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Article history: The purpose of this study is to clarify the role of mixing procedure and air entraining agent (AE) on the
Received 27 September 2016 entrained volume of fine and coarse air bubbles with the aim of improving the stability of entrained air in
Received in revised form 24 April 2017 self-compacting concrete (SCC). Experiments were conducted in which the air bubbles size distribution of
Accepted 6 May 2017
fresh mortars was measured with an air-void analyzer (AVA). Critical size of air bubble was defined as the
Available online 15 May 2017
size below which the bubble volume remains stable as time pass. This critical size, defined in terms of
chord length, was found to be 500 lm from the correlation between the volume of larger bubbles and
Keywords:
the reduction in volume two hours after mixing. A lower mortar viscosity, obtained using a mixing pro-
Mixing procedure
Air stability
cedure in which water additions were divided, reduced the total volume of both fine and coarse air bub-
Fresh mortar bles. With a higher dosage of AE, a higher volume of fine air bubbles and a lower volume of coarse air
Self-compacting concrete bubbles were entrained. An upper limit volume of fine air was defined as the maximum volume of fine
air bubbles entrained with a longer mixing time. This upper limit is proportional to the AE dosage mul-
tiplied by the funnel speed of the mortar as an index of viscosity.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2017.05.105
0950-0618/ 2017 Elsevier Ltd. All rights reserved.
532 S. Rath et al. / Construction and Building Materials 148 (2017) 531537
Table 1
Examples of mix-proportions for different types of concrete.
1.2. Objective containing viscosity agent for the superplasticizer (SP) and an alkyl
ether-based anionic surfactant for the AE. The properties of these
The objective of this study is to clarify the combined roles of materials are given in Table 2.
mixing procedure and AE dosage on the entrained volume of fine
and coarse air bubbles in terms of air entrainment stability. The
3.2.2. Mixing procedure
influence of AE dosage and viscosity differences (arising from dif-
Different mixing procedures were used since modification of
ferent mixing procedures), on the ability to reach a defined upper
the mixing procedure had been found to effectively improve the
limit volume of fine air bubbles during the mixing time is also to be
stability of entrained air [7,8]. The mortar mixture in this study
clarified.
was produced with both water-reducing admixture and air-
entraining agent. With the presence of both admixtures, the order
2. Distingusihing fine and coarse air bubbles of adding admixture for mixing was critical. It is widely known that
if both types of admixture are added for mixing at the same time,
In this study, coarse and fine air bubbles in concrete are distin- the interaction between these admixtures could interfere the effec-
guished by defining a critical size of bubble, above which air bub- tiveness of one another. In the adjustment on the mixing procedure
bles easily escape either by collapsing in the matrix or floating of this study, SP was considered to introduce before AE so that the
upward then fading away. According to Sovannsathya [9,10], air mortar mixture was less viscous that could minimize the presence
bubbles with chord length greater than 1000 lm are the most of coarse air bubbles. The two mixing procedures illustrated in
harmful to the stability of entrained air. Bubbles in this category Fig. 3 were implemented. Mortar mixer used in this study has a
are ready to escape by one of these mechanisms. The study also rotation speed of 140 5 rmp.
showed that unification of air bubbles must also be considered, Mixing procedure A was a simple one in which the cement and
since smaller air bubbles join together to form a larger bubble as fine aggregate were first mixed together for 30 s, then all the mix-
time pass. It was found that, due to air bubbles joining in this ing water, SP and AE were added and mixed for Y minutes. In mix-
way, the partial volume of air bubbles with a chord length in the ing procedure B, after mixing the cement and fine aggregate
range 5001000 lm also contributed negatively to entrained air together for 30 s, the first portion of water and the SP were added
stability. Thus, to ensure air stability as much as to simplify the and mixed for X minutes. Finally, the rest of the water and the AE
analysis, the critical size of air bubble is defined as one with a were added and mixed for Y minutes. The first portion of water
chord length of more than 500 lm. The effect of the volume of was adjusted such that W/C at the moment of SP addition was
air bubbles with a chord length exceeding 1000 lm, 500 lm and 30%. The mixing time with AE (Y) in both mixing procedures was
300 lm on the stability of entrained air over a period of 2 h is chosen to be 2 min in all cases and the mixing time with SP (X)
shown in Fig. 1. in the case of mixing procedure B was set at 1 min.
Fig. 1. Effect of volume of air bubbles exceeding various chord lengths on air stability [9]
Table 3
Mix-proportions and properties of mortars produced using procedures A and B at different W/C.
W/C (% by weight) Mixing procedure SP/C (%) AE/C (%) Flow (mm) Funnel speed Air content measured by
weight
Initial (%) at 2 h (%)
35 B1,2 2.0 0.010 245 1.38 22.4 17.1
40 B1,2 1.4 247 2.44 13.0 12.9
45 B1,2 1.1 236 3.32 6.4 6.9
40 A2 2.0 253 1.98 14.9 13.0
45 A2 1.4 252 2.65 13.0 10.5
(a) (b)
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Fig. 5. Relationship between viscosity delivered from different mixing procedures with different W/C and entrained volume of (a): coarse and (b): fine air bubbles. *The circle
cover the mortar mixtures produced with different mixing procedure to have a similar funnel speed thus entraining similar volume of air with coarse or fine bubbles.
S. Rath et al. / Construction and Building Materials 148 (2017) 531537 535
Table 4
Mix-proportion and properties at fresh stage of mortar samples produced with mixing procedure A.
N Mixing procedure SP/C (%) AE/C (%) Flow (mm) Funnel speed Air content (%) Specific surface Spacing factor
area (mm 1) (mm)
Weight method AVA method
Ainitial A2h A>500lm A<500lm
1 A2 1.4 0.005 247 2.48 11.1 7.5 8.8 2.3 13.7 0.364
2 A6 1.2 0.005 260 3.73 13.5 6.0 11.8 1.7 14.3 0.393
3 A2 1.4 0.010 252 2.65 13.0 10.5 6.6 6.4 18.2 0.193
4 A4 1.2 0.010 256 3.24 18.0 13.4 10.9 7.1 17.0 0.147
5 A6 1.2 0.010 251 3.55 21.6 14.5 15.3 6.3 15.6 0.148
6 A2 1.4 0.020 245 2.46 18.3 17.5 4.1 14.2 22.1 0.103
7 A4 1.2 0.020 254 2.89 22.8 22.2 3.4 19.4 19.9 0.082
8 A6 1.2 0.020 258 3.09 24.0 22.9 2.2 21.8 21.8 0.072
9 A8 1.2 0.020 262 3.38 20.3 19.3 5.4 14.9 20.4 0.120
(*A2 means the mixture was produced with the mixing procedure A of mixing time 2 min).
Table 5
Mix-proportion and properties at fresh stage of mortar samples produced with mixing procedure B.
N Mixing procedure SP/C (%) AE/C (%) Flow (mm) Funnel speed Air content (%) Specific surface Spacing factor
area (mm 1) (mm)
Weight method AVA method
Ainitial A2h A>500lm A<500lm
1 B1,2 1.1 0.010 236 3.32 6.4 6.9 3.8 2.6 14.4 0.400
2 B1,4 0.9 0.010 227 3.73 6.8 7.2 2.3 4.5 19.7 0.266
3 B1,6 0.9 0.010 237 3.88 7.1 7.0 2.3 4.8 19.9 0.259
4 B1,10 0.9 0.015 229 3.94 8.1 8.2 1.6 6.5 23.2 0.204
5 B1,15 0.9 0.015 223 3.91 11.3 11.1 1.6 9.7 25.9 0.144
6 B1,20 0.9 0.015 220 3.75 16.5 16.6 3.7 12.9 26.6 0.108
7 B1,2 1.1 0.020 262 4.07 6.2 6.7 1.8 4.4 19.8 0.267
8 B1,4 0.9 0.020 240 3.82 8.4 8.5 1.8 6.7 26.0 0.190
9 B1,6 0.9 0.020 242 3.83 9.2 9.6 1.4 7.8 27.3 0.166
10 B1,10 0.9 0.020 234 3.83 10.5 11.0 2.0 8.4 25.1 0.166
11 B1,15 0.9 0.020 227 3.91 11.9 12.1 1.1 10.8 27.9 0.126
12 B1,20 0.9 0.020 199 3.39 21.3 21.3 2.5 18.7 26.6 0.081
13 B1,25 0.9 0.020 209 3.39 19.3 18.5 2.2 17.1 28.6 0.081
14 B1,4 0.9 0.040 240 3.98 9.4 10.7 1.5 7.9 20.6 0.197
15 B1,6 0.9 0.040 241 4.20 11.2 11.3 1.2 10.0 31.6 0.122
16 B1,8 0.9 0.040 238 3.95 12.2 12.6 1.1 11.1 25.3 0.134
17 B1,6 0.9 0.080 230 4.00 13.4 13.8 2.2 11.2 26.8 0.128
18 B1,8 0.9 0.080 242 4.20 14.2 14.7 1.2 13.0 36.0 0.089
19 B1,10 0.9 0.080 234 4.10 15.6 15.8 0.4 15.2 29.3 0.090
(*B1,2 means the mixture was produced with the mixing procedure B of mixing time with SP of 1 min and mixing time with AE of 2 min).
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Fig. 8. Volume of entrained coarse and fine air bubbles at different AE dosage with mixing procedure A. (*AE-0.005%-A2 means the mixture was produced with AE dosage of
0.005% of cement weight with the mixing procedure A of mixing time 2 min).
S. Rath et al. / Construction and Building Materials 148 (2017) 531537 537
!PPFRDUVHDLU 0L[LQJSURFHGXUH%
PPILQHDLU
Fig. 9. Volume of entrained coarse and fine air bubbles at different AE dosage with mixing procedure B. (*AE-0.010%-B1,2 means the mixture was produced with AE dosage of
0.010% of cement weight with the mixing procedure B of mixing time with SP 1 min and mixing time with AE of 2 min).
Acknowledgments
This research was financially supported by the Japan Society for
(1/Funnel speed)*(Dosage of AE) the Promotion of Science, KAKENHI (Grant Number 16K06445).
The author would also like to express gratitude to Mr. Hideo
Fig. 10. Linear relationship between viscosity and AE dosage on the upper limit of Miyaji, technical instructor at Kochi University of Technology, for
fine air bubbles volume.
his contribution to the experimental work carried out as part of
this research.
fine air bubbles by increasing mixing time is closely related to both
the viscosity of mixture (which depends considerably on the mix- References
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