Spun Pile

Structural Details
Advantages :
1. Maximum length 36m, no joint
2. Ready to deliver to port project by barge
3. Big size, reduce pilling work

Ultimate Allowable
Diameter Length Thickness Weight Cracking Moment
Type Bending Moment Axial Load
(mm) (m) (mm) (ton/m) (ton.m) (ton.m) (ton)
A 43.97 73.56 448.49
AB 50.72 94.56 436.26
800 15 - 36 120 0.67
B 54.09 105.08 430.15
C 70.95 157.62 399.60
A 76.94 118.22 669.85
AB 89.83 157.62 651.52
1000 15 - 36 140 0.91
B 107.01 210.16 627.08
C 124.19 262.70 602.64
A 120.19 173.38 880.99
AB 130.80 204.91 868.77
1200 15 - 24 150 1.188
B 173.23 331.00 819.88
C 205.06 425.57 783.22
Notes :
1. Standard concrete strength 700 kg/cm2
2. Prestressing strands : PC Strand Grade 270 uncoated
3. Piles can be custom made to meet clients design criteria
 SPECIFICATION OF MATERIALS

Refference Description

ASTM C33 - 1999 Standard Specification for Concrete Agregates

NI 2 PBI - 1971 Indonesian Concrete Code

ASTM C494 - 1985 Standard Specification for Chemical Admixture for Concrete

SNI 03-2847-2002 Indonesian Concrete Code

Uncoated Stress-Relieved Steel Wire and Strand for Prestressed

JIS G 3536 - 1999
Concrete

JIS G 3137 - 1994 Small Size Deformed Steel Bars for Prestressed Concrete

JIS G 3101 - 2004 Rolled Steel for General Structure

manufacturing standard

PP Precast Piles are manufactured to generally comply with the requirement of :

MS 1314 : Part 4 : 2004 - Precast Pretensioned Spun Concrete Piles
JIS A 5335 - Pretensioned Spun Concrete Piles
BS 8004 : 1986 - Code of Practice for Foundation
BS 8110 : 1997 - Structural Use of Concrete
square Pile

SPECIFICATION OF MATERIALS

Refference Description
ASTM C33 - 1999 Standard Specification for Concrete Agregates
NI 2 PBI - 1971 Indonesian Concrete Code
ASTM C494 - 1985 Standard Specification for Chemical Admixture for Concrete
SNI 03-2847-2002 Indonesian Concrete Code
JIS G 3536 - 1999 Uncoated Stress-Relieved Steel Wire and Stand for Prestressed concrete
JIS G 3137 - 1994 Small Size Deformed Steel Bars for Prestressed Concrete
STANDARD SPECIFICATION

Size Length Weight Axial Load Moment (ton.m)

Type
(mm) (m) (kg/m) (ton) Crack Ultimate
A 6-9 81.40 2.24 3.84

250 x 250 B 6-9 156 79.62 2.50 4.81

C 6-9 77.92 2.76 5.77
A 6-9 228.59 3.62 5.77
B 6-9 116.59 3.95 6.92
300 x 300 225
C 6-9 114.66 4.33 8.30
D 6 - 12 111.60 4.88 10.38
A 6 - 12 163.98 5.22 7.30
B 6 - 12 160.68 5.91 9.69
350 x 350 306
C 6 - 12 157.45 6.58 12.11
D 6 - 12 154.32 7.24 14.53
A 6 - 12 213.96 7.84 11.07
B 6 - 12 210.60 8.64 13.83
400 x 400 400
C 6 - 15 207.32 9.43 16.61
D 6 - 12 198.01 11.65 24.91
A 6 - 12 270.98 11.11 15.57
B 6 - 12 267.61 12.02 18.68
450 x 450 506
C 6 - 15 264.30 12.90 21.80
D 6 - 15 257.88 14.63 28.02
A 6 - 12 335.12 15.07 20.76
B 6 - 12 331.72 16.08 24.31
500 x 500 625
C 6 - 15 328.38 17.08 27.68
D 6 - 15 325.09 18.06 31.13

Notes :
1. Standard concrete strength 500 kg/cm2
2. Prestressing strands : PC Strand Grade 270 uncoated
3. Piles can be custom made to meet clients design criteria
CORRUGATED CONCRETE
sheet pile (CCSP)
SPECIFICATION OF MATERIALS

Refference Description

ASTM C33 - 1999 Standard Specification for Concrete Agregates

NI 2 PBI - 1971 Indonesian Concrete Code

ASTM C494 - 1985 Standard Specification for Chemical Admixture for Concrete

SNI 03-2847-2002 Indonesian Concrete Code

JIS G 3536 - 1999 Uncoated Stress-Relieved Steel Wire and Stand for Prestressed concrete

JIS G 3137 - 1994 Small Size Deformed Steel Bars for Prestressed Concrete

Height Thickness Width Moment

Length Weight
Type (H) (T) (B) Crack
(mm) (mm) (mm) (m) (ton.m) (kg/m)
W-325 A 996 8-13 11.40
325 110 333
W-325 B 8-14 13.30
W-350 A 996 9-15 15.60
350 120 367
W-350 B 10-15 17.00
W-400A 996 10-16 20.10
400 120 400
W-400 B 11-16 23.40
W-450 A 996 11-17 26.90
450 120 460
W-450 B 12-17 30.70
W-500 A 996 13-20 35.20
500 120 455
W-500 B 13-21 40.40
W-600 A 996 16-26 50.60
600 120 523
W-600 B 15-27 59.60

Notes :
1. Standard concrete strength 700 kg/cm2
2. Prestressing strands : PC Strand Grade 270 uncoated
3. Piles can be custom made to meet clients design criteria
FLAT SHEET Pile
 Nominal
Allowable Cracking Effective
Size Area Inertia Weight Type Bending
Moment Moment Prestress
Moment

(cm) (cm2) (cm4) (kg/m) (ton.m) (ton.m) (ton.m) (kg/cm2)

50 x 32 1600 136533 400 A 4.52 9.85 6.14 31.20
B 5.18 12.32 6.81 39.00
C 5.85 14.78 7.48 46.80
D 6.36 16.67 7.99 52.80
E 7.18 19.71 8.81 62.40
F 7.85 22.18 9.48 70.30
G 9.05 26.61 10.67 84.30
H 10.25 31.05 11.87 98.40
I 11.45 35.49 13.07 112.40
50 X 22 1100 44367 275 A 2.25 4.98 3.09 33.50
B 2.70 6.65 3.56 44.60
C 3.15 8.31 4.03 55.70
D 3.33 8.97 4.22 60.20
E 3.94 11.24 4.86 75.40
F 4.14 11.96 5.06 80.20
G 4.55 13.49 5.49 90.40
H 4.95 14.96 5.91 100.30
Notes :
1. Standard concrete strength 500 kg/cm2
2. Prestressing strands : PC Strand Grade 270 uncoated
3. Piles can be custom made to meet clients design criteria

SPECIFICATION OF MATERIALS

Refference Description

ASTM C33 - 1999 Standard Specification for Concrete Agregates

NI 2 PBI - 1971 Indonesian Concrete Code
ASTM C494 - 1985 Standard Specification for Chemical Admixture for Concrete
SNI 03-2847-2002 Indonesian Concrete Code
JIS G 3536 - 1999 Uncoated Stress-Relieved Steel Wire and Stand for Prestressed concrete
JIS G 3137 - 1994 Small Size Deformed Steel Bars for Prestressed Concrete
 PCI GIRDER

Description
SNI 03 - 1725 - 1989 : Recommendation for Design Loading of Highway Bridges
BMS 7 - 1992 : Bridge Design Code
AASTHO - 1992 : Standard Spesification for Highway Bridges
ACI 318 - 2002 : Building Code Requirements for Structural Concrete
SNI 03 - 2847 - 2003 : Indonesian Concrete Code

Height Widht Length (L)

Web
No Type (H) (W)
Minimum Maximum
(mm) (mm) (mm) (m)
1 PCI H 0.9 900 650 170 12 25
2 PCI H 1.2 1200 650 170 16 30
3 PCI H 1.6 1600 650 200 20 37
4 PCI H 1.7 1700 700 200 30 40
5 PCI H 2.1 2100 700 200 40 50

Notes :
1. Concrete K 500 - K 800
2. PCI Girder Segmental with post tension stressing method.
3. Distance center to center for each PCI Girder 1,85 m and can be custom base on clients design criteria
BOX GIRDER
u ditch
TYPE AND SIZE

DIMENSION
TYPE
( W1 x W2 )
W1 W2 W3 H t1 t2 t3 LENGTH

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

600 X 400 287 200 280 390 60 52 40 1200

600 X 400 592 400 586 740 70 74 70 1200

600 X 500 594 500 586 740 70 73 70 1200

600 X 600 596 600 586 740 70 72 70 1200

600 X 700 598 700 586 740 70 71 70 1200

600 X 800 600 800 586 740 70 70 70 1200

800 X 600 792 600 780 940 100 74 70 1200

800 X 700 794 700 780 940 100 73 70 1200

800 X 800 796 800 780 940 100 72 70 1200

800 X 1000 800 1000 780 940 100 70 70 1200

800 X 1000 800 1000 770 1000 100 100 100 1200

800 X 1200 800 1200 780 940 100 70 70 1200

1000 X 650 1000 650 980 1180 110 90 70 1200

1000 X 800 978 800 940 1180 110 101 100 1200

1000 X 1000 1000 1000 940 1180 110 90 100 1200

1000 X 1000 1000 1000 970 1200 100 100 100 1200

1000 X 1200 1000 1200 940 1180 110 90 100 1200

1000 X 1400 1000 1400 940 1180 110 90 100 1200

1200 X 1000 1165 1000 1090 1390 130 112 100 1200

1200 X 1200 1200 1200 1090 1390 130 95 100 1200

1200 X 1400 1200 1400 1090 1390 130 95 100 1200

1200 X 1600 1200 1600 1090 1390 130 95 100 1200

1400 X 1200 1336 1200 1220 1600 150 132 120 1200

1400 X 1400 1357 1400 1220 1600 150 121 120 1200

1400 X 1600 1379 1600 1220 1600 150 111 120 1200

1400 X 1800 1400 1800 1220 1600 150 100 120 1200

1600 X 1400 1548 1400 1440 1840 170 146 150 1200

1600 X 1600 1565 1600 1440 1840 170 137 150 1200

1600 X 1800 1583 1800 1440 1840 170 129 150 1200

1600 X 2000 1600 2000 1440 1840 170 120 150 1200
box culvert

Dimension (mm)
SIZE WEIGHT
A B H1 H2 W L

1000 1000 1000 125 125 1250 1200 1760

1200 1200 1200 142 142 1484 1200 2430

1500 1500 1500 165 165 1784 1200 3600

2000 2000 2000 210 210 2420 1200 5775

Notes :
1. All Box Culverts have minimum concrete strength at 28 days is 350 kg/cm2
2. Box Culvert are designed and manufactured to witstand load test requirement of ASTM C - 789
U DITCH cover
Cover U - Ditch Dimension U - Ditch Cover Dimension
Product
Thickness Width Length Thickness Width Length
t (mm) l (mm) p(mm) t (mm) l (mm) p(mm)

U - 300 102 390 600 75 390 600

U - 400 122 500 600 90 500 600

U - 500 132 640 600 90 640 600

U - 600 142 740 600 100 740 600

U - 800 152 940 600 100 940 600

U - 1000 152 1180 600 120 1180 600

U - 1200 152 1390 600 120 1390 600

U - 1400 180 1620 600 150 1620 600

U - 1600 200 1940 600 180 1840 600