Clarion Co., Ltd. Published by After Service Dept.

7-2,Shintoshin,Chuo-ku,Saitama-shi 330-0081 Japan Printed in Japan

After Service Department: Phone +81-48-601-3792 / Fax +81-48-601-3804 2013/06 No.E7556-00

Service Manual
Ford Motor Genuine
ACM(Audio & Navi Control Module)
14MY for USA

Model QX-8400U-A
(Genuine Parts Number EL1T-18K931-AA)

NOTES
* Specification and design are subject to change without no-
This product is a lead free model. tice for further improvement.
Lead free solder is used in PWB stamped LF mark. * Copyright 2013 Clarion Company,Ltd. All rights reserved.
Please keep the following conditions when you repair. No portion of this manual can be reproduced in any way,
electronically or otherwise, without the express prior per-
1. Use lead free solder. mission of the copyright owner.
* Koki's lead free solder S3X-55M 0.6mm
(CLARION Parts No.642-0231-01)
* Koki's lead free solder S3X-55M 1.0mm
(CLARION Parts No.642-0231-02)
2. Use a nitrogen solder system.
3. Do not use "General solder" and "Lead free solder"
together.

-1- QX-8400U-A
 diode lights up, keep your eyes more than 30cms away from the
To engineers in charge of repair or lens. Prolonged viewing of the laser within 30cms may damage
inspection of our products. your eyesight.
11. Cautions in handling the optical pickup
Before repair or inspection, make sure to follow the The laser diode of the optical pickup can be damaged by electro-
instructions so that customers and Engineers in charge static charge caused by your clothes and body. Make sure to
of repair or inspection can avoid suffering any risk or in- avoid electrostatic charges on your clothes or body, or discharge
static electricity before handling the optical pickup.
jury.
11-1. Laser diode
1. Use specified parts.
The laser diode terminals are shorted for transportation in order
The system uses parts with special safety features against fire
to prevent electrostatic damage. After replacement, open the
and voltage. Use only parts with equivalent characteristics when
shorted circuit. When removing the pickup from the mechanism,
replacing them.
short the terminals by soldering them to prevent this damage.
The use of unspecified parts shall be regarded as remodeling for
11-2. Actuator
which we shall not be liable. The onus of product liability (PL)
The actuator has a powerful magnetic circuit. If a magnetic ma-
shall not be our responsibility in cases where an accident or fail-
terial is put close to it. Its characteristics will change. Ensure that
ure is as a result of unspecified parts being used.
no foreign substances enter through the ventilation slots in the
2. Place the parts and wiring back in their original positions after
cover.
replacement or re-wiring.
11-3. Cleaning the lens
For proper circuit construction, use of insulation tubes, bonding,
Dust on the optical lens affects performance.
gaps to PWB, etc, is involved. The wiring connection and routing
To clean the lens, apply a small amount of isopropyl alcohol to
to the PWB are specially planned using clamps to keep away
lens paper and wipe the lens gently.
from heated and high voltage parts. Ensure that they are placed
back in their original positions after repair or inspection.
If extended damage is caused due to negligence during repair,
the legal responsibility shall be with the repairing company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back securely in
their original position after repair. Ensure for safety reasons there
is no possibility of secondary problems around the repaired spots.
If extended damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the parts for
the automobile.
Disconnect the battery terminal after turning the ignition key off.
If wrong wiring connections are made with the battery connected,
a short circuit and/or fire may occur. If extensive damage is caused
due to negligence of repair, the legal responsibility shall be with
the repairing company.
5. Cautions in soldering
Please do not spread liquid flux in soldering.
Please do not wash the soldering point after soldering.
6. Cautions in soldering for chip capacitors
Please solder the chip capacitors after pre-heating for replace-
ment because they are very weak to heat.
Please do not heat the chip capacitors with a soldering iron di-
rectly.
7. Cautions in handling for chip parts.
Do not reuse removed chips even when no abnormality is ob-
served in their appearance. Always replace them with new ones.
(The chip parts include resistors, capacitors, diodes, transistors,
etc).
Please make an operation test after replacement.
8. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the iron tip
temperature is around 270 . Take care not to apply the iron tip
repeatedly(more than three times)to the same patterns. Also take
care not to apply the tip with force.
9. Turn the unit OFF during disassembly and parts replacement.
Recheck all work before you apply power to the unit.
10. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through the
lens of the optical pickup. When checking that the laser optical

QX-8400U-A -2-
COMPONENT
QX-8400U-A
1. Main unit ----------- 1

SPECIFICATIONS
RADIO SECTION STEREO IN 1,2/PHONE/DIGITAL SECTION
FREQUENCY RANGE: AM 530 to 1710KHz DISTORTION:
FM 87.9 to 107.9MHz STEREO IN 1 less than 0.2%
QUIETING SENS: AM Less than 35dBuV (1KHz 776mV IN,VOL MAX,20KHz
(at 20dB S/N) LPF)
FM Less than 10dBuV STEREO IN 2 less than 0.2%
(at 30dB S/N) (1KHz 200mV IN,VOL MAX,20KHz
SEPARATION: FM 35+/-10dB LPF)
(ANT IN 80dBuV,400Hz) S/N:
30+/-10dB STEREO IN 1 more than 70dB
(ANT IN 80dBuV,10KHz) (1KHz 776mV IN,VOL MAX,20KHz
AUTO STOP SENS: AM DX:35+5/-3dBuV LPF, JIS-A)
LO:49+5/-3dBuV STEREO IN 2 more than 64dB
FM 34+6/-4dBuV (1KHz 200mV IN,VOL MAX,20KHz
S/N RATIO: AM More than 50dB LPF, JIS-A)
(ANT IN 80dBuV) PHONE_MONO
FM More than 58dB (FL,FR,AUX3ch) more than 64dB
(ANT IN 80dBuV,0dB=VOL (1KHz 776mV IN,VOL MAX,20KHz
MAX) LPF, JIS-A)
OUTPUT BALANCE: 3.56V+/-1dB
HD RADIO SECTION (VOL MAX,DIGITAL INPUT 0dB/
HD IND ON SENS: AM less than -90dBm 1KHz)
FM less than -85dBm
SHORT NAME ON SENS: SIRIUS SECTION
AM Less than -90dBm FREQUENCY RANGE: 2320 to 2322.5 MHz
FM Less than -85dBm DC VOLTAGE
SEPARATION: AM more than 70dB FOR ANT: 3.57 to 6.93V(at 240+/-5%mA)
(at 1KHz,4KHz) DISTORTION: less than 0.2%
FM more than 70dB (184ch:-60dBm VOL MAX(34step))
(at 1KHz,8KHz)
DISTORTION: AM less than 0.1% GENERAL
(at 1KHz,4KHz) VOLTAGE: 13V +/- 0.5V (test condition)
FM less than 0.1% BACK UP CURRENT: MAX 1.5mA (12.8V +/- 0.2v )
(at 1KHz,8KHz) DIMENSIONS(mm): 225(W) x 130(H) x 227.2(D)
WEIGHT: 3270g +/- 327g

-3- QX-8400U-A
CONNECTORS

2 3 4 5 6 7

1 GPS ANT CONNECTOR 5 VIDEO CONNECTOR (J2)

2
No. Discription
1 GPS SIGNAL 123 45
2 GPS SIGNAL GND
1 6 7 8 9 10

2 AM/FM RADIO ANT CONNECTOR (ANT101) No. Discription No. Discription

1 RESERVED(REAR CAMERA+) 6 RESERVED (REAR CAMERA-)
2 RESERVED(REAR CAMERA SHIELD) 7 DVD SHIELD
1 No. Discription 3 DVD VIDEO + 8 DVD VIDEO -
1 AM/FM SIGNAL 4 VIDEO ENABLE 9 NC
2 AM/FM SIGNAL GND 5 NAVI-DISP(TXD) 10 DISP-NAVI(RXD)
2

6 MAIN CONNECTOR (J1)

3 AUX CONNECTOR (J4)

1 8 9 10 11 12
2 3 4 5 6 7
12 34 13
14151617181920 21 22 23 24
5 678

No. Discription No. Discription

No. Discription No. Discription 1 B/U 13 POWER GND
1 AUX1+ 5 AUX2+ 2 AUX3+ 14 AUX3-
2 AUX1- 6 AUX2- 3 AUDIO SHIELD 15 START
3 AUX1 SHIELD 7 AUX2 SHIELD 4 NC 16 SWC2-
4 AUX1 ENABLE/CRIP DET 8 AUX2 ENABLE/CRIP DET 5 SW B+ POWER 17 SWC2+
6 REVERSE GEAR SENSE 18 SWC1+
7 AUX3 ENABLE/CLIP DET 19 SWC1-
8 LF SPEAKER+ 20 NC
4 STEREO/PHONE/MIC/MS-CAN CONNECTOR (J3)
9 LR SPEAKER+ 21 LF SPEAKER-
10 RR SPEAKER+ 22 LR SPEAKER-
11 RF SPEAKER+ 23 RR SPEAKER-
12 RF SPEAKER - 24 AUDIO SHIELD
1 2 3 4 5 6 7 8

9101112 13141516
7 SIRIUS ANT CONNECTOR (ANT102)

No. Discription No. Discription

1 STEREO IN1 L+ 9 STEREO IN1 R+ 1 No. Discription
2 STEREO IN1 L- 10 STEREO IN1 R- 1 SATELLITE RADIO SIGNAL
3 ST IN1 AUDIO SHIELD 11 MIC+ 2 SATELLITE RADIO SIGNAL GND
4 PHONE MONO+ 12 MIC- 2
5 PHONE MONO- 13 MONO AUDIO SHIELD
6 STEREO IN2 R+ 14 STEREO IN2 R-
7 STEREO IN2 L+ 15 MS CAN H
8 STEREO IN2 L- 16 MS CAN L

QX-8400U-A -4-
ASSEMBLY & PARTS LIST

Work processing drawing Work procedures No. Part No. Qty Important control items

C
A
Put the HDD (A) on HDD SLIDER BAS (B) , and tighten A 065-0018-00 1 Impact to HDD is inhibited.
with 3 x 3.5 screws (C). B 312-0530-00 1
C MJZ0801 4 Screw tightening sequence is specified. to

Caution) Tightening torque: 0.36 0.025 Nm
Use non-magnetized bits.

C B

Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Non-magnetized bit + bit: (THS4)-30

Assembly of HDD QX-8400U-A 01

-5- QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

Cover the FAN (A) with FAN rubber (B). A GSZ0093 1 Precautions for the FAN label location.
B NXZ4641 1 Insert tabs (4 places).

Insert the FAN part into FAN BRKT (C). C NAZ8311 1 When inserting, be careful that the FAN rubber
does not ride up.

Tabs (4 places)
should be inserted.
[FAN handling procedures]
Do not apply any strong impact to the FAN.
Do not touch the rotating part of the FAN.
Label
surface
FAN part

FAN assembly QX-8400U-A 02

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 Work processing drawing Work procedures No. Part No. Qty Important control items

F
A B (D)
Remove the FFC socket lock of FHD #2 PWB AS (A). A .990-0552A 1 ( 6292-JPZ )
JPZ6292

Dowel
Put the FHD #2 PWB AS (A) on HDD holder (B) , and tighten B NQZ0501 1 There should be no riding on the positional
Contact with 2.6 x 6.5 screws (C). C MJZ0533 2 dowel.
points are on Screw tightening sequence is specified. to
the rear side.
Fold a crease in either of FFC-50PIN-72 mm (S) (D) , and D EKZ0411 1 Pay attention to the FFC contact surface location.
insert it into FFC socket of FHD #2 PWB (A) , then lock it.
C H
Positioning
parts
E
Positioning
parts Put the HDD holder part on HDD frame CAS (E) , and tighten E 312-0529-00 1
with 2.6 x 5 screws (F). F MJZ0482 4 Screw tightening sequence is specified. to

G Put the HDD holder part on lower case (G) , and tighten G 311-2016-00 1 There should be no riding on the positional
with 2.6 x 5 screws (H). H MJZ0482 4 half pierce.
Screw tightening sequence is specified. to
The rear side
I surface shown in
the illustration is
Install the FAN part on the lower case part and tighten it
the FFC contact with 2.6 x 5 screws (I). I MJZ0482 2 Screw tightening sequence is specified. to
HDD holder
surface.
D part

FAN part

[FAN handling procedures]

Do not apply any strong impact to the FAN.
Do not touch the rotating part of the FAN.

Under case part

Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-26

Assembly 1-1 QX-8400U-A 03

-7- QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

Install the AUDIO PWB AS (A) on the lower case part. A .882-9089D 1 ( 9089D0-82 )

While terminating the FAN cable, connect the FAN cable's The FAN cable should be pushed into the inner
plug to the connector of AUDIO PWB AS. part of the chassis, and there should be no riding
(Refer to Fig. 1) on the FAKRA connector.

Lower case part

Fig. 1
FAN
FAN cable connector

FAN cable FAN connector FAN cable layout range Cross-section view FAKRA connector
FAN cable handling OK/Not OK
FAN connector
(Between FAKRA connector
and J1 connector cover)
Sirius Not OK 1-
OK
Sirius FAKRA connector
FAKRA connector FAN cable

FAN
cable
FAN cable
J1 connector cover
Sirius FAN part J1 connector cover FAKRA connector

FAKRA connector

Assembly 1-2 QX-8400U-A 04

-8- QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

AUDIO PWB AS

Remove the FFC socket lock of AUDIO PWB AS

in 1 place.

Insert the FFC-68PIN-69 mm (A) into the FFC socket A EKZ0262 1 Pay attention to the FFC contact surface
of AUDIO PWB AS, and lock it. location.

FFC (50P) from FHD#2 A Contact surface: rear side of the drawing view
(FFC socket : lower contact points)

Put the lower cover (B) on lower case part, and tighten B 304-0514-01 1
FFC (A) installation diagram with 2.6 x 6.5 screws (C). C MJZ0533 5 Tightening sequence is specified. to

(A)
Contact
points are
on the
rear side.
B

Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-26

Assembly 2-1 QX-8400U-A 05

-9- QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

C Remove the FFC socket locks of NGNV-2 PWB AS (A) in A .990-0875A 1 ( 4385-JTZ )
2 places.

Insert FFC (50P) from FHD#2 and the FFC (68P) from the
AUDIO-PWB into the NGNV-3 PWB AS socket and lock.

A

Put the NGNV-2 PWB AS (A) on main unit assy (B) , and B -------- (1)
tighten with 2.6 x 6.5 screws (C). C MJZ0533 6 Tightening sequence is specified. to

FFC (50P) from FHD#2 Remove the FFC socket locks of Terminate the FAN cable again. (Refer to Fig. 1.) The cable should not ride on the FAKRA
NGNV-2 PWB AS (2 places). connector.

Fig. 1

FAKRA connector FAN cable handling OK/Not OK

Not OK OK

FAN cable

FAKRA connector

Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-26

Assembly 2-2 QX-8400U-A 06

- 10 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items
[Fig. 2]
F Remove the FFC socket locks of DVD mechanism (A) A UCZ0802 1 Refer to the method for handling the DVD
Screw in 2 places. mechanism.
F Short Do not touch the rear surface of the
<Not OK> PWB or the motor lead wire of the mechanical
part of the mechanism.
A The DISC insertion slot of the DVD mechanism
can easily be deformed. Be careful when
<OK> handling it.

Affix the spacer rear (C) on the DVD BRKT11 (B). B NAY0261 1
Remove the locks of C MQZ0261 1 Set the part without double adhesive tape part
FFC sockets. (2 places) upward and affix according to the X axis
standard/Y axis standard (by bending end
standard).

Insert the FFC-40PIN-153MM-AD (D) into the FFC socket of D EKZ0481 1

DVD mechanism (A), and lock it.

D
Insert the FFC-45PIN-143MM-AD (E) into the FFC socket of E EKZ0482 1
B DVD mechanism (A), and lock it.

Insert FFC
into square
holes. E
Insert FFCs (40P and 45P) into the square holes of DVD There should be no riding on the positioning
BRKT11 (B) in 2 places, put them on DVD mechanism (A) barring of the DVD-BRKT (refer to Fig. 1).
and reverse together, and then tighten with 2.6 x 5 screws. F MJZ0521 4 Tightening sequence is specified. to
Check that the lengths of the 4 screws protruding
from the DVD-BRKT are uniform. (Refer to Fig. 2.)
Touch the top end of the 2 screws with your
fingers and check that there is no looseness.
* Check that there is no riding on the barring.
[Affixing details]
X axis standard [Method for handling the DVD mechanism] [Fig. 1]
Mast prohibited
Touching
(Bend end standard)

SECT A-A
Y axis standard

C
Affixing Barrings
misalignment 0 to 1 mm
misalignment
0 to 1 mm
Affixing

Oblique part without double

adhesive tape part
Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-20

Assembly 3 QX-8400U-A 07

- 11 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

Return the 45P FFC bend.

Affix the seat DVD3 (A) on the DVD mechanism part (B). A MUZ2632 1 There should be no riding on the metal plate bent
B B ---------- (1) part of the DVD BRKT11.
With affixing position standard.

Install the upper case (C) on the DVD mechanism part (B), C 310-1941-00 1 There should be no riding on the positioning
A and tighten with 2.6 x 5 screws (D). D MJZ0482 4 barring.
D Check that the barring part comes out correctly
from the upper case screw hole.
Tightening sequence is specified. to

C

Positioning parts

(B)
[(B) Affixing details]
Affixing standard Metal plate
Affixing standard

Affixing bent part

misalignment 0 to 2 mm
Affixing misalignment
0 to 2 mm

Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-26

Assembly 4-1 QX-8400U-A 08

- 12 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

A
Affix the gasket (A) on the NGNV-2 PWB bracket of main unit A MFZ0041 2 With affixing position standard. (Refer to Fig. 1.)
B assy (B). B ---------- (1)

Remove the FFC socket locks of NGNV-2 PWB in

2 places. 40P, 45P

Remove FFC socket locks. ----------
Insert 2 FFCs (40P and 45P) coming from DVD mechanism C (1)
2 places (40P, 45P)
(C) into NGNV-2 PWB FFC sockets, and lock them.
* Return the 45P FFC bend and make flat.

Install the DVD mechanism (C) on the main unit assy (B) Terminate the 2 FFCs before installing.
Assembly according to fitting direction, check the alignment position,
direction and tighten 2.6 x 5 screws (D). D MJZ0482 4 Tightening sequence is specified. to

Insert 2 FFCs (40P and 45P).

(A) [Check FFC (45P) handling] [Check FFC (40P) handling]

[Fig. 1]
misalignment
0 to 1.5 mm

Affixing standard
Affixing

FFC (45P) FFC (40P)

Affixing Affixing
misalignment misalignment

Affixing standard Case location positioning parts

(align with end surfaces) (2 portions with left and right)
Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-26

Assembly 4-2 QX-8400U-A 09

- 13 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

Affix the SPACER FRONT-1B (B) to the RR-BRKT-AS-B (A). A 300-8329-00 1

B MQZ0242 1 With affixing position standard.

Affix the shield cushion (C) to the RR-BRKT-AS-B (A). C MQZ0291 2 With affixing position standard.
Do not allow misalignment above the stamp.

(Affixing misalignment 0 to 1 mm)

X axis affixing standard
X affixing standard
(Affixing misalignment 0 to 1 mm)
B
Y axis affixing standard

C
C
Y axis affixing standard
Y axis affixing standard
(Affixing misalignment 0 to 1 mm)

(Affixing misalignment 0 to 1 mm)

Affixing misalignment 0 to 1 mm

X axis affixing standard

Embedded mark for affixing (Affixing misalignment 0 to 1 mm)

Monitor AS assembly
QX-8400U-A 10
MTG-BRKT process

- 14 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items
FFC bending figure
Positioning
B FFC
R-chamfer
dowel
standard

Bend the FFC of LCD (A). A 379-0490-00 1 Refer to the figure for FFC bending instruction.
Bend in parallel with the bending standard.

Insert the FFC of LCD (A) into display bracket AS (B) hole, B NAZ9502 1 There should be no riding on the positional dowel.
MJZ0482
and install it, and then tighten 2.6 x 5 screws (C). C 4 Tightening sequence to is specified.

Positioning

Bending allowance
dowel
Remove the FFC socket locks of escutcheon AS (D) D 940-8508-00 1 Color tone: Black
in 3 places.

C A

range
FFC protection sheet

"Notice" Do not damage or pinch the FFC during operation.

Do not apply excessive load to the operation surface of touch panel.
Do not damage the operation surface of touch panel.
D Unlock the FFC socket. Do not damage the display surface of LCD.
Do not pull the connector tail.
Do not apply excessive load to the connector tail.

Unlock the FFC socket. Unlock the FFC socket.

Tools to be used
Electric screwdriver (0.4 0.04 Nm)

Bit: (THS4)-26

Monitor AS assembly 1-1 QX-8400U-A 11

- 15 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items
There should be no riding part of touch panel on the positioning part.

Remove the protective sheet from touch panel (A), and place
it on the escutcheon AS.
A DBZ0314 1 When installing the touch panel, hold the FFC
and install it on the escutcheon AS.
There should be no raised part on the touch
panel in 4 places with marks.
There should be no riding part of touch panel on
the positioning part.
There should be no riding part of touch panel on
the parts shown in Fig. 1.

A Remove the protective sheet from LCD portion of LCD part, Insert the FFC of touch panel into display bracket
and place it on the escutcheon AS. hole during installation.
Be careful that no dirt and dust is caught between
LCD and touch panel.
Be careful that the display bracket does not ride
on the panel positioning boss.

Touch panel surface check There should be no dirt, foreign matter, scratches,
Panel positioning Affix the removed protective sheet again on LCD portion. etc.
bosses Hole
Touch panel FFC
Insert the FFC-10PIN-30 mm (B) into the upper FFC socket of B EKZ0421 1 Position the reinforcement plate on the outside of
Escutcheon AS escutcheon AS, and lock it. panel and contact points on the inside of panel,
Fold a crease lightly on the FFC socket side as shown in and insert.
Fig. 2.

B [Fig. 1] Sheet 10 x 30 Sheet 10 x 30

(A)

SW bracket

LCD part Poron 3 x 15 Touch panel

[Fig. 2] FFC socket positioning
portion
SW PWB

FFC SW bracket
SW bracket

Crease "Notice" Do not damage or pinch the FFC during operation.

Do not apply excessive load to the operation surface of touch panel.
Do not damage the operation surface of touch panel.
Do not damage the display surface of LCD.

Monitor AS assembly 1-2 QX-8400U-A 12

- 16 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

Habit Completely bend the FFC-10PIN-30 mm (A) along with FFC A EKZ0422 2 Refer to the FFC forming figure.
A portion habit portion of crease.

Insert the FFC-10PIN-30 mm (A) into right and left FFC socket Position the reinforcement plate on the outside of
of escutcheon AS part, and lock it. panel and contact points on the inside of panel,
and insert.

Contact
points
JPZ8601
[FFC forming figure] Pass the touch panel FFC through the square hole
( section) of LCV6F PWB VEAS (B), and install it on B ---------- 1 There should be no riding part of PWB (8601-JPZ)
the escutcheon AS part. on the panel positioning boss.
Escutcheon AS part
Tighten with 2 x 6 screws (C) and 2.6 x 6.5 screws (D). C MJZ0851 2 Torque = 0.25 0.05 Nm
Tightening sequence to
D MJZ0533 2 Torque = 0.4 0.04 Nm
Tightening sequence to
Remove the FFC socket locks of LCDV6F PWB VEAS (B) in
6 places.

Insert FFCs (6 places) into FFC sockets (6 places) of LCV6F

PWB VEAS (B), and lock them.
[Fig. 1] * Terminate the FFCs (3 places) when insertion is as
B
C shown Fig. 1.

D "Notice" Do not damage or pinch the FFC during operation.
Do not apply excessive load to the operation surface of touch panel.
Do not damage the operation surface of touch panel.
[Fig. 1] [Fig. 1]

FFC sockets

Tools to be used
Electric screwdriver (0.25 0.05 Nm)

Bit: (THS4)-20
Electric screwdriver (0.4 0.04 Nm)

Bit: (THS4)-26

Monitor AS assembly 2 QX-8400U-A 13

- 17 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items
Upper tabs fitting portion
(3 places)
A
Check the insertion status of the B/L FFC. (Refer to Fig. 2.)

Put the RR-BRKT part (A) on escutcheon AS part, and tighten A ---------- (1)
with 2.6 x 6.5 screws (D). D MJZ0533 2 Torque = 0.4 0.04 Nm
Tightening sequence is specified. to

Tighten upper and lower escutcheon AS with

2.6 x 5 screws (E). E MJZ0483 4 Torque = 0.4 0.04 Nm
Tightening sequence is specified. to

D Escutcheon AS part There should be no dirt, scratches, newton rings, etc. on the Color tone: Black
Escutcheon AS part display surface of escutcheon AS part. Refer to Fig. 3.
E
Lower tabs fitting
F Insert the KNOB-B1-AS (F) into the escutcheon AS. F PCZ3631 2 It should be inserted to the slit section completely.
portion
(3 places)
Insert the PUSH-B1-AS (G) into the escutcheon AS. G PCZ3651 1 Color tone: Black
(Refer to Fig. 1) It should be inserted to the D cut section
completely.

Insert the TUNE-B1-AS (H) into the escutcheon AS. H PCZ3671 1 Color tone: Black
(Refer to Fig. 1) It should be inserted to the D cut section
completely.

E G H
Fig. 1 It should be Fig. 2 [Fig. 3]
The newton rings of
inserted into the "Notice"
the 4 corners should
slit section Do not damage or pinch the FFC during operation.
be inside of the
completely. Do not apply excessive load to the operation surface of touch panel.
maximum sample.
Do not damage the operation surface of touch panel.
The drawing circle
(F) newton rings are not
acceptable in all
areas.

(G, H)

It should be inserted into the D

cut section completely.
Tools to be used
Electric screwdriver (0.4 0.04 Nm)

[Bit: (THS4)-26]

Monitor AS assembly 3 QX-8400U-A 14

- 18 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

Gasket check Remove the B to B connector cap from the front section of A ---------- (1)
main unit assy (A).
D
Remove the B to B connector cap from monitor AS-G (B). B .990-0641A 1 ( 4581-UEZ )
X11
UEZ4581

Check the gaskets in 2 places.

Check the spacer rear on the DVD mechanism AS. There should be no missing parts or peeling.
Check the sheet of the DVD mechanism AS.

A
C Install the RR-cover (C) on the rear section of main unit assy, C QAZ2792 1
and tighten with 2.6 x 5 screws (D). D MJZ0482 11 Tightening sequence is specified. to
RR bracket AS-B
4300 monitor
DVD mechanism AS spacer rear AS-W

Install the HDD part (E) to the rear section of main unit assy, E ---------- (1) Impact to HDD prohibited
and tighten with 2.6 x 5 screws (F). F MJZ0482 2 Tightening sequence is specified. to
Insert the guide section
into under case.
DVD mechanism AS sheet
1 for each side
Install the monitor AS-G (B) on the main unit assy. Insert the RR bracket AS-B into the inside of the
under cover. (Refer to Fig. 1.)
Remove the B to Insert the upper case in the bent portion of RR
B B connector cap. bracket AS-B. (Refer to Fig. 2.)

Tighten with 2.6 x 5 screws (G). G MJZ0482 6 Tighten the screws with the chassis
positioning part protruding the monitor AS.
Tightening sequence is specified. to

F
E [Fig. 1] [Fig. 2]

RR BRKT AS-B
Cross-section view Cross-section view

Clearance of

bent portion
G
RR bracket AS-B

Upper case

G
G
Under cover
Tools to be used
Electric screwdriver (0.36 0.025 Nm)

Bit: (THS4)-26

Assembly 5 QX-8400U-A 15

- 19 - QX-8400U-A
 Work processing drawing Work procedures No. Part No. Qty Important control items

E Put the U222 BRKT-R (A) on the right side of main unit assy A NAZ8734 1 ID display: 2R
(B), and tighten with M4 screws (C). B ---------- (1) There should be no riding on the positional dowel.
C MJZ0782 2 Pay attention to the affixing direction and location.
Screw tightening sequence is specified. to

Put the U222 BRKT-L (D) on the left side of main unit assy (B), D NAZ8733 1 ID display: 2L
D and tighten with M4 screws (E). (A) ---------- (1) There should be no riding on the positional dowel.
E MJZ0782 2 Pay attention to the affixing direction and location.
Screw tightening sequence is specified. to

B
C Affix the spacer TOP (F) by sticking to the monitor on the top F MQZ0271 1 Affix it in the clearance of RR-BRKT and there

of the main unit assy. should be no riding on the upper cover screws.
Positioning hole
A With affixing position standard.
Positioning dowel Stretching for installation is allowed up to the
narrowed edge portion of upper cover.
F

Mast

There should be no clearance in

RR-BRKT.

Stretching during Affixing misalignment 0 to 1 mm

installation allowance
range (F)

Affixing position
Tools to be used
Electric screwdriver (1.74 0.17 Nm)

Bit: (THS5)-30

Assembly 6 QX-8400U-A 16

- 20 - QX-8400U-A
OUTSIDE VIEW

- 21 - QX-8400U-A