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AS/NZS 4455.

1:2008
AS/NZS 4455.1:2008

Australian/New Zealand Standard

Masonry units, pavers, flags and


segmental retaining wall units

Part 1: Masonry units


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AS/NZS 4455.1:2008
This Joint Australian/New Zealand Standard was prepared by Joint Technical
Committee BD-026, Masonry Units, Pavers, Flags and Segmental Retaining Wall
Units. It was approved on behalf of the Council of Standards Australia on 21 May
2008 and on behalf of the Council of Standards New Zealand on 18 June 2008.
This Standard was published on 30 June 2008.

The following are represented on Committee BD-026:

Association of Consulting Engineers Australia


Australian Institute of Building Surveyors
CSIRO, Manufacturing and Materials Technology
Clay Brick and Paver Institute
Concrete Masonry Association of Australia
Engineering and Consultation Laboratories Association
Engineers Australia
Institute of Public Works Engineering Australia
National Association of Testing Authorities Australia
New Zealand Concrete Masonry Association
Stone Institute of Australasia
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University of Newcastle

Keeping Standards up-to-date


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cover.

This Standard was issued in draft form for comment as DR 04313.


AS/NZS 4455.1:2008

Australian/New Zealand Standard

Masonry units, pavers, flags and


segmental retaining wall units

Part 1: Masonry units


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Originated in Australia as AS A211934.


Final Australian edition AS 16531985.
Originated in New Zealand as NZSS 3661943.
Final New Zealand edition NZS 3116.1:1991.
Jointly revised, amalgamated and redesignated AS/NZS 4455:1997.
AS/NZS 4455:1997 revised and designated, in part, AS/NZS 4455.1:2008.

COPYRIGHT
Standards Australia/Standards New Zealand
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher.
Jointly published by Standards Australia, GPO Box 476, Sydney, NSW 2001 and Standards
New Zealand, Private Bag 2439, Wellington 6020

ISBN 0 7337 8801 7


AS/NZS 4455.1:2008 2

PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee BD-026, Masonry Units, Pavers, Flags and Segmental Retaining Wall Units, to
supersede, in part, AS/NZS 4455:1997, Masonry units and segmental pavers.
The objective of this Standard is to provide users and specifiers with a specification for all
masonry units, except unfired earth units, to facilitate design and purchasing.
This Standard addresses
(a) the essential properties common to all units covered by the scope of the Standard;
(b) more stringent requirements that might need to be complied with, such as strength,
precision, colour and texture, that would best be specified by the prospective
purchaser as needed; and
(c) test methods consistent with Items (a) and (b).
This Standard is intended to provide the minimum requirements for masonry units covered
by the scope. More stringent requirements may be imposed as contractual requirements.
Statements expressed in mandatory terms in notes to tables and figures are deemed to be
requirements of this Standard.
The terms normative and informative have been used in this Standard to define the
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application of the appendix to which they apply. A normative appendix is an integral part
of a Standard, whereas an informative appendix is only for information and guidance.
3 AS/NZS 4455.1:2008

CONTENTS

Page

SECTION 1 SCOPE AND GENERAL


1.1 SCOPE ........................................................................................................................ 4
1.2 APPLICATION ........................................................................................................... 4
1.3 NORMATIVE REFERENCES .................................................................................... 5
1.4 DEFINITIONS ............................................................................................................ 5
1.5 NOTATION ................................................................................................................ 7

SECTION 2 PRODUCT REQUIREMENTS


2.1 GENERAL ................................................................................................................ 11
2.2 DIMENSIONAL DEVIATIONS FROM WORK SIZE ............................................. 11
2.3 UNCONFINED COMPRESSIVE STRENGTH ........................................................ 12
2.4 INTEGRITY.............................................................................................................. 12
2.5 DURABILITY........................................................................................................... 13

APPENDICES
A DEMONSTRATION OF COMPLIANCE FOR STRENGTH ................................... 15
B MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD ..... 16
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C DETERMINATION OF CHARACTERISTIC VALUE ............................................ 18


D PURCHASING GUIDELINES.................................................................................. 20
E TESTING FOR ADDITIONAL PROPERTIES......................................................... 21

BIBLIOGRAPHY ............................................................................................................... 22
AS/NZS 4455.1:2008 4

STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND

Australian/New Zealand Standard


Masonry units, pavers, flags and segmental retaining wall units

Part 1: Masonry units

SECT ION 1 SCOPE AND GENERA L

1.1 SCOPE
This Standard specifies requirements for masonry units for walling built in accordance with
AS 3700 and NZS 4230.
The masonry units covered by this Standard include those made of the following materials:
(a) Autoclaved aerated concrete.
(b) Calcium silicate (sand-lime).
(c) Concrete (dense or lightweight).
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(d) Dimension stone (cut or dressed).


(e) Fired clay (with or without shale).
Dimension stone has a wide variety of characteristics. These are not fully covered by the
requirements of this Standard.
Tiles, or similar, that are intended to be rigidly fixed or suspended are not within the scope
of this Standard.
This Standard does not specify requirements for masonry units other than requirements for
the verification of their nominated characteristic values.
NOTES:
1 Guidance on means for demonstrating compliance with this Standard is given in Appendix B.
2 Guidance on the determination of characteristic value is given in Appendix C.
3 Guidance on the content of a purchasing agreement is given in Appendix D.
4 Guidance on optional testing is given in Appendix E.
5 Some non-rectilinear shapes for walling units are not illustrated in this Standard; however,
this Standard may be used, but not all test methods mentioned may be applicable to such
shapes.

1.2 APPLICATION
Testing to Section 2, which references AS/NZS 4456.3, AS/NZS 4456.4 and
AS/NZS 4456.10 is required for compliance with the Standard.

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1.3 NORMATIVE REFERENCES


The following documents are indispensable to the application of this Standard:
NOTE: Documents referenced for informative purposes are listed in the Bibliography.
AS
3700 Masonry structures
3942 Quality controlVariables chartsGuide
AS/NZS
4456 Masonry units, segmental pavers and flagsMethods of test
4456.2 Method 2: Assessment of mean and standard deviation
4456.3 Method 3: Determining dimensions
4456.4 Method 4: Determining compressive strength of masonry units
4456.6 Method 6: Determining potential to effloresce
4456.10 Method 10: Determining resistance to salt attack
4456.11 Method 11: Determining coefficients of expansion
4456.12 Method 12: Determining coefficients of contraction
4456.13 Method 13: Determining pitting due to lime particles
NZS
4210 Masonry construction: Materials and workmanship
4230 Design of reinforced concrete masonry structures
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1.4 DEFINITIONS
For the purpose of this Standard, the definitions below apply.
1.4.1 Block
See masonry unit.
1.4.2 Brick
See masonry unit.
1.4.3 Characteristic value
The value that is exceeded by at least 95% of the units in the lot.
1.4.4 Compressive strength
See unconfined compressive strength.
1.4.5 Dimensional changes
1.4.5.1 Coefficient of residual curing contraction
The estimated long-term permanent contraction strain, in millimetres per metre, determined
in accordance with AS/NZS 4456.12.
1.4.5.2 Coefficient of drying contraction
The value of drying shrinkage strain, in millimetres per metre, determined in accordance
with AS/NZS 4456.12.
NOTE: The coefficient of drying contraction is a laboratory value determined for the purposes of
masonry design in accordance with AS 3700 and NZS 4230.1. It is not a direct measure of the
shrinkage of masonry construction.
1.4.5.3 Coefficient of expansion
The calculated 15 year growth strain (expressed as an e m value in millimetres per metre),
determined in accordance with AS/NZS 4456.11.

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AS/NZS 4455.1:2008 6

1.4.6 Dimensional deviation


The deviation from work size of units when determined in accordance with AS/NZS 4456.3.
1.4.7 Efflorescence
Salts left on the surface of units after evaporation of water. The surface deposits may take
the form of either loose crystalline salts, or amorphous films (non-crystalline salts). The
potential to effloresce is determined by AS/NZS 4456.6.
1.4.8 Face
The surface of a unit intended to be exposed in a wall (see Figure 1).
1.4.9 Face shells
Those parts of a hollow unit that are connected by webs and which are normally laid in the
plane of the wall (see Figure 1).
1.4.10 Face-shell width
The width of the face shell that is declared by the supplier and on which strength tests are
based.
1.4.11 Lot
A group of units of a single type with specific characteristics and dimensions, presented for
sampling at the same time.
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1.4.12 Masonry unit


A preformed component, intended for use in masonry construction, either with or without
mortar joints. The term includes the following:
(a) Solid unit Unit that may contain recesses not greater than 10% of gross volume and
intended to be laid with full bed joints.
NOTE: Recesses in solid units are usually referred to as frogs (see Figure 1).
(b) Cored unit Unit with cores, intended to be laid with its cores vertical and with full
bed joints.
(c) Hollow unit Unit with cores, intended to be laid with its cores vertical and with face-
shell-bedded joints.
(d) Horizontally cored unit Unit with cores, intended to be laid with its cores horizontal
and with full bed joints.
(e) Special purpose unit Unit intended for a special purpose that does not fall within the
definitions of Items (a) to (d) above.
1.4.13 Mean
The average of a set of measurements, determined in accordance with AS/NZS 4456.2.
1.4.14 Pitted surface
Defect caused by the disruptive effect of a substance in the body of the unit. Pitting due to
lime is determined in accordance with AS/NZS 4456.13.
1.4.15 Salt attack resistance
Resistance to the attack by the action of soluble salts determined by the action of sodium
sulphate or sodium chloride in accordance with AS/NZS 4456.10.
1.4.16 Shall
Indicates that a statement is mandatory.

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1.4.17 Should
Indicates a recommendation.
1.4.18 Standard deviation
The unbiased standard deviation, determined in accordance with AS/NZS 4456.2.
1.4.19 Unconfined compressive strength
The failure stress in compression, converted by the application of an aspect ratio factor to
account for platen restraint, determined in accordance with AS/NZS 4456.4.
1.4.20 Web
Any lateral connector joining face shells in a hollow masonry unit (see Figure 1).
NOTE: Lateral connectors flush with the ends of a masonry unit are regarded as webs for testing
purposes and not as face shells.
1.4.21 Work size
The size of a unit specified for its manufacture, from which deviations are measured.

1.5 NOTATION
The following notation is used in this Standard:
n = number of specimens in the test sample
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s = unbiased standard deviation determined in accordance with AS/NZS 4456.2


f uc = characteristic unconfined compressive strength
W c = width of sections supported at one end only
W s = width of sections supported at both ends
W h = edge distance of core holes
lc = length of sections supported at one end only
ls = length of sections supported at both ends
d = diameter of core holes

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AS/NZS 4455.1:2008
8

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FIGURE 1 (in part) CONFIGURATION OF AND TERMS APPLIED TO MASONRY UNITS
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FIGURE 1 (in part) CONFIGURATION OF AND TERMS APPLIED TO MASONRY UNITS
AS/NZS 4455.1:2008
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AS/NZS 4455.1:2008
10

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FIGURE 1 (in part) CONFIGURATION OF AND TERMS APPLIED TO MASONRY UNITS
11 AS/NZS 4455.1:2008

SEC T I O N 2 P R O D U CT RE Q U IRE M E N T S

2.1 GENERAL
Dimensional deviation, unconfined compressive strength, integrity and durability of
masonry units shall comply with the requirements of this Section.
Compliance with the requirements for strength shall be determined in accordance with
Appendix A.
NOTE: Additional means of demonstrating compliance with this Section are given in
Appendix B.
The suppliers of masonry units shall make available the
(a) work sizes, including face-shell width (for hollow units); and
(b) characteristic unconfined compressive strength ( f uc ) .

2.2 DIMENSIONAL DEVIATIONS FROM WORK SIZE


2.2.1 Performance requirement
Masonry units shall be manufactured to tolerances that enable the units to be laid in mortar
in the wall to give a functional and aesthetically acceptable surface.
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2.2.2 Methods
AS/NZS 4456.3 sets out the two following methods for measuring the dimensions of
masonry units:
(a) Determination of cumulative dimensions.
(b) Determination of dimension of individual units.
The manufacturer shall select the method appropriate to the manufacturing process and the
operating quality assurance program.
2.2.3 Deemed to satisfy
Measurement of dimensional deviations shall be carried out in accordance with
AS/NZS 4456.3 and declared by the supplier. Categorization of dimensional deviations of
masonry units shall be in accordance with Table 2.1.
Additionally, the following requirements apply:
(a) All masonry units, excluding those listed in Items (b) and (c) below, shall comply
with category DW1 unless otherwise specified by the supplier, or agreed between the
supplier and purchaser.
(b) Units intended for dry stack construction or those with thin bed joints shall have
tighter tolerance in accordance with DW3.
(c) Where the intended character of the masonry product is an overall irregular or rough
surface, the units shall comply with category DW0. Where it is intended that only the
face or faces of a unit are irregular, units shall comply with DW1, except that
dimensional deviations shall not apply to the width of the unit if the average width is
not less than 90% of the work size, determined for any plane parallel to its bed.
NOTE: Typical overall irregular units are dry or wet tumbled and sandstock type. Typical
rough-face units are split face, profiled, textured and rock-face.

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AS/NZS 4455.1:2008 12

TABLE 2.1
DIMENSIONAL DEVIATIONS OF MASONRY UNITS
Work size dimensions, mm
Category
Under 150 150 to 250 Over 250
DW0 No requirement
DW1 (see Note 1) 50 90 100
DW2 (see Note 1) 40 60 70
DW3 Values declared by the supplier or by agreement between
the supplier and purchaser
DW4 (see Note 2) Standard deviation of not more than 2 mm and a difference
between the mean and the work size of not more than 3 mm
NOTES:
1 For DW1 and DW2 refer to the AS/NZS 4456.3 test method for
determination of cumulative dimensions. The values given are measured
over 20 units.
2 For DW4 refer to the AS/NZS 4456.3 test method for determination of
measurements for individual units.

2.2.4 Dimensional consistency between deliveries


For dimensional categories DW1 and DW2, the overall dimensions of 20 units taken from
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separate deliveries of units of the one type and the subject of a single order shall not differ
by more than 40 mm.

2.3 UNCONFINED COMPRESSIVE STRENGTH


2.3.1 Performance requirement
Masonry units shall have sufficient unconfined compressive strength to resist applied loads
without rupture or breakage in the completed structure.
2.3.2 Method
The characteristic unconfined compressive strength ( f uc ) of masonry units shall be
determined in accordance with AS/NZS 4456.4 and declared by the supplier.
NOTE: Means for determining the strength required to resist the applied loads are set out in
AS 3700, NZS 4210 and NZS 4230.

2.4 INTEGRITY
2.4.1 Performance requirement
Masonry units shall have sufficient integrity so that they
(a) can be handled, transported to the site and laid; and
(b) are capable of performing their required function in the finished structure.
NOTE: Integrity does not include aesthetic characteristics.
2.4.2 Deemed to satisfy
2.4.2.1 Solid or cored masonry units
For solid or cored masonry units, the requirement for integrity is deemed to be satisfied if
the characteristic unconfined compressive strength is at least 3 MPa for solid or vertically
cored units and 2.5 MPa for horizontally cored units.

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2.4.2.2 Hollow masonry units


For hollow masonry units, the requirement for integrity is deemed to be satisfied if the
average measurements of each part of five random-sampled units (measured at the same
positions on each unit) are not less than the values given in Table 2.2 and the unconfined
characteristic compressive strength is not less than 5 MPa.

TABLE 2.2
MINIMUM AVERAGE WIDTH OF SECTION OF HOLLOW UNITS
Minimum average width of section (W)

Identification of section Characteristic unconfined Characteristic unconfined


compressive strength under compressive strength ( fuc
)
( fuc ) 10 MPa 10 MPa or over
Width of sections supported at 0.3lc 0.2lc
one end only (W c)
Width of sections supported at 0.15l s 0.1l s
both ends (W s)
Edge distance of core holes (Wh ) 0.3d 0.2d
NOTE: Symbols used in the above Table are defined in Clause 1.5 and illustrated in Figure 2.1.
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FIGURE 2.1 PROPORTIONS OF UNITS

2.5 DURABILITY
2.5.1 Performance requirement
Masonry units shall have sufficient durability to perform their required function in the
finished structure without deteriorating under the action of the environmental conditions of
intended use.
NOTES:
1 Minimum requirements for salt attack resistance grade in various exposure environment are
set out in AS 3700 and NZS 4210.
2 In locations where resistance to freeze-thaw or to chemical attack is required, additional
specifications may be needed.

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AS/NZS 4455.1:2008 14

2.5.2 Method
Units shall be categorized as
(a) exposure grade;
(b) general purpose grade; or
(c) protected grade,
in accordance with Table 2.3 and declared by the supplier.
Where the salt attack resistance of masonry units is to be determined by test, it shall be
determined in accordance with AS/NZS 4456.10.

TABLE 2.3
SALT ATTACK RESISTANCE GRADE
Salt attack resistance
Requirement/Description
grade
Exposure (a) Suppliers experience, according to which it is possible to demonstrate
that the product has a history of surviving under saline environmental
conditions similar to those existing at the site considered
or
(b) <0.4 g mass loss in 40 cycles in AS/NZS 4456.10, Method B, for materials
other than sandstone or porous limestone
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or
(c) <1% mass loss in 15 cycles in AS/NZS 4456.10, Method A, for sandstone
or porous limestone
General purpose (a) Suppliers experience, according to which it is possible to demonstrate
that the product has a history of surviving under non-saline environmental
conditions similar to those existing at the site considered
or
(b) <0.4 g mass loss in 15 cycles in AS/NZS 4456.10, Method B, for materials
other than sandstone or porous limestone
or
(c) 1% mass loss in 15 cycles in AS/NZS 4456.10, Method A, for sandstone
or porous limestone
Protected Units not complying with the requirements for general purpose of exposure
grades (see Note)
NOTE: Units in protected grade could be expected to suffer substantial and early failure when tested in
accordance with AS/NZS 4456.10.

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APPENDIX A
DEMONSTRATION OF COMPLIANCE FOR STRENGTH
(Normative)

A1 GENERAL
Acceptable methods for demonstrating compliance with the strength requirements of this
Standard shall be in accordance with Paragraphs A2 and A3.
NOTE: Appendix B gives guidance on additional means for demonstrating compliance with the
Standard.
Where a sample, taken from a lot, fails to conform to the specified requirements, that lot
may be sorted, resampled at random and retested.
Where a lot does not meet a required performance level, that lot may be reclassified.

A2 DEMONSTRATION OF COMPLIANCE FOR A SINGLE LOT


Where compliance with a specified characteristic value is required for a single lot, the lot is
deemed to be in compliance if the mean value of a sample, drawn at random from the lot
and calculated in accordance with AS 4456.2, is greater than the specified characteristic
value +1.2 s.
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The unbiased standard deviation (s) shall be


(a) based on a history of test results from more than 30 specimens; or
(b) taken as 0.15 times the sample mean.

A3 DEMONSTRATION OF COMPLIANCE FOR LOTS TAKEN DURING


CONTINUOUS MANUFACTURE
Where compliance with a specified characteristic value is required for lots taken during
manufacture and provided the manufacturing process has been controlled in accordance
with the appropriate requirements of AS 3942 with continuous sampling and testing during
manufacture, an individual lot is deemed to be in compliance, provided the mean of the
sample drawn from that lot does not fall below the control level. The control level shall be
set at a value greater than the following:
2s
Specified characteristic value + 1.65 s
n
The unbiased standard deviation (s) shall be determined from the 30 most recent specimens
tested. Each sample shall consist of specimens drawn at regular intervals during production
or randomly sampled from the lot. The number of specimens in each sample (n) shall be
sufficient to reliably represent the lot from which they are drawn. Samples shall consist of
at least 5 specimens.

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AS/NZS 4455.1:2008 16

APPENDIX B
MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
(Informative)

B1 SCOPE
This Appendix sets out the following different means by which compliance with this
Standard can be demonstrated by the manufacturer or supplier:
(a) Evaluation by means of statistical sampling.
(b) The use of a product certification scheme.
(c) Assurance using the acceptability of the suppliers quality system.
(d) Other such means proposed by the manufacturer or supplier and acceptable to the
customer.

B2 STATISTICAL SAMPLING
Statistical sampling is a procedure which enables decisions to be made about the quality of
batches of items after inspecting or testing only a portion of those items. This procedure
will only be valid if the sampling plan has been determined on a statistical basis and the
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following requirements are met:


(a) The sample needs to be drawn randomly from a population of product of known
history. The history needs to enable verification that the product was made from
known materials at essentially the same time, by essentially the same processes and
under essentially the same system of control.
(b) For each different situation, a suitable sampling plan needs to be defined. A sampling
plan for one manufacturer of given capability and product throughput may not be
relevant to another manufacturer producing the same items.
In order for statistical sampling to be meaningful to the customer, the manufacturer or
supplier needs to demonstrate how the above conditions have been satisfied. Sampling and
the establishment of a sampling plan should be carried out in accordance with AS 1199.1,
guidance to which is given in AS 1199.0.

B3 PRODUCT CERTIFICATION
The purpose of product certification is to provide independent assurance of the claim by the
manufacturer that products comply with the stated Standard.
The certification scheme should meet the criteria described in HB 18.28 (SANZ HB18.28)
in that, as well as full type testing from independently sampled production and subsequent
verification of conformance, it requires the manufacturer to maintain effective quality
planning to control production.
The certification scheme serves to indicate that the products consistently conform to the
requirements of the Standard.

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B4 SUPPLIERS QUALITY MANAGEMENT SYSTEM


Where the manufacturer or supplier can demonstrate an audited and registered quality
management system complying with the requirements of the appropriate or stipulated
Australian or international Standard for a suppliers quality management system or systems,
this may provide the necessary confidence that the specified requirements will be met. The
quality assurance requirements need to be agreed between the customer and supplier and
should include a quality or inspection and test plan to ensure product conformity.
Information on establishing a quality management system is set out in AS/NZS ISO 9001
and AS/NZS ISO 9004.

B5 OTHER MEANS OF ASSESSMENT


If the above methods are considered inappropriate, determination of compliance with the
requirements of this Standard may be assessed from the results of testing coupled with the
manufacturers guarantee of product conformance.
Irrespective of acceptable quality levels (AQLs) or test frequencies, the responsibility
remains with the manufacturer or supplier to supply products that conform to the full
requirements of the Standard.
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APPENDIX C
DETERMINATION OF CHARACTERISTIC VALUE
(Informative)

C1 SCOPE
This Appendix sets out the method for evaluating the characteristic value (when required)
of a group of test results.

C2 EVALUATION OF CHARACTERISTIC VALUE


The characteristic value for the property being evaluated is calculated as follows:
(a) If n < 10, f = k k f spl . . . C2(1)

(b) If n 10, f = k k f ksp . . . C2(2)

where
n = number of test results in the set used to evaluate f
f = characteristic value for the type of masonry represented by the set of
specimens
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kk = a characteristic value factor derived from Table C1, in which the


coefficient of variation (V) is determined in accordance with
Paragraph C3
fspl = least of the individual results in the set
f ksp = (lower) 5 percentile value for the set of test results, measured or
assessed from a relative cumulative frequency distribution of that test
data
The lower 5 percentile value for a given set of test results is found as follows:
Rank the test results fsp(1)f sp(i)fsp(n)
n + 10
then f ksp = f sp . . . C2(3)
20
For example, if n = 25, then fksp = f sp(1.75), which is obtained by interpolating between
fsp(1) and fsp(2).

C3 COEFFICIENT OF VARIATION
For the purpose of calculating the characteristic value factor (k k) the value of the coefficient
of variation (V) is assessed as follows:
(a) Where n < 30:
V = a value estimated for that particular type of masonry unit or obtained from a
sufficiently large supplementary body of data (containing not less than
30 relevant test results) that is representative of that type of masonry unit.
Unless otherwise substantiated by analysis of actual test data, the value
estimated for V should not be less than the following:
(i) For compressive strength ......................................................................... 0.15.
(ii) For lateral modulus of rupture .................................................................. 0.30.
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(b) Where n 30:


V = the coefficient of variation of the set of test results being evaluated

TABLE C1
CHARACTERISTIC STRENGTH FACTOR
Characteristic value factor (kk )
Number of
test results Coefficient of variation (V)
(n)
0 0.10 0.20 0.30 0.40 0.50
1 1.00 0.72 0.52 0.37 0.27 0.19
2 1.00 0.77 0.59 0.46 0.35 0.27
5 1.00 0.84 0.71 0.60 0.51 0.43
10 1.00 0.91 0.82 0.74 0.67 0.61
20 1.00 0.94 0.87 0.81 0.75 0.69
50 1.00 0.96 0.92 0.88 0.84 0.80
100 1.00 0.97 0.94 0.92 0.89 0.86
200 1.00 0.98 0.96 0.94 0.92 0.90
500 1.00 0.99 0.97 0.96 0.95 0.94
1000 1.00 1.00 1.00 1.00 1.00 1.00
NOTES:
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1 Linear interpolation may be used.


2 k k estimates the lower 5 percentile value of the population with a confidence of 0.75.

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AS/NZS 4455.1:2008 20

APPENDIX D
PURCHASING GUIDELINES
(Informative)

D1 SCOPE
This Appendix offers guidance for, but does not purport to fulfil all of the requirements of,
a purchasing agreement for masonry units. It gives recommendations on contractual matters
that are outside the scope of the Standard proper but are intended to ensure compliance with
it.

D2 ORDERING
In ordering units to this Standard, the purchaser should quote the work size or the relevant
manufacturers product identification, any other property requirements and the number of
this Australian/New Zealand Standard, i.e., AS/NZS 4455.1.

D3 IDENTIFICATION
The manufacturer should record the product identification on delivery dockets.
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D4 VERIFICATION
D4.1 Quality records
Manufacturers of units complying with this Standard should carry out regular testing of
their product as part of their quality system. It is recommended that the purchaser, instead
of being put to the expense of sampling and testing individual deliveries of units, take
advantage of the manufacturers quality system.
The manufacturers should be prepared to
(a) supply, on request, relevant data on unit properties from quality records; or
(b) make such records available for inspection by an independent inspector, acceptable to
both the purchaser and manufacturer.
D4.2 Additional verification testing
Where additional verification is required by a purchaser, sampling and subsequent testing of
the lot in accordance with this Standard should be carried out by a laboratory experienced
in carrying out the appropriate test.
NOTE: Laboratories accredited by National Association of Testing Authorities (NATA),
Australia or IANZ, New Zealand are acceptable for this purpose.
The cost of units required for testing and the cost of sampling and testing should be borne
(a) by the purchaser, if the units conform to limits specified by the purchaser in his or her
order or when particular limits have not been specified; or
(b) by the supplier, if the units do not conform to limits specified in the contract.
If the sample taken from the lot fails to conform to the specified requirements, the lot may
be sorted, resampled at random and retested at the expense of the supplier.
In respect of Item (b), the lot would be liable to rejection.

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21 AS/NZS 4455.1:2008

APPENDIX E
TESTING FOR ADDITIONAL PROPERTIES
(Informative)

If the following properties are specified, they should be determined in accordance with the
methods set out:
(a) Determining potential to efflorescence ..............................................AS/NZS 4456.6.
(b) Determining core percentage and material thickness ..........................AS/NZS 4456.7.
(c) Determining moisture content, dry density and ambient density .........AS/NZS 4456.8.
(d) Determining coefficients of expansion ............................................ AS/NZS 4456.11.
(e) Determining coefficients of contraction........................................... AS/NZS 4456.12.
(f) Determining pitting due to lime particles......................................... AS/NZS 4456.13.
(g) Determining water absorption properties ......................................... AS/NZS 4456.14.
(h) Determining lateral modulus of rupture ........................................... AS/NZS 4456.15.
(i) Determining permeability to water .................................................. AS/NZS 4456.16.
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(j) Determining initial rate of absorption (suction) ............................... AS/NZS 4456.17.

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AS/NZS 4455.1:2008 22

BIBLIOGRAPHY

AS
1199 Sampling procedures for inspection by attributes
1199.0 Part 0: Introduction to the ISO 2859 attribute sampling system
1199.1 Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-
by-lot inspection
AS/NZS
4456 Masonry units, segmental pavers and flagsMethods of test
4456.7 Method 7: Determining core percentage and material thickness
Method 8: Determining moisture content, dry density and ambient density
4456.8
4456.14 Method 14: Determining water absorption properties
4456.15 Method 15: Determining lateral modulus of rupture
4456.16 Method 16: Determining permeability to water
4456.17 Method 17: Determining initial rate of absorption (suction)
ISO 9001 Quality management systemsRequirements
ISO 9004 Quality management systemsGuidelines for performance improvements
HB18 Conformity assessment
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HB18.28 Guide 28: Guidance on a third-party certification system for products

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23

NOTES
AS/NZS 4455.1:2008
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AS/NZS 4455.1:2008
24

NOTES
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