wash
coming off when rubbed with fingers.
Bd.P.2.3. Preparation of Surfaces -The surfaces shall be prepared by brooming
down brushing or other means as may be ordered by the Engineer. The surface shall
be thoroughly cleaned down and freed from all foreign matter before the base coat is
applied.
Bd.P.2.4. Sub-Base -Sub-base of two coats of white wash shall be applied as specified
in Item No.Bd.P.1.
Bd.P.2.5. Application of Colour Wash -The colour wash shall be applied over the
base coat. It shall be applied in the same way as white wash. The number of coats shall
be as mentioned in the item, each coat being applied after the earlier coat has dried.
Care must be taken that the workmen keep the mixture constantly stirred, while putting
it on otherwise the colouring matter will settle and the work will be uneven, patchy and
streaky. The contractor must ensure an even colour throughout. Patchy or streaky work
shall be, rejected and reexecuted at the contractor's cost.
Bd.P.2.6. Item to include -The rate shall include all labour, materials, and devices to
carry out following operations :-
(1) Providing and preparing white wash and colour wash.
Bd.P.3. Providing and applying colour wash of approved colour and shade in 1/2/3
coat to old surfaces which are to be recoloured including scaffolding, brushing and
brooming down, one coat of white-wash as base coat complete.
Bd.P.3.1. General -The item refers to providing an applying colour wash of approved
colour to old surfaces which are to be recoloured or refinished.
Bd.P.3.2. Materials -These shall be as for item No.Bd.P.2.
Bd.P.3.3. Preparation of surface -The surface shall be prepared by brooming down
and brushing or scraping. The old colour shall be washed off. The prepared surface shall
be approved by the Engineer before the sub-base is applied.
Bd.P.3.4. Sub-base -One coat of white wash shall be applied as specified in Item
No.Bd.P.1.
Bd.P.3.5. Application of colour wash -This shall be done in the same way as for Item
No.Bd.P.2.
Bd.P.3.6. Item to include -Same as for item No.Bd.P.2.
Bd.P.3.7. Mode of measurement and payment -This shall be as for item No.Bd.P.1.
Bd.P.4. Providing and applying washable distemper of approved colour and shade
to old and new surfaces, in 1/2/3 coats, including scaffolding, preparing the surface
to receive the priming and finishing coats complete.
Bd.P.4.1. Distemper -Washable distemper of approved make, colour and shade shall
be used. It shall conform to I.S. 427-1965. Approved quality distemper like Shalimar,
Lakaki or of equivalent type shall be used.
Bd.P.4.2. Scaffolding -This may be double or single as per Bd.P.1.3.
Bd.P.4.3. Preparing the surface -The surface to be distempered shall be cleaned and
all cracks, holes and surface defects shall be repaired with gypsum and allowed to set
hard. All irregularities shall be sand-papered smooth and wiped clean. The surface so
prepared must be completely dry and free from dust before distempering is commenced.
In the case of walls newly plastered, special care shall be taken to see that it is com
pletely dry before any treatment is attempted.
For the old surface which had earlier been distempered, the surface shall be cleaned of
grease, dust etc. The flakings of previous coatings if any, shall be taken off. All cracks,
holes and surface defects shall be repaired with gypsum and allowed to set hard and
then send papered smooth and wiped clean. But in case the surfaces are coloured or
white washed, the wash must be removed thoroughly first.
Bd.P.4.4. Priming coat -The priming coat shall be applied over the completely dry
surface in the manner recommended by the makers in the case of patent distempers.
When no priming coat is specified by the manufacturer, a finely powdered chalk mixed
with a thin solution of glue shall be applied to prepare a good, hard background, the
coating when dry being rubbed as clean and smooth as possible.
Bd.P.5. Providing and applying washable oil bound distemper of approved colour
and shade to old and new surfaces in 1/2/3 coats, including scaffolding, preparing
the surface to receive the priming and finishing coats complete --
Bd.P.5.1. General -The specifications for this item shall be the same as for item No.
Bd.P.4. except that washable oil bound distemper of the approved shade of colour
conforming to
I.S. 428-1969 shall be used after applying priming coat of petrifying liquid or other primer
as may be recommended by the manufacturers of the distemper.
Bd.Q.1. Providing and fixing superior Indian/country teak wood/jungle wood (......
species) planking .....mm thick for flooring planed on one side/polishing/ varnishing/ oiling/
oil/ painting complete.
Bd.Q.2. Providing and fixing superior Indian/country teak wood.... (species) joints
and in timber floors of single, double or framed type including scaffolding, if necessary,
varnishing/ oiling/ oil painting complete.
Bd.Q.3. Providing and fixing superior Indian/country teak wood/jungle wood (....
species) plank ceiling....mm. thick, planed on the under side/tongued and grooved including
scaffolding, if necessary varnishing/ oiling/oil-painting complete.
Bd.Q.4. Providing and fixing superior Indian/country teak wood/jungle wood (....
species) framed collar beam/ king post/queen post truss, with all iron work including
scaffolding, if necessary and oiling/ oil painting complete.
Bd.Q.5. Providing and fixing country teak wood/jungle wood (......species) common
rafters, purlins and purlin cleats, hip rafters, jack rafters, ridges, wall plates, post plates and
posts for roofing etc., including scaffolding, if necessary all iron work and oiling/oil-painting
complete.
Bd.Q.6. Providing and fixing country teak wood/jungle wood (.......species) toway
trellis work, with battens or lathe .....cm x ...... cm and ...... cm x .... cm openings including
frame of ..... cm x .... cm vertical and horizontal scantling, oiling/oil painting complete.
Bd.Q.7. Providing and fixing superior Indian/country teak wood/ jungle wood (......
species) balustrade as per detailed drawings and design including housing at ends and
french polishing/varnishing/oiling/oil-painting complete.
Bd.Q.8. Providing and constructing superior Indian/country teak wood hand rail of
given section as per detailed drawings or as directed by the Engineer including varnishing/
french polishing/oil-painting complete.
Bd.Q.10. Providing and fixing superior Indian/country teak wood architraves and
shirting ...... mm thick in the required position and of the size shown in the drawings
including all moldings, rough grounds, Rawl plugs, if necessary and finishing with varnish/
french polish/ waxing/oil-painting complete.
Bd.Q.12. Providing and fixing superior Indian/country teak wood/jungle wood (of ....
species) picture rail ..... mm x ...... mm molded as per drawings or as directed by the
Engineer, securing to the wall surfaces after plastering is done including finishing with oil/
painting/ oiling/ varnishing complete.
Bd.Q.13. Providing and fixing wooden shelf of country teak wood/jungle wood (....
species) plank 30 cm/45 cm wide with wooden brackets, without/with fillet, including all
fixtures, oil painting/oiling complete.
Bd.Q.14. Providing and fixing superior Indian teak wood wall cupboards of ...... cm x
..... cm x ...... cm with teak wood shelves ..... mm (x .....") thick and ..... in number including
frame and fully panelled fully glazed first class shutters with brass fixtures and fastening
and finishing the wood work with varnish/ french polish complete.
Bd.Q.15. Providing and fixing country teak wood wall cupboard of ...... cm x ...... cm
x ....... cm with teak wood frame and shelves ...... mm thick and ...... in number with plain
planked shutters including iron fixtures and fastenings, finishing the wood work with oil-
painting.
Bd.Q.16. Providing and fixing superior Indian country teak wood jungle wood (.....
species) plank casing .... mm(....") thick to R. S. J. 's., etc., including moldings, if any,
scaffolding, if necessary, oiling/varnishing painting complete.
Bd.Q.17. Providing and fixing ..... mm thick first class Burmah superior Indian teak
wood plank lining to walls and pillars, without/with skirting and cornice as per drawings
including necessary rough grounds. Rowl plugs, iron work and finishing the exposed wood
work with varnish/french polish/waxing complete.
Bd.Q.18. Providing and fixing decorative teak plywood veneer lining ...... mm thick
with backing of country teak wood frame work of battens fixed to walls and pillars without/
with skirting and/or cornice as per drawings including necessary rough grounds, Rowl plugs,
iron work and finishing exposed wood work with varnish/ french polish/waxing complete.
Bd.Q.19. Providing and fixing country teak wood/jungle wood (..... species) eaves
boards...... cm wide and 20 mm/25 mm thick, plain/decorative type including scaffolding
and painting complete.
Bd.Q.20. Providing and fixing country teak wood/jungle wood (....... species) eaves
plate of size 10 cm wide, 12 mm/20 mm thick, including scaffolding and painting complete.
Bd.Q.21. Providing and fixing country teak wood-jungle wood (....species) barge
board ...... cm wide and 20 mm/25 mm thick plain/decorative type including scaffolding and
painting complete.
Bd.Q.22. Providing and fixing country teak wood/jungle wood (.......species) bullies
including all iron work, scaffolding, if necessary and oiling for --
Bd.Q.23. Providing and fixing country teak wood jungle wood (.......species)
bullies for collar truss-king post truss of ..... metre span as per drawing or as directed
by the Engineer including hosting, scaffolding, if necessary and oiling complete with
--
Bd.Q.1. Providing and fixing superior Indian/country teak wood/jungle wood (......
species) planking ........ mm thick for flooring planed on one side/both sides, tongued
and grooved including scaffolding if necessary, french polishing/varnishing/ oiling/
oil-painting complete.
Bd.Q.1.1 Timber -Timber planks supplied shall be of superior Indian or country teak
wood or jungle wood of the species specified in the item. It shall be well seasoned and
shall conform to specification A.12 for timber. The thickness of planking mentioned in
the item shall be the finished thickness of the planking. The width and length of the
planks shall be suitable for the size of the room where flooring is to be constructed and
Bd.Q.2. Providing and fixing superior Indian/country teak wood/jungle wood (......
species) joists and girders in timber floors of single, double or framed type including
scaffolding if necessary varnishing/oiling/oil-painting etc., complete.
Bd.Q.2.1. Timber -Timber joists shall be of the species of wood mentioned in the item.
It shall be seasoned and shall conform to specification A. 16 for timber. The sizes of
joists and girders shown on the drawing shall be the finished sizes after planing. The
sizes shall be changed if so directed by the Engineer in writing and there shall be no
extra claim of the contractor on this account. The joists and girders shall be of suitable
lengths required for the purpose.
Bd.Q.2.2. Construction -The construction shall follow the specification for general
wood work in B. 20 scaffolding, if necessary, shall be as per B. 9. 11.
Bd.Q.4. Providing and fixing superior Indian/country teak wood/jungle wood (......
species framed collar beam/king post/queen post truss, with all iron work including
scaffolding if necessary and oiling/oil painting complete.
Bd.Q.5. Providing and fixing country teak wood/jungle wood (.......... species)
common rafters, purlins and purlin-cleats, hiprafters, jackrafters, ridges, wall plates,
post plates and posts for roofing etc., including scaffolding, if necessary, all iron
work and oiling/oil painting complete.
Bd.Q.6. Providing and fixing country teak wood/jungle wood (......species) two way
trellies work with battens or laths cm.x.......... cm. and ..... cm x...... cm openings
including frame or vertical ....... cm. x ...... cm. and horizontal scantlings oiling/oil
painting complete.
Bd.Q.6.1. General -The item refers to wooden trellies work not used as partition. But
the specifications given for item Bd.T.66. shall apply fully to this item also.
Bd.Q.7. Providing and fixing superior Indian/country teak wood/jungle wood (......
pieces) balustrade as per detailed drawings and design including housing at ends
and french polishing/varnishing/oiling/oil painting complete.
Bd.Q.7.1. General -The item refers to the wooden balusters which are used for verandah
staircases or other places.
Bd.Q.7.2. Timber -Timber for balusters shall be teak wood or jungle wood of the
verandah mentioned in the item and shall conform to specification A. 12.
Bd.Q.7.3. Construction -The construction shall follow the specification B.20 for
" General wood work ". The balusters shall have pattern, shape and dimensions as
shown in detailed drawings or as directed by the engineer after planing and working.
The spacing of the balusters shall be as shown on the drawings or as directed by the
engineer. Generally in a staircase balustrade, there shall be two balusters for each
step of a cut string and in close string, clear spacing shall not exceed 10 cm. Balusters
shall be tenoned to close strings and hand rails and dovetailed to treads of cut strings,
the return molding of tread being planted, mitred with returned end and covering the
dovetail. They shall be fixed vertical.
Bd.Q.7.4. Finishing -The wooden balusters shall be finished with french polishing or
varnishing or oiling or oil painting in 2 coats of paint of approved colour as mentioned in
the item. This shall be done as specified in Bd. N. and B.21(b).
Bd.Q.7.5. Item to include -The rate shall include all labour, materials and use of tools
Bd.Q.8. Providing and constructing superior Indian/country teak wood hand rail
of given section as per detailed drawing or as directed by the Engineer, including
varnishing/ french polishing/oil painting complete.
Bd.Q.8.1. General -The item refers to the wooden hand rail for staircase, verandah,
etc.
Bd.Q.8.2. Timber -Timber for hand rail shall be superior Indian Teak wood or country
teak wood as mentioned in the item and shall comply with specification A. 12.
Bd.Q.8.3. Construction -The construction shall follow the specification B.20 for
"General wood work ". The hand rail shall be molded, shaped and finished to dimensions
and slope as shown on drawings or as directed by the Engineer. The railing shall be
secured to the newels posts and to the top of balusters, grillwork or jali as the case may
be with joints, grooves, screws and clamp as directed by the Engineer.
The railing shall follow the inclination of the stairs (in case of staircase) rising more
rapidly over the narrow ends of winders than over the full width of rectangular treads.
It should be slightly higher on the level than it is when inclined. The cross section and
molding of the hand rail shall conform to the drawings or direction of the Engineer. In
geometrical staircase, the hand rail is required to wind in order that its cross section may
be normal to the stairs while rising and simultaneously following the lateral bends. All
wreaths and scrolls shall be set out as per drawings or as directed.
Railing shall be joined in lengths with plain butt joints, dowelled and held together by
hand rail bolts and clamps.
Bd.Q.8.4. Finishing - The superior Indian teak wood work shall be varnished or
french polished as in Bd. N. and the country teak wood shall be painted with 3
coats of oil paints of approved colour as specified in B.21(b).
Bd.Q.10 Providing and fixing superior Indian country teak wood architraves and
skirting mm. thick in the required position and of the size shown in the drawings
including all moldings as per drawing, rough grounds, rawl plugs if necessary and
finishing with varnish/french polish/oil painting complete.
Bd.Q.10.1 General -The items refers to the providing and fixing of wooden architraves
and skirting of superior Indian teak wood or country teak wood.
Bd.Q.10.2 Timber -Superior Indian teak wood or country teak wood as mentioned in
the item conforming to A. 12 shall be used.
Bd.Q10.3. Constructions -The construction shall follow specification B.20 for " General
wood work".
The architraves and skirting shall be of the sections shown in the detailed drawings and
as mentioned in the item and shall be molded as shown in the drawings or as directed
by the Engineer. They shall be fixed with iron screws. If they are required to be fixed to
the concrete then they shall be fixed with lead Rawl plugs and screws.
Bd.Q.10.4. Finishing -The skirting and architraves shall be finished on the exposed
surface as per the wording of the item and a thin coat of hot coaltar on the unexposed side.
Care shall be taken to see that only such thin coat of tar is applied as per specification
Bd. N. as will be absorbed by the wood without causing bleeding with rise of temperature.
Country teak wood shall be finished with 2 coats of oil-paint of approved colour.
Bd.Q.10.5. Item to include -The rate for the item shall include all labour, materials and
use of scaffolding, ladders, tools, necessary to carry out following operations :-
(1) Providing timber scantlings for skirting, architraves and for rough grounds if necessary
as specified.
(2) Preparing, molding and fixing the skirting and architraves in position as specified.
(3) All necessary iron work, screws, rough grounds and lead Rawl plugs.
(4) Finishing.
Bd.Q.11. Providing and fixing superior Indian/country teak wood pelmet boxes of
section....mm x ....mm. with planks ....mm. thick to door and window frames including
brass/wooden curtain rod, bracket and finishing the wood work with varnishing/
oiling/ french polishing/ oil-painting complete.
Bd.Q.11.1. Timber -The timber for pelmet boxes shall be of teak wood as mentioned
in the item and shall comply with specification A. 16 in all respects. The planks shall be
of specified thickness.
Bd. Q.11.2. Constructions -The construction shall follow the specification B.20 for
"General wood work".
The size of the pelmet mentioned in the item shall be the finished one after planning.
The pelmet shall be molded as shown in the drawings and fixed to the door or window.
The side members shall be housed into the door or window frame with tusk and ten on
joint. The side members shall be dovetailed with central horizontal member. It shall be
provided with 20 mm. wooden curtain rod or 12 mm. brass tube as mentioned in the item
fixed with brackets.
Bd.Q.11.3. Finishing -The wood work exposed shall be finished with varnish, french
polish or oiling as per specification Bd. N. Oil-painting shall be done with 2 finishing
coats of oil-paint of approved colour and shade according to B.21(b) when oil-painting
is included in the item.
Bd.Q.11.4. Item to include -The rate for item shall include all labour, material and use
of tools to carry out the following operations :-
(1) Preparing and supplying wooden pelmet boxes and brass or wooden curtain rod with
bracket.
(2) Fixing the pelmet box and curtain rod in the required position.
(3) Finishing the wood work.
Bd.Q.11.5. Mode of measurement and payment -The contract rate shall be per
number of pelmet of specified dimensions.
Bd.Q.12. Providing and fixing superior Indian/ country teak wood/ jungle wood of......
species, picture rail ....mm x ....mm molded as per drawings or as directed by the
Engineer securing to the wall surfaces after plastering is done including finishing
with oil-painting/ oiling/ varnishing complete.
Bd.Q.12.1 General -The timber shall be teak wood or jungle wood as mentioned in the
item and shall comply with specification A. 12. The battens shall be of sufficient size so
that picture rail of specified size and shape could be cut out of it and molded.
Bd.Q.12.2. Constructions -The construction shall follow the specification B.20 for "
General wood work".
The picture rails shall be molded as per detailed drawings or as directed by the Engineer
and finished smooth. If they are required to be fixed to brickwork, rough grounds shall
be first fixed into the brickwork on which they will be screwed. If they are to be fixed to
concrete then they shall be fixed with lead Rawl plugs and screws.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 445
Bd.Q.12.3.
Bd.Q.12.3. Finishing -The exposed wood work shall be smooth and finished with oiling/
varnishing/oil-painting in 2 coats of approved colour. The oiling/varnishing shall be done
as per Bd. N. The oil-painting shall be done in two finishing coats of approved colour and
shall be done as per B.21.b.
Bd.Q.12.4. Item to include -The rate shall include all labour, materials and use of tools
required to carry out the following operations :-
(1) Providing scantling of timber of required sizes.
(2) Shaping and fixing the picture rail with all fixtures like rough grounds, Rawl plugs,
screws, etc., as specified.
(3) Finishing as specified.
Bd.Q.12.5. Mode of measurement and payment -The contract rate shall be for a unit
of one running metre of the rail. The length shall be measured net correct upto a cm.
without considering laps and joints.
Bd.Q.13. Providing and fixing wooden shell of country teak wood/jungle wood of
......... species plank 30 cm/45 cm. wide wooden brackets, without/with fillet, including
all fixtures, oil-painting/oiling complete.
Bd.Q.13.1. Timber -Timber to be used shall be country teak wood or jungle wood of the
species mentioned in the item.
Bd.Q.13.2. Constructions -The construction shall follow the specification B. 20 for
"General wood work".
The finished dimensions of the plank and brackets shall be as per drawings. If drawings
are not supplied following finished dimensions shall be adopted for different members.
Planks shall be 30cm x 25 mm. for 30 cms. wide shelf and 45 cm. x 40 mm. for 45 cm.
wide shelf. Teak wood scantlings 5 cm. x 5 cm. and of sufficient length to cover the width
of the shelf with an additional length of not less than 20 cm. for embedment in the wall
shall be used for the supports. They shall be provided at intervals of 1.5 to 2 m. Planks
30 cm. wide shall be in one piece. If the shelf is wider than 30 cm. two planks may
be used for the width. If so shown in the drawings, sloping struts and vertical wooden
pieces (erecting the wood) or the same section as the supports shall be fixed to the wall
and the supports. As far as procurable, the length shall be in one piece. When planks
are used in two pieces in width they shall be joined with a 12 mm. rebate.
The planks shall be planed smooth on both sides and shall have straight edges and
plain surfaces. The planks shall be screwed to the supports. The other lower edge of the
planks shall be rounded. The exposed surfaces of the supports, etc., shall be planned
smooth. The embedded portion of the supports shall be coal tarred.
When fillets are provided, fillets 12 mm. thick and of a width equal to the thickness of the
plank plus 12 mm. shall be screwed to the edge of the plank shelf in front with screws
and shall project 12 mm. above the plane surface. The plank edge shall not rounded but
the top edge of fillet shall be rounded.
Bd.Q.13.3. Finishing -The wood work shall be finished with 2 finishing coats of oil
paints of approved colour and shade, as per specifications B.21 b. when painting is
included in the item.
Oiling, if specified shall be done as per Bd. N.
Bd.Q.14. Providing and fixing superior Indian teak wood wall cupboards of ...cm. x
...cm x ...cm. with teak wood shelves ...mm thick and ..... in number including frame
and fully panelled/fully glazed first class shutters with brass fixtures and fastening
and finishing the wood work with varnish/french polish complete.
Bd.Q.14.1. General -The item pertains to the provisions of teak cupboard with the clear
inside dimensions of the frame as mentioned in the item. The face opening shall be the
clear unrebated opening in the frame. The depth shall be the dimension between the
back of the cupboard and the front shutter. There shall be no planks at the back or the
sides, which shall be of masonry only.
Bd.Q.14.2. Timber -Type of teak wood as mentioned in the item comply with specification
A.12. The finished dimensions of all members of the cupboard shall be as per details in
drawings. Sizes of timber frame and shutters shall be the same as are specified for door
or window of similar size, in Bd. T.
Bd.Q.14.3. Construction -The specification B. 20 for general wood work shall be
followed in the construction.
The joinery of the wood-work shall be as per detailed drawings or as directed by the
Engineer. The brass fixtures shall be as approved by the Engineer.
The door shutters shall be fully panelled or fully glazed first class as mentioned in the
item. The sizes shall be as per drawings. The specifications for corresponding shutters
given in the group of Bd. T. for doors or windows shall apply. The fixtures and fastenings
also shall be as per the corresponding items in the windows and they shall be of brass.
Approved brass lock shall be fixed into the central style.
The number of teak wood shelves shall be as shown on the drawings. The shelves
shall be supported on 40 cm. x 25 cm. T. W. batten nailed to the sides of the cupboard
and embedded in masonry. The backside of the cupboard shall be made up of burnt
brick masonry in 1:6 cement mortar or 1:5:10 cement concrete. The back and sides of
the cupboard shall be plastered, finished and painted in the same manner as the wall
around the cupboard. Masonry, concrete, plastering, finishing and painting of surface
other than wooden will be paid for separately.
Bd.Q.14.4. Finishing -The wood-work shall be finished by varnishing french-polishing
as per Bd.N.
Bd.Q.14.5. Item to include - The rate shall include all labour, material and use of tools
required for following operations :-
(1) Supplying the superior teak scantlings and planks, of glass panes, brass fixtures,
screws, etc.
(2) The construction of cupboards as specified including all necessary fixtures, shutters,
frame, shelves, and supports as specified.
(3) Finishing.
Bd.Q.15. Providing and fixing country teak wood wall cupboards of ...cm x ...cm x
...cm. with teak wood frame and shelves ...mm. (....") thick and .... in number with
plain planked shutters including iron fixtures and fastenings finishing the wood-
work with oil-painting/oiling complete.
Bd.Q.15.1. General -The specifications given for item Bd. Q.14 shall apply except for
the following changes :-
(1) Only country teak wood shall be used.
(2) The door shutters shall be plain planked and they shall be as specified for
corresponding item in Bd. T.
(3) The fixtures shall be of iron only.
(4) Finishing shall be done with oiling or oil-painting as specified in the item. Oiling shall
be done according to Bd. N. and oil-painting according to B.21 (b).
Bd.Q.18. Providing and fixing decorative teak plywood veneer lining ....mm thick,
with backing of country teak wood frame work of battens fixed to walls and pillars,
without/ with skirting and/or cornice as per drawings including necessary rough
grounds Rawl plugs, iron work and finishing the exposed wood work with varnish/
french polish/waxing.
Bd.Q.18.1. General -The item refers to provision of decorative teak plywood veneer
with or without skirting and or cornice as mentioned in the item on country teak wood
batten frame work to walls and pillars in required places.
Bd.Q.19 -- Providing and fixing country teak wood/jungle wood (..... species) eaves
boards ...cm. wide and 20 mm/and 25mm. thick plain/decorative type including
scaffolding and painting complete.
Bd.Q.19.1. Materials -
(1) Timber -- Boards shall be of teak or jungle wood as mentioned in the item and shall
conform to specification A.12. The plank shall be in one full width.
(2) Paint -- Paint shall be as per specification A.13. It shall be of approved colour and
shade.
(3) Fastenings -- All fastenings like nails, screws shall be as approved by the Engineer.
Bd.Q.19.2. Scaffolding -As per B.9.11.
Bd.Q.19.3. Constructional Details -The wood work shall be carried out according to
specification detailed in B.20. The thickness of eaves board after planning shall be as
specified in the item and the finished width shall be as mentioned in the item. Decorative
shapes if mentioned in the item shall be as shown on the drawings or as directed by the
Engineer. The lower edge of the plain boards shall be rounded.
2. The eaves board shall be securely fixed to the rafters or to the eaves purlin as the
case may be with nails and screws. Joints in lengths shall be rebated.
Bd.Q.20. Providing and fixing country teak wood/ jungle wood (.....species) eaves
plate of size 10 cm. wide 12mm/20mm. thick, including scaffolding and painting
complete.
Bd.Q.20.1. Materials -
1. Timber -- Teak wood or jungle wood shall be as mentioned in the item and shall
conform to specification A.12.
2. Paint -- The paint shall conform to specification A.13. It shall be of approved colour.
3. Fastening -- All fastenings like screws, and nails shall be of iron and as approved by
the Engineer.
Bd.Q.20.2. Scaffolding -As per B.9.11.
Bd.Q.20.3. Constructional Details -
(1) Woodwork - The woodwork shall be carried out according to specifications detailed
in B.20. The thickness of board after planing on outside shall be as specified and the
finished width shall be as mentioned in the item. Any decorative shapes of the boards if
mentioned in the item shall be as per drawings or as directed by the Engineer. The lower
edges of the plain boards shall be rounded.
(2) The barge boards shall be securely fixed to the ridge pieces, common rafters and
purlins with nails and screws. The barge board shall be about 5 cm. to 6 cm. higher than
the eaves board for single layer of country tiles and about 12.5 cm. to 15 cm. higher for
a double layer of country tiles so as to cover the end row of tilling. In managalore type
tiled roof, its top shall cover the sides of tiles.
(3) The barge boards shall be painted as per specifications B.21.b, with two coats of
approved shade of paint.
Bd.21.4. Item to include -The rate shall include all labour, materials and tools to carry
out the following operations :
(1) Providing, erecting and removing the scaffolding and ladders necessary for execution
of the item.
(2) Providing and fixing barge board with decorative shape when mentioned in the item.
(3) Painting
Bd.21.5. Mode of measurement and payment -The contract rate shall be per running
metre of the net length of the barge of the specified width and thickness, extra at joints
being ignored. The measurement shall be taken correct upto two places of decimals of
a metre along the centre line of the board.
STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012 451
Bd.Q.22.
Bd.Q.22. Providing and fixing country teak wood/jungle wood (.....species) bulllies
including all iron work, scaffolding if necessary and oiling for --
(a) Common rafters of ________ mm. diameter.
(b) Purlins rafters of ________mm. diameter.
(c) Hip and valley rafter of _____ mm. diameter.
(d) Hip and valley rafter of _______ mm.
(e) Jack rafters of ______ mm. diameter.
(f) Wall plates of _______ mm. diameter.
(g) Post plates _________ mm. diameter.
(h) Posts of ___________ mm. diameter.
Bd.Q.22.1. General - The item refers to the wood work with bullies for different
components of roofs and supports detailed in the item. The diameter of a bully shall be
taken as the average of the diameter at both ends.
Bd.Q.22.2. Materials -
1. Bullies - All bullies shall be from the species mentioned in the item. They shall be
reasonably straight and sound without bark. All buitresses, remnants of branches and
large knots must be trimmed flush with the bole of the bullies. The bullies shall be free
from spongy, brittle, flaky or brushy condition. They shall also be free from borer holes,
splits, rot, twists, etc. There shall be no sudden reduction, and it shall not be permitted.
The bullies for any member shall be of the mean diameter as mentioned in the item.
2. Iron work - All nails, spikes, straps, clamps, bolts, nuts etc., shall be as approved by
the Engineer.
Bd.Q.22.3. Scaffolding -As per B.9.11.
Bd.Q.23.4. Construction -The construction shall follow the specification B.20 for
General wood work.
Common rafters - The common rafters shall be fixed at central distances apart not
exceeding 45 cm. or as directed by the Engineer. The bullies for common rafters shall
as far as possible, be in continuous lengths from ridge to eaves or at least in greatest
length procurable. They shall be nailed to the ridge, slightly notched to fit the purlin and
nailed, and notched and nailed to the wall plates near their lower ends. In the case of
verandah roof covering, the tops of common rafters shall be secured to the wall plates
laid in the wall and not merely built into it. This shall be done as per standard drawings
or as directed by the Engineer.
Purlins - These shall be as described in item Bd. Q.5. except that bullies shall be used
instead of sawn scantlings.
Ridge - As for item Bd.Q.5. except that bully is used in place of sawn ridge board.
Hiprafter and valley rafter - As for item Bd.Q.5. except that bullies shall be used instead
of sawn scantlings.
Jack rafter - As for item Bd.Q.5. except that bullies are under in place of sawn scantlings.
Wall plates - Wall plates shall be fixed to the top of wall and along it in the position
shown on standard or as directed by the Engineer.
Post plates and posts - Bullies for post plates and posts shall be of the sizes as per
item. If these posts do not rest on plinth walls they shall be provided with individual
foundations which shall be said for separately. Bully for the post plate shall be connected
to the post by using iron string bolts or nails. The common rafter shall be fixed to the post
Bd.Q.23. Providing and fixing country teak wood/jungle wood (....... species) bullies
for collar truss/ king post truss of ____ metre span as per drawings or as directed by
the Engineer including hoisting, scaffolding if necessary, and oiling complete with
(a) Principal rafter of ________ mm. diameter, (b) King post and truss of _______
mm. diameter (c) Tie member of _________ mm. diameter.
Bd.Q.23.1. General -The item refers to providing, jointing, hoisting and fixing of collar
or king post roof truss of bullies in the required positions. The truss shall be framed with
timber bullies for different members of average diameters as given in the wording of the
item.
Bd.Q.23.2. Materials -These shall be as for item Bd.Q.22.
Bd.Q.23.3. Scaffolding -As per B.9.11.
Bd.Q.23.4. Construction -The truss shall be constructed with bullies of specified
diameters. The truss members shall be assembled on the ground as per drawings or
directed by the Engineer. The connections between members shall be made with nails,
bolts and mild steel straps. Trusses shall be carefully hoisted and stayed in true position
in the required place till built up. The part of truss in contact with masonry shall be coal
tarred. Spacing of trusses shall be as per drawings or as directed by the Engineer.
Bd.Q.23.5. Finishing -The truss members shall be finished with oiling as specified in
Bd.N.
Bd.Q.23.6. Item to include -The rate shall include all labour, materials and use of tools
scaffolding ladders etc. required to carry out the following operations :
(1) Supplying the bullies of the required diameters, and iron screws, straps etc.
(2) Preparing the truss, as specified and hoisting it and placing it in required places
including scaffolding if necessary and all iron work.
(3) Finishing
Bd.Q.23.7. Mode of measurement and payment -The contract rate shall be per
number of truss.
B.20.4. Workmanship - All woodwork shall be neatly and truly finished to the exact
dimensions required. Unless otherwise required in the special provisions, woodwork
which will remain exposed to view when the work is completed shall be accurately planed
to the required dimensions perfectly smooth and to lines, planes or curves as required.
Unless otherwise specified all joints shall be simple tenon and mortise joints with the
end of the tenon exposed to view. All mortise, tenon and other joints shall fit truly and
fully without wedging or filling, in a workmanlike manner. Only where specially required,
the end of the shall not show. All joints shall be of the types shown on the drawing or
specified for the item and as directed by the Engineer. Where no specific instructions
are given to the contractor, he shall observe the following principles in forming joints :-
1) To cut the joints and arrange fastenings so as to weaken as little as possible the
pieces of timber they connect.
B.20.7. Iron work - All iron-work connected with woodwork and going to be embedded
in masonry shall before erection, receive 2 coats of hot coaltar. If it is to be painted, it
shall be given t5he first 2 coat on the ground before being fixed in position and the third
coat afterwards.
B.20.8. Precautions against fire - No woodwork of any kind shall be laid within 60cm. of
a fire place or fuel. During the progress of work all shavings, cutting and other rubbish
shall be cleaned away as the work progresses, and all precaution shall be taken against
fire. No rubbish shall be left under floor boards or in other concealed position on the job.
B.20.9. Inspection - All woodwork shall be inspected and pass by the Engineer before
being put in to the work. The Engineer shall not be barred from rejection any wrought
timber on account of defective quality by reason of his having previously passed the
same before had been worked upon. In no case woodwork shall be painted or otherwise
treated before it is inspected and approved by the Engineer.
All woodwork in a building shall after it has been passed by the Engineer, have the
primary coat of paint put on or otherwise treated before being fitted in position. The
subsequent coat of paint or other finish shall be applied after the woodwork is fixed in
position.
B.20.10. Defective-work - If within three month after the work is completed any under
shrinkage or bad workmanship is discovered the contractor shall forthwith replace or
refix the same to the satisfaction of the Engineer without extra charge.
Bd.R.1. Providing and fixing Mangalore tiled roofing with Class AA/A tiles including
securing the last course of tiles near the eaves, fixing 50 cm x 25 mm/45 mm x 25 mm
horizontal teak wood/jungle wood battens and oiling the battens complete (excluding ridge
and hiptiles).
Bd.R.2. Providing and fixing Mangalore tiled roofing with class AA/A tiles including
securing the last course of tiles near the eaves, fixing country teak wood/jungle wood
sloping battens, fixing country teak wood/jungle wood horizontal battens over the sloping
battens, all iron work and coal tarring the battens complete (excluding ridge and hip tiles).
Bd.R.3. Providing and fixing Mangalore type ridge and hip tiles of class AA/A including
scaffolding if necessary, pointing with coloured cement mortar/Lime mortar and curing
complete.
Bd.R.4. Providing and fixing country tiled roofing with single/ double layer of tiles
including teak wood/jungle wood (.......species) horizontal battens without/with sloping
battens, all iron work, scaffolding if necessary and oiling and coal tarring the battens
(excluding hip or ridge tiles).
Bd.R.5. Providing and fixing corrugated galvanized iron sheets of ............ B.W.G., for
roofing with/without wind tiles including fastening with galvanised iron screws and bolts and
lead washers, as per drawings complete.
Bd.R.6. Providing and fixing plain zinc sheeting over the ridge hip or valley for
galvanised corrugated iron sheet roofing including all fastenings with galvanised iron
screws and bolts and lead washers, as per drawings complete.
Bd.R.7. Providing and fixing 6 mm./7 mm. thick asbestos cement corrugated sheet
roofing including galvanised iron J or L hook bolts, galvanised iron and bituminous washers,
galvanised iron cramp bolts and nuts complete.
Bd.R.8. Providing and fixing 6 mm/7 mm thick asbestos cement semicorrugated sheet
roofing including galvanised iron J or L hook bolts and galvanised iron and bituminous
washers, galvanised iron cramp bolts and nuts complete.
Bd.R.9. Providing and fixing 6 mm/7 mm thick asbestos cement ridge capping for
roofing including galvanised iron hook bolts, and galvanised iron and bituminous washers,
galvanised iron cramp bolts nuts complete.
Bd.R.10. Providing and fixing valley gutters of 18/20/22B.W.G. plain galvanised iron
sheets 120 cm wide without/with country teak wood/jungle wood (.......species) planking
20 mm/12 mm thick including coal tarring and oiling/oil painting/the wood work complete.
Bd.R.11. Providing and fixing glass tiles of Mangalore type at required places in a
Mangalore tiles roof including scaffolding if necessary.
Bd.R.14. Providing and fixing asbestos cement cowl ventilators in asbestos cement
sheet roofing at required places, including all fixing accessories and scaffolding if necessary.
Bd.R.15. Providing and fixing with cloth ceiling in required places without/with country
teak wood beadings, with out/with frame work of country teak wood battens including all
iron work and varnishing the exposed wood work and white washing the cloth complete.
Bd.R.16. Providing and fixing false ceiling of plain asbestos cement sheets 6 mm/7
mm thick without/with country teak wood beadings, without/with frame-work of country teak
wood battens, including scaffolding if necessary, all iron work and painting the A.C. sheets
and painting/varnishing the beading.
Bd.R.17. Providing and fixing false ceiling of Hardboard sheets .....mm thick without/
with frame-work of country teak wood battens including scaffolding if necessary, all iron
work, painting and varnishing the wood work complete.
Bd.R.18. Providing and fixing false ceiling of ........ mm thick boards of fibrous
Plaster of Paris including scaffolding if necessary, frame-work of teak wood battens, all
architectural work like moldings, cornices, coves domes, cups etc. as per drawings and
painting complete. (excluding the mild steel suspenders and runners).
Bd.R.19. Providing and fixing false ceiling of .... mm thick accoustic boards of approved
make, with shape and sizes as per drawings including scaffolding if any, framework of teak
battens, all screws and fastenings and finishing complete.
Bd.R.1. Providing and fixing Mangalore tiled roofing with Class AA/A tiles including
securing the last course of tiles near the eaves, fixing 50 mm x 25 mm./45 mm. 25
mm. horizontal teak wood/jungle wood battens and oiling the battens complete
(excluding ridge and hiptiles).
Bd.R.1.1. Materials -
(1) Mangalore Pattern tiles - These shall conform to I.S.654-1972 for class AA or class
A type tiles as mentioned in the item. Samples of the tiles to be provided shall be got
approved by the Engineer and all tiles to be supplied shall conform to those samples.
(2) Battens - Battens shall be sawn true to line, width and thickness from teakwood or
jungle wood as mentioned in the item. Timber to be used conform to specification A.12.
The size of the batten shall be 50 mm. x 25 mm. or 45 mm. x 25 mm. as mentioned in
the item.
(3) Iron works - All mild steel flats, bars, nails, bolts and nuts, binding wire etc., to be
used in the work shall be of standard type and brushed over with linseed oil and with
coal tar when embedded in masonry. Binding wire shall conform to A.15. The mild steel
flats shall be in required length and 40 mm. x 3 mm. in size and mild steel bars shall be
of 10 mm. diameter.
Bd.R.1.2. Preliminary requirements -Before taking up the work of fixing battens, it
shall be verified that the trusses, ridges, hiprafters, valley rafters, jack rafters, purlins,
common rafters, wall plates, ceiling planks etc. are fixed true to line, levels and slopes
so that ridges and eaves shall be perfectly straight and horizontal and hips straight and
uniformly sloping as shown in the plans or directed by the Engineer and that the tiled
surface will be regular plane surfaces, without any warping, twist or uneveness. Any
defects shall be rectified before fixing battens.
Bd.R.1.3. Construction -
1. Fixing battens - The battens of the size mentioned in the item shall be fixed to the
upper surface of the rafters or to the top of ceiling planks at 31.75 cm (about 12 1/2")
between the top edges of successive lines of batten with iron nails. The lowest battens
i.e. those nearest to the eaves should be fixed about 25 cm. from one immediately
above and should have double the ordinary thickness.
When fixed on common rafters, the under faces of battens and edges shall be planed
smooth before fitting up. All joints in the battens shall come only over the rafters or other
supports. The lines of top edges of battens shall be perfectly straight and parallel to the
eaves on each face of the roof slope and to the walls.
2. Laying tiles - Tiles shall be laid fair and square and breaking joint i.e., left channel of
the upper tiles shall lie in the right of that below and shall fit properly one to another the
"catches" resting fully against battens. Tiles shall be laid from eaves towards ridge. The
finished top surface of the tiled roof shall be in uniform planes from ridge to eaves. The
eaves line and the ridge line and all intermediate lines of tiles in each surface shall be
perfectly straight, horizontal and parallel to each other. The tiles and hips and valleys
shall be cut to the required shapes to enable the ridge and hiptiles to be fixed properly.
The tiles at the end of gable and eaves or other exposed parts such as over verandah
with no ceiling boards or ceiling tiles, where they are liable to be lifted and blown off by
the wind shall be tied with 1.22 mm wire underneath to the battens. In addition, wind
Bd.R.2. Providing and fixing Mangalore tiled roofing with class AA/A tiles including
securing the last course of tiles near the eaves, fixing country teak wood/jungle
wood sloping battens, fixing country teak wood/jungle wood horizontal battens over
the sloping battens, all iron work and coal tarring the battens complete ( excluding
ridge and hiptiles)
Bd.R.2.1. General -This type of construction shall be used over planked ceiling where
the rainfall is high and there is a chance of leakage through the joints of the ceiling
planks due to obstruction of horizontal battens. This type of construction shall also be
used when Mangalore tiles are to be provided over galvanised corrugated iron sheeting.
The specifications for this items shall be same as for item No Bd.R.1. subject to the
following. -
(1) In case of plank ceiling, below battens 25 mm x 12 mm., horizontal battens 50 mm
x 25 mm , at 31.75 cm. apart shall be fined slopewise 75cm. apart on plank ceiling and
over them shall be fixed to serve as catches for the tiles as laid down in specifications
No.Bd.R1. The battens shall be coal tarred.
(2) Providing and fixing the A.C. sheets with all the necessary accessories, fixtures
etc. as specified above including cutting and waste.
Ridge capping when provided shall be paid separately. It shall not be paid under this
item.
Bd.R.7.5. Mode of measurement and payment - The contract rate shall be per
square meter of the net roof area covered by the A.C. sheets form top of ridge to the eaves.
Overlaps and cutting to shape of sheets shall be covered by the net roof area and no extra
shall be added for them.
The linear dimensions shall be measured flat( not girthed) and the area worked out
correct up to 2 places of decimals of a metre and a square metre respectively.
No deduction shall be made for opening up to 0.4 sq.m. each for sky-lights etc, and
no cutting for forming such opening shall be measured.
Bd.R.8. Providing and fixing 6mm/7mm thick asbestos cement semi-corrugated
sheet roofing including galvanised iron L or J hook bolts and galvanised iron and
bituminous washers, galvanised iron cramp bolts and nuts complete.
Bd.R.8.1. General - The specifications for this item shall be the same as for item
No.Bd.R.7. subject to the following -
Bd.R.8.2. Materials - A.C. sheets shall be of the semi-corrugated type of the approved
manufacture and conforming to I.S.459-1970. The thickness of sheet shall be as mentioned
in the item.
Bd.R.8.3. Constructional details - (i) Laps - All semi-corrugated sheets shall have
one end marked "TOP" on the smoother side of the sheet. The smooth surface should be
on top and top end must always point towards the ridge. The sheets shall be laid with a side
lap of one corrugation, the left hand side small corrugation of each sheet being covered by
the right hand large corrugation of the next sheet.
(ii) Laying - These sheets be laid from right to left starting from the caves. The first
sheet be laid uncut but the remaining sheets in the bottom row will have the top right hand
corner cut or mitred. The sheets in the second and other intermediate rows shall have both
the top right hand corner and bottom left hand corner cut with the exception of the first
sheet in each row which shall have only the bottom left hand corner cut and the last sheet
in each row which shall have only the top right hand corner cut. The last or top row sheets
shall have the bottom left hand corner cut with the exception of the last sheet which shall
be laid uncut.
Bd.R.9. Providing and fixing 6 mm/7 mm. thick asbestos cement ridge capping
for roofing including galvanised iron hook bolts, galvanised iron and bituminous
washers, galvanised iron cramp bolts and nuts complete.
Bd.R.9.1. General - The specifications for this item shall be the same as for item
No.Bd.7. subject to the following :
Bd.R.9.1.1. Special shaped ridges pieces of A. C. sheets shall be used to fit the
roofing sheets snugly. The radius of curvature over the ridge being as per drawing or as
directed by the Engineer. If necessary, the ridge shall be adjustable and in two pieces with
the required overlapping length.
Bd.R.9.2. Mode of measurement and payment - The contract rate shall be per
metre of the net length of Asbestos Cement ridge capping sheets ignoring overlap. The
linear dimensions shall be measured correct upto 2 places of decimals of a metre.
BD. S. 1 GENERAL
Bd. S. 2 Glass
Bd. S. 3 Putty
Bd. S. 4 Mastic
Bd. S. 5 Fixing
Bd.T.1. Providing and fixing Burmah/superior Indian teak wood frame mm. x mm.
for first class doors and windows without/with ventilator including all moldings rebating,
holdfast and finishing with oil paint/french polish/varnish complete.
Bd.T.2. Providing and fixing country teak wood/jungle wood (species) frame mm.
x mm. for second class doors and windows including chamfering/rounding, rebating, and
holdfast and finishing with oil painting/oiling complete.
Bd.T.3. Providing and fixing superior Indian teak wood first class fully glazed/
panelled ventilators or clerestorey window/fanlights curved/rectangular in shape as per
drawings including the frame, brass fixtures and fastenings and finishing the wood work
with french polish/oil paint(a) without mild steel brass (b) with mild steel bars finished with
approved oil paint.
Bd.T.4. Providing and fixing country teak wood 2nd class fully glazed/panelled
ventilator or elerestory window or fanlight, curved/rectangular in shape as per detailed
drawings including the frame, iron fixtures and fastenings and finishing the wood work with
oiling/ oil painting (a) without mild steel bars (b) with mild steel bars finished with approved
oil paint.
Bd.T.5. Providing and fixing Burmah/superior Indian teak wood double leaf, 1st
class, fully panelled door, without/with pannelled/glazed ventilator/fanlight, without/with iron
bars as per detailed drawings, including the door frame, brass oxidised bars fixtures and
fastenings without/ with mortise lock and finishing the wood work with french polish/varnish/
oil paint and iron bars with oil paint.
Bd.T.6. Providing and fixing Burmah/superior Indian teak wood single leaf 1st class
fully panelled door without/ with panelled glazed ventilator/fanlight without/ with iron bars as
per detailed drawings including the door frame, oxidised brass/brass fixtures and fastenings
without/with mortise lock and finishing the wood work with french polish/varnish/oil paint
and finishing the iron work with oil paint.
Bd.T.7. Providing and fixing country teak wood double leaf 2nd class fully panelled
door without/with panelled/ glazed ventilator/fanlight without/with iron bars as per detailed
drawings, including the door frame, iron fixtures, and finishing the wood work with oiling/oil
painting and finishing the iron bars with oil paint.
Bd.T.8. Providing and fixing country teak wood single leaf 2nd class fully panelled
door without/with pannelled/ glazed ventilator/fanlight without/with iron bars as per detailed
drawings, including the door frame, iron fixtures and finishing the wood work with oiling/oil
painting and finishing the iron bars with oil paint.
Bd.T.10. Providing and fixing Burmah/superior Indian teak wood double leaf 1st
class partly panelled and partly glazed door without/with glazed fanlight/ventilators as per
detailed drawings, including the door frame, brass/oxidised brass fixture and fastenings,
finishing the wood work with french polish/varnish/oil paint complete.
Bd.T.11. Providing and fixing country teak wood double leaf 2nd class partly panelled
and partly glazed door without/with glazed ventilator/fanlight as per detailed drawings,
including the door frame, iron fixtures and fastening and finishing the wood work with oiling/
oil painting complete.
Bd.T.12. Providing and fixing country teak wood single leaf 2nd class partly panelled
and partly glazed door without/with glazed/ventilator/fanlight as per detailed drawings
including the door frame, iron fixtures and fastenings and finishing the wood work with
oiling/oil painting.
Bd.T.13. Providing and fixing Burmah/superior Indian teak wood double leaf 1st clas
partly panelled and partly venetianed door without/with venetianed/glazed ventilator or
fanlight without/with iron bars as per detailed drawings including the door frame, brass/
oxidised brass, fixtures and fastenings and finishing the wood work with french polish/
varnish/oil paint and iron bars with oil paint.
Bd.T.14. Providing and fixing Burmah/superior Indian teak wood single leaf 1st class
partly panelled and partly venetianed door without/with ventianed/glazed ventilator or
fanlight without/ with iron bars as per detailed drawings, including the door frame, brass/
oxidised brass fixtures and fastenings and finishing the wood work with french polish/
varnish/ oil paint and finishing the iron bars with oil paint.
Bd.T.15. Providing and fixing country teak wood double leaf 2nd class partly panelled
and partly venetianed door without/with venetianed/glazed ventilator or fanlight without/with
iron bars as per detailed drawings including the door frame, iron fixtures and fastenings
finishing the wood work with oiling/oil painting and finishing the iron bars with oil paint.
Bd.T.16. Providing and fixing country teak wood single leaf 2nd class partly panelled
and partly venetianed door without/with venetianed/glazed ventilator or fanlight without/with
iron bars as per detailed drawings including the door frame, iron fixtures and fastenings and
finishing the wood work with oiling/oil painting complete.
Bd.T.17. Providing and fixing country teak wood single leaf battened, ledged and
braced door without/with ventilator without/with iron bars as per detailed drawing including
the door frame, iron fixtures and fastenings and finishing with oiling/oil painting complete.
Bd.T.18. Providing and fixing country teak wood single leaf battened, ledged and
braced door without/with ventilator without/with iron bars as per detailed drawings including
the door frame, iron fixtures and fastenings and finishings with oiling/oil painting complete.
Bd.T.19. Providing and fixing country T.W. double leaf battened, framed and braced
door without/with ventilator without/ with iron bars as per detailed drawings including the
482 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.R.2.3.
door frame, iron fixtures and fastening and finishing with oiling/oil painting complete.
Bd.T.20. Providing and fixing country teak wood double leaf plain planked door
without/with ventilator without/ with iron bars as per detailed drawings including the door
frame, iron fixtures and fastenings and finishing with oiling/oil painting complete.
Bd.T.21. Providing and fixing country teak wood double leaf plain planked door
without/with ventilator without/ with iron bars as per detailed drawings including the door
frame, iron fixtures and fastenings and finishing with oiling/oil painting complete.
Bd.T.22. Providing and fixing country teak wood single leaf plain planked door without/
with ventilator without/ with iron bars as per detailed drawings including the door frame, iron
fixtures and fastenings and finishing with oiling/oil painting complete.
Bd.T.23. Providing and fixing country teak wood double leaf second class false
panelled door without/with ventilator without/with iron bars as per including the door frame,
iron fixtures and finishing with oiling/oil painting complete.
Bd.T.24. Providing and fixing country teak wood single leaf second class false panelled
door without/with ventilator without/with iron bars as per detailed drawings including the
door frame, iron fixtures and fastenings and finishing the wood work with oiling/oil painting.
Bd.T.25. Providing and fixing Burmah/superior Indian teak wood single/double swing
shutters full size, fully panelled as per detailed drawing including the the door frame, double
acting steel/brass spring, hinges, brass oxidised/electroplated fixtures and fastenings and
finishing with french polish/ varnish complete.
Bd.T.27. Providing and fixing Burmah/Superior Indian teak wood single/double swing
shutters, part size, panelled as per detailed drawings including double acting steel/brass
spring hinges and finishing with frech polish/varnish complete(exclusive of the cost of door
frame).
Bd.T.28. Providing and fixing Burmah/Superior Indian teak wood single/double swing
shutters, part size, glazed with obscured glass as per detailed drawings or as approved,
including double acting steel/brass spring hinges and finishing with french-polish/varnish
complete (exclusive of the cost of door frame).
Bd.T.29. Providing and fixing country teak wood single/double swing shutters, part
size, framed and panelled with galvanised iron asbestos cement/plywood sheets as per
detailed drawings or as directed, including steel double acting springs hinges, and finishing
with oiling/oil painting complete (exclusive of the cost of door frame).
Bd.T.30. Providing and fixing double leaf door with country teak wood/jungle wood
(.......... species), frame and country teak wood jungle wood shutters with galvanised
iron asbestos/plywood sheet panels as per detailed drawings including iron fixtures and
fastenings and finishing with oiling/oil painting complete.
Bd.T.32. Providing and fixing country teak wood double leaf second class door
flyproof galvanised iron wire gauge shutters inside in combination with battened, ledged
and braced/battened framed and braced/plain planked shutters outside including the door
frame, iron fixtures and fastenings, finishing with oiling/ oil painting complete.
Bd.T.33. Providing and fixing country teak wood single leaf second class door with
flyproof galvanised iron wire gauge shutters inside in combination with battened ledged
and braced/battened framed and braced/plain planked shutters outside including the door
frame, iron fixtures and fastenings, finishing with oiling/oil painting complete.
Bd.T.34. Providing and fixing solid core flush door in single leaf ...... mm. thick,
decorative type, of exterior/ interior grade, as per detailed drawings including Burmah/
superior Indian teak wood door frame, approved face veneers on both faces with/without
glazing and venetians in the positions shown on the drawings or as directed, all necessary
beads, moldings and lipping, wrought iron holdfasts, chromium plated fixtures and
fastenings, without/with brass mortise lock chromium plated handles of both sides and
finishing with french-polish/waxing complete.
Bd.T.35. Providing and fixing solid core flush door shutters in double leaves ........
mm. thick, decorative type of exterior/interior grade, as per detailed drawings including
Burmah/ Superior Indian teak wood door frame, approved face veneers on both sides,
without/ with glazing and venetians in the positions shown on the drawings or as directed,
all necessary beads, moldings and lipping, wrought iron holdfasts, chromium plated fixtures
and fastenings, without/ with brass mortise lock, chromium plated handles on both sides
and finishing with french-polish/ waxing complete.
Bd.T.36. Providing and fixing cellular/hollow core flush door in single leaf ....... mm.
thick commercial type of exterior/interior grade as per detailed drawings including country
teak wood frame, approved commercial plywood facing wrought iron holdfasts, oxidised
iron fixtures and fastenings and handles on both sides and finishing with spray-paint oil
paint complete.
Bd.T.37. Providing and fixing cellular hollow core flush door in double leaves .......
mm. thick commercial type of exterior/interior grade as per detailed drawings including
country teak wood frame, approved commercial plywood facing, wrought iron holdfasts,
oxidised iron fixtures and fastenings and handles on both sides and finishing with spray-
paint/oil paint complete.
Bd.T.38. Providing and fixing country teak wood double leaf door with expanded
metal shutters with ..... cm. x ...... cm. XPM corresponding to I.S.No. ....... mesh as per
detailed drawings or as directed including the door frame, iron fixtures and fastening with
two coats of oil paint/ oiling complete.
Bd.T.39. Providing and fixing country teak wood single leaf door with expanded metal
shutters with .....cm x .... cm. ....... mm. XPM corresponding to I.S. No. ........ mesh as per
detailed drawings or as directed including the door frame, iron fixtures and fastenings,
Bd.T.40. Providing and fixing country teak wood double leaf door with 20 mm./25
mm. diameter round or 20 mm. square iron bars at 10 mm./15 mm. centres in shutters as
per drawings or as directed including the teak wood frame, iron fixtures and fastenings and
finishing with oiling/oil paint complete.
Bd.T.41. Providing and fixing Burmah/superior Indian teak wood double leaf first
class window with plain/obscured glass shutters, without/with ventilator or fanlight, as per
detailed drawings including the teak wood window frame, brass oxidised brass fixtures and
fastenings and finishing the wood work with oil-paint/ varnish or french polish (a) without
mild steel bars(b) with mild steel bars without/with central wooden member/mild steel flat
and finished with oil-paint.
Bd.T.42. Providing and fixing country teak wood double leaf second class window
with plain-obscured glazed shutters without/with ventilator or fanlight as per detailed
drawings including the teak window frame, iron fixtures and fastenings and finishing the
wood work with oil-painting/oiling complete(a) without/with mild steel bars(b) with mild steel
bars without/with central wooden member/mild steel flat and finished with oil-paint.
Bd.T.43. Providing and fixing country teak wood window with double planked shutters
without/with ventilators as per detailed drawings including teak wood window frame, iron
fixtures and fastenings and finishing the wood work with oil-paint/oiling complete, (a) without
mild steel bars, (b) with mild steel bars without/ with central wooden member/mild steel flat
finished with oil-paint.
Bd.T.44. Providing and fixing Burmah/Superior Indian teak wood window first class
with double leaf glazed shutters on the inside and double leaf fully panelled/fully venetianed
teak wood shutters on the outside without/ with ventilator or fanlight as per detailed
drawings including teak wood window frame, brass/oxidised brass fixtures and fastenings
and finishing the wood work with oil-paint/varnish/french polish (a) without mild steel bars.
(b) with mild steel bars, without/ with central wooden member/mild steel flat and finished
with oil-paint.
Bd.T.45. Providing and fixing country teak wood window second class with double
leaf glazed shutters on the inside and double leaf fully panelled/fully venetianed teak wood
shutters on the outside without/panelled/fully venetianed teak wood shutters on the outside
without/ with ventilator or fanlight as per detailed drawings including teak wood window
frame, brass/ oxidised brass fixtures and fastenings and finishing the wood work with oil-
paint/varnish/french polish (a) without mild steel bars, (b) with mild steel bars, without/ with
central wooden member/steel flat and finished with oil-paint.
Bd.T.46. Providing and fixing country teak wood window second class with double
leaf galvanised iron wire gauge shutters on the inside and double leaf fully panelled/plain
planked shutters on the outside without/with ventilator or fanlight as per detailed drawings
including the teak wood window frame, iron fixtures and fastenings and finishing the wood
work with oil-paint/oiling (a) without mild steel bars (b) with mild steels bars without/with
central wooden member/mild steel flat and finished with oil-paint.
Bd.T.47. Providing and fixing Burmah/superior Indian teak wood first class fully
venetianed window as per detailed drawings including the frame and shutters, brass/
Bd.T.48. Providing and fixing country teak wood fully ventianed second class windows,
as per detailed drawings including the country teak wood window frame and venetianed
shutters, iron fixtures and fastenings, and finishing the wood work with oil-painting/oiling
(a) without mild steel bars (b) with mild steel bars without/with central wooden member/mild
steel flats and finished with oil-paint.
Bd.T.49. Providing and fixing country teak wood window with galvanised iron wire
gauge double leaf shutters including the country teak wood window frame, iron fixtures and
fastening and finishing the wood work with oil-paint/oiling (a) without mild steel bars (b)
with mild steel bars without/with central wooden member/mild steel flat and finished with
oil-paint.
Bd.T.50. Providing and fixing country teak wood window with double leaf shutters
inserted with expanded including the frame, iron fixtures and fastenings oil-paint/ oiling the
wood work and oil-painting the expanded metal.
Bd.T.51. Providing and fixing Burmah/superior Indian teak wood first class window
with fixed venetians including the window frames varnishing/oil-painting complete.
Bd.T.52. Providing and fixing Burmah/superior Indian teak wood louvered window
with teak wood frame and glass louvers of approved quality with mild steel bars between
the louvers including finishing the wood work with varnish/oil-paint and iron bars with oil-
paint.
Bd.T.53. Providing and fixing steel window of various sizes as per detailed drawings
without/with hot dip zinc coating without/with ventilators including fabrications glazing with
non-acetinic/plain obscured glass panes of approved type and quality, all fixtures and
fastenings without/with teak wood boxing and architraves and finishing with oil-painting
complete.
Bd.T.53.a) Providing and fixing aluminium windows of various sizes as per the detailed
drawings with anodised aluminum sections including fabrication, glazing with non acetinic/
plain/ obscured glass panes of approved type and quality, all fixtures and fastenings etc
complete.
Bd.T.54. Providing and fixing steel doors of various sizes as per detailed drawings
without/with hot dip zinc coating without/with ventilators including fabrication, glazing
with non-acetinic/plain/obscured glass panes of approved type and quality, kick plates all
fixtures and fastenings, without/with teak wood boxing and architraves, and finishing with
oil-painting complete.
Bd.T.54.a) Providing and fixing aluminium doors of various sizes as per the detailed
drawings with anodised aluminium sections including fabrication, glazing with non acetinic/
plain/ obscured glass panes of approved type and quality, all fixtures and fastenings etc
complete.
Bd.T.55. Providing and fixing rolling steel shutters fabricated from 18/20 gauge steel
laths with the sides guides, bottom rail, brackets, door suspension shaft, rolling springs,
486 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.R.2.3.
locking arrangement and housing box of the top including painting complete.
Bd.T.56. Providing and fixing rolling steel shutter fabricated from 18/20 gauge steel
laths with side guides, bottom rail, brackets, door suspension shaft, rolling springs, locking
arrangements and housing box of the top including painting complete.
Bd.T.57. Providing and fixing collapsible steel gates in one/ two leaves, with channel
pickets, pivoted flat bars, including top and bottom guides, rollers, stoppers, handles, all
fitting accessories, locking arrangement and painting complete.
Bd.T.58. Providing and fixing Burmah/superior Indian teak wood, first class, fully
panelled partition ....... mm. thick with frame work of ..... mm. x ...... mm. verticals at .......
cm. centres and ....... mm x ....... mm. horizontals at ..... cm. centres including all moldings
or ornamental work as shown on drawings and finishing the wood work with varnish/french-
polish/ oil-paint complete.
Bd.T.59. Providing and fixing Burmah/superior Indian teak wood first class partly
panelled and partly glazed partition ..... cm. thick with frame work of ..... mm. x ...... mm.
verticals at ...... cm. centres and .... mm. x ....... mm. horizontals, at ...... cm. centres or as
shown on detailed drawings, including all moldings and ornamental work and finishing the
wood work with varnish/french polish/oil paint complete.
Bd.T.60. Providing and fixing country teak wood second class, fully panelled partition
..... mm. thick with frame work of ..... mm. x ..... mm. verticals, at .... cm. centres, and .....
mm x ...... mm. horizontals at .... cm centres as per detailed drawings including finishing the
wood work with oiling/oil painting complete.
Bd.T.61. Providing and fixing partition of asbestos cement sheets of approved make
and ...... mm. thick with country teak wood/jungle wood (...... species), frame of ..... mm. x
..... mm. verticals at.... cm. centres and ....... mm. x ......mm. horizontals at ...... cm. centres
in regular panels including applying oil paint of approved colour to the asbestos cement
sheets and oiling/oil painting of the wood work complete.
Bd.T.62. Providing and fixing partition of country teak wood/ jungle wood (...... species)
planks, ...... mm. thick as per detailed drawings including the teak wood/jungle wood frame
of ....... mm. x ..... mm. verticals at .... cm. centres and ...... mm. x .... mm. horizontals at
....... cm. centres or as shown on the drawings and finishing with oiling/ oil paint complete.
Bd.T.63. Providing and fixing partition of ... mm. thick masonite facing of approved
colour and shade on one side/both sides on country teak wood/jungle wood (.....species)
frame of ...... mm. x .....mm. verticals at .... cm. centres and ....... mm. x ...... mm. horizontals
at ...... cm. centres including all moldings or ornamental work shown in the drawings and
french-polishing.
Bd.T.64. Providing and fixing partition of canvas facing on one side/both sides of
country teak wood/jungle wood (.......species) frame of ....... mm. x ...... mm. verticals at ......
mm. centres and ....... mm. x ....... mm. x ...... mm. verticals at ....... mm. centres and ......
mm. x mm. horizontals at ..... cm. centres or as per detailed drawings including applying
oil paint of approved colour to the canvas and oil painting/oiling the wood work complete.
Bd.T.66. Providing and fixing partition of country teak wood/ jungle wood (......species)
two way trellis work with battens or laths of 25 mm. x 12 mm./40 mm. x 12 mm. including
frame of vertical and horizontal scantlings and finished with oil paint/oiling complete.
Bd.T.67. Providing and fixing partition of hoop iron trellis work including country teak
wood/jungle wood (......species) frame of vertical and horizontal scantlings and finishing
with oil paint complete.
Bd.T.68. Providing and fixing partition faced with 3/5/7 ply 6 mm. thick Burmah/
superior Indian teak veneers on both sides including necessary country teak wood frame
work including the french polishing/varnishing the face veneers complete (a) , without
skirting, (b) with superior Indian teak wood skirting with beeding/moldings as directed.
Bd.T.69. Providing and fixing country teak wood/jungle wood (.......species) door with
double leaf shutters of two way trellies work with battens of ..... mm. x .... mm. including 80
mm x 50 mm. door frame, iron fixtures and fastenings the wood work with oiling/oil painting
complete.
Bd.T.70. Providing and fixing country teak wood/jungle wood (......species) door with
single leaf shutter of two way trellies work with battens of ....... mm. x ....mm. size including
the door frame, iron fixtures and fastenings and finishing wood work with oiling/oil painting
complete.
Bd.T.71. Providing and fixing country teak wood/jungle wood (............species) door,
with the double leaf shutters of two way trellies work of hoop iron as per drawings approved
by the Engineer including the door frame, iron fixtures and fastenings, and finishing with oil
painting complete.
Bd.T.72. Providing and fixing country teak wood/jungle wood (....species) door, with
single leaf shutter of two way trellies work of hoop iron as per detailed drawings approved
by the Engineer including the door frame, iron fixtures and fastenings and finishing with oil
painting complete.
Bd.T.73. Providing and fixing straight run single track, sliding door with corrugated
galvanised iron shutters with angle iron frame in two leaves as per detailed drawings
including iron fixtures and fastenings, cast iron rollers at the bottom/top hung on a steel
track at the top and channel guide at the bottom, oil painting the frame work and oiling the
roller or wheels and the track complete.
Bd.T.74. Providing and fixing straight run single track sliding door with corrugated
galvanised iron shutters with angle iron frame in two leaves as per detailed, drawings
including iron fixtures and fastenings, cast iron rollers at the bottom/top hung on a steel
track at the top and channel guide at the bottom, oil painting the frame work and oiling the
roller or wheels and the track complete.
Bd.T.75. Providing and fixing country teak wood door with folding shutters plain
planked/fully panelled second class as per detailed drawings including the door frame, iron
fixtures and fastenings, oiling/oil painting the door complete.
524
clearance around i.e. hinges 300 mm 250 mm 200 mm 150 mm -------------
Modular and width and size size size size Aldrop
height of opening as (See note
Bd.R.2.3.
525
Bottom Panels 25
Note :- (i) The length of all components of scantlings shall be suitable for the size of shutters.
(ii) Mortise lock if not required, should be substituted by aldrops of appropriate size.
ANNEXURE-II
SCANTLINGS OF DOORS (Partly Panelled and Partly Glazed)
Sr. Size of Door (including Description Number Breadth Thickness Strong Tower Tower Tower Tower Martise Sliding Stoppers
526
No. door frame) and 5mm. mm. mm. bolt bolt bolt bolt bolt lock door bolt
clearance around i.e. hinges 300 mm 250 mm 200 mm 150 mm -------------
Modular and width and size size size size Aldrop
Bd.R.2.3.
(horizontal)
527
1 2 3 4 5 6 7 8 9 10 11 12 13 14
528
Top rails 2 95 30
Bottom rails 2 195 30
Panels 20
Bd.R.2.3.
Sash bars 2 30 30
(vertical)
Sash bars 6 30 30
(horizontal)
9 800 x 2000 Stiles
8 DS 20 Lock rails
Top rails
Bottom rails
Panels
Sash bars
(vertical)
Sash bars
(horizontal)
529
9 500 x 800 Stiles 2 70 25 2 Pairs - 2 1 1 2
5 WT 8 Rails 2 95 20 75 mm 200 mm
Sash bars (vertical) 1 30 20
Sash bars (horizantal) 2 30 20
ANNEXURE-IV
Detail of Tower Bolts
530
Width of baral Thickness
Tower Bolt Length of bolt in mm Length of Baral in mm When When Dia of bolt Soket length of sheet for
Bd.R.2.3.
Sizes of the door shutters shall generally conform to the modular sizes specified below
Sizes other than the modular sizes as agreed between the manufacturer and purchaser
may also be permitted. However the thickness of shutters in such cases shall not be
less than the specified against the nearest higher modular size given as below.
8 DS 20 AND 8 DS 21 25
9 DS 20 AND 9 DS 21 30 OR 35
10 DS 20 AND 10 DS 21 35
12 DT 20 AND 12 DT 21 35
Sizes of the door shutters shall generally conform to the modular sizes specified below
Sizes other than the modular sizes as agreed between the manufacturer and purchaser
may also be permitted. However the thickness of shutters in such cases shall not be
less than the specified against the nearest higher modular size given as below.
8 DS 20 AND 8 DS 21 25
9 DS 20 AND 9 DS 21 30 OR 35
10 DS 20 AND 10 DS 21 35
12 DT 20 AND 12 DT 21 35
Fibre hardboard - For shutters with fibre hardboard case only tempered hardboards
conforming to IS : 1658- 1977.
Adhesive - Adhesive used for bonding particle board or fibre hardboard face panels
to the core shall be phenol formaldehyde synthetic resin conforming to BWP type
specified in 18: 843 -1974.
CONSTRUCTION
The construction of flush doors shall be in accordance with the relevant requirements
fail down in 18:2191 (Part 1)-1983 with modifications.
Face Panel- The particle board or veneered particle board for the face panel shall be
not less than 6 mm thick in the case of cellular core flush doors and not less than 9 mm
thick in the case of hollow core flush doors. Hardboard, if used, for the face panel shall
be not less than 4 mm in thickness at the case of cellular core flush doors and not less
than 6 mm in thickness in the case of hollow core flush doors. The panel shall be glued
under pressure on both faces of the core by the hot press process.
FITTINGS
Locks - 8hutters shall be shop-prepared for taking more locks or latches as may be
ordered. Where the purchaser so desires, suitable blocks of wood may be provided for
fixing t~e hardware, in the absence of specified requirements, the sizes of blocks shall
preferably correspond to the maximum size of lock covered in 18:2209-1976.
Where special blocks as provided for fixing hardware, these portions shall be so
marked in indeible ink.
CRITERIA FOR CONFORMITY
Each shutter shall be legibly and indelibly marked on any of its edges with the
following information:
Terminology
1) Sub dividing bars :- These are vertical bars in a fixed light or window or ventilator.
2) Fixed Light:- Doors, windows and ventilators where there is no openable shutter.
Upto 10 + 0.2
9) Dimensions of the matching portion shown with an asterik (*) in various figures
shall be within + 0.4 mm tolerance. The flanges of the sections shall be parallel to
obtain correct matching.
10) Mass and Mass tolerance :- Mass of the various sections per running metre shall be as
given against each of the section in the figures ( Mass of the sections is assuming density of
the steel as 7.85 gm/cm3)
11) Mass tolerance :- Mass tolerance per metre length for the various profiles shall be + 5
percent of the nominal mass specified for the section.
12) Surface Finish :- The rolled steel section shall be free from rolling defects such as knot,
sleep bends, overlaps, waviness on edges, unparallel flanges, rolling marks and shall be
suitable for punching and welding or both. The section shall be strengthened by roller
strengthening machine or any other suitable machine ensuring that twist will not be more
than 5 degree over a length of 3 m. The section shall be packed in such a way as to avoid
damage in transit.
Tolerances - The sizes for door, window and ventilator or fixed-light frames shall not vary by
more than 1.5 mm.
Example :-
A window of a width of 10 modules and height 12 modules having horizontal glazing bars and
side hung shutters is designated by 10HS 12.
b) Two 10 module wide and 12 module high horizontally glazed side hung windows
coupled side by side with two fixed-lights at top, each 10 module wide and 6 module
high, is designated by 10HF6/ 10HF610HS12 /10HS12
WINDOWS
Side Hung Type - Horizontal Glazing Bars
Side Hung Shutter - For fixing steel hinges, slots shall be cut in the fixed frame and the
hinges inserted inside and welded to the frame at the back. The hinges shall be normally of the
projecting type, with wall thickness of not less than 3.15 mm and width not less than 65 mm
and not more than 75 mm as shown below. The hinge pin and washer shall be of galvanized
steel or aluminium alloy 51 S-WP of suitable thickness.
For fixing hinges to inside frame, the method described for fixing to outside frame may be
adopted but the weld shall be cleaned or holes made in the inside frame and hinge riveted.
The handle for side hung shutters shall be of pressed brass, cast brass, aluminium or steel
protected against rusting and shall be mounted on a steel handle plate. The handle plate shall
be welded, screwed or riveted to the opening frame in such a manner that it could be fixed
before the shutter is glazed and may not be easily removed after glazing.
The handle shall have a two-point nose which shall engage with a brass or aluminium striking
plate on the fixed frame in a slightly open position as well as in a fast position.
The height of the handles in each type of side hung shutter shall be fixed in position as indicated
in sketch below. Alternatively, handle with only one-point nose may be used.
The height of the handle plate in each type of standard window having horizontal glazing bar
shall be at the centre of the second pane from the bottom of the window. This dimension shall
remain same for the standard windows having no glazing bars also.
In cases where non-friction type hinges are provided, the windows shall be fitted with peg stays
which shall be either of pressed brass, cast brass or steel protected against rusting and shall
be 300 mm long with steel peg and locking bracket. The peg stay shall have three holes to open
the side hung casements in three different angles. The peg stay shall be of minimum 2 mm
thickness in case of brass or aluminium and 1.25 in case of mild steel.
Friction hinges may be provided for side hung shutter windows, in which case peg stay may not
be required. The working principle of the friction hinge is illustrated below.
Top hung windows fitted with removable fly-proof screen shall be fitted with a through-
the-screen operator to enable operating and keeping the shutter open in minimum three
different positions.
Top Hung Ventilator - The steel butt hinges for top hung ventilators shall be riveted to the
fixed frame or welded to it at the back after cutting a slot in it. Hinges to the opening frame
shall be riveted or welded and cleaned off.
Top hung casements shall be provided with a peg stay with three holes which when closed
shall be held tightly by the locking bracket. The locking bracket shall either be fitted to the
fixed frame or to the window.
Outer frames shall be provided with fixing holes centrally in the web of the section in positions indicated
in sketch below. Additional holes are provided in certain types of doors and windows for manufacturing
purposes but only the holes indicated are for the use for fixing. Fixing lugs and fixing screws are to be
The fixing screws and lugs shall be as given in the following Table
iv) Direct to brick work or masonry Slotted steel adjustable lugs (natural
that is, plain or square jambs) finish) not less than 70 x 14 x 3.15 mm
contersunk glavanized machine screws
and nuts 12 x 6 mm)
GLAZING
Glazing shall be provided on the outside of the frames.
Glazing clips for putty glazing shall be provided as standard fittings. The quantity of glazing
clips required for each glass pane of doors, windows, etc, shall be as per the previously given
Table . The method of fixing glazing clips is described below.
The portion A of the glazing clip shall be fitted into the slot in the window frame leaving the clip resting
on the glass. The portion B shall then be pressed along the glass towards the frame until it springs into
position in the clearance between the edge of the glass and the steel frame.
NOTE 1 - Glazing clips usually not provided for normal size glass panes, where large size Glass panes
are required to be used or where the casement of the window is located in heavily exposed situation,
holes for glazing clips will have to be drilled during fabrication.
NOTE 2 - Where the glass pane size does not exceed 600 x 300 mm, glazing clips not considered
necessary (for inside glazed windows for special use only two spring glazing clips per pane should be
provided). In case of doors, windows and ventilators without horizontal glazing bars, the glazing clips
may be spaced according to the slots in the vertical members, provided the spacing does not exceed
300 mm. The quality of glazing clips required for each for standard size window shall be as per the
previously given.
Windows may also be prepared for bead glazing made from either 9.5 x 9.5 mm, aluminium channel
of 1 mm thickness or 9.5 x 9.5 mm pressed steel channel of minimum 0.45 mm thick galvanized sheet.
Self tapping screws shall be used for fixing bead or alternatively bead fixing can be done with concealed
screws. Back putty or V shaped rubber channel wall be provided for glazing. No spring glazing clip
shall be required for bead glazing.
Sample shall be selected and inspected for each lot separately for ascertaining its conformity or otherwise
to the requirements of the specification.
The number of doors / windows / ventilators / fixed-lights to constitute the sample, to be selected from a
lot shall depend upon the size of the lot and shall be in accordance with col 1 and 2 of Table given below.
SCALE OF SAMPLING
LOT SIZE (NO. SAMPLE SIZE PERMISSIBLE SUB-SAMPLE PERMISSIBLE
OF DOORS/ (NO. OF DOORS/ NO. OF SIZE NO. OF
WINDOWS/ WINDOWS/ DEFECTIVES DEFECTIVES
VENTILATORS/ VENTILATORS/ IN THE SUB-
FIXED-LIGHTS FIXED LIGHTS SAMPLE
IN THE LOT) TO BE
SELECTED IN
THE SAMPLE)
(1) (2) (3) (4) (5)
Up to 50 5 0 2 0
51 to 150 8 0 3 0
151 to 300 13 1 5 0
301 to 500 20 2 8 0
501 to 1000 32 3 13 1
1001 to 3000 50 5 20 2
The doors / windows / ventilators / fixed - lights for the sample shall be selected at random from
the lot.
CRITERIA FOR CONFORMITY
The doors / windows / ventilators / fixed-lights selected in the sample shall be inspected for dimensions,
tolerances, materials, fabrication, positioning of holes, fixing screws and lugs, finishing and glazing.
Any door / window, ventilator / fixed-light not satisfying any one or more of the requirements inspected
for shall be classified as defective. A lot shall be considered having satisfied the requirements of the
standard with regard to these characteristics if the number of defectives in the sample is less than or
equal to the corresponding number given in col 3 of Table given above.
The lot having satisfied the requirements listed above shall be inspected for requirements of welded
joints. For this purpose a sub-sample of the size given in col 4 of Table shall be selected from the doors
/ windows / ventilators / fixed-lights which have been found non-defective. The doors / windows /
ventilators / fixed- lights in the sub-sample shall be tested. A lot shall be considered having satisfied the
requirements of welded joints in the number of doors windows / ventilators / fixed-lights tested above in
the sub-sample does not exceed the corresponding number given in col 5 of Table.
Types of Openings - Metal doors, windows or ventilators may be required to be fixed to either masonry
openings (including brick, concrete, stone and marble) or timber openings or steelwork openings.
Masonry openings - Masonry openings may be either rebated or flush, and in either case they may
either have external rendering applied or be fair-faced (that is, without external rendering). It is usual
for stone and marble masonry to be fair-faced.
Timber Openings - Timber openings are invariably rebated.
Steelwork Openings - Steelwork openings vary in detailed design, but shall be so designed that the
outer flange of the door, window or ventilator frame sections overlaps a steel surface either externally
or internally.
Size of Openings - The overall size of both flush or rebated openings to which the units are to be
fixed shall allow a clearance between frame and opening, and the amount of clearance depends
on whether the opening is externally rendered or fair-faced.
Flush Openings - Rendered flush openings shall allow a clearance between frame and opening equal to
the thickness of the rendering.
Fair-faced flush openings shall allow a clearance of 3mm (or 1/8 in) between frame and opening.
Rebated Openings
a) Fair-faced masonry openings and timber openings shall allow a clearance of 3 mm (or 1/8 in)
between the opening and the inner flange of the frame as well as between the opening and the
outer flange of the frames. The depth of rebate shall therefore be equal to the distance between the
inner and outer flanges of the door, window or ventilator frame. The rebate shall be 12.5 mm (or 1/
2 in) in the case of general building and industrial windows.
b) Rendered masonry openings shall allow a clearance of 3mm (or 1/8 in) between the opening and
the inner flange of the frame and a clearance equal to the thickness of the rendering between the
opening and the outer flange of the frame. The depth of rebate shall therefore be adjusted
accordingly.
Steelwork openings shall be designed to allow the outer flange of the window frame section to overlap
the steel surface by 10mm (or 3/8 in)
NOTE - The sizes of Indian Standard doors, windows and ventilators, both for general building and
industrial purposes, are designed for modular openings 12.5 mm (or 1/2 in) which are larger all round
than the doors, windows, etc. This gap of 12.5 mm (or 1/2 in) is for the purpose of fixing of the units in
the openings. In the case of masonry openings the gap is filled up with mastic cement and plaster after
the unit is in position. In the case of steel or timber modular openings, extra steel or timber fillets will be
necessary to cover this gap of 12.5 mm (or 1/2 in).
Care shall be taken in unloading and stacking windows and ventilators at site. They shall be examined
for any damage that may have occurred in transit and shall then be stacked upright (on their sills) on
level ground, preferably on wooden battens and shall not come into contact with dirt or ashes. Doors
shall be stacked upside down, with the kick plates at the top. Doors shall not be allowed to stand for
long the right way up before being fixed so as to avoid the doors getting out of true and the hinges being
strained and the shutters dropping.
Care shall be taken in ensuring that aluminium frames are not allowed to get into direct contact with wet
cement and mortar. During the period of storage, aluminium should be protected from loose cement and
mortar by means of suitable covering such as tarpaulin.
The tarpaulin should be hung loosely on temporary framing to permit circulation of air to prevent
condensation.
Doors, windows or ventilators shall be fixed into prepared openings. They shall not be built-in as the
walls go up as this practice often results in brickwork being brought right up to the frame with no
clearance allowed and usually distorts the units and increases the likelihood of damage being done to
the unit during subsequent building work. Placing of scaffolding on the frames or glazing bars shall on
account be done.
The size of the opening shall first be checked and cleaned of all obstructions. The position of the unit in
the reveal shall be taken off the drawings and a vertical chalk line shall be marked on the reveal at the
jams, using a plumb-line, at the correct distance from the face of the wall. This chalk line shall also be
run along head sill of the opening.
The fixing hole positions shall be taken from the unit and marked on this chalk line at the corresponding
points. In case of masonry, holes for fixing the lugs or holdfasts shall be cut 5 cm (or 2 in) square and
5 cm to 10 cm (or 2 in to 4 in) deep, unless it is possible to put slotted lugs into joints in brickwork.
In the case of concrete or stone, fixing plugs are recommended to be embedded in the masonry during
construction at the appropriate places.
To ensure that all units are set at the appropriate heights in their openings, the datum line for the sill of
the door, window or ventilator shall be taken from a fixed point on the wall or from finished floor or
ceiling with the help of a level. The datum level for the sill of the door, window or ventilator unit shall
be given by the builder to the fixer.
Door, Window and Ventilator units shall be checked to ensure that they are square and working
satisfactorily. The unit shall then be set in its opening by using wooden wedges at jambs, head and sill,
and shall be plumbed to the line chalked round the reveal. A spirit level shall be used to ensure that the
frame is square and true and free from any warp and twist. When adjusting to the correct line, the wedges
shall be struck with the hammer, care being taken so as not to strike the frame. The wedges shall not be
inserted so firmly as to distort the frames, and wherever possible, they shall be placed near the points
where a glazing bar meets the frame.
The unit shall be put in position and the lugs screwed on tight. Every hole in the frame need not be fixed
with a lug; some holes are incidental to manufacture ( being guide holes for the welding jig ) and are not
necessarily fixing holes. Lugs shall be placed in the specified positions.
The lugs shall then be grouted into their holes with cement mortar, and the wedges round the frame
shall be left in position until this cement has hardened and the lugs firmly set. The gap between unit and
surround shall then be filled with cement mortar while fixing to flush openings.
When fixing to flush surrounds without rendering, the 3 mm (or 1/8 in) clearance round the frame shall
be pointed with mastic on the outside. This mastic shall be applied after the unit has been fixed into
position and before the internal plaster is applied. The mastic shall be applied from inside, squeezed into
the channel of the frame until it oozes out through the narrower outside joint. The internal gap shall be
filled about one-third with mastic and rest of the space be filled with cement mortar. The mastic shall
then be cut off square outside and smoothed down.
When fixing to flush surrounds with internal plaster and rendering, the plaster and rendering shall be
applied to surrounds after the lugs have firmly set taking care to keep it clear of hinges and not to bring
it too close to the opening frame of casement. Hinges shall be wrapped in gunny to prevent plaster from
adhering to them or being splashed on them. Before applying the rendering, the joint of unit and the
mortar shall be pointed with mastic from the outside.
When fixing to rebated surrounds without rendering, the frame shall be bedded in mastic. This shall be
applied freely to the channel of the outside frame before offering it up to the rebated opening. In the case
of the sill the mastic shall be applied to the sill of the opening and the unit placed on it with the other
three sides buttered with mastic. After the unit is firmly fixed in position, surplus mastic shall be cut
away and smoothed down.
When fixing to rebated surrounds with rendering, after fixing, plaster shall be applied on the outside.
The hinges shall be wrapped with gunny before plastering to prevent plaster form adhering to them or
being splashed on to them.
When fixing to concrete, lug may be used, but the reinforcing rods in the concrete usually prevent the
holes for the lugs being cut to the required depth. It is recommended to fix by wood screws into plugs
positioned in the concrete. These plugs may be wooden blocks set in the concrete when pouring or
casting; but these have to be set very accurately for the fixing holes in the unit.
In case the plugs could not be set in accurately, the fixer shall drill and plug the surrounds. White metal
plugs are recommended for this purpose from the point of view of efficiency in fixing.
Dresssed stone and marble surrounds shall be drilled and plugged for wood screws in the same manner
as given above.
Wood surrounds shall normally be rebated and when fixing to these mastic shall be applied to the sill of
the opening and the unit placed on it with the jambs and head buttered with mastic. This shall be applied
freely to the channel of the outside frame before offering it up to the rebated opening. The unit shall be
screwed with wood screws.
When fixing to steelwork, mastic shall be applied as described above and the unit shall be fixed with
special fixing clips supplied with the unit or with nuts and bolts.
The external doors normally have a threshold. When doors are required for internal use, the threshold
shall be substituted with a flat tie bar. In this case, the doors shutters shall be of usual size, but as 4 cm
(or 1.5 in) finish has to be allowed for over the structural floor level, a special base tie bar shall be fixed
to the jamb member of the frame which projects below the finished floor.
NOTE :- Doors which are required for internal use are not required to have a threshold . This shall be
specified at the time of placing the order as substitution of a flat tie bar for threshold is not possible after
the door has been fixed.
In case of aluminiurn frames, the surface that will be anchored in direct contact with masonry metaI
or wood surrounds shall be protected with 2 coats of alkali-resistant bituminous paint, to avoid direct
chemical attack from alkaline or acid solutions formed by mositure and the surrounding materials.
All splatter and drips from wet cement and plaster during fixing of aluminium frames should be removed
immediately.
FIXING MATERIALS
The materials for fixing of doors, windows or ventilators to the surrounding shall be as given in Table.
iv) When fixed direct to brick work or masonry Slotted steel adjustable
(that is, plain or square jambs) lugs.
Where larger units are formed by coupling individual units altogether, the mullions and transomes shall
be bedded in mastic to ensure weather tightness. Mastic shall be applied liberally to the channels of the
outside frame sections before assembly, and the two units being coupled shall be drawn together tight
with clamps, the mastic being squeezed out and cut off neatly when the units shall be screwed together
tight.
Coupling screws vary in length for different type of coupling but manufacturers shall supply correct
sizes and quantities, if coupling requirements are detailed when ordering. A common fault is to use
coupling screws too long for the particular coupling and to leave a length of screw projecting through
the frame of the unit to interfere with the closing of the casement or with the glass of fixed light . The
offending length of screw shall be cut off, if this occurs.
If a composite unit is coupled in such a way that there is a cross joint of mullion with transome, the
shorter coupling unit shall run through unbroken. Mullions normally project 2.5 cm. (or 1 in) at head
and sill into the brick, stone or concrete surround. Fabricated steel mullions shall be cut short when
fixing to wood or steel surrounds or when meeting a continuous transome, so as to form a butt joint and
aluminium mullions shall be supplied with ends cut to profile of window frame.
Transomes shall be made to project 2.5 cm. (or 1 in) into brick, stone or concrete jambs, where the
transome is the member which runs through in broken in a cross coupling. Transomes may be cut to
match the outer or inner flange of the frame section, as appropriate, or cut to profile of the frame section
in the case of aluminium.
Pockets shall be cut in the surround to appropriate depth to take the projection of the coupling member,
when cutting holes for lugs.
Doors, windows and ventilators may have tubes as vertical coupling members to allow coupling at any
desired angle so as to form a bay composite unit. Standard galvanized iron pipes of nominal 25 or 32
mm (or 1 in or 1 in) inside diameter are suitable for this purpose . After carefully setting out the unit
to determine the exact angle required, the tube mullions shall be drilled and tapped with holes to match
the fixing holes in the door, window or ventilator frame. Tube mullions are normally supplied by the
manufacturer ready drilled and tapped and therefore full details of the setting out of the bay shall be
provided when ordering .
Caps and bases of steel plate of suitable thickness and area shall be welded to the top and bottom of tube
mullions where these are required to bear a load. Otherwise tube mullions are non-load bearing and shall
project 2.5 cm (or 1 in) at head and sill as given above.
Mastic shall be applied to tube mullions and the outside joints subsequently pointed .
Any hardware, if fixed in position, shall be removed before fixing the unit in the surround and the
moving part shall be secured with wire or string during erection and while the building work is being
completed to prevent damage to the part.
Hardware shall be fixed as late as possible preferably just before the final coat of paint is applied. It shall
be fitted in a workmanlike manner, so that it may not work loose, and in such a way that screws and
pins are not marked and outilated by hammers and screw drivers. It shall be tested for correct operation.
When side lung casement are fitted with friction hinges, the hinges shall be adjusted to the required
tension by adjusting the nuts on top and bottom hinges equally. If one hinge is tighter than the other the
casement may get twisted when opening or closing, and there is a consequent danger of breakage of the
glass panes.
The friction required depends on the location. In an exposed site where high winds are expected, more
friction is needed than in a sheltered location. For average conditions the normal setting of a friction
hinge requires a pressure of 10 kg/cm2 (or 14 lb/in2) to overcome it. Friction shall be measured with
gauges or judged. From time to time the nuts may require slight adjustment, but oil shall not be used on
friction hinges.
Whereas the friction hinges are the projecting type, the side hung casement may have ordinary projecting
type or non-projecting type hinges. The projecting type hinges project approximately 6.5 cm (or 2.5/8 in)
and enable the outside surface of the glass panes to be cleaned from the inside. In case of double shutter
casements the outside surface of the glass can be cleaned even though the hinges are not of the projecting
type. But in the case of all other side hung casements protecting hinges are necessary from the point of
view of cleaning. The projecting hinges also enable the opening shutter of door or window to fold back
against the wall which is not possible with the non-projecting type. In order to enable the door or window
shutters to fold back, the doors or windows shall be set in the reveal as shown below.
GLAZING
Before glazing, all opening parts shall be checked to see that they are closing correctly and are well
bedded and not twisted in any way.
The weight of glass in a side hung casement causes it to drop slightly on its hinges. Before glazing,
therefore, the casement shall be set in a slightly high position in its frame. The glass shall also be set
slightly out of square in the frame, that is, high and towards the outside (handle) jamb. This can be
effected by using little springs of wood to wedge the glass at certain points.
In case of newly galvanized doors, windows or ventilators not exposed to the weather for at least three
months, difficulty may be experienced when glazing as the putty may fail to stick to the frames. To
overcome this, a thin film of raw linseed oil shall be applied to the glazing rebate with cloth soaked in
linseed oil.
The frame shall he completely cleaned and bedding putty shall be placed in the rebate before glazing.
Glass shall then be cushioned into this bedding putty properly and shall be fronted with front putty
which shall stop 2 to 3 mm (or 1/16 to 1/8 in) from the sight line of the back rebate to enable the painting
to be done up to the sight line, to seal the edge of the putty to the glass. The back putty which has oozed
out over the glazing rebate shall then be cut off square and smoothed down. This back putty is necessary
as apart from preventing contact of the glass with the steel at any point; it will also prevent glass rattle
and the ingress of moisture which may corrode the steel frame.
For doors and windows where pane size exceeds 60 x 30 cm (or 24 x 12 in) glass shall be secured
by special spring glazing clips which shall be inserted in holes already provided in the steel doors or
windows before applying the front putty.
For outside glazed windows where pane sizes do not exceed 60 x 30 cm (or 24 x 12 in) spring glazing
clips are not considered necessary.
When glazing very large panes of glass, or when heavy wind pressure may be experienced or in any case
where specially desired by the user, glazing bead may be used instead of front putty.
When glazing with bead instead of front putty, putty shall be applied to the face of the bead which is in
contact with glass, and back putty would also be necessary.
Beads shall be of durable timbers of Class I and Class II specified in IS : 401-1954 of rustproof steel or
of aluminium. The bead shall have mitred corners.
The position and size of the bead may depend on the thickness of glass used. The based shall be fixed
with screws spaced not more than 10 cm (or 4 in) from each corner and not more than 20 cm (or 8 in)
apart and the doors or windows shall be drilled during manufacture with holes accordingly.
The standard sections for domestic and industrial windows are not suitable for double-glazing units,
which require deeper rebates and glazing nibs. Special frames or special inserts for standard frames shall
be used in such cases.
FINISHING
The site finishing of doors, windows and ventilators shall assure two purposes
a) protection of the metal ( in the case of ungalvanized material ), and
b) decoration of the assembly ( for both galvanized and ungalvanized material
Site finishing shall consist of the application of an undercoat and a finishing coat of paint, after any
necessary touching up. In the case of aluminium frames site painting is not necessary.
In the case of ungalvanized surfaces, the undercoat need not necessarily contain rust inhibitive
ingredients as it is not in direct contact with the steel. It shall however be highly resistant to moisture
and to physical and chemical disintegration by the weather, and compatible with the priming coat used
by the manufacturer. Lead-based paints are generally suitable, but in case of doubt the manufacturer
shall be consulted.
The final finishing coat, chosen to suit the decorative scheme shall also conform to the above composition
to a lesser degree. It shall be a tough, hard, smooth paint designed for external use, and compatible with
the undercoat.
In the case of galvanized surfaces, the primary consideration for the undercoat is to obtain good adhesion.
Adhesion to newly galvanized work is difficult to obtain, and consequently natural and chemical etching
or the application of a suitable primer shall be carried out before applying finishing coats. Natural
etching is achieved by weathering for several months before painting. The main disadvantage here is
being able to judge when the frames have been sufficiently weathered. Chemical etching is achieved by
treating with a copper free mordant solution; these mordants are usually based on phosphoric acid. The
main disadvantage of this method is entrapment of mordant solution in crevices where it can destroy the
coating and even promote corrosion. The safest method is by application of a primer based on calcium
plumbate, where all that is necessary is to clean down (normal practice) before applying the paint. The
calcium plumbate content of the pigment in such a primer shall be not less than 70 percent. The final
finishing coat on galvanized work shall be similar to that specified for ungalvanized surfaces coats of
paint and shall be dry and hard before painting. It is advisable to carry the paint slightly beyond the edge
of the putty-glass junction line to be certain of sealing the junction line.
On no account shall non-ferrous parts, that is, handles, stays, catches, etc, be painted. Paint shall not be
applied to working parts, such as handle pins, hinge pins, etc, where it can impede free action.
1. Flat drawn sheet glass - This is the most commonly used glass for engineering purposes. This
type of glass has fire finished surface and as the two surfaces are never parallel, there is always
a certain degree of distortion of vision and reflection. This type of glass is manufactured in the
following thicknesses :
Thickness in mm (From IS : 1761-1961)
2.0, 2.5, 3.0, 4.0, 5.0, 5.5 and 6.5
2. Fluted sheet glass - Fluted sheet glass is a clear sheet glass, one surface of which is slightly
fluted. Sheet glass is also classified as below :
(i) Ordinary Glazing Quality (O.Q.) - used for general glazing,
(ii) Selected Glazing Quality (S.Q.) - a quality better than O.Q. and
(iii) Special Selected Quality (S.S.Q.) - used for very high grade work such as cabinet glazing,
etc.
3. Plate glass - It is stronger than sheet glass and also more transparent. It is made in thicknesses
varying from 3 to 32 mm (approximately). It is ground and polished.
Polished plate glass is also classified as below
(i) G.G. Quality - Standard quality for show cases, shop fronts, shelves, etc.
(ii) S.G. Quality - Standard quality for mirrors.
(iii) S.Q. Quality - A very high quality for large or special mirrors and other special purposes.
4. Wired glass - Wired glass is made with welded wire mesh embedded in its body to prevent it
from shattering. It is available in 6.5 mm thickness.
5. Laminated safety glass - Two or more plates of glass with inter layers of tough transparent
plastics are bounded tightly together with the aid of heat and pressure so that even though laminated
plate is broken, practically no part of the glass will fly off; and no sharp splinters or cutting edges
will be exposed to inflict injuries. This type of glass is available in many thicknesses.
6. Insulating glass - Insulating glass is frequently set in windows to prevent heat losses. This glass
consists of two or more hermetically sealed sheets, separated by 6 to 12 mm of dehydrated air.
7. Obscured glass - Many types of glass are produced for use where light is to be transmitted but
vision obscured; as in office doors, partitions and public toilets. The following are the main types
(i) patterned or figured glass.
(ii) Ground glass,
(iii) Chipped glass, and
(iv) Corrugated glass.
8. Coloured glass - Coloured glass, generally known as stained glass, is made by adding oxides of
metals molten glass.
9. Tinted glass - It is generally used for decorative purposes. Some varieties have the property of
excluding all the ultra-violet light and are used for show windows to prevent the fading of
materials.
10. Heat absorbing glass - It is bluish green and has the property of absorbing the infra-red rays of
the sun. Colorex glass is of this type.
11. Tempered plate glass - It is produced by heating plate glass and then suddenly cooling it. It is
much stronger than ordinary glass and is used for entrance doors, counter tops, etc.
Bd.U.1. Providing and fixing wrought iron/mild steel grill work for windows, ventilators,
etc., up to --kg. m. as per drawings including fixtures and painting.
Bd.U.2. Providing and fixing wrought iron/steel grill railing up to ---kg/sq. m. with teak
wood hand rail, sill and newel posts for staircase including fabricating, fixtures, erecting,
painting the grill work and sill with approved oil paint and polishing the sill, handrail and the
newel post with French polish.
Bd.U.3. Providing and fixing , wrought iron/mild steel grill railing upto --kg./sq.m with
teak wood handrail, sill, and posts for verandah including fabricating fixtures, erecting and
painting the grill and wood work with approved oil paint.
Bd.U.4. Providing and fixing cast iron spiral staircase of ---m. diameter with galvanised
iron pipe shaft , cast iron steps , cast iron or wrought iron balusters, mild steel or wrought
iron rail, mild steel/cast iron chequered plate landing, 1:3:6 cement concrete foundation
and painting with approved oil paint complete.
BD.V.1. Providing and laying cast pipes of Class A/Class B of mm. diameter with
socket and spigot ends/flanges and cast centrifugally/vertically including specials,
excavation, laying pipes and back filling the trench complete.
Bd.V.2. Providing and Making lead joints for ..... mm. diameter cast iron pipe line
including lead and testing.
Bd.V.3. Providing and making flanged connection of ..... mm. diameter cast iron pipe
line including painting rubber insertion nuts and bolts.
Bd.V.4. Providing and making ferrule connection of ..... mm. diameter cast water
main including ferrule couplings cast iron bell mouth cover and fixing.
Bd.V.5. Providing laying and fixing ..... mm. diameter heavy/medium type galvanised
iron pipes with screwed socket joints and necessary galvanised iron fittings such as sockets,
back nuts elbows, bends tees, reducers. enlargers, plugs, clamps etc, including necessary
excavation, backfilling fixing with clamps, drilling holes in walls slabs, etc. and remaking
complete.
Bd.V.6. Providing and fixing ..... mm. diameter water meter with/without non return
valve including strainer, sockets/union nut and construction of brick masonry chamber with
locking arrangement and lock.
Bd.V.7. Providing and fixing ..... mm. diameter water meter with/without non-return
valve, water meter box with lock, sockets/union nut and strainer complete.
Bd.V.8. Providing and fixing ..... mm. diameter screw down bib tap/stop tap of brass
including necessary sockets/union nut complete.
Bd.V.9. Providing and fixing screw down ..... mm. diameter wheeled stop tap of gun
metal/brass including necessary sockets/union nut complete.
Bd.V.10. Providing and fixing ..... mm. diameter gun metal/brass stop tap with crutch/
wheel including sockets/union nut and brick masonry chamber with locking arrangement
and lock.
Bd.V.11. Providing and fixing ..... mm. diameter gun metal/brass stop tap with crutch/
wheel including sockets/union nut and box chamber with lock complete.
Bd.V.12. Providing and fixing ..... mm. diameter chromium plated brass shower rose
to 12mm. diameter supply pipe including necessary bend and socket complete.
Bd.V.13. Providing and fixing drinking fountain including basin, jet, self closing, tap,
stop tap for controlling the pressure, necessary galvanised iron pipe upto the outside of
the wall, inlet pipe and lead/galvanised iron pipe leading the water from the basin up to the
outside of the wall.
Bd.V.14. Providing and fixing ..... mm. diameter concussion pushbutton type gunmetal/
Bd.V.15. Providing hoisting and fixing in position water storage tank of 3mm. thick
mild steel sheets ..... litre capacity including mild steel hinged and framed cover with locking
arrangement, overflow pipe, scour pipe with plug, outlet flange sockets, all valve with
copper float interconnecting pipes and fabricated by welding/riveting with mild steel angle
frame complete.
Bd.V.16. Providing and fixing in position mild steel bar reinforcement for R.C.C. water
tanks as per detailed designs, drawings and schedule including cutting bending providing,
hooks, binding with wires and supporting as required complete.
Bd.V.17. Providing and casting in situ water proofed cement concrete 1:1.5:3/ 1:2:3
for R.C. water tanks and reservoirs including centering if required form work, mechanical
vibration, finishing the formed faces if required with cement mortar 1:3 of sufficient minimum
thickness, give smooth and even surfaces and watertight news and curing.
Bd.V.18. Providing and fixing fittings and accessories such as ball cock overflow
pipe with mosquito proof coupling, scour pipe with plug, manhole with cover and locking
arrangement connecting pipes and embedding intake and outtake pipes in to the R.C.C.
water reservoir.
Bd.V.19. Providing and fixing 45 cm. wide steel ladder of 40mm. x 6mm. steel flat
stringers and step of 18 mm, diameter mild steel bars including fixing it in 1:2:4 cement
concrete block of 60cm. x 30cm.x30cm and painting the ladder.
Bd.V.20. Providing and fixing Indian type white glazed earthenware ..... cm. water
closet pan including trap, white earthenware foot rests, cast iron soil and vent pipes up to
the outside face of the wall, 1:5:10 cement concrete bedding, 13.6 litre cast iron high level
flushing inlet pipe with stop tap, brackets for fixing the cistern 32 mm. diameter lead flush
pipe with fitting and clamps, 20mm. diameter galvanised iron overflow pipe with mosquito
proof coupling galvanised iron chain and pull, painting of the cistern and exposed pipes and
cutting and making good walls and floors.
Bd.V.21. Providing and fixing European type white glazed earthenware water closet
pan with polished teak wood/mahogany seat and lid with chromium plated brass hinges
and rubber buffer including cast iron soil and vent pipes up to the outside face of the wall,
13.6 litre cast iron high level flushing cistern with fittings pipes and stop tap brackets for
fixing the cistern, 32 mm. diameter lead flush pipe with fitting and clamps, 20 mm. diameter
galvanised iron overflow pipe with mosquito proof coupling, galvanised iron chain and pull,
painting of the cistern and exposed pipes and cutting and making good walls and floors.
Bd.V.22. Providing and fixing European type white glazed earthen ware water closet
pan with polished teak wood/mahogany seat and lid with chromium plated brass hinges
Bd.V.23. Providing and fixing white glazed earthenware stall type urinal with cast iron
flushing cistern of 5 litre capacity with fittings, inlet pipe and stop tap, brackets, for fixing the
cistern, 32 mm. diameter lead/brass/brass oxidised/brass chromium plated flush pipe with
fittings and finishing arrangement including lead soil pipe, lead trap, oil pipe connections
upto the outside face of the wall.
Bd.V.24. Providing and fixing white glazed earthenware stall type urinal with cast iron
automatic flushing cistern of 5 litre capacity with fittings inlet pipe with stop tap, brackets
for fixing the cistern, lead/brass oxidised/brass chromium plated flush pipes, fittings and
spreader arrangement including lead soil pipe, lead trap and soil pipe connections up to
the outside face of the wall.
Bd.V.25. Providing and fixing a group of 2/3/4 while glazed earthenware stall type
urinal with cast iron 5/10 litres capacity automatic flushing cisterns. fittings brackets for
fixing the cistern, lead/brass/brass oxidised/ brass chromium plated flush pipes, fittings and
spreader arrangement including lead soil pipe, lead trap and soil pipe connection up to the
outside face of the wall.
Bd.V.26. Providing and fixing white glazed earthenware lipped flat back/corner type
urinal with cast iron 5 litre flushing cistern with fittings, inlet pipe with stop tap, brackets for
fixing the cistern, lead/brass/brass oxidised/brass chromium plated flush pipe connections
up to the outside face of the wall.
Bd.V.27. Providing and fixing white glazed earthenware lipped flat back/corner type
urinal with cast iron of 5 litre capacity with fittings, inlet pipe and stop tap, brackets for
fixing the cistern, lead/brass/brass oxidised/brass chromium plated flush pipe with fittings
including lead soil pipe, lead trap and soil pipe connections up to the outside face of the
wall.
Bd.V.28. Providing and fixing a group of 2/3/4 white glazed earthenware lipped flat
back type urinals with cast iron of 5/10 litres automatic flushing cistern with fittings, inlet
pipe and stop tap, brackets for fixing, lead/brass/brass oxidised/brass chromium plated
flush pipe with fittings including lead soil pipe, lead trap and soil pipe connections up to the
outside face of the wall.
Bd.V.29. Providing and laying ..... mm. diameter half round white glazed earthenware
pipes in 1:5:10 cement concrete including bends.
Bd.V.31. Providing and fixing white glazed earthenware sink ..... mm. x ..... mm.
including all connections of the galvanised iron supply and lead waste pipes up to the
outside face of the wall, cold water pillar tap/cold and hot water pillar taps, rolled steel or
cast iron brackets, rubber plug with chain and stop tap complete.
Bd.V.32. Providing and fixing 8 cm. cast iron nahani trap including cast iron grating,
bend and piece of cast iron pipe up to the outside face of the wall.
Bd.V.33. Providing and fixing ..... mm. diameter cast iron rain water pipes with lugs
including rain water receiving recess with cast iron grating, necessary fittings such as
bends, effects and shoe and painting with oil paint.
Bd.V.33.a. Providing fixing galvanised 18 gauge plain sheet metal rain water pipes of
------- mm, diameter with clamps including necessary fittings such as effects, elbows and
shoes.
Bd.V.33.b. Providing and fixing ------- size galvanised plain sheet metal rain water
valley ogee/caves/half round gutters including fittings such as the outsides, angles, and
stop bends with brackets fixed with screws to rafters.
Bd.V.34. Providing and fixing------ mm. diameter asbestos cement rain water pipes
including necessary fittings such as bends, effects, shoe and painting with oil paint.
Bd.V.34.a. Providing and fixing ..... mm. size asbestos cement valley/boundary/half
round/Ogee gutters with brackets and nut bolts including fittings such as drop end, stop
end, union clip and angles.
Bd.V.34.b) Providing and fixing ..... mm. dia PVC rain water pipes including necessary
fittings such as bends, elbows, shoe etc complete.
Bd.V.35. Providing and fixing------ mm. diameter cast iron soil/vent/waste pipes with
necessary fixtures and fittings such as bend, tees, single junctions, slotted vent offsets on
walls or in the ground including excavation, laying, refilling trench and painting the exposed
pipes with oil paint.
Bd.V.36 a) Providing and fixing ..... mm dia. PVC soil/ vent/waste pipes including
necessary fittings such as bends, tees, single junction, double junction, slotted vent etc,
excavation, refilling trench complete.
Bd.V.37. Providing and laying------mm. diameter half round salt glazed stoneware
pipes in brick masonry including fittings such as bends, toes, single junction necessary
excavation and joining
590 STANDARD SPECIFICATIONS VOLUME II BUILDINGS 2012
Bd.R.2.3.
Bd.V.38. Providing and fixing 15cm.x10cm. salt glazed stoneware gully trap in cement
concrete 1:4:8 outside the building including cast iron grating in the sink, connecting glazed
stoneware pipe, brick masonry chamber with cast iron lid and cast iron grating for the gully
trap.
Bd.V.39. Providing and laying-----mm, diameter salt glazed stoneware pipes including
fittings such as bends, tees, single junctions, double junctions, excavation, laying, jointing
refilling the trench.
Bd.V.40. Providing and laying -----mm, diameter glazed stoneware pipes on 1:4:8
cement concrete be, including fittings such as bends, tees, single junctions, double
junctions, laying excavation, jointing and refilling trench.
Bd.V.41. Providing and laying concrete pipes of I.S. NP. class of ...... mm. diameter
in proper line, level and slope including necessary collars, excavation, laying fixing with
collars in cement mortar1:1 and refilling the trench.
Bd.V.42. Providing and laying concrete pipes of I.S.NP. class of .....mm. diameter on
1:4:8 cement bed including necessary collars, excavation, laying and fixing with collars in
cement mortar1:1 and refilling the trench.
Bd.V.45. Providing and fixing hume pipe septic tank----mm. diameter with vent pipe
and cap including necessary excavation and laying.
Bd.V.46. Providing soak pit of ----cm. x ---- cm. including excavation and filling with
brick bats.
Bd.V.47. Providing and constructing a----cm. x ------cm cess pool chamber including
1:2:4 cement concrete foundation, brick masonry side walls and cast iron lid with frame
fixed in 10 cm. thick 1:2:4 concrete.
Bd.V.48. Connecting the house drain to the municipal sewer including necessary
excavation pipe fittings and their laying, breaking manhole brick masonry, making good the
masonry and any other damage and restoring the surface to the original condition.
50 mm 5 mm 11 Kg.
80 mm 5 mm 18 Kg.
100 mm 5 mm 24 Kg.
All the pipes, fittings etc. should be free from cracks and other flaws. The interior of
the pipes and fittings shall be clean and smooth.
All the fittings shall be of the same quality as that of pipe. The fittings shall have
cleaning eyes with plugs where necessary. Offsets of the required shapes and dimensions
to suit
620 each SPECIFICATIONS
STANDARD particular location
VOLUME II shall only
BUILDINGS be used.
2012
Bd.R.2.3.
Oil paints shall conform to A.13.
Cement concrete shall conform to B 5.
Cement mortar 1:1 shall conform to B 4.
Bd.V 35.3 Laying and fixing - The pipes shall be laid or fixed at locations indicated
on the drawings or as ordered by the Engineer.
The excavation and laying of the cast iron pipes shall conform to Bd.V.13. The socket
end shall be the inlet end for the soil or waste pipes. In vent pipes the socket shall face
up. The joints shall be filled with cement mortar 1:1 conforming to B 4. The jointing shall
conform to para 5.1 and 5.8.3 of I.S. 1742-1983. The filling shall conform to Bd.V.1.5.
Where the cast iron pipes are fixed on to the wall they shall be supported on a 1:2:4
c.c. block of 30 cm x 30 cm and sufficient height in the ground. The concrete shall conform
to B5.
The pipes shall be fixed on to the wall with nails driven through the lugs to the holder
battens. Necessary fittings shall be included in the pipes.
The exposed pipes shall be painted with a base coat of red lead and two coats of
good anti corrosive oil paints of approved shade. Oil painting shall conform to B 21.
Bd.V.35.4. Testing - The joints of cast iron pipes laid underground shall be tested for
a 60 cm head over the crown of the highest pipe between two inspection chambers.
The lowest end shall be plugged water tight. Water shall then be filled in the inspection
chamber at the upper end of the line with 60 cm depth of water over the crown. Any defective
joint shall be remade or embedded in 50 cm layer of c.c.1:2:4 to make it leakproof.
For pipes fixed on walls, smoke test shall be carried out as detailed under.
Greasy cotton waste shall be burnt in a smoke machine consisting of a bellows and
burner Leakage through the joints shall be observed and defective joint rectified.
Bd.V.35.5. Item too include 1) Cast iron pipes, fitting, cement mortar, cement
concrete, oil paint and necessary fixtures.
(2) Excavating laying and fitting pipes, refilling, fixing pipes to wall, sealing joints with
cement mortar 1:1 including the joints with the pipes coming out of walls, from different
appliances and fittings and supporting on concrete block, cutting and waste.
(3) Testing pipe joints and rectifying defective joints.
(4) All necessary labour, materials, use of tools.
Bd.V.35.6. Mode of measurement and payment - The contract rate shall be for one
metre of pipe laid. The measurement shall be over all the fitting along the centreline from
end to end.
Bd.V.36. Providing and fixing--mm. diameter asbestos cement soil/vent/
waste pipe including necessary fitting, such as bends, tees, single junction, double
junction, slotted vent, offsets excavation, refilling trench and painting the exposed
pipes with oil paint.
Bd.V.36.1. General - The item pertains to the provision and fixing asbestos cement
soil or vent or waste pipes as mentioned in the item of specified diameter including all
fittings, excavation, laying, refilling, fixing to walls with holder bat and clamps and painting
the exposed pipe.
The item shall be subject to the General specification.
Bd.V.36.2 - Asbestos cement pipes of specified diameter shall conform to
I.S.1626;1991 for pipes fixed on wall and class 1 of I.S.1592--1989 for pipes laid under
GaIvanized iron tubes used in Water, supply lines (Conforming to I.S:1239 (Part=1) 1979
1 2 3 4 5 6 7 8 9 10 11
15 L 21.0 21.4 2.00 14 1.00 1000 1.01 990 - -
M 21.0 21.8 2.65 12 1.27 787 1.28 781 27.0 7.0
H 21.0 21.8 3.25 10 1.50 667 1.51 662
20 L 26.4 26.9 2.35 13 1.47 680 1.48 676
M 26.5 27.3 2.65 12 1.64 610 1.65 606 32.5 39.0
H 26.5 27.3 3.25 10 1.96 510 1.47 508
25 L 33.2 33.8 2.65 12 2.09 478 2.11 474
M 33.3 34.2 3.25 10 2.52 397 2.54 394 39.5 46.0
H 33.3 34.2 4.05 8 3.05 328 3.07 326
32 L 41.9 42.5 2.65 12 2.69 372 2.72 368
M 42.0 42.9 3.25 10 3.24 309 3.27 306 49.0 51.0
H 42.0 42.9 4.05 8 3.94 254 3.97 252
40 L 47.8 48.4 2.90 11 3.37 297 3.41 293
M 47.9 48.8 3.25 10 3.73 268 3.77 265 56.0 51.0
H 47.9 48.8 4.05 8 4.55 220 4.59 218
50 L 59.6 60.2 2.90 11 4.26 235 4.33 231
M 59.7 60.8 3.65 9 5.25 190 5.32 188 68.0 60.0
H 59.7 60.8 4.50 7 6.32 158 6.39 156
65 L 75.2 76.0 3.25 10 5.99 167 6.11 164
M 75.3 76.6 3.65 9 6.70 149 6.82 147 84.0 69.0
H 75.3 76.6 3.65 7 8.09 124 8.21 122
80 L 87.9 88.7 3.25 10 7.04 142 7.21 139
M 88.0 89.5 4.05 8 8.70 115 8.87 113 98.0 75.0
H 88.0 89.5 4.85 6 10.32 97 10.52 95
100 L 113.0 113.9 3.65 9 10.18 98 10.49 95
H 113.1 115.0 4.50 7 12.39 81 12.69 79 124.0 87.0
N 113.1 115.0 5.40 5 14.69 68 14.99 67
TOLERANCE:-
No. of connections of various sizes that can be fed from main line that will together have same discharge
as main line.
15 1
20 3 1
25 6 2 1
32 10 3 1.7 1
40 16 6 2.7 1.6 1 Number Required
[ ]
50 32 12 5.6 3.2 2 1 =
5
Dia. of Larger pipe
65 56 20 10 5.6 3.6 1.7 1
Dia of smaller pipe
80 88 32 16 8.9 5.6 2.7 1.6 1
100 181 66 32 18 11 5.6 3.2 2 1
Note :- i) Water supply pipes shall be laid on other side of street where sewage pipes are laid, also
water pipes shall be laid as remote as possible from electrical cables.
ii) All G.I., U.P.V.C., C.I. pipe lines, water closets, wash hand basin, water tap, valves shall be
tested for Leak Proofness at Contractors cost by adopting approved test procedure.
The minimum socket length, the mean inside diameter at midpoint of socket and other details in the case
of bell end/ socket end pipes shall comply with those given in table below.
Min Max
(1) (2) (3) (4)
16 14.0 16.1 16.3
20 16.0 20.1 20.3
25 19.0 25.1 25.3
32 22.0 32.1 32.3
40 26.0 40.1 40.3
50 31.0 50.1 50.3
63 37.5 63.1 63.3
75 43.5 75.1 75.3
90 51.0 90.1 90.3
110 61.0 110.1 110.4
125 68.5 125.1 125.4
140 76.0 140.2 140.5
160 86.0 160.2 160.5
180 96.0 180.2 180.5
200 106.0 200.3 200.6
225 118.5 225.3 225.7
250 131.0 250.4 250.8
280 146.0 280.4 280.9
315 163.5 315.4 316.0
355 183.5 355.4 356.0
400 206.0 400.4 401:0
450 231.0 450.4 451.0
500 256.0 500.4 501.0
560 286.0 560.4 561.0
630 321.0 630.4 631.0
Visual Appearance - The internal and external surfaces of the pipe shall be smooth and clean, and free
from groovings and other defects. The end shall be cleanly cut and shall be square with the axis of the
pipe or chamfered at one or both ends. Slight shallow longitudinal grooves or irregularities in the wall
thickness shall be permissible provided the wall thickness remains within the permissible limits.
Opacity - The wall of the socket portion and the wall of the plain pipe shall not transmit more than 0.2
percent of the visible light falling on them when tested in accordance with IS: 12235 (Part 3) - 1986.
Effect on Water - The pipes shall not have any detrimental effect on the composition of the water
flowing through them. When tested by the method described in IS : 12235 (Part 4) - 1986, IS: 12235 (Part
10) - 1986 and IS :12235 (Part II)- 1986 , the quantities of lead, dialkyl tin C4 and higher homologues
(measured as tin), and any other toxic substances extracted from the internal walls of the pipes shall not
exceed the following concentrations in the test solution :
Lead (first extraction) 1.0 mg/litre (1.0 part per million by mass)
Lead (third extraction) 0.3 mg/litre (0.3 part per million by mass)
Dialkyl tin C4 and higher 0.02 mg/litre (0.02 part per million by mass)
homologues measured
as tin (third extraction)
Cadmium - For all three extracts, the cadmium concentration shall not be greater than 0.001 mg/1
Mercury - For all three extracts, the mercury concentration shall not be greater than 0.001 mg/1
Other toxic substances 0.01 mg/litre (0.01 part per million by mass)
(third extraction)
The manufacturer, for the purpose of these tests, shall disclose all the toxic substances present.
Reversion Test - When tested by the method described in IS : 12235 (Part 5) - 1986, a length of pipe
of approximately 300 mm shall not alter in length by more than 5 percent. In the case of bell end pipes,
this test shall be carried out on the plain portion of pipe taken at least 100 mm away from the root of the
socket.
Stress Relief Test - This test shall be carried out for bell end pipes only. When tested by the method
described in IS : 12235 (Part 6) - 1986 the test specimens shall not show blisters, excessive delamination
or cracking or signs of weld line splitting. The weld line or lines may become pronounced during the
test, but this shall not be deemed to constitute failure.
Special care shall be taken in examining the spide line (weld line), where no cracks or delaminations
shall enetrate to a depth greater than 20 percent of the wall thickness at that point. The assessment of the
depth of penetration of cracks or delaminations shall be carried out by sectioning the specimen at spide
line and measuring the depth to which these defects penetrate the wall thickness of the pipe. Dial gauge
or shadow graph (profile projector) should be used for measuring the depth of penetration.
Resistance to Sulphuric Acid - When tested by the method described in IS : 12235 (Part 7) - 1986, the
mass of specimen shall neither increase by more than 0.32 g nor decrease by more than 0.013 g. The
effect of the acid an the surface appearance of the specimen (roughening, bleaching or blackening) shall
be ignored.
MECHANICAL PROPERTIES
Hydrostatic Characteristics - When subjected to internal hydrostatic pressure test in accordance with
the procedure given in IS : 12235 (Part 8) - 1986, the pipes shall not burst during the prescribed test
duration. The temperatures, duration of test and stresses for the test shall conform to the requirements
given in Table below.
O
C h MPa (kgf/cm2)
Acceptance test at 27 OC as given in Table shaII not apply to plumb in g pipes. For plumbing pipes, the
test pressure for the acceptance test at 27OC shall be 3.6 MPa for 1 hour, as these pipes are designed with
a higher wall thickness for rigidity and not for providing a higher working pressure.
Impact Strength at 0OC - When tested by the method described in IS : 12235 (Part 9) - 1986 the pipe
samples shall not fracture or crack through its complete wall thickness. In the case of bell end pipes, this
test shall be carried out on the plain portion of the pipe taken at least 100 mm away from the root of the
socket.
SUPPLY OF PIPES - The pipes shall be supplied in straight lengths of 4, 5 and 6 metres with a tolerance
of + 10 mm and - 0 mm. The pipes may be supplied in other lengths where so agreed to between the
manufacturer and the purchaser.
MARKING - Each pipe shall be clearly and indelibly marked at intervals of not more than 3 metres in
colour as indicated below. The marking shall show the following
a) Manufacturers name or trade-mark,
b) Outside diameter,
c) Class of pipe and pressure rating,
d) Batch number, and
e) The word plumbing in the case of plumbing pipes.
The information shall be marked in colour as indicated below for different classes of pipes:
Class 1 Red
Class 2 Blue
Class 3 Green
Class 4 Yellow
In the case of plumbing pipes, the information shall be marked in pink colour.
Kitchen:- The Kitchen is the most used area where house-wives have to spend maximum time in
different activities like preparation of meals, food preservation, storage of food, utensils, dining, &
laundering etc.
Hence careful planning is especially important. This requires proper selection of appliances and storage
units and convenient arrangement area.
Arrangement:- It will be important to keep basic working area compact & consideration shall be given
to the possibility of more than one person working there. The arrangement shall vary according to the
size and shape of space available, but the relationship among the functions in the different work areas
shall not be ignored.
Storage:- The design of the kitchen shall be functional in the sense of minimizing reaching and stooping.
The facility shall not be higher than a user can reach with both feet flat on the floor. Adequate space to
store items, such that they may be easily seen, reached, grasped and taken down and put back without
strain, storage space shall be sufficiently flexible to permit its adjustment to varying amounts, size and
kind of food & utensils. It shall be preferred to provide adjustable shelvings.
Cooking work tops :- (otta) :- The height of work top shall permit a comfortable working postures.
The cooking top where gas stoves are employed, the height of finished level shall not be more than 750
mm from finished floor level & incase of other stoves like kerosene stove it shall not be less than 700
mm. Due consideration shall be given for storage of bottled gas cylinder. If need, the floor level under
cooking top shall be lowered to accommodate the height of the gas cylinder. Normally height of (14kg)
bottled gas cylinder does not-exceed more than 725 mm. with coller & holding rings. The hole in otta
through which gas pipe is connected to gas cylinder & gas stove, shall be minimum of 3 cm. dia. so that
cleaning of hole can be done with a brush. The space above the counter up to height of 50 cm. shall be
of water proof material to prevent walls from staining.
Worktops :- Height of work top shall not be more than 800 mm from finished floor level & depth shall
not be more than 600 mm. The width of cooking as well as work top shall not be less than 900 mm.
The diagram showing kitchen heights of cooking otta top, work & storage, sink etc given below
The details of connections of wash hand basin are given as below showing weir over flow, slotted waste,
bottle trap connections & pedastal. Since different types of basins are available, bottle trap shall be
connected to waste pipe by telescopic pipe for mobility.
When more than one wash hand basin is to be provided details showing minimum separation distances
are given in figure given below.
Attention shall be given for fixing outlets of hot & cold water taps, stop valves. The manufacturers
instructions shall-be properly followed before W.H.B is fixed. The line diagram showing details of waste
fittings brackets for basin & sink are given below.
BATH ROOMS :-
Bath room is a space where washing face, hands and hairs, bathing, ablutions and grooming and also
such activities as hand laundering and infant care is carried out, often it is used as dressing room.
Design of bath rooms shall include planning for optimum convenience and privacy for all members of
house hold. It shall have adequate provision for storage and equipment and ease of cleaning.
1) Illumination :- Lighting shall be adequate for all activities performed. Direct source of
light shall be provided with high strip windows. Clear storey windows
and skylight, luminous ceiling and artificial lighting are recommended.
Materials :- All surface materials used in bath room shall have moisture resistance
finishes and non slippery floors.
Safety :- Grab bar shall be used vertically for bath tub and shower and shall
be adequate size and security fastened to sturdy background or studs.
Floor finish shall be non skid. Door lock that opens automatically from
inside & outside shall be installed in case of emergency. Light switches
shall be located out of reach of bath and shower.
Miscellaneous The bath room shall be planned for hygienic purpose in addition to other
activities activities such as infant bath, laundry, washing cloth, storage of water
etc. Floor space shall be left in every bathroom, for portable accessories.
The two fixture, three fixture plans are given separately.
STANDARD SPECIFICATIONS
(SYMET BATH ASSETS)
(SYNTHETIC METAL BATH ASSETS)
Specification of : (SYMET) Synthetic metal BOTTLE TRAP 31 mm single piece moulded with
height of 270 mm, effective length of Tail pipe from the centre of the waste coupling 230 mm, water
seal of minimum 25 mm, provision for regular and easy flushing of waste deposits, having approx.
weight of 270 gms.
Specification of : (SYMET) Synthetic metal BOTTLE TRAP 38mm single piece moulded with
height of 270 mm, effective length of Tail pipe from the centre of the waste coupling 230 mm, water
seal of minimum 25mm,provision for regular and easy flushing of waste deposits, having approx.
weight of 285 gms.
Specification of : (SYMET) Synthetic metal GRATING BOOM 100 mm dia. size, height 12mm
boomed shape having approx. weight of 25 gms.
Specification of : (SYMET) Synthetic metal GRATING BOOM 125 mm dia, height 15mm boomed
shape having approx,. weight of 40 gms.
Specification of : (SYMET) Synthetic metal GRATING BOOM WITH WASTE HOLE 125 mm dia,
height 15mm with waste hole having approx. weight of 40gms.
Specification of : (SYMET) Synthetic metal GRATING ROUND 140 mm dia. height 11 mm dome
shape having approx. weight of 50 gms.
Specification of : (SYMET) Synthetic metal GRATING SQUARE 150mm with 100mm dia. of the
inner hinged round grating, dome shape having approx. weight of 110 gms.
Specification of : (SYMET) Synthetic metal GRATING SQUARE 150mm with 100mm dia. of the
inner hinged round grating , Dome shape with waste hole having approx. weight of 108 gms.
Specification of : (SYMET) Synthetic metal GRATING SQUARE FITTINGS, suitable for Cement
Grating Square 150 MM having dia. 98 mm, height of 62 mm, made in two parts for smell and
mosquito proof with water seal of minimum 25mm and gross weight of approx. 92 gms.
Specification of : (SYMET) Synthetic metal GRATING SQUARE (SLIT). 150 mm square with a
height of 8 mm and approx. weight of 100 gms.
Specification of : (SYMET) Synthetic metal BIB COCK standard 15mm size deluxe handles, 86
mm long and 97mm high with 12mm seat dia. and replaceable washers, having approx, weight of
90 gms.
Specification of : (SYMET) Synthetic metal BIB COCK FANCY 15mm size with deluxe handles,
126 mm long and 110 mm high with 12mm seat dia. and replaceable washers, having approx weight
105 gms.
Specification of : (SYMET) Synthetic metal BIB COCK LONG BODY 15mm size with deluxe
handles, 185mm long and 110mm high with 12mm seat dia. and replaceable washers, having approx.
weight of 120 gms.
Specification of : (SYMET) Synthetic metal FLANGE 15mm size, 56mm dia. suitable for 15mm
Taps, approx, weight of 5 gms.
Specification of : (SYMET) Synthetic metal EXTENSION NIPPLE 15mm size with 1/2 B.S.P.
threads length of 70mm and approx. weight of 18gms.
Specification of : (SYMET) Synthetic metal PILLAR COCK, 15mm size, with deluxe handles, 107
mm size and 131mm high with 12mm seat dia and replaceable washers, having approx. weight of
120 gms.
Specification of : (SYMET) Synthetic metal PUSH COCK WITH NIPPLE 15mm. Push cock having
3/4 B.S.P. FEMALE THREADS, 100mm long, 57 mm high, 12mm seat dia, spindle movement of
minimum 5mm, approx. weight of 75 gms and M.S. Nipple having 15mm B.S.P. female threads,
20mm B.S.P. outer threads and duly epoxy coated.
Specification of : (SYMET) Synthetic metal STOP COCK 15mm. size with deluxe handles, 86mm
long and 89 mm high with 12mm seat dia. and replaceable washers, having approx. weight of 95
gms.
Specification of : (SYMET) Synthetic metal STOP COCK 20mm. size with deluxe handles, 89 mm
long and 86mm high with 12mm seat dia. and replaceable washers, having approx, weight of 95
gms.
Specification of : (SYMET) Synthetic metal ANGLE VALVE 15mm size with deluxe handles,
65mm wide and 135mm high with 12mm seat dia. and replaceable washers, having approx. weight
of 95gms.
Specification of : (SYMET) Synthetic metal CONCEALED STOP COCK 15mm size with deluxe
handles, 65mm long and 130mm high with 12mm seat dia. and replaceable washers, with sliding
Flange, having approx. weight of 135 gms.
Specification of : (SYMET) Synthetic metal CONCEALED STOP COCK 20mm size with dia. and
replaceable washers, with sliding flange, having approx. weight of 135 gms.
Specification of : (SYMET) Synthetic metal BALL COCK complete with Epoxy Coated Aluminium
Rod & H.D. Ball 15mm Size suitable for L.P./H.P. pressure with length 115, breadth 40mm, piston
travel of minimum 5mm having approx. weight of 60gms. provided with leverage of minimum
230mm and plastic ball of 114mm dia.
Specification of : (SYMET) Synthetic metal BALL COCK complete with Epoxy Coated Aluminium
Rod & H.D. Ball 20mm Size suitable for L.P./H.P. pressure with length 125 mm, breadth 43mm,
piston travel of minimum 6.5mm having approx. weight of 95 gms., provided with leverage of
minimum 310mm and plastic ball of 127mm dia.
Specification of : (SYMET) Synthetic metal -BALL COCK complete with Epoxy Coated Aluminium
Rod & H.D. Ball 25mm Size suitable for L.P./H.P. pressure with length 155 mm, breadth 52mm,
piston travel of minimum 8mm, having approx. weight of 1 60gms. provided with leverage of
minimum 390 mm and plastic ball of 178mm dia.
Specification of : (SYMET) Synthetic metal BALL COCK complete with Epoxy Coated Aluminiurn
Rod & H.D. Ball 50 mm Size suitable for L.P./H.P. pressure with length 245 mm , breadth 93mm,
piston travel of minimum 16mm, having approx. weight of 500gms. provided with leverage of
minimum 710mm and plastic ball of 254mm dia.
Specification of : (SYMET) Synthetic metal SHOWER ARM 15mm size with 1/2 B.S.P. threads,
225mm long with a bend of 45 degree (effective length of 210mm) having approx. weight of 40gms.
JOINTING
PROCEDURE FOR
RUBBER RING
SOCKETS
The sketch showing details of Nahani Trap, Rigid caulked lead; Joint on cast iron pipe, & cement mortar
joint of clay pipe is given below.
Storm water drainage :- The object of storm water drainage is to collect & carry for suitable disposal
the rain water collected within premises of building.
Water Precipitations, run off :- Rain fall statistics for the areas under consideration shall be studied to
arrive at a suitable figure on basis of which storm water drains could be designed. Consideration shall be
given to effects of special local condition, intensity & duration of rainfall.
Also the impermeability factor that is the proportion of the total rainfall discharging to a surface water
drain after allowing for soakage, evaporation & other losses varies with frequency & duration of rain fall
shall be taken in account in design.
The whole of the rainfall on impervious areas shall be assumed to reach the drains. The allowance for
evaporation time of concentration being made in domestic drainage work. The roof area shall be taken
as horizontal portion of that area.
The rain water pipes shall be fixed to the outside of the external walls of the building or in recesses or
chases cut or formed in such external wall or in such other manner as may be approved by the authority.
The rain water pipe conveying rain water shall discharge directly or by means of channel into or over
inlet to a surface drain or shall discharge freely in compound, but in no case shall it discharge in closed
drain.
Whenever it is not possible to discharge rain water in to or over an inlet to surface drain or in compound
or in sleep drain within 30 mtr. from boundary of premises, such rain water pipe shall discharge-in-to
a gully trap which shall be connected with street drain from storm water & such gully trap shall have
screen & silt catcher incorporated in design.
If such street drain is not available within 30 mtr. from boundary of premises, a rain water pipe may
discharge directly in to kerb drain. It shall be taken through pipe out let accross the foot-path if any
without obstructing path.
A rain water pipe shall not discharge into or connect with any soil pipe or its ventilating pipe or any
waste pipe nor shall it discharge in to sewer unless specially permitted to do so by authority, in which
case such discharge in to sewer shall be intercepted by gully trap.
The rain water pipe shall be constructed of the cast iron, asbestos cement, galvanized sheet, UPVC etc
and shall be securely fixed. In above material sanitary grade UPVC pipes conforming I.S. 4985 are
durable, easy to handle install and are more suitable.
A table showing sizes of rain water pipe for roof drainage is given below.
i) A bell mouth inlet at the roof surface is found to give better drainage effect.
iii) The strainer fixed to the bell mouth inlet shall have an area 1 to 2 times the area of pipes which
it connects.
iv) The horizontal pipes shall be designed as to give a velocity of flow of not less than 1 m/sec when
running half full, the maximum velocity shall not be more than 2.5 m/sec.
Normally, since the sewer is designed for discharging three times the dry weather flow, flowing half-full
with a minimum self cleansing velocity for various sizes of pipes flowing half full are as shown in Table
given below :-
Relation Between Diameter, Gradient and Discharge for Half Full Pipes with 0.75 m/sec Velocity
100 1 in 57 0.18
150 1 in 100 0.42
200 1 in 145 0.73
230 1 in 175 0.93
250 1 in 195 1.10
300 1 in 250 1.70
Relation Between Dia, Discharge and Gradient for 2.4 m/sec velocity under Half full Condition
Disposal of Storm, Rain or Surface Water : One or more of the following methods are used for
disposal
1. Separate system
The Storm water shall be led off in a suitable open drain to a water course. The open drain, if not pucca
drain through out shall be at least where there is either change in direction or gradient.
Separate system :- All court- yards shall be provided with one or more outlets through which rain water
may pass to storm water system. All rain water shall be diverted in-to the storm water drains away from
any opening connecting with any sewer.
Storm water drains shall be designed for intensity of rain based on local conditions but in no case they
shall be designed for intensity less than 13 mm/hr.
Separate plot shall have separate drain connection made to cover public drain. Such connection to
covered drain shall be made through a pipe at least 3.5 mt in length laid at a gradient not less than that
of connecting drain. There shall be no syphon in the storm water drain serving plot.
Where levels do not permit connection to public storm water drain, storm water court yards may be
connected to the public sewer provided it is designed to convey combined discharge.
In such cases, surface water shall be let in to soil sewer through trapped gallies in order to avoid blockage
of drain due to silting.
VENTILATING PIPES - The drain intended for carrying waste water and sewage from a building shall
be provided with at least one ventilating pipe situated, as near as practicable, to the building and as far
away as possible from the point at which the drain empties into the sewer or other carrier.
Such ventilating pipe shall be carried up vertically from the drain to such a height and in such a position
as to afford by means of the open end of such pipe or vent shaft, a safe outlet for foul air with the least
possible nuisance.
Ventilating pipe or shaft shall be carried to a height of atleast 60 cm above the outer covering of the roof
of the building or, in the case of the window in a gable wall or a dormer window, it shall be carried up
to the ridge of the roof or at least 2 m above the top of the window.
In the case of a flat roof to which access is provided, it shall be carried up to a height of at least 120 cm
above the parapet and not less than 2 m above the head of any window within a horizontal distance of 3
m from the vent pipe and in no case shall it be carried to a height less than 3 m above plinth level.
In case the adjoining building is taller, the ventilating pipe shall be carried higher than the roof of the
adjacent building, wherever it is possible.
Manholes - At every change of alignment gradient or diameter of a drain, there shall be a manhole or
inspection chamber. Bends and junctions in the drains shall be grouped together in manholes as far as
possible. The maximum distance between manholes shall be 30 m. The distance between manhole or
inspection chamber and gully chamber shall not exceed 6 m.
Where the diameter of a drain is increased, the crown of the pipes shall be fixed at the same level and the
necessary slope given in the invert of the manhole chamber. In exceptional cases where the required fall
is not available, connection may be made up to half the difference in the diameter.
Chambers shall be of such size as will allow necessary examination of clearance of drains. The minimum
internal sizes of chambers (between brick faces) shall be as follows :
c) For depths more than 2.1 m Circular chambers with a minimum diameter of 1.4 m or
rectangular chambers with minimum internal dimensions of 1.2 x 0.9 m are recommended.
The access shaft shall be corbelled inwards on three sides at the top to reduce its size to that of the cover
frame to be fitted or alternatively the access shaft shall be covered over by a reinforced concrete slab of
suitable dimensions with an opening for manhole cover and frame.
The manhole shall be built on a base of concrete of thickness of at least 15 cm for manhole up to 0.8 m
in depth, at least 23 cm for manholes from 0.8 to 2.1 m depth and at least 30 cm for manholes of greater
depth.
The thickness of walls shall be not less than 20 cm (or one brick) up to 1.5 m depth and 30 cm (or one
and a half brick) for depths greater than 1.5 m. The actual thickness in any case shall be calculated on the
basis of engineering design. Typical sections of the manholes are illustrated on following pages.
CHANNELS - These shall be semicircular in the bottom half and of diameter equal to the sewer above
the horizontal diameter, the sides shall be extended vertically preferably, to the full vertical diameter,
and the top edge shall be suitably rounded off. The branch channels shall also be similarly constructed
with respect to the benching but at their junction with the main channel an appropriate fall suitably
rounded off in the direction of flow in the main channel shall be given. Channels shall be rendered
smooth and benching shall have slopes towards the channel.
Rungs shall be provided in all manholes over 0.8 m in depth and shall preferably be of cast iron / R.C.C.
and of suitable dimensions. These rungs may be set staggered in two vertical runs which may be 38 cm
apart horizontally. The top rung shall be 45 cm below the manhole cover and the lowest not more than
30 cm above the benching. The size of manhole covers shall be such that there shall be a clear opening
of at least 53 cm in diameter for manholes exceeding 0.9 m in depth. Manhole covers and frames shall
conform to accepted standards.
All manholes shall be constructed so as to be watertight under test. No manhole or inspection chamber
shall be permitted inside a building or in any passage therein. Ventilating covers shall not be used for
domestic drains.
All brick work in manhole chambers and shafts shall be carefully built in English bond, the jointing
faces of each brick being well buttered with cement mortar before laying, so as to ensure a full joint.
The cement mortar used shall not be weaker than one part of cement to five parts of sand.
All angles shall be rounded to a 7.5 cm radius with cement plaster (using one part of cement to three parts
of sand) 13 mm thick and all rendered internal surfaces shall have a hard impervious finish obtained by
using a steel trowel.
The benching at the sides shall be carried up in such a manner as to provide no lodgement for any
splashings in case of accidental flooding of the chamber.
6. When the disposal of a septic tank effluent is to a seepage pit, the seepags pit may be of any suitable
shape, with the least cross sectional dimension of 90 cm. and not less than 100 cm. in depth below the
invert level of the inlet pipe. The pit may be lined with stone, brick or concrete blocks with dry open
joints which should be backed with at least 7.5 cm of clean coarse aggregate. In case of pits of large
dimensions, the top portion may be narrowed to reduce the size of RCC cover slabs. The inlet pipe may
be taken down a depth of 90 cm. form the top as an anti-mosquito measure.
Length Breadth Liquid Depth Liquid Capacity Liquid Capacity per user
No.
of users M Feet M Feet M Feet Cu.M. Cft. Litres Cu.M. Cft. Litres
5 1.20 4 0.60 2.0 0.90 3.0 0.65 24 650 0.13 4.8 130
10 1.80 6 0.60 2.0 0.90 3.0 0.97 36 970 0.09 3.6 90
20 2.50 8 0.75 2.6 1.00 3.6 1.88 70 1880 0.09 3.5 90
30 2.80 9 0.75 2.6 1.20 4.0 2.50 90 2550 0.084 3.0 84
50 3.70 12 0.90 3.0 1.20 4.0 4.0 144 4000 0.080 2.88 80
100 4.30 14 1.20 4.0 1.40 4.6 7.22 252 7220 0.072 2.52 72
200 5.50 18 1.80 6.0 1.40 4.6 13.86 486 13860 0.069 2.43 69
Remark : Above the liquid surface, there should be a free board (Open space) of 300 to 450 mm (10 to 1 6)
The length, breadth and depth may be adjusted to some extent according to necessity and site requirements, but the liquid capacity should not
be less than that mentioned above, may be higher. The whole tank is usually, divided into two chambers with a partition wall having a hole of
150 mm x 150 mm to 300 mm x 300 mm (6 x 6 to 12 x 12) at a height 300 mm to 450 mm (1.0 to 1.6) above the floor at a distance of 1/4 to
1/3 length of the tank from the inlet end small septic tanks may be of one chamber with hanging baffle wall at a distance of 1/5 to 1/6 length
from the inlet end.
The sizes and dimensions of the septic tanks given above are as used in practice.
The sizes and dimensions and capacities of septic tanks for domestic purposes for Housing Colonies and for Hostel and Boarding Schools as
specified by Indian Standard Institution may also be referred.
693
Bd.R.2.3.
Designing Secondary Treatment works for treatment of effluent from Septic Tanks.
In order to design secondary treatment works of the treatment of effluent from septic tanks , information
on the following items should be collected.
1) The fullest possible information on the nature of soil and subsoil conditions should be
obtained, as well as the approximate water table and any available records of flood levels
or information as to the variation, seasonal or otherwise, in the water table.
2) The soil should be explored to a sufficient depth to ascertain the soils horizons and the soil
types, grading, structure and permeability. The external drainage factors, such as slope
of ground and position of surface water drains, if any, should be ascertained . Exploration
of the soil to a significant depth should be made because casual or visual inspection may
fail to reveal unsuitable conditions, such as an impervious granite layer under sand, or on
the other hand suitable conditions, such as permeable schist overlaid by clay.
3) Soil Types- An approximate field identification of the soils should be made in accordance
with the methods given in IS: 1498-1970. Trial bores or boreholes should be sunk along
the line of the proposed filter and data there from tabulated. In general, the information
obtained from trial bores is more reliable than that from boreholes. The position of trial
bores or boreholes should be shown on the plans together with sections showing the
strata found and the dates on which the water levels were recorded. Full information
should be given as to the structure, type, colour, permeability, depth and horizons of the
soil, as well as any impedances to drainage such as rock bars.
4) Determination of the soil absorption capacity - A soil absorption test shall be conducted.
The percolation rate, that is time required in minutes for water to fall 25 mm in the test-
hole shall be determined. A test in trial pits at more than one place in the area should be
undertaken to permit deriving an average figure for percolation rate.
5) Site plan showing the proposed or existing buildings as well as reduced ground levels
over the site.
7) The position and nature of outfall ditches, wells, tanks or small streams In the vicinity, if
any.
PERCOLATION TEST
Percolation test should he conducted to determine the permeability of the soil at any depth at which it is
intended to dispose of the effluent.
A square or a circular hole with side width or diameter respectively 100 to 300 mm and vertical sides
shall be dugged or bored to the depth of the proposed absorption trench. The bottom and sides of the
holes shall be carefully scratched in order to remove any smeared soil surface and to provide a natural
soil interface into which water may percolate. All the loose material shall be removed from the hole and
coarse sand or fine gravel shall be added for a depth of about 50 mm, to protect the bottom from scouring
and sediment.
Water shall then be poured up to a minimum depth of 300 mm over the gravel. In order to ensure that
the soil is given ample opportunity to swell and to approach the condition it will be in, during the wettest
season of the year, the percolation shall be determined 24 hours after the water is added. If the water
remains in the test hole after the overnight swelling period, the depth shall be adjusted to 150 mm over
the gravel. Then from fixed reference point the drop in water level shall be noted over a 30 minute
period. This drop shall be used to calculate the percolation rate.
If no water remains in the hole, water shall be added to bring the depth of the water in the hole till it is
150 mm over the gravel. From a fixed reference point, the drop in water level shall be measured at 30
minutes intervals for 4 hours, re-filling 150 mm over the gravel as necessary. The drop that occurs during
the final 30 minutes period shall be used to calculate the percolation rate. The drops during prior periods
provide information for possible modification of the procedure to suit local circumstances.
In sandy soils or other porous soils in which the first 150 mm of water seeps away in less than 30 minutes
after the overnight swelling period, the time interval between measurement shall be taken as 10 minutes
and the test run for one hour. The drop that occurs during the final 10 minutes shall be used to calculate
the percolation rate.
Porcolation Rate - Based on the final drop, the percolation rate, that is, the time in minutes required for
water to fall 25 mm, shall be calculated.
When assessing the feasibility of a proposed effluent disposal scheme involving absorption of effluent
in soil, consideration should be given to factors such as:
b) The risk of prejudicing adjoining property, underground water supplies, swimming, and
wading pools and the like, by seepage from the area.
c) The permeability and depth of the soil on the proposed site for the absorption area.
Percolation tests are useful but the season of the year when the tests are made and many
other factors have to be taken into account when assessing the results of the tests. Long-
term efficiency of an absorption area can be adversely affected by high concentrations
of chlorides and sulphides in the soil.
d) Any seasonal changes in ground water level and absorptive capacity of the site.
e) The climate and its effect on the evaporation from the site for example, distribution of
rainfall, hours of sunshine, prevelance of wind.
f) The effect of seepage and surface water from surrounding areas at higher levels than the
proposed absorption area.
Depending on the position of the subsoil water level, soil and subsoil conditions, the recommended
method of disposal of the effluent is given in Table below.
NOTE - Where the above mentioned methods are not feasible and where the effluent has to be
discharged into open drain it should be disinfected.
Design of Soil Absorption System :- The allowable rate of application of effluent per unit area of
dispersion trench or seepage pit is limited by the percolation rate of the soil and the values obtainable
from the graph given in map be used for guidance; the allowable rate of effluent application for certain
selected values of percolation rates are given in Table also.
1 or less 204
2 143
3 118
4 102
5 90
10 65
15 52
30 37
45 33
60 26
NOTE 1- The absorption area for a dispersion trench is the trench bottom area.
NOTE 2- The absorption area for seepage pits is the effective side wall area, effective depth being
measured from 150 mm below Invert level of inlet pipe to the bottom of the pit.
NOTE 3- If the percolation rate exceeds 30 minutes , the soil is unsuitable for soakaways. If the
percolation rate exceeds 60 minutes, the soil is unsuitable for any soil absorption system.
Construction of the Soil Absorption System- Two types of soil absorption system have been covered:
a) Seepage pit, and
b) Dispersion trench.
Seepage pit - The seepage pit may be of any suitable shape with the least cross-sectional dimension of
0.90 m and not less than 1.0 m in depth below the invert level of the inlet pipe. The pit may be lined with
stone, brick or concrete blocks with dry open faces which should be backed with at least 75 mm of clean
coarse aggregate. The lining above the inlet level should be finished by mortar. In the case of pits of
large dimensions, the top portion shall be narrowed to reduce the size of the RCC cover slabs. Where no
lining is used, specially near trees, the entire pit should be filled with loose stones. A masonry ring may
be constructed at the top of the pit to prevent damage by flooding of the pit by surface run-off. The inlet
pipe may be taken down to a depth of 0.90 m from the top as an anti-mosquite measure. Illustrations of
typical constructions of seepage pit are given.
Dispersion trench - Dispersion trenches shall be 0.5 to 1.0 m deep and 0.3 to 1.0 m wide excavated to
a slight gradient and shall be provided with 150 to 250 mm of washed gravel or crushed stones. Open
jointed pipes placed inside the. trench shall be made of unglazed earthen-ware clay or concrete and shall
have minimum internal diameter of 75 to 100 mm. Each dispersion trench should not be longer than 30
m and trenches should not be placed closer than 2.0 m.
The covering for the pipes on the top should be with coarse aggregate of uniform size to a depth of
approximately 150 mm. The aggregate above this level may be graded with aggregate 12 to 15 mm
to prevent ingress of top soil while the free flow of water is in a way retarded. The trench may be
covered with about 300 mm of ordinary soil to form a mound and turfed over. Dispersion trenches are
not recommended in areas where fibrous roots of trees or vegetation are likely to penetrate the system
and cause blockages. The finished top surface may be kept at least 150 mm above ground level to
prevent direct flooding of the trench during rains. Illustration of a typical soil absorption system through
dispersion trenches is given in the sketch below
Location of Subsurface Absorption System - A subsoil dispersion system shall not be closer than 18
m from any source of drinking water, such as well, to mitigate the possibility of bacterial pollution of
water supply. It shall also be as far removed from the nearest habitable building as economically feasible
but not closer than 6 m, to avoid damage to the structures. The actual distance, however, shall be based
on the soil conditions in relation to both percolation and bearing capacity. Care should be taken that
the ground below the adjacent building is not likely to be affected by the effluent seeping into the soil.
In lime stones or crevice rock formations, the soil absorption system is not recommended as there may
be channels in the formation which may carry contamination over a long distance, in such case, and
generally where suitable conditions do not exist for adoption of soil absorption systems, the effluent,
where feasible should be treated in a biological filter or upflow anaerobic filters.
It is an advantage if the area available for disposal of effluent is large enough to permit relocation of
absorption trenches when replacement of trenches become necessary.
Door location and fixtures :- If two beds have a common toilet, locate toilet doors at each corner of the
toilet to provide more floor space for all the 3 activities in a toilet.
SLOPE OF FLOOR IN W.C. & BATH :- Maintain a level difference between the outside and inside
of a toilet with the floor of the toilet sloping towards the floor trap of the bath area.
Maintain a level difference again between W.C. area and bath area, so that waste water of the bath does
not get into the W.C. Pan.
SLOPE OR FLOOR IN A BATH AND WASH BASIN AREA :- Have a level difference between
wash basin and bathing areas so as to keep the wash basin area dry.
PROJECTION OF TAP AND SHOWER :- Locate the bath tap and the shower at correct heights
as shown in the sketch to provide comfort while bathing and washing.
W.C. DOOR AND FLOOR LEVEL :- Never raise the floor level of a W.C. to accommodate drainage
pipes of a W.C. Pan.
Lower floor level to 25mm from the outer floor level to accommodate W.C. Pan.
Facilitates easy opening of toilet door and makes provision of accommodating drainage pipe lines.
DOOR PROJECTION :- Indian toilets tend to remain wet and the splashing of bath water damages
toilet doors. A water proof sheet can protect the doors as shown.
LOCATION OF FLUSHING CISTERN :- Locate the flushing cistern above the door level to avoid
accidents.
W.C. LOCATION AND TAP LOCATION :- The minimum dimensions of a W.C. for the low income
group is 1.0 m x 0.9 m. In the small area of a W.C. it is essential to see that the W.C. is not located
wrongly. Otherwise the door opening inwards would be obstructed.
Likewise the ablution tap located behind an opening door could cause problems.
Locate the W.C. Pan away from an opening door with an ablution to its right.
ABLUTION TAP :- The ablution tap is W.C. should not be too high or low, locate its as shown in the
sketch.
Layout
Generally, rain water should be dealt with separately from the sewer and sullage. Sewage and sullage
should be connected to the sewer where it is not possible to drain otherwise, after obtaining permission
of the administrative authority.
The pipes should be laid in straight lines as far as possible and with uniform gradients. Abrupt changes
of directions should be avoided. No bends and junctions whatsoever should be permitted in sewers
except at manholes and inspection chambers.
Drains may be laid under the building only when unavoidable and when it is not possible to obtain
otherwise a sufficient fall in the drain.
Where it is necessary to lay a drain under a building, the following conditions should be observed:
1. The pipes should be of cast iron or (SWR grade UPVC)
2. The drains should be laid in a straight line and at a uniform gradient.
3. Means of access in the form of manholes / inspection chambers should be provided at each end
immediately outside the building.
4. In case the pipe or any part of it is laid above the natural surface of the ground, it should be laid
on concrete support, the bottom of which goes at least 15 cms. below the ground surface.
5. It is desirable that drains should not be passed through a living room or kitchen and should preferably
be passed under a staircase room or passage.
6. The distance between the inspection chamber and gully chamber should not exceed 6 m.
7. Before the drainage work of any building is undertaken, a drainage plan should be prepared to a
scale of not less than 1:200 and should show the following:
a) Every floor of the building in which the pipes or drains are to be used.
b) Position of every rnanhole, gully, soil and waste pipe, ventilating pipe, rain water pipe,
watercloset, urinal, latrine, bath lavatory, sink trap or other appliances in the premises
proposed to be connected to any drains. The following colours are recommended for
indicating sewers, waste water pipes, rain water pipes and existing work:
Sewers Red
In addition, a site plan of the premises on which the building is to be situated should be drawn to a scale
of 1:500, noting
b) The position of the municipal sewer and the direction of the flow.
c) The invert level of the municipal sewer, the road level, and the connection level of the
proposed drain connecting the building to the sewer.
d) The angle at which the drain from the building joins the sewer.
The approximate gradient which gives a self cleansing velocity of 0.75 m/sec for the sizes of pipes likely
to be used in building drainage which are underground and are designed for discharge flowing half full.
The sizes shall be determined with reference to discharge and self cleansing velocity.
The Gradients of Pipes having discharge, flowing half full are as follows
Diameter Gradient
m.m.
100 1 in 57
150 1 in 100
200 1 in 145
250 1 in 175
Good plumbing demands that pipe lines are laid as straight as possible and that all joints be absolutely
water tight. Where pipes are going to be concealed, extra precaution must be taken to ensure against
leakages. Coat all galvanized iron pipes with anti corrosive paint. The threaded end must receive 2 coats
and a third coat at the time of jointing with sockets. The threaded ends of the pipes and stop-cocks, can
be sealed with teflon or polytrafluoreothylene tape.
Before sealing grouted pipes into walls, a smoke test should be employed, where the smoke comes out
from even a tiny hole. If the pipes have leakages at the joints causing the walls to get soaked, cut out the
affected piece of pipe and replace it.
Pre Construction
Anti Termite Treatment
(1) The earth free from roots, dead leaves, or other organic matter shall be placed and compacted in
successive layers of loose material of not more than 200 mm thick in plinth filling.
(2) If termite mound, are found within the plinth area of the buildings these should be destroyed by
means of insecticides in the form of water suspension or emulsion which should be poured into
the mounds at several places after breaking, open the earthen structure and making holes with
crow bars. The quantity to be used will depend upto the size of the mound.
For a mound volume of about 1 cum, 4 litres of an emulsion in water of one of the following may
be used
a) Chlorpyrifoc 0.50 %
b) Chlordane 1%
Soil Treatment - Treating the solid beneath the building and around the foundations with a soil
insecticide is a preventive measure. The purpose of the treatment is to create a chemical barrier
between the ground from where termites come and woodwork or other cellulosic materials in the
building. Any one of the following chemicals conforming to relevant Indian Standards in water
emulsion is effective when applied uniformly over the area to be treated.
SOIL TREATMENT
Any one of the chemical emulsions shall be applied uniformly at the prescribed rate in all the stages
of the treatment. A suitable hand operated compressed air sprayer or watering can should be used to
facilitate uniform dispersal of the chemical emulsion. On large jobs, a power sprayer may be used
to save labour and time.
In the event of waterlogging of foundation, the water shall be pumped out and the chemical emulsion
applied when the soil is absorbent.
The bottom surface and the sides (upto a height of about 300 mm) of the excavations made for
masonry foundations and basements shall be treated with the chemical at the rate of 5 litres per
square metre surface area.
After the masonry foundations and the retaining wall of the basements come up, the backfill in
immediate contact with the foundation structure shall be treated at the rate of 7.5 litres per square
metre of the vertical surface of the sub-structure for each side. If water is used for ramming the earth
fill, the chemical treatment shall be carried out after the ramming operation is done by rodding the
earth at 150 mm centres close to the wall surface and working the rod backward and forward parallel
to the wall surface and spraying the chemical emulsion at above dosage. After the treatment, the soil
should be tamped in place. The earth is usually returned in layers and the treatment shall be carried
out in similar stages. The chemical emulsion shall be directed towards the masonry surfaces so that
the earth in contact with these surfaces is well treated with the chemical.
RCC foundations, the concrete is dense being a 1:2:4 (cement : fine aggregates : coarse aggregates,
by volume) mix or richer, the termite are unable to penetrate it. It is, therefore, unnecessary to start
the treatment from the bottom of excavations. The treatment shall start at a depth of 500 mm below
the ground level except when such ground level is raised or lowered by filling or cutting after the
foundations have been cast. In such cases, the depth of 500 mm shall be determined from the new
soil level resulting from the filling or cutting mentioned above, and soil in immediate contact with
the vertical surfaces of RCC foundations shall be treated at the rate of 7.5 litres per square metre.
The procedure shall be the same as that for masonry foundations.
Treatment of Top Surface of Plinth Filling - The top surface of the consolidated earth within plinth
walls shall be treated with chemical emulsion at the rate of 5 litres per square metre of the surface
before the sandbed or sub-grade is laid. If the filled earth has been well rammed and the surface does
not allow the emulsion to seep through, holes up to 50 to 75 mm deep at 150 mm centres both ways
may be made with 12 mm diameter mild steel rod on the surface to facilitate saturation of the soil
with the chemical emulsion.
Treatment at Junction of the Wall and the Floor - Special care shall be taken to establish continuity
of the vertical chemical barrier on inner wall surfaces from ground level upto the level of the filled
earth surface. To achieve this, a small channel 30 x 30 mm shall be made at all the junctions of wall
and columns with the floor (before laying the sub- grade) and rod holes made in the channel up to the
ground level 150 mm apart and the iron rod moved backward and forward to break up the earth and
chemical emulsion poured along the channel at the rate of 7.5 litres per square metre of the vertical
wall or column surface so as to soak the soil right to the bottom. The soil should be tamped back into
place after this operation.
Treatment of Soil Along External Perimeter of Building - After the building is complete, the
earth along the external perimeter of the building should be rodded at intervals of 150 mm and to a
depth of 300 mm. The rods should be moved backward and forward parallel to the wall to break up
the earth and chemical emulsion poured along the wall at the rate of 7.5 litres per square metres of
vertical surfaces. After the treatment, the earth should be tampted back into place. Should the earth
outside the building be graded on completion of building, this treatment should be carried out on
completion of such grading.
In the event of filling being more than 300 mm, the external perimeter treatment shall extend to the
full depth of filling up to the ground level so as to ensure continuity of the chemical barrier.
Treatment of Soil Under Apron Along External Perimeter of Building - Top surface of the
consolidated earth over which the apron is to be laid shall be treated with chemical emulsion at the
rate of 5 litres per square metre of the vertical surface before the apron is laid. if consolidated earth
does not allow emulsion to seep through, holes up to 50 to 75 mm deep at 150 mm centres both
ways may be made with 12 mm diameter mild steel rod on the surface to facilitate saturation of the
soil with the chemical emulsion.
Treatment for Walls Retaining Soil Above Floor Level - Retaining walls like the basement walls
or outer walls above the floor level retaining soil need to be protected by providing chemical barrier
by treatment of retained soil in the immediate vicinity of the wall, so as to prevent entry of termites
through the voids in masonry, cracks and crevices, etc. above the floor level. The soil retained by the
walls shall be treated at the rate of 7.5 litres per square metre of the vertical surface so as to effect a
continuous outer chemical barrier.
Treatment of Soil Surrounding Pipes, Wastes, and Conduits - When pipes, wastes and conduits
enter the soil inside the area of the foundations, soil surrounding the point of entry shall be loosened
around each, of such pipe, waste or conduit for a distance of 150 mm and to a depth of 75 mm before
treatment is commenced. When they enter the soil external to the foundations, they shall be similarly
treated for a distance of over 300 mm unless they stand clear of the walls of the building by about
75 mm.
Treatment for Expansion Joints - Expansion joints at ground floor level are one of the biggest
hazards for termite infestation. The soil beneath these joints should receive special attention. The
treatment should be supplemented by treating through the expansion joint after the subgrade has
been laid, at the rate of 2 litres per linear meter.
Post Construction
Anti Termite Treatment
RECOGNIZING THE PRESENCE OF TERMITE INFESTATION IN BUILDINGS
Swarms of winged reproductives flying from the soil or wood are the first indication of termite infestation
in a building. Often the actual flight may not be observed but the presence of wings discarded by them
will be a positive indication of a well established termite colony nereby. Termite damage is not always
evident from the exterior in the case of subterranean termites, since they do not reduce wood to a
powdery mass or push particles like some of the wood borers or drywood termites. These termites are
also recognised by the presence of earth-like shelter tubes which afford them the runways between soil
and their food.
Drywood termites on the contrary may be recognised by their pallets of excreta. Non-subterranean
termites excrete pallets of partly digested wood. These may be found in tunnels or on the floor
underneath the member which they have attacked. These termites may further be noticed by blisters on
wood surfaces due to their forming chambers close to the surface by eating away the wood and leaving
only a thin film of wood on the surface. Also the hollow sound on tapping structural timber will indicate
their destructive activity inside.
TERMITE DETECTION IN BUILDINGS
A certain amount of technical knowledge and experience is necessary to determine if there is termite
infestation in a building, particularly in the early stages when the attack has just started or it is confined
to remote locations in the building. It is necessary to know the habits of termites in general, the manner
in which they work, the places where they are likely to be found and the signs which go to show that
they are present.
A bright light is essential for termite inspection. A bright electric bulb protected by a wire-cage and an
extension cord would be useful. If this is not available, a flashlight may be used. A knife with a sharp
pointed blade to probe into woodwork is also necessary.
As subterranean termites emerge from the soil to seek entry into a building, the portions of the building
in contact with or adjacent to the soil should be the first to be inspected. These would include the
basement, ground floor, steps leading from the ground, columns, porches, etc. Locations where there is
dampness or where humid conditions prevail, such as bathrooms, lavatories, or other places where there
are leaky pipes or drains are likely places of termite infestation. Woodwork at basement or ground floor
level, particularly in damp locations, should be examined. The places which demand careful scrutiny
are the points where woodwork is embedded in the floor or in the wall as termites seek entry through
crevices in the concrete or brick work in which the wooden frames are fixed.
The signs of presence of termites in a building are the tell-tale shelter tubes which are termites runways.
As termites have soft bodies which cannot withstand the drying effects of air, they move about in
sheltered mud tubes which they build when they have to cross open spaces which are exposed to the air.
These runways are usually thin and as small as 3 mm in diameter. They are, therefore, not easily noticed
and may go undetected except to the trained eye of an experienced worker.
Termites work inside timber without breaking the surface. They are known to eat away a board completely
leaving only the film of paint on the surface. If they break open the surface at any point accidentally, they
quickly seal it up, and their activity continues beneath the surface without detection.
Woodwork in the vulnerable locations should be carefully examined to fined out if termites have attacked
the wood. In the absence of any external signs of damage, the woodwork should be carefully examined
to find out if termites have attacked the wood. In the absence of any external signs of -damage, the
woodwork should be tapped to see if it is hollow having been eaten up from inside. A sharp pointed
instrument or the sharp end of a pen-knite may be used to pierce the woodwork to determine if there are
cavities in the wood.
There is nothing as certain as termite runways to establish that infestation exists. However, one should
be able to distinguish between old runways and new ones. The old runways are brittle and break away
easily while the new ones will be moist and stronger. It is not advisable to remove or destroy termite
runways during inspection.
If termite activity is noticed in any one location of a building, it becomes necessary to make a thorough
search in the entire building. In a multi-storeyed building, if infestation has occurred at the ground floor,
all the upper floors must be subjected to thorough scrutiny. There have been instances where termite
activity was noticed in one of the upper floors, with no visible signs of attack in the lower floors except
perhaps the ground floor. This is explained by the fact that the termites had travelled from floor to floor
under cover through lift wells or casings covering electric wiring, telephone cables, utility pipes, etc.
Such covered conduits should, therefore, be examined carefully as they are ideal routes for termites.
Other places which should be examined are woodwork, wooden panelling on staircases and walls, areas
behind picture frames hung on walls, false ceilings, special attention being paid to locations where
dampness prevails, such as bathrooms, toilets and kitchen sinks.
Treatment along outside of foundations - The soil in contact with the external wall of the building
shall be treated with chemical emulsion at the rate of 7.5 litres per square metre, of the vertical surface of
the sub-structure to a depth of 300 mm. To facilitate this treatment a shallow channel shall be excavated
along and close to the wall face. The chemical emulsion shall be directed towards the wall at 1.75 litres
per running metre of the channel. Rodding with 12 mm diameter mild steel rods at 150 mm apart shall be
done in the channel if necessary for uniform dispersal of the chemical to 300 mm depth from the ground
level. The balance chemical of 0.5 litre per running metre shall then be used to treat the backfill earth as
it is returned to the channel directing the spray towards the wall surface. If there is a concrete or masonry
apron around the building, approximately 12 mm diameter holes shall be drilled as close as possible to
the plinth wall at 300 mm apart, deep enough to reach the soil below, and the chemical emulsion pumped
into these holes to soak the soil below at a rate of 2.25 litres per linear metre.
NOTE : In soils which do not allow percolation of chemicals to the desired depth, the uniform
dispersal of the chemical to a depth of 300 mm shall be obtained by suitably modifying the mode of
treatment depending on the site condition. The dosage of 2.25 litres per metre shall however remain the
same.
The treatment described in above applies to masonry foundations. In the case of RCC foundation, the
soil (backfill earth) in contact with the column sides and plinth beams along the external perimeter of the
building shall be treated with chemical emulsion at the rate of 7.5 litres per square metres of the vertical
surfaces of the structure. To facilitate this treatment, trenches shall be excavated equal to the width of a
shovel exposing the sides of the column and plinth beams up to a depth of 300 mm or up to the bottom of
the plinth beam if this level is less than 300 mm. The chemical emulsion shall be sprayed on the backfill
earth as it is returned into the trench, directing the spray against the concrete surface of the beam or
column as the case may be. If there is a concrete or masonry apron around the building, approximately
12 mm diameter holes shall be drilled as close as possible to the plinth wall about 300 mm apart, deep
enough to reach the soil below and the chemical emulsion pumped into these holes to soak the soil below
at a rate of 2.25 litres per linear metre.
Treatment of soil under floors - The points where the termites are likely to seek entry through the floor
are the cracks at the following locations
a) At the junction of the floor and walls as a result of shrinkage of the concrete;
b) On the floor surface owing to construction defects;
c) At a construction joints in a concrete floor, cast in sections; and
d) Expansion joints in the fIoor
Chemical treatment should be provided within the plinth area on the ground floor of the structure
wherever such cracks are noticed, by drilling vertically 12 mm holes at the junction of floor and walls,
constructional and expansion joints mentioned above at 300 mm interval to reach the soil below.
Chemical emulsion shall be squirted into these holes using a hand operated pressure pump
until refusal or to a maximum of one litre per hole. The holes shall then be sealed. In general, the Idea is
to charge the soil below the floor at the locations of cracks with toxicants so that termites in the soil are
denied access through such cracks and openings in the floor.
Treatment to voids in masonry - Termites are known to seek entry into masonry foundations and
work their way up through voids in the masonry and enter the building at ground and upper floors. The
movement of the termites through the masonry walls may be arrested by drilling holes in the masonry
wall at plinth level and squirting chemical emulsion into the holes to soak the masonry. The holes shall be
drilled at a downward angle of about 45O preferably from both sides of the plinth wall at approximately
300 mm intervals and emulsion squirted through these holes to soak the masonry using a hand operated
pressure pump. This treatment shall also be extended to internal walls having foundations in the soil.
Holes shall also be drilled at critical points, such as wall corners and where door and window frames are
embedded in the masonry or floor at ground. Emulsion shall be squirted through the holes till refusal or
to a maximum of one litre per hole. The treated holes shall then be sealed.
Treatment at points of contact of woodwork - All existing woodwork in the building which is in
contact with the floor or walls and which is infested by termites, shall be treated by spraying at the
points of contacts with the adjoining masonry with the chemical emulsion of prescribed concentration
by drilling 6 mm holes at a downward angle of about 45O at the junction of woodwork and masonry and
squirting chemical emulsion into these holes till refusal or to a maximum of half a litre per hole. The
treated holes shall then be sealed.
Treatment of Woodwork - For the purpose of treatment, wood-work may be classified as follows
a) Which is damaged by termites beyond repair and needs replacements, and
b) Which is damaged slightly by termites and does not need replacement.
The woodwork which has already been damaged beyond repairs by termites shall be replaced. The
new timber should be dipped or liberally brushed at least twice with chemicals in oil or kerosene based
solution of Chlordane 1%. All damage woodwork which does not need replacement shall be treated as
given below.
Treatment of Electrical Fixtures - If infestation in electrical fixture (like switch boxes in the wall) is
noticed, covers of the switch boxes shall be removed and inside of such boxes shall be treated liberally
with 5 percent chlordane powder. The covers of the switch boxes shall be refixed after dusting.
INSPECTION
Periodical inspection and vigilance are necessary after carrying out the preventive treatment measures.
It is essential that follow up action is maintained during subsequent humid and hot seasons if termites
appear.
All the chemicals which are prescribed are poisonous and hazardous to health. These chemicals can
have an adverse effect upon health when absorbed through the skin, inhaled as vapours or spray mists or
swallowed. Persons handling or using these chemicals should be warned of these dangers and advised
that absorption through the skin is the most likely sources of accidental poisoning. They should be
cautioned to observe carefully the safety precautions given below particularly when handling these
chemicals in the form of concentrates.
These chemicals are brought to the site in the form of emulsifiable concentrates. The containers should
be clearly labelled and should be stored carefully so that children and pets cannot get at them. They
should be kept securely closed.
Particular care should be taken to prevent skin contact with concentrates. Prolonged exposure to dilute
emulsions should also be avoided. Workers should wear clean clothing and should wash thoroughly
with soap and water specially before eating and smoking. In the event of severe contamination, clothing
should be removed at once and the skin washed with soap and water. If chemicals splash into the eyes
they shall be flushed with plenty of soap and water and immediate medical attention should be sought.
The concentrates are oil solutions and present a fire hazard owing to the use of petroleum solvents.
Flames should not be allowed during mixing.
Care should taken in the application of soil toxicants to see that they are not allowed to contaminate
wells or springs which serve as sources of drinking water.