T RI O

E N G I N E E R E D P R O D U C T S

Trio Engineered Products, Inc. 12823 Schabarum Ave. Irwindale, CA 91706 Telephone 626-851-3966 Fax 626-851-9526

Huck Bolted Inclined Screens

TIO6203
Parts and Operation Manual

Size: 6X20X3
Serial Number: 207

TIO6203 Bolted Inclined Screen 1

 Hazard Warning
Any machinery may be hazardous to the user if it is not maintained and operated properly. The
following precautions should always be observed:

CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and pinch points
before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent being
caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are designed and
maintained so that processed materials (rocks, gravel, coal, etc.) are retained within the system.
Do not allow any part of your body to enter in or near the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to prevent injuries
arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is sufficient to
support both the total weight of the equipment and the dynamic load and stresses created by the
equipment.

CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts, especially at pinch
points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for material
transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts before and
during equipment operation.

SAFETY EQUIPMENT
Trio Engineered Products, Inc. provides only such safety equipment and guards as are specified by
the Purchaser on the Shop Order or the Customer Order Acknowledgment. The Purchaser must
furnish all other required safety devices.

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 General Safety Practices
Safety Practices affect everyone. Any and all personnel who operate or maintain your equipment are
expected to comply with the basic safety practices that follow.
This manual contains the best available information on proper installation, operation and maintenance
of the equipment that it addresses. It does NOT replace or supersede applicable federal, state, or
local regulations, your company safety rules, or insurance carrier requirements. It definitely is not
intended to replace good judgment or common sense!
Equipment operators, plant management and safety engineers are required and expected to be
aware of potential hazards that may exist in the specific workplace where the equipment is installed
and operated. All personnel are expected to develop, implement and maintain a safe work
environment compatible with operating conditions, requirements, and practices.
Additional safety precautions that are suited to the specific conditions of the work site and the
equipments installation are the users responsibility.
Experience has demonstrated that the greatest numbers of workplace accidents are caused by failure
to follow established safety rules. Be sure that you are fully familiar with the safety program
requirements applicable to operating this type of equipment. Consult your supervisor concerning any
operating procedure that you are not sure about before operating or working on this equipment.
Note: It is strongly recommended that properly constructed and guarded access platforms be erected
at convenient locations on the equipment installation site to allow safe inspection, adjustment,
maintenance and repair of the equipment described in this manual. It is the responsibility of the
purchaser of this equipment to ensure that such platforms comply with applicable federal, state, and
local standards and regulations.

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Personal Safety Practices
Arrangements for Emergency Situations
Supervisory and operating personnel should develop an emergency response profile for possible
emergencies on the worksite. All personnel should know the location of fire-extinguishers, where to
obtain first-aid assistance and supplies, emergency report telephone numbers, power shut-off points,
and other equipment shut-down control locations. Appropriate tools and equipment should be
available to allow immediate response to emergency situations. Always follow the requirements and
regulations of your companys Emergency Action Plan.

Safe Machinery Installation

1. Read and understand all parts of this manual including General Dimension Drawings.
2. Review your Plant Engineers Installation Drawings for this equipment.
3. Select, Assemble, and Test the correct hoisting and rigging equipment required to move the
equipment to the installation site in your family.
If there is any question regarding the proper rigging of the equipment or necessary hardware to make
the lift/movement of the equipment to its designated mounting location, contact your local
representative or Trio Engineered Products, Inc. to resolve the questions prior to beginning
installation activities.

Know and Understand How the Equipment Works

It is absolutely essential that machine operators understand completely how the crusher works. The
operator must know the location and function of all controls, gauges, indicators and alarms included
with the unit. Operators and maintenance personnel must be completely familiar with maintenance
procedures and schedules. Only if the equipment is given maintenance on the prescribed schedule
can costly and time-consuming breakdowns be prevented.
DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN BEYOND DESIGNATED TOLERANCES. REPAIR
OR REPLACE THEM BEFORE TROUBLE OCCURS.

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY

Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn its operating and
maintenance characteristics, capacities, and limitations. Learn the location and function of ALL CONTROLS, indicators,
warning devices and WARNING instructions.

READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary

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Inspect Your Machine Before Start-Up
Make a visual inspection of the machine for loose, worn, or damaged parts or faulty safety devices.
Inspect all drive belts and pulleys for excessive wear. Test alarm systems and check fluid levels.
Make sure that hydraulic, air, and lubrication systems and their respective valves, drains, and fittings
are in proper working order. Report or repair any problem before starting the machine.

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Follow the Recommended Equipment Start-Up Instructions
Be sure that control systems and alarms are working properly. Check gauges for proper readings.
Check for any unusual noises that may indicate bearing failure or other mechanical problems. Check
for sudden rises in lubricant temperature. Shut the equipment down immediately if problems are
detected, and report the problem(s) to your supervisor. Always refer to the Operating Section of this
manual if you are unsure about a start-up procedure or for additional information.

Stop the Machine Properly and Safely

The machine must be completely stopped with power off and locked-out with controls tagged before
any cleaning, repairs, adjustments, or service is performed. All provisions of your companys Control
of Hazardous Energy (Lock-Out/Tag-Out) program must be followed.

Report the Need for Necessary Repairs Immediately

Report any situation involving the need for repair, replacement or adjustment of an equipment
component immediately. Remember, the most minor defect could result in injuries to yourself or
others or serious damage to the machinery if it is not corrected promptly.
Do NOT work on the equipment unless you have been properly and completely trained to do the work
involved.

Prevent Fire Hazards

Never weld or use a cutting torch near open or exposed fuels, lubricants, or other flammable
materials. Follow your companys Hot Work Policy.
Do not let greasy or oily rags accumulate in poorly ventilated areas. Store oily rags and other
combustible materials in an approved storage container and dispose of them properly.
Never use an open flame to check for fluid leaks in the equipment. Use an approved low voltage
electric light or flashlight.
Never smoke in undesignated areas. Follow your companys Smoking Rules. Always extinguish
smoking materials properly. Know where the nearest fire extinguisher is located, how to operate it,
and what types of fires it can be used to extinguish. Make sure that fire extinguishers are in place, are
in proper working condition, and have a current, valid inspection tag. If a fire extinguisher is not
readily available, or does not meet these requirements, report the situation to your supervisor.

Keep Your Work Area Clean

Become fully familiar with the worksite where the equipment is installed. Inspect the area daily and
see that unsafe conditions are corrected. Make sure that all equipment guards are securely fastened
in place, that steps, stairways, work platforms and barrier rails are sound and free of spills or
obstructions. Keep the floor/work surface clean and free of oil, greasy rags, cables, chains, buckets
and other obstructions. Keep tools and loose parts in a toolbox or appropriate storage areas. Use
high flashpoint/low toxicity solutions for cleaning.

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Handle Tools, Heavy Parts, and Machine Components Properly
Do not toss parts or tools or drop them off platforms. Do not lower or swing electric or air power tools
by their power cords or air lines. Use a suitable rope and/or container to lower tools or parts to the
floor. Review job activities and arrange to get help before you attempt to lift, carry or move heavy
parts. For heavy or awkward lifts use proper hoisting devices.

Dress Properly for the Job and Use Appropriate Personal Protective Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment
requirements with your supervisor before operating equipment or performing service, repair or
adjustment work. Dont wear loose clothes or jewelry, and restrain long hair.

Follow Your Company Substance Abuse Control Policy

Report any use of prescription or over-the-counter medications to your supervisor prior to operating
this equipment or making any adjustments or repairs to it.
ALCOHOL OR OTHER CONTROLLED SUBSTANCES SHOULD NOT BE USED PRIOR TO OR DURING WORK ON
THIS EQUIPMENT.

Avoid Serious Eye/Skin Injuries

Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes causing serious
injury, blindness, or death.
Mineral-based hydraulic oil is hazardous. Always wear goggles when working with hydraulic fluid.
Flush your skin or eyes thoroughly with water if you spill or splash hydraulic fluid on yourself. Remove
clothing on which hydraulic fluid has splashed. Get immediate assistance and report the matter to
your supervisor. Get appropriated medical care. Wear appropriate personal protective equipment as
set forth in your companys Personal Protective Equipment Policy when handling hydraulic fluid.
Wash your hands with soap and water after handling hydraulic fluid. Never eat, drink or smoke while
handling hydraulic fluid.
Make sure that all compressed air lines and couplings are in proper operating condition at all times.
Be sure that all compressed air lines intended for chip or dust removal are fitted with OSHA compliant
pressure relief nozzles. Never use compressed air to clean your clothing or any part of your body.

Dispose of All Waste Materials Properly

Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in accordance with your
company waste management policies, and federal, state, and local regulations. If you have a
question concerning proper procedures to be followed, consult with your supervisor, or the company
safety administrator.

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 Safety and Maintenance Practices
Replace Loose or Defective Parts
Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or worn parts can
be easily identified. Make daily visual checks for missing, cracked, or frayed V-belts. Also check daily
for frayed, broken or kinked cables. Inspect end connections for wear. Replace sheaves with cracked
rims or spokes immediately. Report suspected defects to your supervisor.

Properly Ground Machine Electrical Components

Check frequently to ensure that the equipment is properly grounded as stipulated in your company
electrical safety rules. Prevent any electric cable from coming in contact with water in puddles,
drainage channels, etc. Protect power cables from vehicular traffic such as forklifts and other motor
vehicles. Power cables should be bridged over traffic lanes. All permanent electric cables should be in
proper conduit or other approved insulation. Follow your company electrical safety rules with regard
to periodic inspection of the condition of electric line insulation and couplings. Do NOT use portable,
flexible electric cords to deliver electric power to the equipment.

Control of Hazardous Energy (Lock-out/Tag-out) Program

CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/Tag-Out) Program
that complies with 29 CFR 1910.147 and 133 regulations.
It is the responsibility of the purchaser to provide a suitable Control of Hazardous Energy program for
the protection of its employees while they are engaged in the installation, maintenance, repair, or
modification of equipment powered by electricity, hydraulic, pneumatic or mechanical energy in order
to meet the regulations of the U.S. Dept. of Labor, Occupational Health and Safety Administration
(OSHA).
Under certain conditions and in certain operating environments, regulations concerning this subject
are promulgated by the federal Mine Safety and Health Administration (MSHA). Certain state, county,
or local regulations may also apply. Assistance in establishing specific regulatory obligations may be
obtained from regulatory agencies, insurance carriers, or private consultants.
Specific information concerning electrical operating characteristics such as output, rated capacity, etc.
of electrical motors supplied with the equipment may be obtained by review of the technical data
contained in this manual or from the specific equipment supplier stipulated in the Shop Order.

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Obtaining Control of Hazardous Energy Program Materials
Listed below are three possible suppliers of materials to aid you in development, documentation and
maintenance of your program. Inclusion of the names of these firms in this manual does not represent
an endorsement of them by Trio Engineered Products, Inc. These firms provide some of the materials
required for a comprehensive program.
1. SETON Name Plate Company
P. O. Box BD - 1331
New Haven, CT 06505-9770
Telephone 203-488-8059
Toll Free 800-243-6624
Fax Toll Free 800-345-7819
2. EMED Co., Inc. Telephone
Graphic Communications Products
Buffalo, NY 14240-0369
P. O. Box 369
Toll Free 800-442-3363
Fax Toll Free 800-344-2578
3. D & G Sign and Label
P. O. Box LA - 157
Toll Free 800-356-9269
Northford, CT 06472
Telephone 203-483-0491
Fax 203-488-4770
The Purchaser has sole responsibility for safe operation of this equipment. The Purchaser is
responsible for ensuring that on-site machine operation is in compliance with any and all applicable
federal, state, county or city safety standards and regulations.
The equipment may be moved from one site to another a number of times by various purchasers,
lessees, etc. Consequently, responsibility for compliance with applicable safety and environmental
codes lies with the entity responsible for operating the equipment within each jurisdiction.
Purchaser is wholly responsible for any ancillary or support equipment such as, but not limited to,
processed material receiving devices, and inspection or service platforms.
Purchaser is required to perform periodic maintenance of the type and on the recommended
schedules set forth in this manual. Maintenance shall include, but is not limited to safety devices
delivered with the equipment set forth in the Shop Order, and Warning and Instruction labels affixed
to the equipment. Replacement parts including warning and instructional labels are available from
Trio Engineered Products, Inc. Purchaser is invited to call for availability and current price of such
parts and labels at 1-626-851-3966.
Any modifications or machinery as designed, manufactured, and delivered by Trio without the
express written approval and consent of Trio void all warranties and remove all responsibility of Trio
for any and all damages to persons or property.

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 Introduction
Installation
When installing your screen, be sure that the beams upon which it is mounted or from which it is
suspended are level and in line. Provide sufficient rigidity to support the weight of the unit and its load
and also to absorb the vibration residue from the live frame.
A good rule of thumb is to design for 1 of beam depth for each foot of span.
Be sure to provide space around the unit so that it may be inspected easily and maintenance
operations facilitated.
Feed Chutes
Feed chute dimensions will be found on the General Arrangement Drawing for your unit. It is
advantageous to have the outer vertical sides of the chute within 1/4-1/2 of the inner vertical sides of
the screen pan (or liner). This will help to prevent material spillage, as well as any tendency for
coarse material to wedge between the vibrating plan and stationary chute during operation.
Check the Installation
When the installation is completed, start and stop the machine to check clearances all around.
Approximately 3 operating clearance should be allowed above and below the moving live frame and
any stationary parts to prevent interference. Start and stop the machine several times to make sure
that sufficient clearance exists.
Check for Tightness
Keeping all structural members tight is a very important part of all vibrating equipment since the
forces generated will tend to loosen parts leading to eventual failure.
Due to their high initial tightening torque, heat treated bolts and nuts will not loosen as readily as
ordinary ones, but their tightness should be checked occasionally using a torque wrench. If no torque
wrench is available, correct tightness may be estimated by drawing the nuts up finger-tight, then
tightening one-half turn more.

Operating Clearances
Maintain at least 3 clearance between stationary structures and all parts of the moving live frame,
including the pivoted motor base and motor assembly.
Torque Requirements
After the first weeks run, recheck the tightness of all bolted connections refer to Appendix A: Bolts
Torque Specifications. Spot checks may be conducted at about 200 hour intervals following this
initial retightening.

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Installation Guidelines For ROSTA Motorbases Type JMB 50

1. ROSTA rubber suspension

2. Base plate
3. Clamp type BR 50
4. Side support right
5. Side support left
Important!
6. Friction plate
The glide
bearing has 7. Adjusting block
to be on the
same side 8. Jacking bolt M20X1.5
than the
drive pulley 9. Pretensioning device
10. Hex. shaft M20
11. Hex. screw M16
12. Washer M16
13. Spring washer M16
14. Hex. nut M16
15. Spring washer M20
16. Hex. nut M20
17. Tension scale
18. Glide bearing
19. Hex. screw M16
20. Hex. set bolt M10
21. Spring washer M10

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Positioning of the Drive Motor on TRIO ROSTA Motorbase
The ideal angular positioning of the drive motor on the base is an important factor to utilize the full
compensation-arc of the pretensioned ROSTA-element; i. e. the resulting lever-arm between element
center-axis and motorshaft shall be sufficiently dimensioned, in order to compensate the max.
possible belt elongation without additional retensioning of the base. The two sketches below, are
presenting the ideal positioning of the motor on the elastic base (ideal position blue marked). Each
motorplate (pos. 2) is equipped with threaded bores for its Center and/orOff-set mounting.

Center mounting
off-set mounting

Is the driven pulley laterally positioned to
the drive pulley (and/or 45 below or
above the center line), is theCenter
mounting of the plate with motor
recommendable.
Is the driven pulley above or below the
drive pulley located(see working angles on
sketch), then the Off-set mounting of the
plate and motor is recommended. In
addition, find the ideal plate inclination
towards driven pulley in varying block (7)
fixation on friction plate (6).

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Motorbase Type JMB 50
Fitting Instructions
Caution: Place motor on base plate (2) only
after bolting adjusting block (7) to friction
plate (6).
1. Bolt side supports (4) and (5) of
motorbase on your machine part. Check
whether the alignment of the base plate (2)
corresponds to the optimum working position
(see page 4), otherwise align with jacking
bolt (8) or select a different tensioning
position on friction plate (6).
2. Bolt motor to base plate. The drive
pulley must be placed on the glide
bearing side of the motor-base.
TIO6203 Bolted Inclined Screen
3. Turn jacking bolt M 20 (8) clockwise to
raise the motor and place the belt(s) on the
drive pulley.
4. Turn jacking bolt M 20 (8) counter-
clockwise to tension the belt(s). Check the
belt tension with the data specified by the belt
manufacturer.
5. Tighten all locking bolts M 16 (11) of the
friction plate after the tensioning process;
tightening torque of nuts (14) = 200 Nm.
6. Tighten nuts M 20 (16) for central hex.
shaft (10), tightening torque = 360 Nm.
7. In principle, the adjusting block (7) with
jacking bolt (8) could then be removed by
loosening the hex. set bolt M 10 (20) (as
protection from possible corrosion and dirt).
8. Fasten the belt guards.
Retensioning
ROSTA motorbases are automatically
retensioning drive mountings for friction
belt drives. Regular retensioning is
therefore unnecessary. It is only
recommended in the case of very long
center distances between driving and driven
pulley to check the test pressure on the
belts and retension occasionally if
necessary.
13
 Internal Glide Bearing on JMB 50/70
Pretensioning Device JMB 50/70
Find your ideal
baseplate (2)
inclination in
adjusting block
(7) fixation on
friction plate (6).
The pretensioning device of the ROSTA-
motorbase type MB 50/70 is effecting a
motion of rotation on the inner profile of the
ROSTA-element; this rotation is giving the
required pretension effect on the belts and
does compensate their elongation. In
turning the threaded spindle, the belt
tension will be increased or decreased. On
the friction plates of both pretensioning
devices, there are several positions for the
fixation of the adjusting block with spindle.
In varying these position, the change of
plate-inclination can be effected, in order to
get the most compensation effective
working angle between drive pulley and
driven pulley.
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The motor bases type MB 50 and MB 70
are equipped with a cardanic glide bearing
between housing and inner profile. This
bearing compensates the radial tensile
forces of the belts and is keeping the two
components in parallel position, even by
extremely high tension forces. This fibre
reinforced plastic bearing has to be
positioned on the pulley-side of the belt
drive! (Please check by the assembling of
the motorbase!). If this bearing would be
installed on the fan-side of the motor, a
misalignment of the pulleys would occur,
due to the lack of parallelism.
14
 Screen Dimensions

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 Screen Assembly Parts List

ITEM NO. PART NO. DESCRIPTION QTY.

1 TIO6203.1 Screen Frame 1

2 TIO6203.2 Spring Assembly 4

3 TIO-1406VBR Vibrator 1

4 JMB50X270 Motor Mount 1

7 TIO6203.3 Flywheel Guard 1

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 General Specifications
TIO6203
Operating Speed (RPM) (Max.) 860
Driven Sheave Size (OD):
23 5/8 600 mm
(included with machine)

(With 60HZ Motor/1770RPM) (With 50HZ Motor/1470RPM)

Recommended Drive Sheave Size (OD)
289.56 mm 11.40 355.16 mm
V Belt Section C
No. V Belts 3
Recommended V Belt Length 122 3100mm
Replacement Bearing 140 mm
Power Required (Electric) 25 HP 18.5 KW
Weight(Motor Excluded) 15,926 Lbs. 7,239 kg

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 Parts Information

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TIO6203 Bolted Inclined Screen 19
 Frame Parts List
ITEM PART# DESCRIPTION QTY.

TIO6203.1 Screen Frame 1

1 JG6203.1.3 Discharge Lip 3

2 Huckbolt 20mmx50mm (3/4X2)/GD10.9 136

3 Collar 20mm (3/4) H = 29mm 196

4 Huckbolt 20mmx60mm (3/4 X2 3/8)/GD10.9 60

5 TIO6203.2 Spring Assembly 4

8 GB1228/M20X50/GD10.9 Bolt M20X50 34

9 GB1230/20 Washer 20 42

10 GB6184/M20/GD10 Nut M20 42

13 GB5782/M20X70 Bolt M20X70 8

14 GB97.1/20 Washer 20 8

(10) GB6184/M20/GD10 Nut M20 8

15a JG6203.1.1-2 Liner 1

15b GB68/M16x40 Bolt M16x40 8

15c GB6170/M16 Nut M16 8

15d GB97.1/16 Washer 16 8

15 JG6203.1.1 Feed Box (Liners included) 1

16 TIH6203D.1.1 Top Deck 1

17 JG6203.1-2 Clamp 2

18 GB5783/M10x30 Bolt M10x30 12

19 GB97.1/10 Washer 10 12

20 JG6203.1-3 Rear Rubber Apron Plate 2

21 TIO6203.1.1 Middle Deck 1

22 TIH6203B.1.4 Spring Bracket 4

23 GB5782/M20X45 Bolt M20X45 16

24 GB6170/M20 Nut M20 16

(14) GB97.1/20 Washer 20 16

25 TIH6203.1-3 Drawplate 30

26 GB12/M20x110 Carriage Bolt (Square Neck) 120

27 93995 Spherical Washer 120

(24) GB6170/M20 Nut M20 120

28 TIH6203D.1.3 Bottom Deck 1

29 K5100-4 Rubber L=5785 mm 17

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 Spring Assembly TIO6203.2 Total Weight: 77Kg (169.4 lbs)

Spring Assembly Parts List

ITEM PART# DESCRIPTION QTY.

0 TIO6203.2 Spring Assembly 1 Set

1 K5143.2-1 Clamp 1

2 GB5782/M16X55 Bolt M16X55 4

3 GB6170/M16 Nut M16 4

4 GB93/16 Lock Washer 16 4

5 K5143.2.1A Upper Spring Keeper 1

6 96419-B Spring 2

7 TIO6203.2.1 Lower Spring Keeper 1

8 TIH4123.2.1 Snubber Holder 1

9 Dp80 Rubber Spring 1

10 GB5782/M16X65 Bolt M16X65 4

11 GB6170/M16 Nut M16 4

12 GB93/16 Lock Washer 16 4

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 Vibrator
(Assembly #: TIO-1406VBR)
Total Weight = 1371KG = 3016.2Lbs

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 Vibrator Parts List
ITEM PART# DESCRIPTION QTY.

0 TIO-1406VBR Vibrator 1

1 GB1096/24X95 Key 2

2 K5160.05-01(3C) Driven Sheave 1

3 TIO-1406VBR-1 Inner Seal Ring 2

4 TC160X190X15 Oil Seal 2

5 K5167.03-2 Gasket 2

6 TIH6203B.3A.1 Shaft Housing 1

7 JG6203.3-1 Eccentric Shaft 1

8 1406-OBH Bearing Housing 2

9 22328CA(C4) Bearing 2

10 TIO-1406VBR-2 Bearing Cover(I) (Flywheel Side) 1

11 TIO-1406VBR.1 Grease Fitting Assembly 2

12 TIO-1406VBR.2 Lub. Gauge Assembly 2

13 GB1096/24X35 Key 2

14 K5160.05-07(US) Flywheel 1

15 TIH4102.2-2/M12X100 Bolt M12X100 6

16 GB93/12 Lock Washer12 6

17 K5160.05-09(US) Shaft Cover 2

18 JB/ZQ4347/30X90 Lock Plate 2

19 GB32.1/M12X30 Bolt M12X30 4

20 K5167.03-07 O Ring 2

21 GB1228/M20X60/GD10.9 Bolt M20X60 32

22 GB6184/M20/GD10 Nut M20 32

23 GB1230/20 Washer 20 32

24 GB1228/M20X80/GD10.9 Bolt M20X80 24

25 GB1229/M20/GD10 Nut M20 24

(23) GB1230/20 Washer 20 48

26 TIO-1406VBR-3 Spacer 2

27 GB3289.31/10 Drain Plug 2

28 GB32.1/M12X40 Bolt M12X40 12

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 ITEM PART# DESCRIPTION QTY.

(16) GB93/12 Lock Washer12 12

29 TIO-1406VBR-4 Bearing Cover(II) (Driven Sheave Side) 1

30 K5160.05-11(US) Bushing 2

31 TIO-1406VBR-5 Shaft Housing Guard 1

32 TIO8202D.2-8 Upper Clamp 3

33 TIO8202D.2-9 Lower Clamp 3

34 GB1228/M16X85/GD10.9 Bolt M16X85 12

35 GB1229/M16/GD10 Nut M16 12

36 GB1230/16 Washer16 12

37 K5160.05-08(US)/ 30mm(1 3/16) Counterweight 4

37 K5160.05-08(US)/ 20mm (13/16) Counterweight 2

37 K5160.05-08(US)/ 12mm (1/2) Counterweight 2

38 K5160.05-08(US)/ 30mm (1 3/16) Counterweight (Spare) 2

39 GB97.1/20 Washer 20 6

40 GB5782/M20X130 Bolt M20X130 6

41 GB5782/M20X160 Bolt M20X160 (Spare) 6

Note: The oil quantity for the vibrator is 3.4 gallon approximately.
Oil level in the end covers, or shaft housing should be maintained at the center of the sight
glass provided if the machine is mounted 20o sloped. This level should be checked before
start-up and at regular schedule intervals. (See Oil Level Diagram below).

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 Lub. Gauge Assembly
Lub. Gauge Assembly Parts List
ITEM PART# DESCRIPTION QTY.

0 TIO-1406VBR.2 Lub. Gauge Assembly 1 Set

BRT-1 Breather 1
1
TIO-1 Breather Adapter 1

2 TIO8203.3.3-1 Pipe 2

3 TIO-1406VBR.2-1 Pipe Holder 2

4 GB5782/M10x65 Bolt M10x65 2

5 GB97.1/10 Washer 10 9

6 GB6184/M10 Nut M10 5

7 JB/ZQ4321/22 U Bolt 22 2

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 ITEM PART# DESCRIPTION QTY.

8 GB6170/M10 Nut M10 4

9 GB93/10 Lock Washer 10 4

10 TIO5143F.2.1-2 Oil Level Gauge Leg (I) 1

11 G607-05-A-1-2 Oil Level Gauge 1

12 TIO5143F.2.1-3 Oil Level Gauge Leg (II) 1

13 TIO5143F.2.1-4 Clamp 1

14 GB5782/M10x55 Bolt M10x55 3

15 1JN-08-06 Hose Fitting 2

16 Hose ID=13mm, L=550mm 1

17 TIO7202.3.2-6 Connector 1

18 GB97.1/16 Washer 16 2

19 GB6184/M16 Nut M16 2

TIO6203 Bolted Inclined Screen 26

 Grease Fitting Assembly
Grease Fitting Assembly Parts List
ITEM PART# DESCRIPTION QTY

0 TIO-1406VBR.1 Grease Fitting Assembly 1 Set

1 TIO8243F.3.3-1 Connector(I) 1

2 Hose ID=8mm, L=240mm 1

3 TIO8243F.3.3-2 Connector(II) 1

4 GB1235/11x1.9 O-Ring 2

5 GB1153/M8X1x45 Grease Fitting 1

6 GB6170/M14X1.5 Nut M14X1.5 1

7 GB93/14 Lock Washer 14 1

8 TIO8243F.3.3-3 Clamp 1

Note: Fill/pump the grease to the oil seal section to prevent the dust into the oil tub and
to help the seal in a good work conditions. This seal should be greased with one ounce
of grease every fifty (50) hours of operation.

TIO6203 Bolted Inclined Screen 27

 Lubrication
General
Lubrication procedures are performed primarily to deliver grease or oil to rotating or sliding
surfaces to reduce friction and carry away heat. Pressure lubrication is also used to expel
contaminants from seals and other openings. Certain lubricants are used to protect parts from
corrosion.

Oil Lubrication
Maintaining adequate lubrication in your machine is the most important maintenance function.
Many premature failures can be traced to inadequate or improper lubrication. Therefore,
lubrication of your machine must be scheduled into your daily maintenance schedule.

Oil level in the end covers, or shaft housing should be maintained at the center of the sight
glass provided. This level should be checked before start-up and at regular schedule
intervals. (See Oil Level Diagram below).

At the time if initial start-up of a new machine, the oil should be changed after the first forty (40)
hours of operation. This procedure should also be followed if the machine has been sitting
idle for an extended period of time.

Regular lubrication changes should be scheduled for every 300-500 hours of operation or
every thirty (30) days, whichever comes first. This regular change will rid the mechanism of
any condensation or contaminants that would cause trouble later.

The oil should be drained immediately upon shut-down so any contaminants are still
suspended and will easily flush out.

If, when the draining the oil, contaminants are noticed, it is highly recommended that you also
flush the mechanism with a light EP oil (EP-2 or EP-3). The flushing procedure is:

Fill the mechanism to the proper level with light EP oil and run the machine for
approximately fifteen (15) minutes. Immediately drain the oil out of the machine upon
shut-down. This will pick up additional contaminants that otherwise would have
remained in the system.

TIO6203 Bolted Inclined Screen 28

 Oil Level Diagram

TIO6203 Bolted Inclined Screen 29

Change oil every 500 hours or if oil samples show high contaminant levels. Oil samples should

be pulled every 250 hours of operation and sent to a professional lab for analysis. The

acceptable ranges in PPM (parts per million) are as follows:

CONTAMINANT Acceptable Range

Iron 125-150
Chrome 25-30
Aluminum 45-50
Copper 100-125
Silicone 25-30
Water 0

The lubricating oil is should be extreme pressure lubricant with a non-foaming paraffinic base.
It meets the following specifications: Viscosity at 100 F - 824 SUS; at 2 10 F - 80.7 SUS;
Timken Load Rating - 50 lb.
DO NOT START MOTOR UNTIL EACH WHEEL-CASE HAS BEEN FILLED WITH OIL

The recommended lubricants for your screen are as follows:

Average Ambient Temperature SAE Grades Lubricant
95-125 F 85W-140

45-95 F 80W-90

<45 F 75W-90 (Arctic Gear)

Average Ambient Temperature ISO Grades Lubricant

115-125 F 460

105-115 F 320

95-105 F 220

45-95 F 150

25-45 F 100

<25 F 68

TIO6203 Bolted Inclined Screen 30

The operating temperature of the bearings should fall between 130-180 F. If the oil
temperature reaches 200 F or higher, determine the cause and make corrective steps to
lower the temperature back to the proper range. Some common causes of elevated oil
temperatures are: excessive oil in the tube; wrong type or grade of gear lubricant; screen is
operating faster than recommended. Overheating could be a sign that the bearings are
beginning to fail. Take an oil sample to check for higher than recommended contaminant
levels. Inspect and replace bearings if all indicators point to worn bearings.

Storage Instructions
Vibrators in service that are to remain idle for periods longer than two weeks should be given
storage treatment to prevent rusting of internal metal parts and drying of seals. Rust preventive
oils such as MOBILARMA 524 (MOBIL OIL CORP.) are recommended because the parts need
not be cleaned of this compound before placing the unit in operation. Simply drain the
excess and refill to the proper oil level with your operating lubricant.
If the vibrator is to be idle for an extended period and power is available to drive it while it is
attached to the live frame, do the following before shutting down:
1. Drain the operating oil and refill to the proper oil level with MOBILARMA 524 (or
equivalent).
2. Run the unit for one hour before shutting down.
3. After shutdown, coat the exposed portion of the oil flinger sleeve on the drive shaft with
grease.
4. Keep the rust preventive in the vibrator during the idle period and put the unit in operation
every three months for one hour.
5. When operations are resumed; drain the rust preventive and refill with the proper oil.

TIO6203 Bolted Inclined Screen 31

 Counterweight Settings

Counterweight Arrangement Table

TIO6203
Quantity For Quantity For
Counterweight Sheaves Flywheels Amplitude
Status
Thickness mm
Add Total Add Total

1-3/16/ 30mm 2 2
Initial 13/16/ 20mm 1 4 1 4 8.5

1/2/ 12mm 1 1

Add 1-3/16/ 30mm 1 5 1 5 9.8

Spare Bolts For 5 Weights GB5782/M20x160 3 3

TIO6203 Bolted Inclined Screen 32

 Drive Assembly

Note: The spacers must be installed.

Drive Assembly Parts List

ITEM NO. PART NO. DESCRIPTION QTY.

1 284T Motor 25 HP, 1770 RPM, 460 V, 60 HZ 1

Y2-180M-4 Motor 18.5 KW, 1470 RPM, 380 V, 50 HZ 1

2 3C110 (3C11.0-E) Motor Sheave 11.4 OD (With 1770 RPM Motor) 1

3C 345-E Motor Sheave OD 355.16mm (With 1470 RPM Motor) 1

3 E 1 7/8(47.7 E) Motor Sheave Bushing ( With 284T Motor) 1

48 E Motor Sheave Bushing ( With Y2-180M-4 Motor) 1
4 Bolt 1/2 -13UNCx70 3

GB93/1/2 Lock Washer 1/2 3

5 C-3100 Recommended V Belt Length 3100 mm 3

6 K5160.05-01(3C) Driven Sheave 1

7 K5160.05-11(US) Bushing 1

8 TIH4102.2-2/M12X100 Bolt M12X100 3

9 GB93/12 Lock Washer12 3

10 GB5782/ M12X75 Bolt M12X75 4

11 GB6170 / M12 Nut M12 4

12 GB97.1/ 12 Washer 12 4

13 JMB50X270 Motor Mount 1

TIO6203 Bolted Inclined Screen 33

 Screen Cloth Installation

A B C D
Model Qty for Dim Qty for One
mm Inch mm Inch Dim
One Deck mm Inch Deck

TIO6203 1880 74 1850 73 0 0 1207 47.5 5

1. One of the many helpful features of a Trio screen is the ease with which wire cloth can be changed. All decks are
built so the wire cloth can be split into equal lengths. This feature increases the service life of the wire cloth. The
design provides four wear areas at the feed end rather than two, because the feed-end panel can be turned once
when it is worn at the original end, and can then be exchanged with the panel at the discharge end.
2. To remove the top deck wire cloth on a single crown screen, remove all of the draw bolts and drawplates. Lift the
wire cloth out from the top. Loosed the feed plates so that the wire cloth can be pulled from under it. To remove
the wire cloth in the middle and bottom decks, remove the draw bolts and drawplates. Pull the wire cloth out from
either end of the screen.
3. Check the channel rubber. If it is worn through, replace it. Replacing the channel rubber when needed helps
maximize the screen cloth life.
4. With the wire cloth and draw plates in place, tighten the draw bolts evenly. Make sure that the ends of the
drawplates do not catch on the adjacent draw plates as this will cause them to pull unevenly. Tapping downward
on the top edge of the draw plate helps set the wire cloth in position.
5. The feed pan, tailgate, and all the wire cloth hold downs can now be put in place and tightened. Again, excessive
tension on the bolts is harmful. After the screen has run a few hours, retighten all of the bolts.
6. Hooks are bent up approximately 135 to form an inside angle of 45, and should not project over 1-1/8 from
above the top surface of the wire cloth. Bend to 1/4" radius.

TIO6203 Bolted Inclined Screen 34

 Appendix A Bolts Torque Specifications
For Metric Bolts
Diameter Pitch Grade 8.8 Grade 10.9 Grade 12.9
Dry Lube Dry Lube Dry Lube
(mm) (mm)
FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M
6 6.9 9.3 5.2 7 9.7 13.2 7.3 9.9 11.6 15.7 8.7 11.8
8 17.7 23.9 13.3 18 24.9 33.8 18.7 25.4 29.8 40.4 22.4 30.4
10 1.5 30 41 24 32 44 60 34 46 52 71 40 54
10 1.25 32 43 24 33 46 63 36 49 55 74 42 57
12 1.75 53 72 41 55 77 105 60 81 91 123 70 95
12 1.25 58 78 44 60 85 115 65 88 99 134 76 103
14 2 85 115 65 88 124 168 95 129 145 196 111 151
14 1.5 91 124 70 95 134 181 103 139 156 212 120 163
16 2 131 178 101 137 192 260 148 200 225 305 173 234
16 1.5 140 190 108 146 204 277 157 213 240 325 184 250
18 2.5 181 246 139 189 265 359 204 276 311 421 239 324
18 1.5 204 276 156 212 297 403 229 310 349 473 268 364
20 2.5 256 347 197 267 374 507 288 390 439 595 338 458
20 1.5 284 385 218 296 415 563 319 433 487 660 375 508
22 2.5 349 473 268 364 510 692 392 532 599 812 460 624
22 1.5 383 519 294 399 560 759 431 584 657 891 505 685
24 3 443 600 340 461 647 877 497 674 759 1029 583 791
24 2 482 654 371 503 705 956 543 736 828 1122 637 863
27 3 648 879 499 676 949 1286 729 989 1112 1508 856 1160
27 2 700 949 538 730 1023 1387 787 1067 1200 1627 923 1252
30 985 1335 741 1004 1389 1883 1044 1416 1665 2257 1252 1697
36 1716 2326 1290 1749 2419 3280 1819 2466 2900 3931 2180 2956
42 2753 3732 2070 2806 3882 5263 2919 3957 4652 6307 3498 4742
48 4156 5634 3124 4236 5860 7944 4406 5973 7023 9521 5280 7159
56 6662 9032 5009 6791 9393 12735 7063 9575 11259 15264 8465 11477
64 9954 13496 7484 10147 14035 19028 10553 14307 16822 22807 12648 17148
72 14410 19536 10835 14689 20319 27547 15277 20712 24353 33016 18310 24824

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.

TIO6203 Bolted Inclined Screen 35

For SAE (Inch) Bolts
N S.A. E. Grade 5 S.A. E. Grade 8
Diameter
(threads/in Dry Lube Dry Lube
(inches)
) FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M
1/4 20 8 11 6 8 12 16 9 12
1/4 28 10 14 7 9 14 19 11 15
5/16 18 17 23 13 18 25 34 19 26
5/16 24 19 26 15 20 27 37 21 28
3/8 16 31 42 24 33 44 60 34 46
3/8 24 35 47 27 37 49 66 38 52
7/16 14 49 66 38 52 70 95 54 73
7/16 20 55 75 42 57 78 106 60 81
1/2 13 75 102 58 79 106 144 82 111
1/2 20 85 115 65 88 120 163 92 125
9/16 12 109 148 84 114 154 209 118 160
9/16 18 121 164 93 126 171 232 132 179
5/8 11 150 203 115 156 212 287 163 221
5/8 18 170 231 131 178 240 325 185 251
3/4 10 266 361 205 278 376 510 289 392
3/4 16 297 403 229 311 420 570 323 438
7/8 9 430 583 330 447 606 822 466 632
7/8 14 473 641 364 494 668 906 514 697
1 8 644 873 495 671 909 1233 699 948
1 14 704 955 542 735 995 1349 765 1037
1 1/8 7 794 1077 611 829 1288 1747 990 1342
1 1/8 12 891 1208 685 929 1445 1959 1111 1507
1 1/4 7 1120 1519 862 1169 1817 2464 1398 1896
1 1/4 12 1241 1683 954 1294 2012 2728 1548 2099
1 3/8 6 1469 1992 1130 1532 2382 3230 1832 2484
1 3/8 12 1673 2269 1287 1745 2712 3677 2086 2829
1 1/2 6 1949 2643 1500 2034 3161 4286 2432 3298
1 1/2 12 2194 2975 1687 2288 3557 4823 2736 3710
1 3/4 5 2286 3100 1758 2384 4988 6764 3837 5203
2 4.5 3438 4662 2644 3585 7500 10170 5769 7823
2 1/4 4.5 5027 6817 3867 5244 10969 14874 8438 11442
2 1/2 4 6875 9323 5288 7171 15000 20340 11538 15646
2 3/4 4 9321 12639 7170 9723 17794 24129 13688 18561
3 4 12313 16696 9472 12844 23507 31875 18082 24519
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.

TIO6203 Bolted Inclined Screen 36

Appendix B Oil Viscosity Classification

TIO6203 Bolted Inclined Screen 37

SAFETY DECAL KIT

Sample Figure

ITEM
PART NO. DESCRIPTION QTY.
NO.

1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)

TIO6203 Bolted Inclined Screen 38

 Warranty Terms and Conditions
Seller warrants all new equipment manufactured or imported by Trio Engineered Products, Inc. (Trio)
against defects in material or workmanship attributed to the original machine manufacturing. No other
warranties are expressed or implied.
Warranty claims must be made through the dealer or agent responsible for the original equipment sale,
as the equipment will have been registered with them at the time of sale from Trio. Claims must be
made within twelve (12) months or 2,000 working hours, whichever occurs first, from the date of
readiness for operation, but not more than fifteen (15) months from the date of shipment from Trio. All
parts claimed to be defective shall be returned to Trio, freight prepaid, for inspection to determine that
the said part or parts are defective.
If it is determined that the fault lies with Trio, Trio will ship a replacement part or parts at no cost, but
freight charges will be paid by customer. If it is determined that the fault does not lie with Trio, a
replacement part or parts will be shipped, freight collect, to the customer with the receipt of a purchase
order from the dealer or agent. Trio will not be responsible for freight costs associated with warranty
claims.
When petitioning for a warranty item, the serial number of the equipment must be referenced. The
serial number must be clearly identifiable on the Trio nameplate on the equipment. This warranty is void
if:
The serial number plate and/or other markings identifying the machine as Trio have been
altered or removed.
The machine was not sold under the Trio brand name or another brand name approved by Trio.
Parts have been used other than those supplied by Trio.
Trio makes no warranty with respect to damages or defects in any product caused by improper
installation, operation, maintenance, and storage or caused by negligence or accident. In addition, any
product repaired or altered in any way as reasonably determined by Trio, that affects the performance
or purpose for which the equipment was originally manufactured, will not be covered under this
warranty.
Under this warranty, the buyer will not be entitled to any labor charges involving the repair of the
equipment involving warranty items, unless authorized by Trio in writing.
Warranties of merchantability or of fitness for any particular purpose or arising from the course of
dealing or usage of trade are specifically excluded. Any affirmation of fact, description of goods, or
sample or model referred to in this agreement or elsewhere, whether or not the same relate to
production or capability of the goods to perform, are not the basis of this agreement, unless specifically
made a party of the agreement in writing.
Under no circumstances will Trio be responsible for consequential or punitive damages of any nature,
whether based on contract or tort, including but not limited to lost profits, loss of production, delays or
other expenses. Under no circumstances shall the liability of Trio exceed the purchase price of the
equipment furnished.
The laws of the state of California shall govern the warranty. The parties agree that exclusive
jurisdiction for any claim for breach of this warranty shall rest in the Los Angeles County Superior Court
in the State of California.

TIO6203 Bolted Inclined Screen 39