Amp - Standard Terminals and Splices

Catalog 82042
Standard Terminals and Splices Revised 8-00
PIDG (Pre-Insulated Diamond Grip)
Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal
Pre-insulated terminal sleeve has high dielectric is constructed of fine grade high conductivity
strength. copper per ASTM B-152 and tin-plated per
designed for uniform relia- ASTM B-545. Basic material for Spring
bility in most difficult cir - Spade Tongue Terminals is phosphor
bronze per ASTM B-139 and tin-plated per
cuit environments ASTM B-545. AMPs special plating process
PIDG Terminals consist of creates durable corrosion resistance to salt
spray and most chemical fumes.
tin plated copper or tin
plated phosphor bronze Color Coding. Terminal insulation is
body for spring spades with color-coded by wire range to prevent
errors during installation.
a copper sleeve and insula-
tion sleeve fitted over ter -
minal barrel
Design of the tool dies and
construction of the terminal
allows for uniform insula-
tion thickness under crimp-
ing pressure, transmitting Copper Sleeve. The specially
this pressure evenly to the designed copper sleeve, fitted over the
terminal barrel, provides circumferen-
center of the crimp area Serrations. tial insulation support to the wire and
Serrations inside allows the wire to be bent in any direc-
The AMP Mated barrel provide maxi- tion, without fraying the wires insula -
mum contact and tion or breaking the conductor.
Tool/Terminal Concept tensile strength after
crimping.
AMP compression crimping Funnel Ramp Entry. Prevents a turned
produces crimps for a given back strand and permits rapid wire inser-
tion during high speed production.
size wire and terminal that
are alike in appearance and Temperature Rating: 105C Max. Note: Over size expansions are provided in vinyl insulation only.
performance
Terminal and crimping tool AMP PIDG Terminals AMP PIDG Nylon Butt Window Splice
are designed as uniform (Use PIDG Tooling) (Use PIDG Tooling)
matched devices AMP AMP
LR7189 LR7189
Dies are precision- Wire Listed Certified Wire Listed Certified
Range Range
engineered from the finest
22-16 22-16 Solid or Stranded 22-16 22-16 Stranded or Solid
hard-metal alloys 16-14 16-14 Solid or Stranded 300 V Max., 105C. Max. 1 16-14 16-14 Stranded or Solid 300 V Max., 105C. Max.
Crimping pressure is con- 12-10 12-10 Solid or Stranded 12-10 12-10 Stranded or Solid
trolled by a ratchet device on
Note: 22-16 terminals are stamped 22-18 in accordance Note: 22-16 splices are stamped 22-18 in accordance
the hand tool or a correspond- with MIL-T-7928. with MIL-T-7928.
ing pre-calibration in the 1
UL& CSA Nylon
crimping jaws of AMP auto -
mated crimping machines
Table of Contents
The Crimp Terminals
When done properly, Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
crimping pressure can nei- Ring Tongue (Vinyl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ther overstress nor under- Ring Tongue (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
stress the terminal barrel Ring Tongue 90 Bend and Rectangular Tongue 90 Bend (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . 18
machined dies fully bottom Rectangular Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20
to the precise crimp height Rectangular Tongue (Insulation Restricting) and Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 22
Resulting termination is Flanged Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
free of contamination Short Spring Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Resistant to shock and criti- Long Spring Spade Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
cal environments Slotted Ring Tongue and Hook Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Tensile strength approach- Multiple Stud and Offset Ring Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
es that of the wire itself Offset Ring Tongue (Insulation Restricting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PIDG Terminals meet or exceed Shur-Plug Terminal and 3-Way Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
the requirements of MIL-T- Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7928, Type II, Class 1 and 2
Splices
Refer to AMP Qualified
Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Products for Military Appli-
Butt Step Down Adapter Inserts and Knife Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
cation, Catalog 73-159 for
Military Specification
Number to AMP Part
Number cross reference
7
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
PIDG (Pre-Insulated Diamond Grip) (Continued)
Ring Tongue Terminals Material Related Product Data

Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Terminal Body and Metallic Packaging Quantities pg. 4
Sleeve Copper per ASTM B-152 Performance Specifications
Plating Tin per ASTM B-545 pgs. 4 & 5
Application Tooling pg. 72
Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
2 .203 .211 .632 .739 .105
Yellow 54310-1
M2 5.16 5.36 16.05 18.77 2.67
.203 .211 .632 .736 .105
4 Yellow 52189

5.16 5.36 16.05 18.69 2.67
26-24 .029 6 .250 .243 .664 .792 .105
238-475 Yellow 53073

0.74 M3.5 6.35 6.17 16.87 20.12 2.67
[0.12-0.24]
8 .281 .250 .671 .814 .105
Yellow 54311-1
M4 7.14 6.35 17.04 20.68 2.67
.312 .281 .702 .868 .105
10 Yellow 54312-1 54312-2
7.92 7.14 17.83 22.05 2.67
.140 .121 .452 .525 .082
0 Yellow 321013
3.56 3.07 11.48 13.34 2.08
.140 .121 .452 .525 .082
Yellow 323912* 2-323912-1
3.56 3.07 11.48 13.34 2.08
.140 .211 .542 .615 .082
Yellow 329951*
2 3.56 5.36 13.77 15.62 2.08
M2 .165 .211 .542 .617 .082
Yellow/Br. 321620* 1-321620-0
4.19 5.36 13.77 15.67 2.08
.203 .211 .542 .646 .082
Yellow 323913 2-323913-1
5.16 5.36 13.77 16.41 2.08
.203 .211 .542 .646 .082
4 Yellow 323914* 2-323914-1
5.16 5.36 13.77 16.41 2.08
26-22 .020 .198 .308 .643 .745 .082
202-810 Yellow 321617
0.51 5.03 7.82 16.33 18.92 2.08
[0.10-0.41]
6 .203 .211 .542 .646 .082
Yellow 323915* 2-323915-2
M3.5 5.16 5.36 13.77 16.41 2.08
.250 .281 .612 .740 .082
Yellow 326875* 2-326875-1
6.35 7.14 15.54 18.80 2.08
.250 .281 .612 .740 .082
Yellow 323916* 2-323916-1
8 6.35 7.14 15.54 18.80 2.08
M4 .300 .281 .612 .765 .082
Yellow 52124 52124-2
7.62 7.14 15.54 19.43 2.08
.250 .281 .612 .740 .082
Yellow 324075* 2-324075-1
6.35 7.14 15.54 18.80 2.08
10
.300 .281 .612 .765 .082
Yellow 52124-1
7.62 7.14 15.54 19.43 2.08
.160 .125 .506 .589 .100
0 Natural 2-328489-1
4.06 3.18 12.85 14.96 2.54
2 .160 .125 .506 .589 .100
Natural 329636 2-329636-1
M2 4.06 3.18 12.85 14.96 2.54
.203 .250 .631 .735 .100
Natural 50534
5.16 6.35 16.03 18.67 2.54
24-20 4
.025 .281 .250 .631 .774 .100
320-1,290 Natural 323985
0.64 7.14 6.35 16.03 19.66 2.54
[0.16-0.65]
6 .281 .250 .631 .774 .100
Natural 323986 2-323986-1
M3.5 7.14 6.35 16.03 19.66 2.54
8 .312 .281 .662 .821 .100
Natural 323989 1-323989-0
M4 7.92 7.14 16.81 20.85 2.54
.312 .281 .662 .821 .100
10 Natural 323990 2-323990-1
7.92 7.14 16.81 20.85 2.54
*Available in small packaging quantities.
Note: C dimension applies from edge of metal wire barrel to center of stud hole.

Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.
8
metric equivalents.
Catalog 82042
Ring Tongue Terminals

(Continued)

Wire Size Terminal
Max. Max.
.160 .156 .560 .643 .125
1 Red 327174 2-327174-1
4.06 3.96 14.22 16.33 3.18
.182 .172 .576 .669 .125
Red 324158 2-324158-1
4.62 4.37 14.63 16.99 3.18
2 .182 .172 .576 .669 .140
Red 320773
M2 4.62 4.37 14.63 16.99 3.56
.218 .156 .560 .672 .125
Red 328657* 2-328657-1
5.54 3.96 14.22 17.07 3.18
.182 .172 .576 .669 .125
Red/Green 327654*
4.62 4.37 14.63 16.99 3.18
.182 .172 .576 .669 .140
Red 320882* 2-320882-1
4.62 4.37 14.63 16.99 3.56
.218 .156 .560 .672 .125
Red 320553* 2-320553-2
5.54 3.96 14.22 17.07 3.18
.218 .156 .560 .672 .125
Red 362541
5.54 3.96 14.22 17.07 3.18
4
.218 .156 .560 .672 .140
Red 31880* 2-31880-1
5.54 3.96 14.22 17.07 3.56
.218 .156 .560 .672 .140
Black 35229
5.54 3.96 14.22 17.07 3.56
.250 .312 .716 .844 .125
Red 323758 2-323758-1
6.35 7.92 18.19 21.44 3.18
.250 .312 .716 .844 .140
Red 330648 2-330648-1
6.35 7.92 18.19 21.44 3.56
.218 .156 .560 .672 .125
Red 36149* 2-36149-2
5.54 3.96 14.22 17.07 3.18
.218 .156 .560 .672 .140
Red 36150* 2-36150-1
5.54 3.96 14.22 17.07 3.56
22-16 .250 .250 .654 .782 .125
Red 51863* 51863-1
509-3,260 .033 6.35 6.35 16.61 19.86 3.18
[0.26-1.65] 0.84 6 .281 .250 .654 .797 .125
Red 36151* 2-36151-2
M3.5 7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
Red 36152* 2-36152-1
7.14 6.35 16.61 20.24 3.56
.312 .281 .685 .844 .125
Red 323008 2-323008-1
7.92 7.14 17.40 21.44 3.18
.312 .281 .685 .844 .140
Red 326878 2-326878-1
7.92 7.14 17.40 21.44 3.56
.281 .250 .654 .797 .125
Red 320554* 2-320554-1
7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
Red 31886* 2-31886-2
7.14 6.35 16.61 20.24 3.56
8 .312 .281 .685 .844 .125
Red 320551* 1-320551-1
M4 7.92 7.14 17.40 21.44 3.18
.312 .281 .685 .844 .140
Red 31890* 2-31890-1
7.92 7.14 17.40 21.44 3.56
.344 .297 .701 .876 .140
Red 32835 2-32835-2
8.74 7.54 17.81 22.25 3.56
.281 .250 .654 .797 .125
Red 320552* 2-320552-1
7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
Red 31887* 2-31887-1
7.14 6.35 16.61 20.24 3.56
.312 .281 .685 .844 .125
Red 36153* 2-36153-2
7.92 7.14 17.40 21.44 3.18
10
.312 .281 .685 .844 .140
Red 36154* 2-36154-2
7.92 7.14 17.40 21.44 3.56
.344 .297 .701 .876 .125
Red 32836*
8.74 7.54 17.81 22.25 3.18
.344 .297 .701 .876 .140
Red 32837* 32837-1
8.74 7.54 17.81 22.25 3.56
1
Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.)
9
metric equivalents.
Catalog 82042

(Continued) Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4

Wire Size Terminal
Max. Max.
.469 .437 .841 1.078 .125
Red 320571* 2-320571-2
11.91 11.10 21.36 27.38 3.18
1/4 .469 .437 .841 1.078 .125
Black 55936-1 55936-2
M6 11.91 11.10 21.36 27.38 3.18
.469 .437 .841 1.078 .140
Red 31894* 2-31894-2
11.91 11.10 21.36 27.38 3.56
.469 .437 .841 1.078 .125
Red 320572* 2-320572-1
11.91 11.10 21.36 27.38 3.18
5/16 .469 .437 .841 1.078 .140
22-16 Red 31895* 2-31895-1
.033 M8 11.91 11.10 21.36 27.38 3.56
509-3,260 0.84 .531 .546 .950 1.218 .125
[0.26-1.65] Red 324123
13.49 13.87 24.13 30.94 3.18
.531 .546 .950 1.218 .125
Red 320573* 2-320573-4
13.49 13.87 24.13 30.94 3.18
.531 .546 .950 1.218 .140
3/8 Red 31897* 2-31897-2
13.49 13.87 24.13 30.94 3.56
.656 .437 .841 1.171 .125
Red 321522
16.66 11.10 21.36 29.74 3.18
1/2 .713 .530 .934 1.293 .125
Red 328975*
M12 18.11 13.46 23.72 32.84 3.18
20-16HD1 .042 .469 .312 .718 .955 .150
992-2,800 10 Blue 150247
1.07 11.91 7.92 18.24 24.26 3.81
[0.50-1.42]
2 .180 .171 .575 .668 .170
Blue 324993
M2 4.57 4.34 14.61 16.97 4.32
.250 .171 .575 .703 .150
Blue 324159* 2-324159-2
6.35 4.34 14.61 17.86 3.81
.250 .171 .575 .703 .170
4 Blue 328996* 2-328996-1
6.35 4.34 14.61 17.86 4.32
.250 .281 .685 .813 .150
Blue 323676
6.35 7.14 17.40 20.65 3.81
.250 .171 .575 .703 .150
Blue 320561* 2-320561-2
6.35 4.34 14.61 17.86 3.81
.250 .171 .575 .703 .170
Blue 320619* 2-320619-1
6.35 4.34 14.61 17.86 4.32
.250 .281 .685 .813 .170
Blue 50881 50881-2
6.35 7.14 17.40 20.65 4.32
16-14 .033 6 .312 .250 .654 .813 .170
2,050-5,180 Blue 326882* 2-326882-1
0.84 M3.5 7.92 6.35 16.61 20.65 4.32
[1.04-2.62]
.312 .281 .685 .844 .150
Blue 51864* 51864-3
7.92 7.14 17.40 21.44 3.81
.343 .281 .685 .859 .150
Blue 36157* 2-36157-2
8.71 7.14 17.40 21.82 3.81
.343 .281 .685 .859 .170
Blue 36158* 2-36158-1
8.71 7.14 17.40 21.82 4.32
.312 .250 .654 .813 .170
Blue 53941-1* 53941-2
7.92 6.35 16.61 20.65 4.32
.312 .281 .685 .844 .150
Blue 51864-1* 51864-5
8 7.92 7.14 17.40 21.44 3.81
M4 .343 .281 .685 .859 .150
Blue 320560* 2-320560-1
8.71 7.14 17.40 21.82 3.81
.343 .281 .685 .859 .170
Blue 320565* 2-320565-1
8.71 7.14 17.40 21.82 4.32
1
Heavy duty for extra mechanical strength.
10
metric equivalents.
Catalog 82042
Ring Tongue Terminals (Continued)

Wire Size Terminal
Max. Max.
.312 .250 .654 .813 .170
Blue 53942-1 53942-2
7.92 6.35 16.61 20.65 4.32
.312 .281 .685 .844 .150
Blue 51864-2* 51864-4
7.92 7.14 17.40 21.44 3.81
.343 .281 .685 .859 .150
10 Blue 320574* 2-320574-2
8.71 7.14 17.40 21.82 3.81
.343 .281 .685 .859 .170
Blue 36160* 2-36160-1
8.71 7.14 17.40 21.82 4.32
.469 .437 .841 1.078 .170
Blue 324533 2-324533-2
11.91 11.10 21.36 27.38 4.32
.469 .437 .841 1.078 .170
12 Blue 324086 2-324086-1
11.91 11.10 21.36 27.38 4.32
.468 .312 .716 .953 .170
14 Blue 35274
11.89 7.92 18.19 24.21 4.32
.469 .437 .841 1.078 .150
16-14 Blue 320563* 2-320563-2
.033 11.91 11.10 21.36 27.38 3.81
2,050-5,180
[1.04-2.62] 0.84 1/4 .469 .437 .841 1.078 .170
Blue 321045* 2-321045-1
M6 11.91 11.10 21.36 27.38 4.32
.469 .437 .841 1.078 .170
Black 325034 2-325034-1
11.91 11.10 21.36 27.38 4.32
.469 .437 .841 1.078 .150
Blue 320575* 2-320575-1
5/16 11.91 11.10 21.36 27.38 3.81
M8 .469 .437 .841 1.078 .170
Blue 328998* 2-328998-1
11.91 11.10 21.36 27.38 4.32
.531 .546 .950 1.218 .150
Blue 320564* 2-320564-3
13.49 13.87 24.13 30.94 3.81
3/8
.531 .546 .950 1.218 .170
Blue 328999* 2-328999-1
13.49 13.87 24.13 30.94 4.32
.713 .530 .934 1.293 .150
Blue 328976
1/2 18.11 13.46 23.72 32.84 3.81
M12 .713 .530 .934 1.293 .170
Blue 328849*
18.11 13.46 23.72 32.84 4.32
.281 .219 .810 .953 .230
4 Yellow/Blk. 33734
7.14 5.56 20.57 24.21 5.84
.281 .219 .810 .953 .230
Yellow/Blk. 320631* 2-320631-1
7.14 5.56 20.57 24.21 5.84
6 .281 .219 .810 .953 .250
Yellow/Blk. 35634*
M3.5 7.14 5.56 20.57 24.21 6.35
.343 .281 .872 1.046 .230
Yellow/Blk. 33724
8.71 7.14 22.15 26.57 5.84
.343 .281 .872 1.046 .230
Yellow/Blk. 320627* 1-320627-0
8 8.71 7.14 22.15 26.57 5.84
M4 .343 .281 .872 1.046 .250
Yellow/Blk. 35106* 2-35106-1
8.71 7.14 22.15 26.57 6.35
.343 .281 .872 1.046 .230
Yellow/Blk. 320630* 2-320630-2
8.71 7.14 22.15 26.57 5.84
16-14HD1 .050 .343 .281 .872 1.046 .250
2,050-5,180 10 Yellow/Blk. 34805* 2-34805-1
1.27 8.71 7.14 22.15 26.57 6.35
[1.04-2.62]
.500 .344 1.179 1.432 .220
Yellow/Blk. 329391
12.70 8.74 29.95 36.37 5.59
.500 .344 .935 1.188 .230
Yellow/Blk. 34974* 2-34974-1
12.70 8.74 23.75 30.18 5.84
.500 .344 .935 1.188 .250
Yellow/Blk. 323682 2-323682-1
12.70 8.74 23.75 30.18 6.35
1/4 .531 .437 1.028 1.296 .230
Yellow/Blk. 327743 1-327743-1
M6 13.49 11.10 26.11 32.92 5.84
.531 .437 1.028 1.296 .250
Yellow/Blk. 34806* 2-34806-3
13.49 11.10 26.11 32.92 6.35
.531 .437 1.028 1.296 .250
Blue 2-34806-2
13.49 11.10 26.11 32.92 6.35
5/16 .531 .437 1.028 1.296 .250
Yellow/Blk. 34810 1-34810-1
M8 13.49 11.10 26.11 32.92 6.35
1
11
metric equivalents.
Catalog 82042

(Continued) Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Plating Tin per ASTM B-545 except pgs. 4 & 5
where noted. Application Tooling pg. 72

Wire Size Terminal
Max. Max.
.531 .437 1.028 1.296 .230
3/8 Yellow/Blk. 330896
13.49 11.10 26.11 32.92 5.84
.750 .625 1.216 1.594 .250
16-14HD1 Yellow/Blk. 35316*
.050 1/2 19.05 15.88 30.89 40.49 6.35
2,050-5,180
[1.04-2.62] 1.27 M12 1.250 1.000 1.591 2.219 .250
Yellow/Blk. 36203
31.75 25.40 40.41 56.36 6.35
1.250 1.000 1.591 2.219 .250
3/4 Yellow/Blk. 322724
31.75 25.40 40.41 56.36 6.35
.281 .219 .810 .953 .250
4 Yellow 35148* 1-35148-1
7.14 5.56 20.57 24.21 6.35
.281 .219 .810 .953 .230
Yellow 320634* 2-320634-1
7.14 5.56 20.57 24.21 5.84
.281 .219 .810 .953 .250
Yellow 35149* 2-35149-1
7.14 5.56 20.57 24.21 6.35
6 .312 .302 .893 1.052 .230
Yellow 326886 326886-1
M3.5 7.92 7.67 22.68 26.72 5.84
.375 .302 .893 1.083 .230
Yellow 320567* 2-320567-2
9.53 7.67 22.68 27.51 5.84
.375 .302 .893 1.083 .250
Yellow 35107* 2-35107-1
9.53 7.67 22.68 27.51 6.35
.312 .281 .872 1.031 .230
Yellow 35787* 1-35787-0
7.92 7.14 22.15 26.19 5.84
.312 .302 .893 1.052 .230
Yellow 324915*
8 7.92 7.67 22.68 26.72 5.84
M4 .375 .302 .893 1.083 .230
Yellow 320568* 2-320568-1
9.53 7.67 22.68 27.51 5.84
.375 .302 .893 1.083 .250
Yellow 35108* 2-35108-1
12-10 .042 9.53 7.67 22.68 27.51 6.35
5,180-13,100 1.07
[2.62-6.64] .312 .302 .893 1.052 .230
Yellow 324918* 1-324918-0
7.92 7.67 22.68 26.72 5.84
.343 .281 .872 1.046 .230
Yellow 32883* 1-32883-0
8.71 7.14 22.15 26.57 5.84
.375 .302 .893 1.083 .230
Yellow 36161* 2-36161-2
9.53 7.67 22.68 27.51 5.84
10
.375 .302 .893 1.083 .250
Yellow 35109* 2-35109-1
9.53 7.67 22.68 27.51 6.35
.500 .344 .935 1.188 .230
Yellow 2-323762-1 2-323762-3
12.70 8.74 23.75 30.18 5.84
.500 .344 1.179 1.432 .220
Yellow 329389
12.70 8.74 29.95 36.37 5.59
.500 .344 .935 1.188 .230
Yellow 35273* 2-35273-2
12.70 8.74 23.75 30.18 5.84
1/4 .531 .468 1.054 1.322 .230
Yellow 320569* 2-320569-3
M6 13.49 11.89 26.77 33.58 5.84
.531 .468 1.054 1.322 .230
Yellow 2-32545-42
13.49 11.89 26.77 33.58 5.84
.531 .468 1.054 1.322 .250
Yellow 35110* 2-35110-1
13.49 11.89 26.77 33.58 6.35
1
2
Terminal body plating Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3
Terminal body plating Nickel per QQ-N-290.
12
metric equivalents.
Catalog 82042
Ring Tongue
Terminals (Continued)

Wire Size Terminal
Max. Max.
.375 .302 .967 1.160 .300
M5 Yellow 55157-2
9.53 7.67 24.56 29.46 7.62
.531 .468 1.054 1.322 .230
Yellow 320576* 2-320576-1
5/16 13.49 11.89 26.77 33.58 5.84
M8 .531 .468 1.054 1.322 .250
Yellow 35111* 2-35111-1
13.49 11.89 26.77 33.58 6.35
.593 .531 1.115 1.414 .230
Yellow 320577* 2-320577-3
15.06 13.49 28.32 35.92 5.84
.593 .531 1.115 1.414 .250
3/8 Yellow 35112*
15.06 13.49 28.32 35.92 6.35
12-10 .042 .750 .625 1.216 1.594 .250
5,180-13,100 Yellow 35150
1.07 19.05 15.88 30.89 40.49 6.35
[2.62-6.64]
.715 .474 1.065 1.414 .230
Yellow 52077
18.16 12.04 27.05 35.92 5.84
.715 .560 1.151 1.511 .230
Yellow 331467
1/2 18.16 14.22 29.24 38.38 5.84
M12 .750 .625 1.216 1.594 .230
Yellow 323784
19.05 15.88 30.89 40.49 5.84
.750 .625 1.216 1.594 .250
Yellow 35151*
19.05 15.88 30.89 40.49 6.35
5/8 1.250 1.000 1.591 2.219 .230
Yellow 324615
M16 31.75 25.40 40.41 56.36 5.84
Vinyl insulation material
13
metric equivalents.
Catalog 82042

(Vinyl) Insulation Vinyl, UL 94V-0 Insulation Color Code pg. 4
except where noted. Application Tooling pg. 72

Wire Size Terminal
Max. Max.
6 .281 .250 .654 .797 .140
Red 31885
M3.5 7.14 6.35 16.61 20.24 3.56
.312 .281 .685 .844 .125
Red 31888
8 7.92 7.14 17.40 21.44 3.18
22-16 M4
509-3,260 .033 .312 .281 .685 .844 .125
Red 2-31888-1 2

[0.26-1.65] 0.84 7.92 7.14 17.40 21.44 3.18
.281 .250 .654 .797 .125
Red 31884
7.14 6.35 16.61 20.24 3.18
10
.312 .281 .685 .844 .140
Red 31891
7.92 7.14 17.40 21.44 3.56
.312 .250 .654 .813 .170
Blue 2-322238-1
7.92 6.35 16.61 20.65 4.32
16-14 .033 .312 .281 .685 .844 .150
2,050-5,180 10 Blue 51861-4
0.84 7.92 7.14 17.40 21.44 3.81
[1.04-2.62]
.343 .281 .685 .859 .170
Blue 31903
8.71 7.14 17.40 21.82 4.32
.343 .281 .961 1.135 .300
10 Yellow/Blk. 35363*
8.71 7.14 24.41 28.83 7.62
1/4 .531 .437 1.117 1.385 .300
16-14HD1 Yellow/Blk. 35362*
.050 M6 13.49 11.10 28.37 35.18 7.62
2,050-5,180 1.27 5/16 .531 .437 1.117 1.385 .300
[1.04-2.62] Yellow/Blk. 35538
M8 13.49 11.10 28.37 35.18 7.62
1/2 1.250 1.000 1.680 2.308 .300
Yellow/Blk. 36485
M12 31.75 25.40 42.67 58.62 7.62
6 .375 .302 .982 1.172 .300
Yellow 35604
M3.5 9.53 7.67 24.94 29.77 7.62
8 .375 .302 .982 1.172 .300
Yellow 35605* 2-35605-2
M4 9.53 7.67 24.94 29.77 7.62
.375 .302 .982 1.172 .300
10 Yellow 35364* 2-35364-1
9.53 7.67 24.94 29.77 7.62
.375 .302 .967 1.160 .300
12-10 5mm3 Yellow 55157-2
.042 9.53 7.67 24.56 29.46 7.62
5,180-13,100 1.07 .500 .344 1.024 1.277 .300
[2.62-6.64] Yellow 323763 2-323763-2
1/4 12.70 8.74 26.01 32.44 7.62
M6 .531 .468 1.148 1.416 .300
Yellow 35345* 2-35345-1
13.49 11.89 29.16 35.97 7.62
5/16 .531 .468 1.148 1.416 .300
Yellow 35346* 2-35346-1
M8 13.49 11.89 29.16 35.97 7.62
.593 .531 1.211 1.510 .300
3/8 Yellow 35478 1-35478-0
15.06 13.49 30.76 38.35 7.62
1
2
Terminal body plating Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3
#10 stud may be substituted.
14
metric equivalents.
Catalog 82042

(Insulation Restricting) Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Terminal Body Copper per Packaging Quantities pg. 4
ASTM B-152 Performance Specifications
Metallic Sleeve Copper per Application Tooling pg. 72
ASTM B-152
Plating Nickel per QQ-N-290 or
Tin per ASTM B-545
Wire Size Tongue Dimensions Terminal Wire Part Numbers

Circular Mils Material Stud Insulation Insulation
Thickness Size W C E L Color Diameter Loose Tape
[mm2] Min. Max. Max. Piece Mounted
Max. Solid/Stripe Range
2 .203 .211 .632 .739 .026-.055
Yellow/Black 53078
M2 5.16 5.36 16.05 18.77 0.66-1.40
.203 .211 .632 .736 .026-.055
4 Yellow/Black 53049

5.16 5.36 16.05 18.69 0.66-1.40
26
.029 6 .250 .243 .664 .792 .026-.055
[0.15] 0.74 M3.5 6.35 6.17 16.87 20.12 0.66-1.40
8 .281 .250 .671 .814 .026-.055
Yellow/Black 53051
M4 7.14 6.35 17.04 20.68 0.66-1.40
.312 .281 .702 .863 .026-.055
7.92 7.14 17.83 21.92 0.66-1.40
.203 .211 .587 .691 .031-.055
4 Yellow/Blue 2-323914-2
5.16 5.36 14.91 17.55 0.79-1.40
6 .250 .281 .657 .785 .031-.055
Yellow/Blue 2-326875-4
.020 M3.5 6.35 7.14 16.69 19.94 0.79-1.40
0.51 8 .250 .281 .657 .785 .031-.055
Yellow/Blue 2-323916-3
M4 6.35 7.14 16.69 19.94 0.79-1.40
.250 .281 .657 .785 .031-.055
10 Yellow/Blue 2-326875-5
6.35 7.14 16.69 19.94 0.79-1.40
24 2 .203 .211 .632 .739 .031-.055
475 Yellow/Blue 53053

M2 5.16 5.36 16.05 18.77 0.79-1.40
[0.24]
.203 .211 .632 .736 .031-.055
4 Yellow/Blue 53054
5.16 5.36 16.05 18.69 0.79-1.40
.029 6 .250 .243 .664 .792 .031-.055
Yellow/Blue 53055 53055-1
0.74 M3.5 6.35 6.17 16.87 20.12 0.79-1.40
8 .281 .250 .671 .814 .031-.055
Yellow/Blue 53056
M4 7.14 6.35 17.04 20.68 0.79-1.40
.312 .281 .702 .860 .031-.055
10 Yellow/Blue 53057
53057-1
7.92 7.14 17.83 21.84 0.79-1.40
2 .182 .172 .638 .731 .038-.110
Red/Green 52307
M2 4.62 4.37 16.21 18.57 0.97-2.79
.218 .156 .622 .734 .038-.110
4 Red/Green 52273*
5.54 3.96 15.80 18.64 0.97-2.79
.218 .156 .622 .734 .038-.110
Red/Green 2-36149-3*
6 5.54 3.96 15.80 18.64 0.97-2.79
M3.5 .250 .250 .716 .844 .038-.110
Red/Green 51863-2* 51863-5
6.35 6.35 18.19 21.44 0.97-2.79
8 .312 .281 .747 .906 .038-.110
22 Red/Green 1-320551-2* 1-320551-5
.033 M4 7.92 7.14 18.97 23.01 0.97-2.79
754 0.84 .312 .281 .747 .906 .038-.110
[0.38] 10 Red/Green 2-36153-3* 2-36153-6
7.92 7.14 18.97 23.01 0.97-2.79
1/4 .469 .437 .903 1.140 .038-.110
Red/Green 2-320571-3
M6 11.91 11.10 22.94 28.96 0.97-2.79
5/16 .469 .437 .903 1.140 .038-.110
M8 11.91 11.10 22.94 28.96 0.97-2.79
.531 .546 1.012 1.280 .038-.110
3/8 Red/Green 2-320573-1
13.49 13.87 25.70 32.51 0.97-2.79
1/2 .713 .530 .996 1.355 .038-.110
M12 18.11 13.46 25.30 34.42 0.97-2.79
Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.
15
metric equivalents.
Catalog 82042

Terminal Body Copper per ASTM Packaging Quantities pg. 4
(Continued) B-152 Performance Specifications
ASTM B-152
Plating Nickel per QQ-N-290 or
Tin per ASTM B-545

2 .182 .172 .638 .731 .046-.110
Red/Red 52307-1
M2 4.62 4.37 16.21 18.57 1.17-2.79
.218 .156 .622 .734 .046-.110
4 Red/Red 52273-1*
5.54 3.96 15.80 18.64 1.17-2.79
.218 .156 .622 .734 .046-.110
Red/Red 2-36149-4*
6 5.54 3.96 15.80 18.64 1.17-2.79
M3.5 .250 .250 .716 .844 .046-.110
Red/Red 51863-3 51863-6
6.35 6.35 18.19 21.44 1.17-2.79
8 .312 .281 .747 .906 .046-.110
20 Red/Red 1-320551-3* 1-320551-7
.033 M4 7.92 7.14 18.97 23.01 1.17-2.79
1,186 0.84 .312 .281 .747 .906 .046-.110
[0.60] 10 Red/Red 2-36153-4*
7.92 7.14 18.97 23.01 1.17-2.79
1/4 .469 .437 .903 1.140 .046-.110
Red/Red 2-320571-4
M6 11.91 11.10 22.94 28.96 1.17-2.79
5/16 .469 .437 .903 1.140 .046-.110
Red/Red 2-320572-3
M8 11.91 11.10 22.94 28.96 1.17-2.79
.531 .546 1.012 1.280 .046-.110
3/8 Red/Red 2-320573-2
13.49 13.87 25.70 32.51 1.17-2.79
1/2 .713 .530 .996 1.355 .046-.110
Red/Red 2-328975-2
M12 18.11 13.46 25.30 34.42 1.17-2.79
.218 .156 .622 .734 .056-.110
4 Red/White 52273-2*
5.54 3.96 15.80 18.64 1.42-2.79
.218 .156 .622 .734 .056-.110
Red/White 2-36149-5*
6 5.54 3.96 15.80 18.64 1.42-2.79
M3.5 .250 .250 .716 .844 .056-.110
Red/White 51863-4* 51863-7
6.35 6.35 18.19 21.44 1.42-2.79
8 .312 .281 .747 .906 .056-.110
Red/White 1-320551-4* 1-320551-8
M4 7.92 7.14 18.97 23.01 1.42-2.79
18 .033 .312 .281 .747 .906 .056-.110
1,900 10 Red/White 2-36153-5* 2-36153-9
0.84 7.92 7.14 18.97 23.01 1.42-2.79
[0.96]
1/4 .469 .437 .903 1.140 .056-.110
Red/White 2-320571-5
M6 11.91 11.10 22.94 28.96 1.42-2.79
5/16 .469 .437 .903 1.140 .056-.110
Red/White 2-320572-4 2-320574-7
M8 11.91 11.10 22.94 28.96 1.42-2.79
.531 .546 1.012 1.280 .056-.110
3/8 Red/White 2-320573-3
13.49 13.87 25.70 32.51 1.42-2.79
1/2 .713 .530 .996 1.355 .056-.110
Red/White 2-328975-3
M12 18.11 13.46 25.30 34.42 1.42-2.79
.250 .171 .637 .765 .063-.130
4 Blue/Blue 52274
6.35 4.34 16.18 19.43 1.60-3.30
.250 .171 .637 .765 .063-.130
Blue/Blue 2-320561-3* 2-320561-5
6 6.35 4.34 16.18 19.43 1.60-3.30
M3.5 .312 .281 .747 .906 .063-.130
Blue/Blue 51864-6* 1-51864-2
7.92 7.14 18.97 23.01 1.60-3.30
8 .312 .281 .747 .906 .063-.130
Blue/Blue 1-51864-0* 1-51864-6
M4 7.92 7.14 18.97 23.01 1.60-3.30
16 .033 .312 .281 .747 .906 .063-.130
2,800 10 Blue/Blue 51864-7*
0.84 7.92 7.14 18.97 23.01 1.60-3.30
[1.42]
1/4 .469 .437 .903 1.140 .063-.130
Blue/Blue 2-320563-3
M6 11.91 11.10 22.94 28.96 1.60-3.30
5/16 .469 .437 .903 1.140 .063-.130
M8 11.91 11.10 22.94 28.96 1.60-3.30
.531 .546 1.012 1.280 .063-.130
3/8 Blue/Blue 2-320564-1
13.49 13.87 25.70 32.51 1.60-3.30
1/2 .713 .530 .996 1.355 .063-.130
M12 18.11 13.46 25.30 34.42 1.60-3.30
16
metric equivalents.
Catalog 82042
Ring Tongue Terminals

(Insulation Restricting)
(Continued)

.250 .171 .637 .765 .078-.130
4 Blue/Green 52274-1
6.35 4.34 16.18 19.43 1.98-3.30
.250 .171 .637 .765 .078-.130
Blue/Green 2-320561-4
6 6.35 4.34 16.18 19.43 1.98-3.30
M3.5 .312 .281 .747 .906 .078-.130
Blue/Green 51864-8* 1-51864-4
7.92 7.14 18.97 23.01 1.98-3.30
8 .312 .281 .747 .906 .078-.130
Blue/Green 1-51864-1* 1-51864-7
M4 7.92 7.14 18.97 23.01 1.98-3.30
14 .033 .312 .281 .747 .906 .078-.130
4,234 10 Blue/Green 51864-9* 1-51864-5
0.84 7.92 7.14 18.97 23.01 1.98-3.30
[2.15]
1/4 .469 .437 .903 1.140 .078-.130
M6 11.91 11.10 22.94 28.96 1.98-3.30
5/16 .469 .437 .903 1.140 .078-.130
M8 11.91 11.10 22.94 28.96 1.98-3.30
.531 .546 1.012 1.280 .078-.130
3/8 Blue/Green 2-320564-2
13.49 13.87 25.70 32.51 1.98-3.30
1/2 .713 .530 .996 1.355 .078-.130
M12 18.11 13.46 25.30 34.42 1.98-3.30
6 .375 .302 .958 1.148 .095-.200
Yellow/Yellow 2-36161-5
M3.5 9.53 7.67 24.33 29.16 2.41-5.08
8 .375 .302 .958 1.148 .095-.200
Yellow/Yellow 2-320568-2*
M4 9.53 7.67 24.33 29.16 2.41-5.08
.375 .302 .958 1.148 .095-.200
10 Yellow/Yellow 2-36161-3*
9.53 7.67 24.33 29.16 2.41-5.08
12 .042 1/4 .531 .468 1.124 1.392 .095-.200
6,654 Yellow/Yellow 2-320569-5
1.07 M6 13.49 11.89 28.55 35.36 2.41-5.08
[3.37]
5/16 .531 .468 1.124 1.392 .095-.200
Yellow/Yellow 2-320576-2
M8 13.49 11.89 28.55 35.36 2.41-5.08
.593 .531 1.187 1.486 .095-.200
3/8 Yellow/Yellow 2-320577-1
15.06 13.49 30.15 37.74 2.41-5.08
1/2 .715 .474 1.130 1.490 .095-.200
Yellow/Yellow 52077-1
M12 18.16 12.04 28.70 37.85 2.41-5.08
6 .375 .302 .958 1.148 .119-.200
Yellow/Brown 2-36161-6 3-36161-0
M3.5 9.53 7.67 24.33 29.16 3.02-5.08
8 .375 .302 .958 1.148 .119-.200
Yellow/Brown 2-320568-3*
M4 9.53 7.67 24.33 29.16 3.02-5.08
.375 .302 .958 1.148 .119-.200
10 Yellow/Brown 2-36161-4 2-36161-8
9.53 7.67 24.33 29.16 3.02-5.08
10 .042 1/4 .531 .468 1.124 1.392 .119-.200
12,066 Yellow/Brown 2-320569-6 2-320569-8
1.07 M6 13.49 11.89 28.55 35.36 3.02-5.08
[6.11]
5/16 .531 .468 1.124 1.392 .119-.200
Yellow/Brown 2-320576-3
M8 13.49 11.89 28.55 35.36 3.02-5.08
.593 .531 1.187 1.486 .119-.200
3/8 Yellow/Brown 2-320577-2
15.06 13.49 30.15 37.74 3.02-5.08
1/2 .715 .474 1.130 1.490 .119-.200
Yellow/Brown 52077-2
M12 18.16 12.04 28.70 37.85 3.02-5.08
17
metric equivalents.
Catalog 82042
Ring Tongue Terminal

90 Bend Material Related Product Data
Insulation Vinyl, UL 94V-0 Insulation Color Code pg. 4
Tongue Dimensions Wire Part Number

Wire Size Material Stud Terminal Insulation
Cicular Mils Thickness Size W D Insulation Diameter Loose
[mm2] Max. Min. Color Max. Piece
22-16 .033 .312 .157 .140
Vinyl 509-3,260 10 Red 55148-1
0.84 7.92 3.99 3.56
[0.26-1.65]
12-10 .040 .375 .206 .250
Nylon 5,180-13,100 6 Yellow 696020-1
1.02 9.53 5.23 6.35
[2.62-6.64]
Rectangular Tongue Material Related Product Data

Terminals 90 Bend Insulation Nylon Insulation Color Code pg. 4
(Insulation Restricting) ASTM B-152 Performance Specifications
Plating Tin per MIL-T-10727 pgs. 4 & 5
ASTM B-152
Plating Nickel per QQ-N-290 or Tin
per MIL-T-10727
Tongue Dimensions Terminal Wire Part Numbers

Wire Size Material Stud Insulation Insulation
Circular Mils Thickness Size W C L D X Color Diameter Loose
[mm2] Max. Max. Solid /Stripe Range Piece
18 .033 .375 .406 .847 .281 .187 .056-.110
1,900 10 Red/White 1-325106-2
0.84 9.53 10.31 21.51 7.14 4.75 1.42-2.79
[0.96]
12 .042 .375 .406 1.037 .281 .187 .095-.200
6,654 10 Yellow/Yellow 1-328451-0
1.07 9.53 10.31 26.34 7.14 4.75 2.41-5.08
[3.37]
Note: C dimension applies from edge of metal wire barrel to underside of bent tongue.
18
metric equivalents.
Catalog 82042

Terminals Insulation Nylon except where noted. Insulation Color Code pg. 4
except where noted. pgs. 4 & 5
Plating Tin per ASTM B-545 Application Tooling pg. 72

Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
2 .182 .211 .542 .647 .100 .082
26-22 Yellow 3212062
.020 M2 4.62 5.36 13.77 16.43 2.54 2.08
202-810 0.51
[0.10-0.41] 6 .277 .308 .643 .783 .130 .082
Yellow 330250
M3.5 7.04 7.82 16.33 19.89 3.30 2.08
2 .182 .203 .607 .727 .115 .125
Red 325148
M2 4.62 5.16 15.42 18.47 2.92 3.18
.237 .237 .643 .796 .143 .140
Red 2-327968-1
6.02 6.02 16.33 20.22 3.63 3.56
4
.237 .404 .810 1.015 .195 .140
Red 327962
6.02 10.26 20.57 25.78 4.95 3.56
.250 .187 .591 .736 .140 .140
Red 55777-1
5 6.35 4.75 15.01 18.69 3.56 3.56
M3 .277 .277 .702 .855 .143 .140
Red 2-327950-1
7.04 7.04 17.83 21.72 3.63 3.56
.237 .404 .810 1.015 .195 .140
22-16 Red 2-327956-1
.033 6.02 10.26 20.57 25.78 4.95 3.56
509-3,260 0.84
[0.26-1.65] .250 .312 .716 .846 .125 .125
Red 320629 2-320629-1
6 6.35 7.92 18.19 21.49 3.18 3.18
M3.5 .250 .312 .716 .846 .125 .140
Red 33476* 2-33476-1
6.35 7.92 18.19 21.49 3.18 3.56
.302 .465 .872 1.109 .227 .140
Red 2-327938-1 2-327938-2
7.67 11.81 22.15 28.17 5.77 3.56
.302 .465 .872 1.109 .227 .140
Red 327944* 2-327944-2
8 7.67 11.81 22.15 28.17 5.77 3.56
M4 .390 .621 1.039 1.359 .310 .140
Red 327932
9.91 15.77 26.39 34.52 7.87 3.56
.312 .281 .685 .893 .203 .140
10 Red 320209*
7.92 7.14 17.40 22.68 5.16 3.56
.237 .237 .643 .796 .143 .150
Blue 2-327970-4
6.02 6.02 16.33 20.22 3.63 3.81
4
.237 .404 .810 1.015 .195 .150
16-14 Blue 2-327964-4
.033 6.02 10.26 20.57 25.78 4.95 3.81
2,050-5,180 0.84
[1.04-2.62] .244 .312 .716 .856 .125 .150
Blue 55694-11
5 6.20 7.92 18.19 21.74 3.18 3.81
M3 .277 .277 .702 .855 .143 .150
Blue 2-327952-2
7.04 7.04 17.83 21.72 3.63 3.81
1
Insulation Vinyl
2
Terminal Body Brass per MIL-C-50.
19
metric equivalents.
Catalog 82042

Terminals (Continued) Insulation Nylon except where noted. Insulation Color Code pg. 4

.237 .404 .810 1.015 .195 .150
Blue 2-327958-4
6.02 10.26 20.57 25.78 4.95 3.81
.237 .404 .810 1.015 .195 .170
Blue 2-327958-1
6.02 10.26 20.57 25.78 4.95 4.32
.244 .312 .716 .856 .125 .150
Blue 33172
6 6.20 7.92 18.19 21.74 3.18 3.81
M3.5 .244 .312 .716 .856 .125 .170
Blue 33173*
6.20 7.92 18.19 21.74 3.18 4.32
.296 .203 .607 .752 .140 .150
Blue 33168
7.52 5.16 15.42 19.10 3.56 3.81
16-14 .033 .302 .465 .872 1.109 .227 .150
2,050-5,180 Blue 2-327940-4
0.84 7.67 11.81 22.15 28.17 5.77 3.81
[1.04-2.62]
.244 .312 .716 .856 .125 .170
Blue 35279
6.20 7.92 18.19 21.74 3.18 4.32
.296 .343 .747 .939 .187 .170
Blue 321283*
8 7.52 8.71 18.97 23.85 4.75 4.32
M4 .302 .465 .872 1.109 .227 .150
Blue 2-327946-4
7.67 11.81 22.15 28.17 5.77 3.81
.390 .621 1.039 1.359 .310 .150
Blue 2-327934-2
9.91 15.77 26.39 34.52 7.87 3.81
.312 .281 .685 .940 .250 .170
10 Blue 324603
7.92 7.14 17.40 23.88 6.35 4.32
.237 .237 .831 .984 .143 .230
Yellow 327972
6.02 6.02 21.11 24.99 3.63 5.84
4
.237 .404 .998 1.203 .195 .230
Yellow 327966
6.02 10.26 25.35 30.56 4.95 5.84
5 .277 .277 .889 1.042 .143 .230
Yellow 327954 2-327954-2
M3 7.04 7.04 22.58 26.47 3.63 5.84
.237 .404 .998 1.203 .195 .230
Yellow 2-327960-1 2-327960-2
6.02 10.26 25.35 30.56 4.95 5.84
.250 .302 .893 1.085 .187 .230
12-10 Yellow 329697
.042 6 6.35 7.67 22.68 27.56 4.75 5.84
5,180-13,100 1.07 M3.5
[2.62-6.64] .290 .218 .809 .954 .140 .230
Yellow 34512
7.37 5.54 20.55 24.23 3.56 5.84
.302 .465 1.044 1.281 .227 .230
Yellow 327942
7.67 11.81 26.52 32.54 5.77 5.84
.302 .465 1.044 1.281 .227 .230
Yellow 327948
7.67 11.81 26.52 32.54 5.77 5.84
8 .302 .465 1.077 1.247 .160 .230
Yellow 331268 2-331268-1
M4 7.67 11.81 27.36 31.67 4.06 5.84
.390 .621 1.211 1.531 .310 .230
Yellow 327936
9.91 15.77 30.76 38.89 7.87 5.84
20
metric equivalents.
Catalog 82042

Terminals Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
(Insulation Restricting) ASTM B-152 Performance Specifications
ASTM B-152
Plating Nickel per QQ-N-290

Circular Mils Thickness Size W C E L X Color Diameter Loose
[mm2] Max. Min. Max. Max. Solid/Stripe Range Piece
24 .020 6 .312 .308 .683 .875 .187 .031-.055
475 Yellow/Blue 2-326876-2
0.51 M3.5 7.92 7.82 17.35 22.23 4.75 0.79-1.40
[0.24]
5 .277 .277 .934 1.087 .143 .119-.200
10 Yellow/Brown 53912-2
.042 M3 7.04 7.04 23.72 27.61 3.63 3.02-5.08
12,066 1.07 8 .390 .621 1.276 1.596 .310 .119-.200
[6.11] Yellow/Brown 53914-2
M4 9.91 15.77 32.41 40.54 7.87 3.02-5.08
Spade Tongue Material Related Product Data


26-24 .029 6 .250 .211 .632 .709 .072 .095
238-475 Yellow 53115-2
0.74 M3.5 6.35 5.36 16.05 18.01 1.83 2.41
[0.12-0.24]
.125 .078 .409 .476 .062 .082
26-22 0 Yellow 322001
.020 3.18 1.98 10.39 12.09 1.57 2.08
202-810 0.51 .203 .211 .542 .627 .076 .082
[0.10-0.41] 4 Yellow 321035* 2-321035-1
5.16 5.36 13.77 15.93 1.93 2.08
2 .182 .203 .607 .727 .115 .140
Red 328394* 2-328394-1
M2 4.62 5.16 15.42 18.47 2.92 3.56
.218 .156 .560 .674 .109 .125
Red 1-327717-0
5.54 3.96 14.22 17.12 2.77 3.18
4
.218 .156 .560 .674 .109 .140
Red 327717* 1-327717-2
5.54 3.96 14.22 17.12 2.77 3.56
.250 .312 .716 .846 .125 .140
Red 34541* 2-34541-1
6.35 7.92 18.19 21.49 3.18 3.56
.297 .203 .607 .753 .141 .125
Red 34080* 2-34080-1
7.54 5.16 15.42 19.13 3.58 3.18
6 .297 .203 .607 .753 .141 .140
22-16 Red 326861* 2-326861-1
.033 M3.5 7.54 5.16 15.42 19.13 3.58 3.56
509-3,260 0.84 .344 .218 .622 .783 .156 .125
[0.26-1.65] Red 32403
8.74 5.54 15.80 19.89 3.96 3.18
.344 .218 .622 .783 .156 .140
Red 32404 2-32404-1
8.74 5.54 15.80 19.89 3.96 3.56
.375 .312 .716 .908 .187 .125
Red 32050* 2-32050-1
8 9.53 7.92 18.19 23.06 4.75 3.18
M4 .375 .312 .716 .908 .187 .140
Red 32053* 2-32053-1
9.53 7.92 18.19 23.06 4.75 3.56
.375 .312 .716 .908 .187 .125
Red 32051* 2-32051-1
9.53 7.92 18.19 23.06 4.75 3.18
10
.375 .312 .716 .908 .187 .140
Red 32054* 2-32054-1
9.53 7.92 18.19 23.06 4.75 3.56
21
metric equivalents.
Catalog 82042
Spade Tongue Material Related Product Data

Terminals (Continued) Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4

.244 .312 .716 .846 .125 .170
Blue 328281* 1-328281-1
6.20 7.92 18.19 21.49 3.18 4.32
6 .297 .203 .607 .753 .141 .170
Blue 35559* 2-35559-1
M3.5 7.54 5.16 15.42 19.13 3.58 4.32
.385 .312 .716 .908 .187 .170
Blue 32058*
9.78 7.92 18.19 23.06 4.75 4.32
.297 .203 .607 .753 .141 .170
Blue 321233* 2-321233-1
7.54 5.16 15.42 19.13 3.58 4.32
16-14
2,050-5,180 .033 .312 .375 .779 1.034 .250 .170
Blue 325199
[1.04-2.62] 0.84 8 7.92 9.53 19.79 26.26 6.35 4.32
M4 .385 .312 .716 .908 .187 .150
Blue 32056* 2-32056-1
9.78 7.92 18.19 23.06 4.75 3.81
.385 .312 .716 .908 .187 .170
Blue 32059* 2-32059-1
9.78 7.92 18.19 23.06 4.75 4.32
.385 .312 .716 .908 .187 .150
Blue 32057
9.78 7.92 18.19 23.06 4.75 3.81
10
.385 .312 .716 .908 .187 .170
Blue 32060* 2-32060-1
9.78 7.92 18.19 23.06 4.75 4.32
.290 .218 .809 .954 .140 .230
Yellow 322985* 1-322985-0
6 7.37 5.54 20.55 24.23 3.56 5.84
M3.5 .312 .296 .887 1.095 .203 .230
Yellow 326859* 2-326859-1
7.92 7.52 22.53 27.81 5.16 5.84
.312 .468 1.059 1.314 .250 .230
12-10 Yellow 325197
.042 7.92 11.89 26.90 33.38 6.35 5.84
5,180-13,100
[2.62-6.64] 1.07 8 .406 .296 .887 1.095 .203 .230
Yellow 32588* 2-32588-1
M4 10.31 7.52 22.53 27.81 5.16 5.84
.406 .296 .887 1.095 .203 .250
Yellow 35152* 2-35152-1
10.31 7.52 22.53 27.81 5.16 6.35
.406 .296 .887 1.095 .203 .230
10 Yellow 32589* 2-32589-1
10.31 7.52 22.53 27.81 5.16 5.84
22
metric equivalents.
Catalog 82042
Flanged Spade Tongue Material Related Product Data


Circular Mils Thickness Size W C E L X H Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Min. Color Max. Piece Mounted
2 .182 .203 .534 .649 .110 .026 .082
Yellow 324597* 2-324597-1
M2 4.62 5.16 13.56 16.48 2.79 0.66 2.08
26-22 .020 .193 .203 .534 .649 .110 .026 .082
202-810 4 Yellow 52369* 52369-1
0.51 4.90 5.16 13.56 16.48 2.79 0.66 2.08
[0.10-0.41]
6 .250 .203 .534 .649 .110 .026 .082
Yellow 51874* 51874-1
M3.5 6.35 5.16 13.56 16.48 2.79 0.66 2.08
.182 .203 .607 .727 .115 .041 .125
Red 2-324608-2
2 4.62 5.16 15.42 18.47 2.92 1.04 3.18
M2 .182 .203 .607 .727 .115 .041 .140
Red 324608* 2-324608-1
4.62 5.16 15.42 18.47 2.92 1.04 3.56
.250 .203 .607 .737 .125 .046 .125
Red 322777* 2-322777-1
6.35 5.16 15.42 18.72 3.18 1.17 3.18
.265 .203 .607 .737 .125 .046 .140
Red 322426
6.73 5.16 15.42 18.72 3.18 1.17 3.56
6 .296 .203 .607 .737 .125 .046 .125
Red 32561* 2-32561-1
M3.5 7.52 5.16 15.42 18.72 3.18 1.17 3.18
22-16 .033 .296 .203 .607 .737 .125 .046 .140
509-3,260 0.84 Red 32562* 2-32562-1
7.52 5.16 15.42 18.72 3.18 1.17 3.56
[0.26-1.65]
.328 .203 .607 .737 .125 .046 .140
Red 324557 2-324557-1
8.33 5.16 15.42 18.72 3.18 1.17 3.56
.296 .203 .607 .737 .125 .046 .140
Red 2-32562-2 2-32562-3
7.52 5.16 15.42 18.72 3.18 1.17 3.56
8 .416 .250 .654 .830 .171 .062 .125
Red 32497 2-32497-1
M4 10.57 6.35 16.61 21.08 4.34 1.57 3.18
.416 .250 .654 .830 .171 .062 .140
Red 32498* 2-32498-1
10.57 6.35 16.61 21.08 4.34 1.57 3.56
.296 .203 .607 .737 .125 .046 .140
10 Red 1-331366-0 1-331366-1
7.52 5.16 15.42 18.72 3.18 1.17 3.56
.294 .203 .607 .737 .125 .047 .150
Blue 2-320861-2 2-320861-3
7.47 5.16 15.42 18.72 3.18 1.19 3.81
6 .294 .203 .607 .737 .125 .047 .170
Blue 320861* 2-320861-1
M3.5 7.47 5.16 15.42 18.72 3.18 1.19 4.32
.328 .203 .607 .737 .125 .047 .170
Blue 324567*
8.33 5.16 15.42 18.72 3.18 1.19 4.32
16-14 .033 .294 .203 .607 .737 .125 .047 .170
2,050-5,180 Blue 320862* 2-320862-1
0.84 7.47 5.16 15.42 18.72 3.18 1.19 4.32
[1.04-2.62]
8 .416 .250 .654 .830 .171 .062 .150
Blue 33155*
M4 10.57 6.35 16.61 21.08 4.34 1.57 3.81
.416 .250 .654 .830 .171 .062 .170
Blue 33156 2-33156-1
10.57 6.35 16.61 21.08 4.34 1.57 4.32
.294 .203 .607 .737 .125 .052 .170
10 Blue 320863* 2-320863-2
7.47 5.16 15.42 18.72 3.18 1.19 4.32
.296 .250 .841 1.017 .171 .052 .230
Yellow 324577 1-324577-0
7.52 6.35 21.36 25.83 4.34 1.32 5.84
6 .296 .250 .841 1.017 .171 .052 .250
Yellow 325150*
M3.5 7.52 6.35 21.36 25.83 4.34 1.32 6.35
.328 .250 .841 1.017 .171 .052 .230
12-10 Yellow 324587
.042 8.33 6.35 21.36 25.83 4.34 1.32 5.84
5,180-13,100 1.07 8 .416 .250 .841 1.017 .171 .052 .230
[2.62-6.64] Yellow 32510* 2-32510-1
M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84
.416 .250 .841 1.017 .171 .052 .230
Yellow 326865 2-326865-1
10.57 6.35 21.36 25.83 4.34 1.32 5.84
10
.416 .250 .841 1.017 .171 .052 .250
Yellow 324015* 2-324015-1
10.57 6.35 21.36 25.83 4.34 1.32 6.35
23
metric equivalents.
Catalog 82042
Short Spring Spade Material Related Product Data

Tongue Terminals Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Terminal Body Phosphor Bronze Packaging Quantities pg. 4
per ASTM B-139 Performance Specifications
Metallic Sleeve Copper per pgs. 4 & 5
ASTM B-152 Application Tooling pg. 72
Plating Tin per ASTM B-545

2 .171 .206 .537 .651 .109 .082
Yellow 52921* 52921-1
M2 4.34 5.23 13.64 16.54 2.77 2.08
.203 .219 .550 .695 .140 .082
4 Yellow 52922* 52922-1
5.16 5.56 13.97 17.65 3.56 2.08
26-22
202-810 .020 5 .250 .203 .534 .679 .140 .082
Yellow 52923 52923-1
[0.10-0.41] 0.51 M3 6.35 5.16 13.56 17.25 3.56 2.08
6 .250 .203 .534 .679 .140 .082
Yellow 52924* 52924-1
M3.5 6.35 5.16 13.56 17.25 3.56 2.08
8 .375 .281 .612 .787 .170 .082
Yellow 52925 52925-1
M4 9.53 7.14 15.54 19.99 4.32 2.08
.203 .250 .654 .799 .140 .125
4 Red 52927* 52927-1
5.16 6.35 16.61 20.29 3.56 3.18
5 .250 .250 .654 .799 .140 .125
Red 52928* 52928-1
M3 6.35 6.35 16.61 20.29 3.56 3.18
.250 .250 .654 .799 .140 .125
Red 52929* 52929-1
6 6.35 6.35 16.61 20.29 3.56 3.18
M3.5 .250 .250 .654 .799 .140 .140
Red 52929-3
6.35 6.35 16.61 20.29 3.56 3.56
.244 .281 .725 .895 .170 .140
22-16 Red 55768-1
.033 6.20 7.14 18.42 22.73 4.32 3.56
509-3,260 0.84 8 .375 .281 .685 .860 .170 .125
[0.26-1.65] Red 52930* 52930-1
M4 9.53 7.14 17.40 21.84 4.32 3.18
.375 .281 .685 .860 .170 .140
Red 52930-3
9.53 7.14 17.40 21.84 4.32 3.56
.406 .281 .685 .908 .218 .125
Red 52931* 52931-1
10.31 7.14 17.40 23.06 5.54 3.18
10
.406 .281 .685 .908 .218 .140
Red 52931-3
10.31 7.14 17.40 23.06 5.54 3.56
1/4 .625 .343 .747 1.033 .281 .125
Red 52933*
M6 15.88 8.71 18.97 26.24 7.14 3.18
5 .250 .250 .654 .799 .140 .170
Blue 52934* 52934-1
M3 6.35 6.35 16.61 20.29 3.56 4.32
.250 .250 .654 .799 .140 .170
Blue 52935* 52935-1
6 6.35 6.35 16.61 20.29 3.56 4.32
M3.5 .250 .250 .654 .799 .140 .182
Blue 52935-2* 52935-3
6.35 6.35 16.61 20.29 3.56 4.62
.375 .281 .685 .860 .170 .170
16-14 Blue 52936* 52936-1
.033 8 9.53 7.14 17.40 21.84 4.32 4.32
2,050-5,180 0.84 M4 .375 .281 .685 .860 .170 .182
[1.04-2.62] Blue 52936-2 52936-3
9.53 7.14 17.40 21.84 4.32 4.62
.406 .281 .685 .908 .218 .170
Blue 52937* 52937-1
10.31 7.14 17.40 23.06 5.54 4.32
10
.406 .281 .685 .908 .218 .182
Blue 52937-2* 52937-3
10.31 7.14 17.40 23.06 5.54 4.62
1/4 .625 .343 .747 1.033 .281 .170
Blue 52939
M6 15.88 8.71 18.97 26.24 7.14 4.32
5 .250 .169 .770 .959 .184 .250
Yellow 52940* 52940-1
M3 6.35 4.29 19.56 24.36 4.67 6.35
6 .250 .174 .775 .959 .179 .250
Yellow 52941* 52941-1
M3.5 6.35 4.42 19.69 24.36 4.55 6.35
12-10
5,180-13,100 .042 8 .375 .276 .877 1.052 .170 .250
Yellow 52942* 52942-1
[2.62-6.64] 1.07 M4 9.53 7.01 22.28 26.72 4.32 6.35
.406 .276 .877 1.100 .218 .250
10 Yellow 52943* 52943-1
10.31 7.01 22.28 27.94 5.54 6.35
1/4 .625 .338 .939 1.225 .281 .250
Yellow 52945*
M6 15.88 8.59 23.85 31.12 7.14 6.35
24
metric equivalents.
Catalog 82042
Long Spring Spade Material Related Product Data

Tongue Terminals Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Terminal Body Phosphor Bronze Packaging Quantities pg. 4
per ASTM B-139 Performance Specifications
Metallic Sleeve Copper per pgs. 4 & 5
ASTM B-152 Application Tooling pg. 72

26-22 .020 6 .250 .235 .566 .847 .276 .082
202-810 Yellow 52403 52403-1
0.51 M3.5 6.35 5.97 14.38 21.51 7.01 2.08
[0.10-0.41]
.203 .201 .615 .896 .276 .125
4 Red 52408
5.16 5.11 15.62 22.76 7.01 3.18
.250 .238 .652 .933 .276 .125
Red 52409* 52409-1
6 6.35 6.05 16.56 23.70 7.01 3.18
22-16 M3.5
509-3,260 .033 .250 .238 .652 .933 .276 .140
Red 52409-2 52409-3
[0.26-1.65] 0.84 6.35 6.05 16.56 23.70 7.01 3.56
8 .281 .270 .684 .979 .290 .125
Red 52410* 52410-1
M4 7.14 6.86 17.37 24.87 7.37 3.18
.343 .283 .697 1.005 .303 .125
10 Red 52411* 52411-1
8.71 7.19 17.70 25.53 7.70 3.18
.250 .238 .652 .933 .276 .150
Blue 52420* 52420-2
6 6.35 6.05 16.56 23.70 7.01 3.81
M3.5 .250 .238 .652 .933 .276 .170
Blue 52420-1* 52420-3
6.35 6.05 16.56 23.70 7.01 4.32
.281 .270 .684 .979 .290 .150
16-14 Blue 52421*
.033 8 7.14 6.86 17.37 24.87 7.37 3.81
2,050-5,180 0.84 M4 .281 .270 .684 .979 .290 .170
[1.04-2.62] Blue 52421-1* 52421-3
7.14 6.86 17.37 24.87 7.37 4.32
.343 .283 .697 1.005 .303 .170
10 Blue 52422-1* 52422-3
8.71 7.19 17.70 25.53 7.70 4.32
1/4 .437 .345 .759 1.102 .338 .150
Blue 52423 52423-2
M6 11.10 8.76 19.28 27.99 8.59 3.81
.312 .242 .843 1.131 .283 .230
Yellow 52430 52430-2
6 7.92 6.15 21.41 28.73 7.19 5.84
M3.5 .312 .242 .843 1.131 .283 .250
Yellow 52430-1 52430-3
7.92 6.15 21.41 28.73 7.19 6.35
8 .375 .273 .874 1.174 .295 .250
12-10 Yellow 52431-1 52431-3
.042 M4 9.53 6.93 22.20 29.82 7.49 6.35
5,180-13,100 1.07 .375 .305 .906 1.219 .308 .230
[2.62-6.64] Yellow 52432-2
9.53 7.75 23.01 30.96 7.82 5.84
10
.375 .305 .906 1.219 .308 .250
Yellow 52432-1 52432-3
9.53 7.75 23.01 30.96 7.82 6.35
1/4 .437 .345 .946 1.289 .338 .250
Yellow 52433-1
M6 11.10 8.76 24.03 32.74 8.59 6.35
25
metric equivalents.
Catalog 82042
Slotted Ring Tongue Material Related Product Data

Terminals Insulation Nylon except where Insulation Color Code pg. 4
noted. Packaging Quantities pg. 4
Terminal Body and Metallic Performance Specifications
Sleeve Copper per ASTM B-152 pgs. 4 & 5

Wire Size Terminal
Max. Max.
26-22 .020 6 .250 .281 .612 .719 .082
202-810 Yellow 323011 2-323011-2
0.51 M3.5 6.35 7.14 15.54 18.26 2.08
[0.10-0.41]
6 .312 .281 .685 .828 .140
Red 35216* 2-35216-1
M3.5 7.92 7.14 17.40 21.03 3.56
8 .281 .250 .654 .770 .140
22-16 Red 36954* 2-36954-2
.033 M4 7.14 6.35 16.61 19.56 3.56
509-3,260 0.84 .312 .281 .685 .812 .125
[0.26-1.65] 10 Red 331453 1-331453-0
7.92 7.14 17.40 20.62 3.18
1/4 .469 .437 .841 1.039 .125
Red 321808
M6 11.91 11.10 21.36 26.39 3.18
6 .343 .281 .685 .844 .170
16-14 Blue 34406
.033 M3.5 8.71 7.14 17.40 21.44 4.32
2,050-5,180 0.84 8 .344 .281 .685 .837 .170
[1.04-2.62] Blue 35440
M4 8.74 7.14 17.40 21.26 4.32
16-14 HD .048 .750 .625 1.216 1.594 .250
2,050-5,180 3/8 Yellow/Black 696077-2 696077-1
1.22 19.05 15.88 30.89 40.49 6.35
[1.04-2.62]
.042 1/4 .531 .468 1.156 1.390 .300
12-10 Yellow 3216111
1.07 M6 13.49 11.89 29.36 35.31 7.62
5,180-13,100
[2.62-6.64] .040 .750 .625 1.216 1.594 .250
3/8 Yellow 696076-2 696076-1
1.02 19.05 15.88 30.89 40.49 6.35
1
Insulation Vinyl.
Hook Tongue Material Related Product Data

Terminals Insulation Nylon except where Insulation Color Code pg. 4
noted. Packaging Quantities pg. 4
Terminal Body and Metallic Performance Specifications
Sleeve Copper per ASTM B-152 pgs. 4 & 5

Wire Size Terminal
Max. Max.
6 .281 .203 .607 .750 .140
22-16 Red 34313*
0.84 M3.5 7.14 5.16 15.42 19.05 3.56
509-3,260
[0.26-1.65] .033 8 .343 .296 .705 .879 .140
Red 32456
M4 8.71 7.52 17.91 22.33 3.56
6 .343 .281 .685 .859 .150
Blue 320381 2-320381-1
M3.5 8.71 7.14 17.40 21.82 3.81
16-14
2,050-5,180 .033 8 .343 .281 .685 .859 .170
Blue 320306* 2-320306-1
[1.04-2.62] 0.84 M4 8.71 7.14 17.40 21.82 4.32
.343 .281 .685 .859 .170
10 Blue 354811
8.71 7.14 17.40 21.82 4.32
1
Insulation Vinyl.
26
metric equivalents.
Catalog 82042
Multiple Stud Material Related Product Data

ASTM B-152
Plating Nickel per QQ-N-290

Wire Size Terminal
Max. Max.
22-16 .033 .325 .281 .685 .957 .125
509-3,260 6-8-10 Red 54771-1* 54771-2
0.84 8.26 7.14 17.40 24.31 3.18
[0.26-1.65]
12-10 .042 .325 .302 .893 1.165 .230
5,180-13,100 6-8-10 Yellow 54773-1*
1.07 8.26 7.67 22.68 29.59 5.84
[2.62-6.64]
Offset Ring Tongue Material Related Product Data


Wire Size Terminal
Circular Mils W C E L Insulation Loose
[mm2] Min. Max. Max. Color Piece
Max. Max.
.375 .312 .716 .906 .125
22-16 Red 323039
.033 6 9.53 7.92 18.19 23.01 3.18
509-3,260 0.84 M3.5 .375 .312 .716 .906 .125
[0.26-1.65] Red 324011
9.53 7.92 18.19 23.01 3.18
6 .375 .312 .716 .906 .150
16-14 Blue 323817
.033 M3.5 9.53 7.92 18.19 23.01 3.81
2,050-5,180 0.84 .375 .312 .716 .906 .150
[1.04-2.62] 10 Blue 323818
9.53 7.92 18.19 23.01 3.81
27
metric equivalents.
Catalog 82042
Offset Ring Tongue Material Related Product Data

(Insulation Restricting) Sleeve Copper per ASTM B-152 Performance Specifications

Circular Mils Thickness Size W C E L Color Diameter Loose
[mm2] Max. Min. Max. Max. Solid/Stripe Range Piece
22 .033 6 .375 .312 .758 .946 .038-.110
754 Red/Green 52284-4
0.84 M3.5 9.53 7.92 19.25 24.03 0.97-2.79
[0.38]
6 .375 .312 .758 .946 .046-.110
20 Red/Red 52284-2
.033 M3.5 9.53 7.92 19.25 24.03 1.17-2.79
1,186 0.84 .375 .312 .758 .946 .046-.110
[0.60] 10 Red/Red 52284-3
9.53 7.92 19.25 24.03 1.17-2.79
16 .033 6 .375 .312 .748 .938 .063-.130
2,800 Blue/Blue 52283-2
0.84 M3.5 9.53 7.92 19.00 23.83 1.60-3.30
[1.42]
14 .033 .375 .312 .748 .938 .078-.130
4,234 10 Blue/Green 52283-1
0.84 9.53 7.92 19.00 23.83 1.98-3.30
[2.15]
28
metric equivalents.
Catalog 82042
Shur-Plug Terminal
Material Related Product Data

Wire Size Dimension Terminal Wire Insulation Part Numbers

Circular Mils L Insulation Diameter Loose Tape
[mm2] Max. Color Max. Piece Mounted
16-14 .790 .170
2,050-5,180 Blue 324225* 2-324225-1
20.07 4.32
[1.04-2.62]
16-14 Receptacle .768 .157
2,050-5,180 Blue 165429-1
19.51 3.99
[1.04-2.62]
3-Way Connector
Terminal Material Related Product Data
Rivet Brass per QQ-B-626 pgs. 4 & 5
Wire Size Tongue Dimensions Terminal Wire Insulation Part Number

Circular Mils Material W L Insulation Diameter Loose
[mm 2] Thickness Max. Max. Max. Color Max. Piece
16-14 .033 .859 1.370 .170
2,050-5,180 Blue 53222-1*
0.84 21.82 34.80 4.32
[1.04-2.62]
29
metric equivalents.
Catalog 82042
Tabs Material Related Product Data


Wire Size Terminal
Material Insulation
Circular Mils Style W C L D Insulation Loose
Thickness Diameter
[mm2] Min. Max. Color Piece
Max. Max.
22-16 .033 .140 .480 .904 .140
509-3,260 A Red 34294*
0.84 3.56 12.19 22.96 3.56
[0.26-1.65]
16-14 .033 .156 .375 .809 .170
2,050-5,180 B Blue 327748
0.84 3.96 9.53 20.55 4.32
[1.04-2.62]
12-10 .042 .225 .600 1.194 .125 .230
5,180-13,100 C Yellow 324543*
1.07 5.72 15.24 30.33 3.18 5.84
[2.62-6.64]
Note: C dimension applies from edge of metal wire barrel to end of tab.
30
metric equivalents.
Catalog 82042
Butt Splices Material Related Product Data

Insulation Sleeve Insulation Color Code pg. 4
Standard, Step Down Assembly and Packaging Quantities pg. 4
Special Nylon Performance Specifications
Radiation Resistant pgs. 4 & 5
Polyvinylidene Fluoride (PVF 2) Application Tooling pg. 72
Splice Body and Insulation Support
Sleeve Copper per ASTM B-152
Wire Size Dimension Splice Wire Insulation Part Numbers

Circular Mils2 Style L Insulation Diameter Loose Tape
[mm2] Max. Color Max. Piece Mounted
26-243 .890 .082
238-475 Yellow 323994 2-323994-1
22.61 2.08
[0.12-0.24]
26-22 .890 .082
202-810 Yellow 2-323994-2*
22.61 2.08
[0.10-0.41]
24-20 1.035 .100
320-1,290 Natural 323975 2-323975-3
26.29 2.54
[0.16-0.65]
Standard
22-164 1.265 .125
509-3,260 Red 320559* 2-320559-4
32.13 3.18
[0.26-1.65]
16-14 1.265 .150
2,050-5,180 Blue 320562* 2-320562-3
32.13 3.81
[1.04-2.62]
12-10 1.656 .220
5,180-13,100 Yellow 320570* 2-320570-3
42.06 5.59
[2.62-6.64]
16-14 22-18 1.265 .150/.115
2,050-5,180 to 509-1,900 Blue 327583 2-327583-1
32.13 3.81/2.92
[1.04-2.62] [0.26-0.96]
12-10 22-18 Step Down 1.656 .220/.140
5,180-13,100 to 509-1,900 Assembly Yellow 327639
42.06 5.59/3.56
[2.62-6.64] [0.26-0.96]
12-10 16-14 1.656 .220/.170
5,180-13,100 to2,050-5,180 Yellow 327638
42.06 5.59/4.32
[2.62-6.64] [1.04-2.62]
26-243 Radiation .890 Natural w/ .082
238-475 53546-1
Resistant 22.61 Yellow Stripes 2.08
[0.12-0.24]
26-22 Radiation .890 Natural w/ .082
202-810 53546-3
Resistant 22.61 Yellow Stripes 2.08
[0.10-0.41]
24-20 1.035 Natural w/ .100
320-1,290 53547-1 53547-2
26.29 White Stripes 2.54
[0.16-0.65] Radiation
22-164 Resistant
1.265 Natural w/ .125
509-3,260 53548-1* 53548-2
32.13 Red Stripes 3.18
[0.26-1.65]
16-14 1.265 Natural w/ .150
2,050-5,180 53549-1* 53549-2
32.13 Blue Stripes 3.81
[1.04-2.62]
12-10 1.656 Natural w/ .220
5,180-13,100 53550-1*
42.06 Yellow Stripes 5.59
[2.62-6.64]
12-10 1.245 .220
5,180-13,100 Special Yellow 3289615
31.62 5.59
[2.62-6.64]
1
Includes adapter insert.
2
When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed.
3
26-24 range in accordance with MIL-T-7928.
4
22-16 splices are 22-18 range in accordance with MIL-T-7928.
5
12-10 butt splice, threaded 8-32 one end.
Tapetronic only.
31
metric equivalents.
Catalog 82042
Butt Splice Step Down Material Related Product Data

Adapter Inserts1 Adapter Body Copper per Insulation Color Code pg. 4
ASTM B-152 Packaging Quantities pg. 4
Plating Zinc Plate / DyeChromate Performance Specifications
pgs. 4 & 5
Butt Splice Adapter Insert

Wire Size Wire Size Dimension Color Part Numbers
Part No.
Circular Mils Circular Mils L Code
[mm2] [mm2]
.350
16-14 22-18 Red 1-327635-1
8.89
2,050-5,180 320562 509-1,900
[1.04-2.62] [0.26-0.96] .402 Red 327635*
10.21
22-18 .562
509-1,900 Red 327636*
12-10 14.27
[0.26-0.96]
5,180-13,100 320570
[2.62-6.64] 16-14 .562
2,050-5,180 Blue 327637*
14.27
1.04-2.62]
1
Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices.
Knife Disconnect Material Related Product Data

Splices Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Splice Body and Metallic Packaging Quantities pg. 4
Dimensions Wire
Wire Size Splice Part Numbers
Material Insulation
Circular Mils W L Insulation
Thickness Diameter Loose Piece Tape Mounted
[mm2] Max. Color Max.
.203 .878 .125
22-16 Red 320555*
.031 5.16 22.30 3.18
509-3,260 0.79 .203 .878 .140
[0.26-1.65] Red 32446* 2-32446-1
5.16 22.30 3.56
.203 .878 .150
16-14 Blue 320566*
.031 5.16 22.30 3.81
2,050-5,180 0.79 .203 .878 .170
[1.04-2.62] Blue 32448*
5.16 22.30 4.32
.281 1.234 .230
12-10 Yellow 320620*
.040 7.14 31.34 5.84
5,180-13,100 1.02 .281 1.260 .250
[2.62-6.64] Yellow 35762*
7.14 32.00 6.35
32
metric equivalents.
Catalog 82042
PIDG FASTON
Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal
Pre-insulated terminal sleeve has high dielectric is constructed of fine grade high conductivity
strength. brass per ASTM B-36 or phosphor bronze
designed for uniformed per ASTM B-139. The brass terminal is either
reliability in most difficult unplated or tin-plated per ASTM B-545.
The phosphor bronze terminal is tin-plated per
circuit environment ASTM B-545. AMPs special plating process
Consists of an unplated or creates durable corrosion resistance to salt
spray and most chemical fumes.
tin-plated brass body or a
tin-plated phosphor bronze Color Coding. Terminal insulation is
body with a specially color-coded by wire range to prevent
errors during installation.
designed copper sleeve
and insulation sleeve fitted
over the terminal barrel
Design of the tool dies and
construction of the terminal Copper Sleeve. The specially
permits uniform insulation designed copper sleeve,
thickness under crimping fitted over the terminal barrel,
provides circumferential
pressure, transmitting this insulation support to the
pressure evenly to the cen- wire and allows the wire to
be bent in any direction,
ter of the crimp area without fraying the wires
insulation or breaking
The AMP Mated the conductor.
Tool/Terminal Concept
Funnel Ramp Entry. Serrations. Serrations inside
AMP compression crimping Prevents a turned back strand and barrel provide maximum contact
rapid wire insertion during high
produces crimps for a given speed production.
and tensile strength after crimping.
size wire and terminal that

are alike in appearance and Temperature Rating: 105C Max.
performance AMP PIDG FASTON
Terminal and the crimping AMP PIDG FASTON Terminals Line Splice Connectors
tool are designed as uni - (Use Type TETRA-CRIMP*Tooling) 250 Series
form matched devices AMP Component Component 105C 105C
LR 7189 LR 7189
Dies are precision- Wire Recognized Certified Recognized Max. Certified Max.
Range File E 66717 File E 66717 (Vinyl) (Vinyl)
engineered from the finest
22-18 22-18 Stranded AMPPart No. AMPPart No.
hard-metal alloys 16-14 16-14 Stranded 300 V Max., 105C. Max. 1 1-321235-0 600 V
Max. 1-321235-0 300 V
Max.
Crimping pressure is con- 1-321235-1 1-321235-1
12-10 12-10 Stranded 321235 300 V 321235 300 V
trolled by a ratchet device on 321688 Max. 321688 Max.
1
UL& CSA Nylon except where noted
the hand tool or a correspond-
ing pre-calibration in the
crimping jaws of AMP auto -
mated crimping machines
Table of Contents
The Crimp Terminals
When done properly, Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
crimping pressure can nei- Receptacles (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ther overstress nor under-
Splices
stress the terminal barrel
Line Splice Connector for 250 Series and 187 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
machined dies fully bottom
to the precise crimp height
Resulting termination is
free of contamination
Resistant to shock and criti-
cal environments
Tensile strength approaches
that of the wire itself
33
metric equivalents.
Catalog 82042
PIDG FASTON (Continued)
Receptacles Receptacle Style: Material Related Product Data

A No dimple with wire stop Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
B Dimple with wire stop Receptacle Body Brass per Packaging Quantities pg. 4
C No dimple, no wire stop ASTM B-36 or Phosphor Bronze per Performance Specifications
ASTM B-139 pgs. 4 & 5
except where noted.
Metallic Sleeve Copper per
ASTM B-152
Dimensions Wire Part Numbers

Wire Size Terminal Fits
Insulation Recept. Stock
Series Circular Mils Style W L Insulation Tab Loose Tape Strip
Diameter Matl. Thk.
[mm2] Nom. Max. Color Thk. Piece Mounted Form
Max.
.300 .900 .140 .018 .032
22-18 Red Brass 640903-1* 640903-2 640902-1
7.62 22.86 3.56 0.46 0.81
509-1,900 B
[0.26-0.96] .300 .900 .140 .018 .032
Red Brass 55675-12 55675-22
7.62 22.86 3.56 0.46 0.81
16-14 .300 .900 .170 .018 .032
2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1
7.62 22.86 4.32 0.46 0.81
[1.04-2.62]
.300 1.012 .250 .018 .032
.250 14-12 Green Brass 42844-1* 42844-3 60544-3
7.62 25.70 6.35 0.46 0.81
3,831-6,4701 B
[1.94-3.28] .300 1.012 .250 .018 .032
Green Phos. Brz. 42844-2*
7.62 25.70 6.35 0.46 0.81
.300 1.012 .250 .018 .032
12-10 Yellow Brass 640907-1* 640907-2 640906-1
7.62 25.70 6.35 0.46 0.81
5,180-13,100 B
[2.62-6.64] .300 1.012 .250 .018 .032
Yellow Phos. Brz. 61198-2 61198-4
7.62 25.70 6.35 0.46 0.81
22-18 .300 .900 .145 .016 .032
509-1,900 Red Brass 184262-1 184262-2 184261-1
.250 7.62 22.86 3.68 .406 .813
[0.26-0.96]
Low
Insertion 16-14 .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184265-1 184265-2 184264-1
7.62 22.86 4.39 .406 .813
[1.04-2.62]
.250 .800 .135 .016 .020
Red Brass 696018-1 696018-2
6.35 20.32 3.43 0.41 0.51
.250 .800 .140 .016 .020
22-18 Red Brass 640909-1* 640909-2 640908-1
6.35 20.32 3.56 0.41 0.51
509-1,900 B
[0.26-0.96] .250 .800 .140 .016 .020
Red/Black Brass 640174-1
6.35 20.32 3.56 0.41 0.51
.205
.250 .800 .140 .016 .032
Red Brass 640911-1* 640911-2 640910-1
6.35 20.32 3.56 0.41 0.81
.250 .800 .170 .016 .020
16-14 Blue Brass 640913-1* 640913-2
6.35 20.32 4.32 0.41 0.51
2,050-5,180 B
[1.04-2.62] .250 .800 .170 .016 .032
Blue Brass 640915-1* 640915-2
6.35 20.32 4.32 0.41 0.81
26-24 .230 .700 .082 .016 .020
238-475 B Yellow Brass 641321-1* 641321-2 641320-1
5.84 17.78 2.08 0.41 0.51
[0.12-0.24]
.187 .230 .800 .140 .016 .020
22-18 Red Brass 640917-1* 640917-2 640916-1
5.84 20.32 3.56 0.41 0.51
509-1,900 B
[0.26-0.96] .230 .800 .140 .016 .040
Red Brass 640578-2
5.84 20.32 3.56 0.41 1.02
Not ULor CSAapproved or listed. 1
Wire range is limited as noted.
*Available in small packaging quantities. 2
Unplated receptacle body.
34
metric equivalents.
Catalog 82042
Receptacles (Continued)

Series Circular Mils Style W L Insulation Tab Loose Tape Strip
Diameter Matl. Thk.
Max.
.230 .800 .170 .016 .020
16-14 Blue Brass 640919-1* 640919-2 640918-1
5.84 20.32 4.32 0.41 0.51
.187 2,050-5,180 B
[1.04-2.62] .230 .900 .250 .016 .020
Blue Brass 696108-1 696108-2
5.84 22.86 6.35 0.41 0.51
22-18 .230 .800 .145 .016 .032
509-1,900 Red Brass 184268-1 184268-2 184267-1
.187 5.84 22.86 3.68 .406 .813
[0.26-0.96]
Low
Insertion 16-14 .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184235-1 184235-2 184234-1
7.62 22.86 4.39 .406 .813
[1.04-2.62]
.148 .734 .110 .012 .016
Natural Brass 61048-1* 61048-2
3.76 18.64 2.79 0.30 0.41
.148 .734 .110 .012 .020
22-18 Natural Brass 61060-1* 61060-2 61059-2
.110 3.76 18.64 2.79 0.30 0.51
Standard 509-1,900 B
[0.26-0.96] .148 .734 .110 .012 .032
Natural Brass 60894-1* 60894-2 60893-2
3.76 18.64 2.79 0.30 0.81
.148 .734 .110 .012 .032
Black Brass 61678-2
3.76 18.64 2.79 0.30 0.81
26-24 .160 .700 .082 .016 .020
238-475 A Yellow Brass 641324-1 641324-2
4.06 17.78 2.08 0.41 0.51
[0.12-0.24]
.160 .796 .140 .016 .012
Red Brass 350871-1
Standard 4.06 20.22 3.56 0.41 0.30
.160 .800 .140 .016 .016
22-18 Red Brass 640921-1 640921-2
Low 4.06 20.32 3.56 0.41 0.41
509-1,900 A
[0.26-0.96] .160 .800 .140 .016 .020
.11 Red Brass 640923-1* 640923-2 640922-1
.110 0 4.06 20.32 3.56 0.41 0.51
Low .160 .800 .140 .016 .032
Insertion Red Brass 640925-1* 640925-2 640924-1
Insertion 4.06 20.32 3.56 0.41 0.81
.160 .800 .170 .016 .020
A Blue Brass 640929-1* 640929-2
4.06 20.32 4.32 0.41 0.51
.160 .800 .170 .016 .032
16-14 A Blue Brass 640931-1* 640931-2
4.06 20.32 4.32 0.41 0.81
2,050-5,180
[1.04-2.62] .160 .800 .170 .016 .016
B Blue Brass 640927-1 640927-2
4.06 20.32 4.32 0.41 0.41
.160 .796 .170 .016 .032
C Blue Brass 641317-1
4.06 20.19 4.32 0.41 0.81
Not UL or CSAapproved or listed.
Receptacles Material Related Product Data

Receptacle Body Brass per Packaging Quantities pg. 4
Receptacle Style B Dimple with pgs. 4 & 5
wire stop Application Tooling pg. 73
Metallic Sleeve Copper per
ASTM B-152
Plating Tin per ASTM B-545 or
Nickel per QQ-N-290
Dimensions Terminal Wire Part Numbers

Wire Size Fits
Insulation Insulation Recept. Stock
Series Circular Mils Style W L Tab Loose Tape Strip
Color Diameter Matl. Thk.
[mm2] Nom. Max. Solid / Stripe Thk. Piece Mounted Form
Range
22
.110 .148 .780 Red/ .040-.080 .012 .016
754 B Brass 55319-1 55319-3
Standard 3.76 19.81 Green 1.02-2.03 0.30 0.41
[0.38]
35
metric equivalents.
Catalog 82042
Line Splice Connector Material Related Product Data

for 250 Series Insulation Vinyl, UL 94V-0 Insulation Color Code pg. 4
Color Natural Packaging Quantities pg. 4
Terminals Splice Body Brass per ASTM B-36 Performance Specifications
except where noted.
Dimensions Part Numbers

Wire Size Plating W L E Loose Piece
Max. Min.
.391 2.093 .860
Unplated 321235*
9.93 53.16 21.84
.391 2.093 .860
Tin 321688
9.93 53.16 21.84
.409 2.625 1.151
22-10 Unplated 1-321235-0
10.39 66.68 29.24
.409 2.625 1.151
Tin 1-321235-1
10.39 66.68 29.24
.409 2.451 .9702
Unplated 1-321235-31
10.39 62.26 24.64
1
Oval expansion at end opposite w. (.380 x .320 inside diameter.)
2
E min. on expansion end only.
Line Splice Connector Material Related Product Data

for 187 Series Housing Nylon, UL 94V-2 Insulation Color Code pg. 4
Splice Body Brass per ASTM B-36 Packaging Quantities pg. 4
Terminals Performance Specifications
pgs. 4 & 5
Housing Dimensions Temperature Part Numbers

Type Color W L Rating Loose Piece
.345 1.750
Single Natural 360035-1
8.76 44.45
.650 1.750
Dual Natural 105C 360025-1
16.51 44.45
.650 1.750
Dual Black 150C 360025-2
16.51 44.45

ULFile E66717
600 V Max
Receptacle (Low Insertion Force)

Series Circular Mils W L Insulation Tab Loose Tape Strip
Diameter Matl. Thk.
Max.
22-18
.250 Low .300 .900 .145 .016 .032
509-1,900 Red Brass 184262-1 184262-2 184261-1
Insertion 7.62 22.86 3.68 .406 .813
[0.26-0.96]
16-14
.250 Low .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184265-1 184265-2 184264-1
Insertion 7.62 22.86 4.39 .406 .813
[1.04-2.62]
22-18
.187 Low .230 .800 .145 .016 .032
509-1,900 Red Brass 184268-1 184268-2 184267-1
Insertion 5.84 22.86 3.68 .406 .813
[0.26-0.96]
16-14
.187 Low .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184235-1 184235-2 184234-1
Insertion 7.62 22.86 4.39 .406 .813
[1.04-2.62]
36
metric equivalents.

Amp - Standard Terminals and Splices

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Catalog 82042

Standard Terminals and Splices Revised 8-00

PIDG (Pre-Insulated Diamond Grip)

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals (Continued)

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Tongue Dimensions Wire Part Numbers

Vinyl insulation material

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals Material Related Product Data

Wire Size Tongue Dimensions Terminal Wire Part Numbers

Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals Material Related Product Data

Wire Size Tongue Dimensions Terminal Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminals

Wire Size Tongue Dimensions Terminal Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Ring Tongue Terminal

Tongue Dimensions Wire Part Number

Rectangular Tongue Material Related Product Data

Tongue Dimensions Terminal Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Rectangular Tongue Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Rectangular Tongue Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Rectangular Tongue Material Related Product Data

Tongue Dimensions Terminal Wire Part Numbers

Spade Tongue Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Spade Tongue Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Flanged Spade Tongue Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Short Spring Spade Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)

Long Spring Spade Material Related Product Data

Tongue Dimensions Wire Part Numbers

PIDG (Pre-Insulated Diamond Grip) (Continued)