Documente Academic
Documente Profesional
Documente Cultură
: CEPL/OPN/CL/002
2x600MW Mutiara Thermal power Rev. Date : 20/05/2016
Plant
CHECKLIST FOR UNIT COLD START UP
Revision : 00
Page 1 of 14
(This checklist is applicable when turbine first stage metal temp is < 120 oC.)
Checked By
S.
ACTIVITY CHECKS/STEPS
No SCE/UI DE FE
Ensure that oil levels in MOT, both TDBFP & MDBFP oil tanks, EH oil,
2 HP & LP bypass skid, all fan & coal mill lube oil tanks normal from the
field.
Ensure that oil levels normal in all auxiliary equipment bearing
3
housing.
Ensure that all required electrical system available and charged
4
properly.
Ensure availability of power supply to all the MOVs in boiler & turbine
6
area.
All the MOV, dampers, Control valves, SOVs and servo valves testing
7
should be done from remote as well as local.
Confirm from C&I that all the control room and local control panels
8
and cabinets power supply is on and indications normal.
9 Ensure all logic testing such as (MFT, ETS) completed.
Ensure all protections and interlocks are in service and no trip alarm
10
is coming.
inform CHP in advance and ensure that coal levels in all bunker
13
normal
Doc. No. : CEPL/OPN/CL/002
2x600MW Mutiara Thermal power Rev. Date : 20/05/2016
Plant
CHECKLIST FOR UNIT COLD START UP
Revision : 00
Page 2 of 14
Inform ash handling plant in advance to keep both bottom & fly ash
14
handling system ready and confirm.
Ensure from chemist the availability of fore bay make up water, Desal
15
water and service water from refinery.
Ensure that water levels in Forebay, Desal tank, DMFT, DMST and CST
16
normal.
As Per SOP Start CW cooling water pump & Lubrication water pump,
18
CW pump & CCCW pump.
As Per SOP Start plant air compressor system and maintain its
19
pressure.
Pre-Start up Checks Boiler Side
Ensure sufficient level in LDO & HFO tank. Also ensure that its
20
forwarding system is available.
Ensure normal oil level in all coal mills lube oil tanks, all fan lube oil
21
tanks, APH gearbox and other auxiliaries.
22 All manholes & peep holes are in close condition
Ensure that air and flue gas path inspection and manhole doors are
23
closed.
24 Furnace probe and flame TV available
Ensure that sootblower system is available and all the sootblowers
25
are in retrated position.
Drum level indicating local gauges and hydrasteps available but
26
isolated.
27 Ensure that Burner Tilts of all four corners at horizontal position.
28 Ensure that all LDO & HFO Oil guns are clean.
29 Ensure that all Scanner & Oil gun cooling hose are connected.
Ensure availability of left & right side cameras for drum level and
30
furnace flame.
Check open & close operation of boiler MSSV and feed water station
31
100% MOV.
Pre-Start up Checks TURBINE Side
Ensure normal oil levels in MOT, both TDBFP & MDBFP oil tanks, EH
32
oil and HP & LP bypass skid.
Doc. No. : CEPL/OPN/CL/002
2x600MW Mutiara Thermal power Rev. Date : 20/05/2016
Plant
CHECKLIST FOR UNIT COLD START UP
Revision : 00
Page 3 of 14
Ensure that rotor eccentricity does not exceed 0.075mm and all TSI
33
parameters are normal.
Ensure that no differential expansion or axial displacement of turbine
34
HP, IP or LP cylinder exceeds limitation.
Ensure that temperature difference between HP outer cylinder top
35
and bottom is < 50 oC.
Ensure that temperature difference between HP inner cylinder top
36
and bottom is < 35 oC.
Ensure that HP & LP bypass system is available and take spray line
37
block valve trial of both HP & LP bypass valves.
38 Ensure normal water level in Stator cooling water tank
Turbine Auxiliaries Start-up/checks Sequence before Light up.
Ensure that CPU is in bypass and its I/L and O/L isolation valves are
44
closed.
Start one CEP in RC and then maintain normal Deaerator level (400
46
mm)
Start main turbine lube oil system and ensure that lube oil discharge
48
header pressure > 0.130- 0.163 Mpa.
54 Fill seal trough and ensure that BAH over flow is there and optimized.
56 Start lube oil system of both ID, both FD & both PA Fans.
63 Ensure that SH drains are open & header drain also open
Ensure that RH drain and vents open (17 meter RH drain open) and
64
the same should be closed before vacuum pulling.
65 Open Economiser recirculation valve.
Take drum level up to 300 mm and ensure the level with hydra step &
66
local gauge glass also.
IF boiler stop for long time then start Internal Cavity flushing of BCP
67
with CTP line and take magger of BCP motor
68 As per SOP Start MDBFP and fill Boiler upto Normal level (-50 mm)
70 As Per SOP start two BCP pumps One by one (first start middle one)
Start AC scanner air fan and put DC scanner fan in to back up and
71
ensure standby DC scanner operation
72 Start both air pre heater (APH) one by one
Boiler Light Up
75 As Per SOP Start One ID Fan and maintain furnace draft -50 to -100 Pa
As Per SOP Start One FD Fan and maintain furnace draft -50 to -100
76
Pa
77 Similarly start Second ID and FD Fan.
84 Set LDO pressure 3- 3.4 MPa & take AB elevation LDO Gun in service
Take 1st LDO gun in service and ensure flame healthiness from local as
85
well as DCS.
Take second gun in service and monitor Drum metal temperature
86
rate of rise.
As soon as boiler is light up open continuous blowdown valve to
87
100%.
Rotate the oil gun one hour once. Monitor the Metal temperature
88
difference. (Left & Right)
89 Close drum vent at Drum Pr > 0.2 Mpa
Close SH & RH drains and back pass drain at drum Pr > 5Kg/cm2 &
90
150 Deg C.
91 Charge Aux header from MS line at 0.5Mpa.
Ensure PA fan air path to boiler is through (open CAD, CAG and all
108
four MDVs of min 2 coal mills)
109 Open seal air MOVs of at least two coal mills
As per SOP Start both PA fans one by one and maintain its header
110
pressure
111 Start seal air fan one by one and maintain its header pressure
Doc. No. : CEPL/OPN/CL/002
2x600MW Mutiara Thermal power Rev. Date : 20/05/2016
Plant
CHECKLIST FOR UNIT COLD START UP
Revision : 00
Page 7 of 14
When hot secondary air temp rises to 177 oC start either of coal mill A
112
and start coal feeding at rate max 25 TPH.
Once coal feeding started based on temp & Pr rise requirement
113
optimise no of LDO & HFO guns
Raise MS/RH temperature up to 340/300 oC respectively and MS/RH
114
pressure up to 5.9/1.0 MPa respectively for TG rolling.
Take 2nd coal mill after generator synchronisation. Adjust both mill
115
coal flow and optimise no of LDO & HFO guns according to load.
Remove all oil guns from service at appx. 200 MW load once three
117
coal mills are running.
118 Further according to load requirement take 4th and 5th coal mills.
120 Start Stator cooling water system. Ensure H2 pressure 200 Kpa
121 Start turbine EH oil system
TG Rolling
Ensure that all turbine auxiliary equipment runs normally and their
122
parameters are normal.
123 Ensure that TSI parameters are normal
124 Ensure required steam parameters for TG rolling achieved.
125 Start HP start up oil pump.
Ensure that all MSV, GV, RSV, IV, CRH QCNRV and all extraction
126
QCNRV are close.
141 Once turbine reaches 2000 RPM soak turbine for 150 Mins.
After 150 min soaking give next speed target 2900 RPM at the ramp
144
rate of 150 rpm
Ensure that JOP stops at 2600 RPM in auto and put it on standby
145
mode.
Ensure Degree of superheat between MS temperature & Control
146
valve first metal stage temperature
At 2900 RPM valve changeover from MSV to GV is permitted. Click on
147 MSV/GV transfer button in DEH, slowly MSV will open full while GV
will slowly set to required controlling position.
Generator Synchronisation
Ensure that following conditions are met before turbine
synchronisation
- turbine runs with speed of 3000r/min and is stable; DEH
device is normal
150
- All control indications are normal when turbine runs with no
load; auxiliary equipment are normal
- If required tests under 3000r/min for unit are completed
- Main steam temperature and steam pressure are stable
To Reset Lockout Relay, Press B12 & B13 Push Button In Relay
Panel A And Press B22 & B23 Push Button In Relay Panel B.
Then Open Excitation Menu And Click Excitation Start & Ack
151 Button.
The Voltage Will Build Upto 19.98kv. Check The Grid Voltage
Level, Accordingly Raise Excitation.
Then Click Select Gcb & Ack Button (One after the Other
within 2 Sec).
Then Wait For Auto Sync Permit From DEH In Auto Synch
Menu. If Auto Sync Permit From Deh Came, Press Start
Sync And Ack Button.
152 Once above confirmed synchronize the machine with the grid
Ensure that main oil pump outlet pressure is 2.0-2.3 MPa and inlet oil
156
pressure is 0.12-0.14 MPa.
Stop running AC AOP and HP back up pump and put both on standby
157
mode.
166 Raise the load to 120 MW and do the following (steps 3-6)
At 120 MW load check whether all turbine steam pipe drains close in
167
auto.
Charge all three HP heaters keeping feedwater outlet temp rise < 1.5
168 o
C/min.
When 4th extraction steam pressure is > 0.165 MPa, Deaerator steam
170
source is switched over to 4th extraction steam.
171 Gland steam source can be changed to CRH from aux steam.
172 Start 3rd Coal Mill at 120MW and raise the load.
178 At 280 MW Cut out all Oil elevation & take ESP in service.
At 360 MW load put the unit under CCS mode after fulfilling required
181
permissive.
182 At 360 MW Change extraction source for both TDBFP from Aux to 4th.
184 Raise the load further based on start-up curve and SLDC requirement.