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 Catalogue
1
Summary .1

2
Usage and Applicable Scope ..1

3
Speed Reducer Type and Mark .1

4
Outline Dimension, Assembly Size, Loading capacity and Thermal Power 2

5
Lubrication of speed reducer 9

6
Assembly,usage and maintenance 9

7
Choice and usage of speed reducer 10

8
Rated input and output torque 13

9 A
Appendix A 16

10B
Appendix B 18
1. Summary
,
6
Cone cylindrical gear reducer is the outer meshing gears transmission structure of input and output axis in vertical state,
the main transmission parts adopt high quality alloy steel to manufacture.
Gears by carburization, quenching, and grinding process manufacturing, 6 degree precision.
The product has the advantages of high loading capacity, long life, small volume, high efficiency, and light weight, etc.
JB/T9002-1999,SSZQZL
The standard number of this series speed reducer is JB/T9002-1999, which is our country's generation-substituting product. It can
replace SS type vertical shaft speed reducer and ZQ, ZL old type speed reducer, and so on. Also it can replace the same type
speed reducer imported from foreign countries.

2. Usage and scope of application

2.1 Usage

Cone cylindrical gear reducer Hereinafter referred to as speed reducer), which use in the rotating equipment for input and output
shaft in vertical direction layout. It mainly used in belt conveyor and other conveying equipment, it also can be used in metallurgy,
mine, chemical engineering, coal, building materials, light industry, petroleum, and other general machinery.

2.2 Scope of application

2.2.1 1500r/min; The maximum input speed of speed reducer should be no larger than 1500r/min;
2.2.2 20m/s; The peripheral speed of gear should be no larger than 20m/s;
2.2.3 -4045.0
2.2.3 The ambient temperature is -4045. When ambient temperature is lower than 0, we should heat the oil lubrication
before starting. (Heat pipe is needed)

3. Speed reducer type and mark

3.1 Type
3.1.1 DBYDCY

3.1.1 DBY type is the secondary rotating hard surface gear reducer, DCY type is third rotating hard surface gear reducer,
the secondary and third rotating is involute cylinder helical gear.

3.1.2 SN()
3.1.2 Speed reducer can be divided into four assembly types according to output shaft type,
and also can be divided into clockwise and anticlockwise two types according to output shaft rotating directions. (Face output shaft)

3.2 Mark
3.2.1
3.2.1 The mark code of speed reducer include speed reducer type, nominal central distance, nominal ratio, assembly type and
output shaft rotating direction.
3.2.2 Mark example
Speed reducer

Gear Reducer DBYK 224 11.2 I S

Output shaft rotating direction: Clockwise

I
Assembly typeI
i=11.2
Nominal ratio i=11.2
a=224mm
Nominal central distance a=224mm

Type code
3.2.3 Need to configure the backstop should be another statement

1
DBC)-Y-K-
D ribbo comveyer codeBC)-double stagethird stagetransmissionY-hard gear surfacegearK-hollow shaft
4Outline sizeassembly sizeloading capacity and thermal power.
4.1 Assembly type

1 DBY Picture1 DBY assembly type

2 DCY Picture2 DCY assembly type

2
4.2 DBY(DBY speed reducer outline dimension and loading capacity and thermal power.
3123.
Outline dimension see picture3form 1loading capacity see form2thermal power see form 3.

3 DBYPicture3 DBY speed reducer

1Form 1DBY DBY type speed reducer outline dimension mm

a
Nominal
d1 I1 d2 I2 D L A B C E F G S h H M
central
distance a
160 40 48 70 140 500 500 190 250 210 65 35 180 430 145
180 42 50 110 80 565 565 215 270 230 70 200 475 160
200 50 110 55 90 170 625 625 240 300 250 75 40 225 520 175
224 55 65 140 100 705 705 260 320 270 80 45 250 570 190
250 60 75 110 210 785 785 290 370 310 90 50 280 626 210
280 65 140 85 120 875 875 325 400 340 200 55 315 702 230
315 75 95 170 140 250 975 975 355 450 380 110 60 355 809 260
355 90 170 100 160 300 1085 1085 390 480 410 120 65 400 900 285
400 100 110 210 170 1215 1215 440 530 460 130 70 450 970 305
450 110 210 130 190 350 1365 1365 490 600 510 140 80 500 1071 345
500 120 150 250 220 1525 1525 570 650 560 150 90 560 1210 435
560 130 250 160 300 250 410 1705 1705 610 750 640 160 100 630 1325 475

a
I
Nominal
n-d3 N P R K T b1 t1 b2 t2 b3 t3 kg Weight
Oil Orawing
central level
distance a No.
160 115 210 440 43 51.5 20 75 173 7 DBY160.0
180 6-18 30 135 240 505 12 45 14 53.5 22 85 232 9 DBY180.0
200 145 255 555 14 53.5 16 59 25 95 305 13 DBY200.0
224 6-23 35 165 290 635 16 59 18 69 106 415 218 DBY224.0
250 40 180 315 705 64 20 79.5 28 116 573 25 DBY250.0
280 6-27 45 200 355 785 18 69 22 90 32 127 760 36 DBY280.0
315 50 220 405 875 20 79.5 25 100 36 148 1020 51 DBY315.0
355 6-33 55 245 450 975 25 95 28 106 40 169 1436 69 DBY355.0
400 280 510 1105 28 106 116 179 1966 95 DBY400.0
450 60 315 575 940 1245 116 32 137 45 200 2532 130 DBY450.0
500 8-39 70 350 645 1050 1385 127 36 158 50 231 3633 185 DBY500.0
560 8-45 80 390 715 1165 1545 32 137 40 169 56 262 5020 260 DBY560.0

3
 DBY,DBYK DBY,DBYK Type speed reducer loading capacity
Form 2
a Nominal central distance a

Rated speed
Ratio
r/min 160 180 200 224 250 280 315 355 400 450 500 560

P1/kw Nominal input power
i input output
P1/kw
n1 n2
1500 188 81 115 145 205 320 435 610 750 1080 1680* 2100* -
8 1000 125 56 86 110 155 245 325 465 560 810 1260 1700 2200*
750 94 42 55 88 125 185 250 340 465 660 950 1400 1800
1500 150 67 92 130 165 255 345 480 610 910 1370 1900* -
10 1000 100 44 69 94 125 195 260 360 465 620 950 1270 1700
750 75 34 46 73 105 155 210 295 380 510 710 950 1300
1500 134 59 81 115 150 235 325 450 560 840 1200 1550 -
11.2 1000 89 40 61 84 130 175 245 340 430 630 810 1030 1380
750 67 31 41 65 98 140 185 240 350 470 610 780 1040
1500 120 53 75 105 140 210 285 390 500 760 980 1260 1550
12.5 1000 80 36 56 74 105 145 215 265 380 480 660 850 1110
750 60 27 36 56 76 110 150 190 270 365 500 640 840
1500 107 48 66 81 125 190 260 345 465 580 780 1000 1150
14 1000 71 31 42 54 84 110 165 205 310 415 520 680 900
750 53 23 31 38 60 80 115 145 235 310 400 510 690
* Note: * It needs to adopt recycling oil lubrication.

Form 3 DBY,DBYK DBY,DBYK type speed reducer thermal power

a Nominal central distance a

Air velocity 160 180 200 224 250 280 315 355 400 450 500 560
Environment
condition PG1/kw Thermal
m/s power of speed reducer without cooling equipment's PG1/kw

In Narrow 0.5 32 40 50 61 76 95 118 143 180 225 279 355
Workshop

In M 1.4 45 57 71 85 106 133 165 201 252 316 391 497

/ L Workshop

3.7 62 77 96 116 144 181 224 272 342 429 531 675
Outdoor

PG2

Note: The thermal power PG2 of speed reducer attached with cooling pipe can be designed as request.

4
4.3 DCY(DCY speed reducer outline dimension and loading capacity and thermal power.
4456.
Outline dimension see Picture 4Form 4loading capacity see Form 5thermal power see Form 6.

4 DCYPicture4 DCY speed reducer

4Form 4DCY DCY type speed reducer outline dimension mm

a i=16~56 i=63~90
Nominal a1 d2 I2 D L A B C E F G S h H M
central d1 I1
distance a
160 112 25 60 20 50 32 80 70 140 510 555 190 250 210 65 35 180 430 145
180 125 30 25 60 38 80 575 625 215 270 230 70 200 468 160
200 140 35 80 30 42 90 170 640 685 240 300 250 75 40 225 520 175
224 160 40 35 80 48 100 725 775 260 320 270 80 45 250 570 190
250 180 42 110 38 50 110 110 210 815 860 290 370 310 90 50 280 626 210
280 200 50 42 110 55 120 905 970 325 400 340 200 55 315 702 230
315 224 55 50 65 140 140 250 1020 1085 355 450 380 110 60 355 809 260
355 250 60 55 75 160 1140 1220 390 480 410 120 65 400 900 285
400 280 65 140 60 140 85 170 170 300 1275 1355 440 530 460 130 70 450 970 305
450 315 75 65 95 190 1425 1520 490 600 510 140 80 500 1065 345
500 355 90 170 75 100 210 220 350 1585 1690 570 650 560 150 90 560 1208 435
560 400 100 90 170 110 250 410 1775 1895 610 750 640 160 100 630 1325 475
630 450 110 210 100 130 250 300 470 1995 2145 675 800 690 170 110 710 1460 525
710 500 120 110 210 150 340 550 2235 2400 760 900 770 190 125 800 1665 570
800 560 130 250 120 160 300 400 650 2505 2700 840 1000 870 200 140 900 1870 625

a i=16~56 i=63~90
I
Nominal
n-d3 N P R K T b2 t2 b3 t3 kg Oil Orawing
central b1 t1 b1 t1 Weight level
distance a No.
160 6-18 115 210 495 28 6 22.5 35 20 74.5 200 9 DCY160.0
180 30 135 240 565 8 33 28 10 41 22 85 255 13 DCY180.0
200 6-23 145 255 615 10 38 8 33 12 45 25 95 325 18 DCY200.0
224 35 165 290 - 705 43 38 52 106 453 26 DCY224.0
250 6-27 40 180 315 780 12 45 10 41 14 54 28 116 586 33 DCY250.0
280 45 200 355 880 14 54 12 45 16 59 32 127 837 46 DCY280.0
315 8-33 50 220 405 655 985 16 59 14 53.5 18 69 36 148 1100 65 DCY315.0
355 55 245 450 740 1110 64 16 59 20 80 40 169 1550 90 DCY355.0
400 8-39 280 510 840 1245 18 69 64 22 90 179 1967 125 DCY400.0
450 60 315 575 940 1400 20 80 18 69 25 100 45 200 2675 180 DCY450.0
500 70 350 645 1050 1550 25 95 20 79.5 106 50 231 4340 240 DCY500.0
560 80 390 715 1165 1735 106 25 95 28 116 56 262 5320 335 DCY560.0
630 8-45 445 800 1305 1985 28 116 106 32 137 70 314 7170 480 DCY630.0
710 90 500 900 1490 2220 127 28 116 36 158 80 355 9600 690 DCY710.0
800 560 1100 1680 2520 32 137 32 127 40 169 90 417 13340 940 DCY800.0

5
5 Form 5 DCYDCYK DCYDCYK speed reducer loading capacity

i
a Nominal central distance a
r/min 160 180 200 224 250 280 315 355 400 450 500 560 630 710 800
Nominal
Rtio i
n1 P1/kW Nominal input power P1/kW
n2
1500 94 45 61 80 120 160 230 305 440 600 830* 1350* 1850* - - -
16 1000 63 30 43 60 85 115 170 230 330 440 630 1010 1420 2200* 2500* 2850*
750 47 24 35 45 70 85 140 185 270 360 510 830 1180 1600 2300* 2600*
1500 83 42 58 75 110 150 210 290 440 560 780 1350 1850* - - -
18 1000 56 30 40 53 75 105 155 215 330 420 590 1000 1400 1860* 2500* 2850*
750 42 23 32 42 65 80 120 175 260 345 480 790 1120 1460 2180 2500*
1500 75 39 53 68 100 135 195 270 430 550 780 1320* 1800* - - -
20 1000 50 27 36 48 70 95 140 200 315 380 550 880 1240 1640* 2400* 2850*
750 38 20 25 38 55 75 110 160 245 310 445 700 1000 1290 1920 2500
1500 67 34 50 65 94 130 175 250 400 510 730 1170 1540* - - -
22.4 1000 45 23 34 48 65 90 130 185 290 360 520 780 1100 1450 2120* 2600*
750 33 17 25 36 49 70 95 140 220 275 400 620 880 1140 1710 2460
1500 60 30 44 62 83 115 160 225 350 450 650 1030 1460 - - -
25 1000 40 20 30 42 57 80 110 165 255 315 460 730 1040 1350 2010* 2600*
750 30 15 23 32 43 60 85 125 195 240 350 550 780 1010 1510 2180
1500 54 22 37 48 75 92 140 215 320 405 590 910 1290 - - -
28 1000 36 15 25 34 52 66 94 150 225 285 420 640 910 1190 1770* 2500*
750 27 12 19 26 39 50 71 115 170 215 315 490 690 890 1330 1920
1500 48 20 33 44 69 85 120 195 290 385 550 820 1170 - - -
31.5 1000 32 14 22 31 46 59 83 130 200 225 370 580 820 1070 1600 2310*
750 24 10 17 23 34 44 62 100 150 190 280 440 620 800 1200 1740
1500 42 18 30 40 62 77 110 180 260 345 500 770 1100 1430 2120* -
35.5 1000 28 12 20 28 42 53 75 120 180 230 340 510 720 950 1410 2030
750 21 9 15 21 31 40 56 90 135 175 250 385 540 710 1060 1540
1500 38 17 27 36 56 69 98 160 235 310 450 690 990 1290 1920 -
40 1000 25 11 18 25 41 47 67 120 160 225 330 465 660 860 1280 1850
750 19 8.5 14 19 29 36 52 82 125 155 230 350 495 640 960 1390
1500 33.5 15 24 33 50 64 90 145 215 275 400 620 880 1150 1720 2100
45 1000 22 10 16 22 33 42 60 95 145 180 265 455 640 840 1250 1810
750 16.6 7.5 12 17 26 32 46 74 110 140 205 320 455 600 870 1260
1500 30 13 21 30 44 57 80 130 195 245 360 550 780 1030 1540 2050
50 1000 20 9 14 20 31 38 54 87 130 165 240 365 520 680 1020 1480
750 15 7 11 15 23 29 41 65 99 120 180 290 410 540 780 1130
1500 27 12 19 26.5 38 50 72 115 160 220 310 500 700 910 - -
56 1000 18 8 13 17.5 26 35 48 75 110 140 200 340 480 630 940 1300
750 13.4 6 10 13 20 25 35 58 85 110 160 250 350 470 680 980
1500 24 11 16 23 35 45 64 100 150 200 280 440 610 800 - -
63 1000 16 7.5 12 15 24 30 43 68 100 130 190 300 400 550 820 1080
750 12 5.5 8.5 12 17 23 30 50 76 95 140 220 310 420 620 830
1500 21 9 15 21 30 40 56 91 130 180 230 400 550 720 - -
71 1000 14 6 9.5 14 21 27 38 60 85 120 160 260 370 500 680 890
750 10.6 4.5 7.5 11 15.5 21 28 45 60 90 120 200 280 370 500 670
1500 18.5 8.5 12 19 27 38 50 73 110 160 210 340 480 600 - -
80 1000 12.5 5.5 8 13 18 25 35 50 75 110 140 230 340 400 560 720
750 9.4 4.2 6 10 13.5 19 25.5 38 55 80 110 180 240 300 420 550
1500 16.7 8 10 18 25 35 43 65
90 1000 11.1 5 6.8 12 17 23 30 43
750 8.3 4 5 9 12.5 17 22 32

*
Note:*It need to adopt recyding oil lubnication

6
Form 6 DCYDCYK DCYDCYK type speed reducer thermal power
a
160 180 200 224 250 280 315 335 400 450 500 560 630 710 800
Environment PG1/Kw
m/s
conditon Thermal power of speed reducer without cooling equipment PG1/Kw

0.5 22 27 34 41 52 65 81 99 124 156 192 245 299 384 482
In small plant

In middle,large 1.4 31 38 48 58 73 91 114 139 174 218 270 343 419 537 675
plant
3.7 42 52 65 79 99 124 155 189 237 296 366 465 568 730 910
Outdoor
PG2
Note:The thermal power PG2 of speed reducer attach with cooling pipe,can be designed as request.
4.4 DBYK DBYK speed reducer outline dimension

5 DBYK Picture 5 DBYK type speed reducer

Form 7 DBYK DBYK type speed reducer outside dimension mm
a
Nominal d1 I1 d2 I2 dw U A B C E F G S h H M
central
distance a
160 40 48 80 225 500 500 190 250 210 65 35 180 430 145
180 42 110 50 110 90 250 565 565 215 270 230 70 35 200 475 160
200 50 55 100 275 625 625 240 300 250 75 40 225 520 175
224 55 65 140 110 295 705 705 260 320 270 80 45 250 570 190
250 60 75 120 325 785 785 290 370 310 90 50 280 626 210
280 65 140 85 170 135 360 875 875 325 400 340 100 55 315 702 230
315 75 95 160 420 975 975 355 450 380 110 60 355 809 260
355 90 170 100 210 180 450 1085 1085 390 480 410 120 65 400 900 285
400 100 110 200 490 1215 1215 440 530 460 130 70 450 970 305
450 110 210 130 250 220 550 1365 1365 490 600 510 140 80 500 1071 345
500 120 150 280 715 1525 1525 570 650 560 150 90 560 1210 435
560 130 250 160 300 310 760 1705 1705 610 750 640 160 100 630 1325 475

a
Nominal n-d3 N P R K T b1 t1 b2 t2 D Oil
Prawing
central Weight leve
NO.
distance a l
160 6-18 30 115 210 440 12 43 14 51.5 185 173 7 DBYK160.0
180 135 240 505 45 53.5 215 232 9 DBYK180.0
200 6-23 35 145 255 555 14 53.5 16 59 230 305 13 DBYK200.0
224 165 290 635 16 59 18 69 263 415 18 DBYK224.0
250 6-27 40 180 315 705 18 64 20 79.5 290 573 25 DBYK250.0
280 45 200 355 785 69 22 90 300 760 36 DBYK280.0
315 50 220 405 875 20 79.5 25 100 370 1020 51 DBYK315.0
355 6-33 55 245 450 975 25 95 28 106 405 1436 69 DBYK355.0
400 280 510 1102 28 106 116 430 1966 95 DBYK400.0
450 6-39 60 315 575 940 1245 116 32 137 460 2532 130 DBYK450.0
500 70 350 645 1050 1385 32 127 36 158 570 3633 185 DBYK500.0
560 6-45 80 390 715 1165 1545 137 40 169 660 5020 260 DBYK560.0
DBY
Note:Loading capacity and using method is same as DBY

7
4.5 DCYK 6 8
4.5 DCYK Gear Reducer Outline Dimension (Picture 6 Form 8)

6 DCYK
Picture 6 DCYK Gear Reducer

8 DCYK
Form 8 DBYK Gear Reducer Outline Dimension mm
a i=16~56 i=63~90
Nominal Central a1 d2 l2 dw U A B C E F G S h H M
Distance a
d1 l1 d1 l1
160 112 25 60 20 50 32 80 225 510 555 190 250 210 65 180 423 145
80 35
180 125 30 25 60 38 90 250 575 625 215 270 230 70 200 468 160
80
200 140 35 30 42 100 275 640 685 240 300 250 75 40 225 520 175
224 160 40 35 80 48 110 295 725 775 260 320 270 80 45 250 570 190
110
250 180 42 38 50 120 325 815 860 290 370 310 90 50 280 626 210
110
280 200 50 42 55 135 360 905 970 325 400 340 100 55 315 702 230
315 224 55 50 110 65 160 420 1020 1085 355 450 380 110 60 355 809 260
140
355 250 60 55 75 180 450 1140 1220 390 480 410 120 65 400 900 285
400 280 65 140 60 85 200 490 1275 1355 440 530 460 130 70 450 970 305
170
450 315 75 65 140 95 220 550 1425 1520 490 600 510 140 80 500 1065 345
500 355 90 170 75 100 280 715 1585 1690 570 650 560 150 90 560 1208 435
210
560 400 100 90 170 110 310 760 1775 1895 610 750 640 160 100 630 1325 475
630 450 110 210 100 130 340 840 1995 2145 675 800 690 170 110 710 1460 525
250
710 500 120 110 210 150 380 890 2235 2400 760 900 770 190 125 800 1665 570
800 560 130 250 120 160 300 420 955 2505 2700 840 1000 870 200 140 900 1870 625

a i=16~56 i=63~90

n-d3 b2 t2 kg l
Nominal Central N P R K T D
b1 t1 b1 t1
Distance a
160 30 115 210 495 28 6 22.5 35 185 200 9 DCY160.0
6-18 8 10
180 135 240 565 33 28 41 215 255 13 DCY180.0
8
200 35 145 255 615 10 38 33 12 45 230 325 18 DCY200.0
6-23
224 165 290 705 43 38 51.5 263 453 26 DCY224.0
12 10 14
250 40 180 315 780 45 41 53.5 290 586 33 DCY250.0
6-27
280 45 200 355 880 14 53.5 12 45 16 59 300 837 46 DCY280.0
315 50 220 405 655 985 16 59 14 53.5 18 69 370 1100 65 DCY315.0
8-33
355 55 245 450 740 1110 64 16 59 20 79.5 405 1550 90 DCY355.0
18
400 280 510 840 1245 69 64 22 90 430 1967 125 DCY400.0
8-39 18
450 60 315 575 940 1400 20 79.5 69 25 100 460 2675 180 DCY450.0
500 70 350 645 1050 1550 25 95 20 79.5 106 570 4340 240 DCY500.0
28
560 80 390 715 1165 1735 106 25 95 116 660 5320 335 DCY560.0
28
630 8-45 445 800 1305 1985 116 106 32 137 690 7170 480 DCY630.0
28
710 90 500 900 1490 2220 127 116 36 158 770 9600 690 DCY710.0
32
800 560 1100 1680 2520 137 32 127 40 169 850 13340 940 DCY160.0
DCY
Note: Loading capacity and usage method are same as DCY type.
8
5 Lubrication of Gear Reducers
5.1 90PG1,

The gear reducers generally adopt oil pool lubricating and natural cooling. When the reducers' work
balance temperature exceeds 90 , or load power overpass thermal power PG1, we can use oil circulating
lubrication, or oil pool lubricating plus cooling pipe.
24h
When the reducers restart after continuous stopping more than 24h,they should be operated with load
after normal lubrication of gears and bearings.
GB/T5903L-CKC220L-CKC320.
The lubricant of reducers should use L-CKC220, L-CKC320 of GB/T5903 standard.
5.2
The bearings generally use splash lubrication; the lubricant oil is same as gears' standard.
6 Installation, Use and Maintenance
6.1
The reducers input shaft axis and output shaft axis must be ensured coaxial with axis of part,the
error can not be greater than used couplings' allowable value.
6.2 ,

Due to adopting hardened tooth-surface gear,the center distance are shorten which cause jour
input shafts reduced, so input shafts are usually thinner than equipped motor shafts.When draggi
fluid coupling,may as unsuitable installation the coupling's center isn't in accordance with red
which bring additional stress for thinner input shaft's dangerous cross-section and may cause th
broken. Therefore,we suggest the user place the fluid coupling surface on motor's axle end and e
flexible couplings on axle end of input shaft while design and select.
6.3
After installation the lubricant must be injected into oil tank, and the oil level should reach the
required height (oil gauge centerline).
6.4 2

Before putting into use,gear reducers must be flexible and no stuck situation while hand rotation,
then no-load operation can not be less than 2 hours. Operation should be smooth and no shock,noise and
oil spills and other complex phenomena. And if find any failure they should be immediately repaired.
6.5 30060015005000
18
The lubricant injected first time need to be renewed after running 300 to 600 hours. Thereafter,the
lubricant should be renewed after each running of 1,500 to 5,000 hours,and the longest time should not
exceed 18 months. The magnetic oil plug should also be cleaned when renew oil.
6.6
In operation, if the reducer appears sudden increase of oil temperature and abnormal noise, please
immediately stop and inspect it.Then it can only be placed into use after correct troubleshooting.

9
7 gearbox selection

The capacity of gearbox has to pass the calculation of mechanical strength and thermal power.
Kindly check the following items.
7.1 (1) determine the ration of gearbox as per (1)
I=n1/n2---------------------------------------------- (1)
n1r/min n1input speedr/min
n 2---r/min n 2---output speedr/min
7.2 determine the main parameters of gearbox
7.2.1 2
Model selection calculation: Determine the nominal center distance as per (2 )
P1P2*KA*SA----------------------- (2)
: P125KW
P1input poweras per table 2,table 5, KW
P2KW
P2operation machine powerKW
KA9
KAoperation machine working factortable9
SA10
SASFtable 10
7.2.2 3calculate start torque as per(3)
TK*n1 / P1*95502.5 -----------------(3)
TK---N.M
TK---start torque or Max. input torqueN.M
7.3 4 calculate thermal power as per 4
In case no outer cooling device
P2PG1*fw*FA-----------------------(4)
P2PG1*FW* FA
5
In caseP2PG1*FW* FAthen we have to choose larger center distance gearbox or provide assistant cooling pipe.
5
In case gearbox with radiator cooling device as per (5)

P2PG2*FW*FA-----------------------(5)
PG1,PG2----36KW
PG1,PG2----gearbox powertable 3table 6KW
FW----11
FW----ambient temperature factortable 11
FA----12
FA---- power utilization factortable 12

9 KA Table 9 operation machine working factor KA

load type

Operation machine Working hours per day
Steady load U Medium shock load M Heavy shock load H

3 1.0 1.0 1.50

electric motor
turbine unit 3-10 1.25 1.25 1.75

10-24 1.25 1.50 2.0

3 1.0 1.25 1.75

4-6
4-6 piston engine 3 1.25 1.50 2.0

10-24 1.50 1.75 2.25

3 1.25 1.50 2.0

1-3
1-3 piston engine 3-10 1.50 1.75 2.25

10-24 1.75 2.00 2.25

241.1
Note: continuous working 24 hours, all the factor need to multiply by 1.1.

10
10 Table 10 Gear Reducer Safety Factor SA

,
General equipment,reducer's Important equipment, speed
Importance and invalid work cause single reducer's invalidation only High safety demand, reducer's
safety demand machine stop production only, cause sets, production line invalid work cause accident
and easy to replace spare or the whole factory stop of equipment and person
parts production

SA 1.11.3 1.31.5 1.51.7

11 Table 11 Ambient Temperature Factor fw

Running Rate Per Hour
Ambient
Cooling Type
100% 80% 60% 40% 20%
10 1.12 1.18 1.3 1.51 1.93
20 1 1.06 1.16 1.35 1.78

Reducer without 30 0.89 0.93 1.02 1.33 1.52
outer cooling
way 40 0.75 0.87 0.9 1.01 1.34

50 0.63 0.67 0.73 0.85 1.12

10 1.1 1.32 1.54 1.76 1.98

20 1 1.2 1.4 1.6 1.8

Reducer with
30 0.9 1.08 1.26 1.44 1.62
radiator
40 0.85 1.02 1.19 1.36 1.53

50 0.8 0.96 1.12 1.29 1.44

12 Table 12 Power Utilizing Factor fA

P2
Utilization Rate X 100%
Type
P1
100 80 60 40

DBY
1.0 0.96 0.89 0.79
DCY

7.4 Type Selection Example:

Motor power P=75kw
Motor speed n1=1500r/min
Start torque Tk=955N.m

11

Working machine Belt conveyor, to transport big waste rock, heavy impact, general safety requirements.

Required power P2=65kw

Rollers rotate speed n2=60r/min

Work time per day 24h100% The running rate is 100% per hour

Ambient temperature 40 Outdoor work at 40

Wind speed 3.7m/s

Selecting reducer

a. 1 Confirm reducers ratio and type as formula (1)

1500
i= = 25 DCY Select DCY type three stages reducer
60
b. 2 Confirm reducers nominal central distance as formula (2)
P1 P2 KA SA

9H9KA=2.024h10%KA=2.0+2x0.1=2.210SA=1.2

According to appendix form 9 its loading features is H, check table 9 to get KA=2.0, and it continuously work 24h
everyday, the factor should increase 10%, then KA=2.0+2x0.1=2.2Check Form 10 to get SA=1.2
P2 KA SA = 65 x 2.2 x 1.2 = 171.6kw

5DCY315-25 Select DCY315-25 as table 5, and it's nominal input power P1=225kw

P1 171.6kw

c. 3 Check start torque as type (3)

Tk n1 955 1500
= = 0.667 2.5
P1 9550 225 9550

d. 4 Check reducers thermal power as formula (4)

When no add outer cooling deviceP2 PG1 FW FA

6 According to table 6 get PG1 = 155kW

11According to table 11 get fW = 0.75

P2 65
100% = x 100% = 28.9% 40%
P1 225
fA = 0.79

12 According to table 12 get

PG1FWFA = 155 x 0.75 x 0.79 = 91.8kw P25 which meet requirement of formula (5).

12
 Form 13 DBY DBY Series Speed Reducer Rated Input and Output Torque

T1T2 Rated Input Torque T1, Rated Input Torque T2
Speed

7 Rated InputOutput Torque

I r/min DBY160 DBY180 DBY200 DBY224 DBY250 DBY280 DBY315 DBY355 DBY400 DBY450 DBY500 DBY560
Rated
Ratio

T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2
n1 n2

1500 188 516 4125 732 5878 923 7385 1305 10440 2037 16297 2769 22154 3883 31066 4775 38196 6875 55002 10695 85559 13369 106949

8 1000 125 535 4278 821 6570 1050 8403 1480 11841 2340 18716 3103 24827 4440 35522 5347 42780 7735 61878 12032 96254 16233 129866 21008 168062

750 94 535 4278 700 5602 1120 8963 1592 12732 2355 18843 3183 25464 4329 34631 5920 47363 8403 67225 12095 96793 17825 142598 22918 183341

1500 150 427 4265 586 5857 828 8276 1050 10504 1623 16233 2196 21963 3056 30557 3883 38833 5793 57931 8721 87214 12095 120954
13

10 1000 100 420 4202 659 6589 898 8976 1194 11936 1862 18621 2483 24827 3438 34376 4440 44403 5920 59204 9072 90716 12127 121272 16233 162333

750 75 443 4329 586 5857 929 9294 1337 13369 1973 19735 2674 26737 3756 37559 4838 48382 6493 64933 9040 90397 12095 120954 16552 165516

1500 134 376 4207 516 5775 732 8199 955 10695 1496 16755 2069 23172 2865 32085 3565 39928 5347 59891 7639 85559 9867 110514

11.2 1000 89 382 4278 582 6524 802 8984 1241 13903 1671 18716 2340 26202 3247 36363 4106 45988 6016 67378 7735 86629 9835 110157 13178 147589

750 67 395 4421 522 5847 828 9296 1248 13975 1782 19964 2355 26381 3056 34224 4456 49909 5984 67021 7767 86985 9931 111227 13241 148302

1500 120 337 4217 477 5968 668 8355 891 11141 1337 16711 1814 22679 2483 31034 3183 39788 4838 60477 6239 77984 8021 100265 9867 123341

12.5 1000 80 344 4297 535 6684 707 8833 1003 12533 1385 17308 2053 25663 2530 31631 3629 45358 4584 57294 6302 78779 8117 101458 10599 132492

750 60 344 4297 458 5729 713 8912 968 12095 1401 17507 1910 23873 2419 30239 3438 42971 4647 58090 6366 79575 8148 101856 10695 133686

1500 107 306 4278 420 5882 516 7219 796 11141 1210 16934 1655 23172 2196 30748 2960 41443 3692 51692 4965 69517 6366 89124 7321 102493

14 1000 71 296 4144 401 5615 516 7219 802 11230 1050 14705 1576 22058 1958 27406 2960 41443 3963 55480 4965 69517 6493 90906 8594 120317

750 53 293 4100 395 5526 484 6773 764 10695 1019 14260 1464 20499 1846 25846 2992 41888 3947 55257 5093 71299 6493 90906 8785 122991
 14 Form14 DCY DCY series speed reducer rated input and output torque

I Rated T1T2N.M Rated input torque T1rated output torque T2N.M)
input
i
Nomi r/min DCY160 DCY180 DCY200 DCY224 DCY250 DCY280 DCY315 DCY355 DCY400 DCY450 DCY500 DCY560 DCY630 DCY710 DCY800
nal
Rati
o i n1 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2
n2

1500 94 286 4584 388 6213 509 8148 764 12223 1019 16297 1464 23427 1942 31066 2801 44817 3820 61114 5284 84540 8594 137506 11777 188434
16 1000 63 286 4585 411 6570 573 9167 812 12987 1098 17570 1623 25973 2196 35140 3151 50419 4202 67225 6016 96254 9644 154312 13560 216953 21008 336125 23873 381960 27215 435434

750 47 306 4889 446 7130 573 9167 891 14260 1082 17316 1782 28520 2355 37687 3438 55002 4584 73336 6493 103893 10568 169081 15024 240380 20371 325939 29284 468538 33103 529651

1500 83 267 4813 369 6646 477 8594 700 12605 955 17188 1337 24063 1846 33231 2801 50419 3565 64169 4965 89379 8594 154694 11777 211988
18 1000 56 286 5156 382 6875 506 9110 716 12891 1003 18048 1480 26642 2053 36955 3151 56721 4011 72190 5634 101410 9549 171882 13369 240635 17761 319701 23873 429705 27215 489864

750 42 293 5271 407 7334 535 9625 828 14896 1019 18334 1528 27501 2228 40106 3310 59586 4393 79066 6111 110004 10058 181049 14260 256677 18589 334597 27756 499604 31830 572940

1500 75 248 4965 337 6748 433 8658 637 12732 859 17188 1241 24827 1719 34376 2737 54748 3501 70026 4965 99310 8403 168062 11459 229176
20 1000 50 258 5156 344 6875 458 9167 668 13369 907 18143 1337 26737 1910 38196 3008 60159 3629 72572 5252 105039 8403 168062 11841 236815 15660 313207 22918 458352 27215 544293

750 38 255 5093 356 7130 484 9676 700 14005 955 19098 1401 28010 2037 40742 3119 62387 3947 78938 5666 113315 8912 178248 12732 254640 16424 328486 24445 488909 31830 636600
14

1500 67 216 4848 318 7130 414 9269 598 13404 828 18538 1114 24955 1592 35650 2546 57039 3247 72725 4647 104097 7448 166840 9804 219602
22 1000 45 220 4920 325 7273 458 10267 621 13903 859 19251 1241 27807 1767 39571 2769 62030 3438 77003 4965 111227 7448 166840 10504 235287 13846 310152 20224 453463 24827 556134

750 33 216 4848 318 7130 458 10267 624 13975 891 19964 1210 27094 1782 39928 2801 62743 3501 78429 5093 114079 7894 176822 11204 250973 14514 325124 21772 487687 31321 705184

1500 60 191 4775 280 7003 395 9867 528 13209 732 18302 1019 25464 1432 35809 2228 55703 2865 71618 4138 103448 6557 163925 9294 232359
25 1000 40 191 4775 286 7162 401 10026 544 13607 764 19098 1050 26260 1576 39390 2435 60875 3008 75198 4393 109814 6971 174269 9931 248274 12891 322279 20244 506097 24827 620685

750 30 191 4775 293 7321 407 10186 547 13687 764 19098 1082 27056 1592 39788 2483 62069 3056 76392 4456 111405 7003 175065 9931 248274 12859 321483 19225 480633 27756 693894

1500 54 140 3921 236 6595 306 8556 477 13369 586 16399 891 24955 1369 38323 2037 57039 2578 72190 3756 105166 5793 162206 8212 229940
28 1000 36 143 4011 239 6684 325 9091 497 13903 630 17647 898 25133 1432 40106 2149 60159 2721 76201 4011 112296 6111 171118 8690 243309 11363 318173 16902 473248 23873 668430

750 27 153 4278 242 6773 331 9269 497 13903 637 17825 904 25311 1464 40997 2164 60604 2737 76647 4011 112296 6239 174683 8785 245982 11331 317281 16934 474140 24445 684472

1500 48 127 4011 210 6617 280 8823 439 13837 541 17045 764 24063 1241 39103 1846 58153 2451 77204 3501 110291 5220 164434 7448 234619
32 1000 32 134 4211 210 6617 296 9325 439 13837 563 17747 793 24966 1241 39103 1910 60159 2435 76702 3533 111294 5538 174460 7830 246651 10217 321849 15278 481270 22058 694833

750 24 127 4011 216 6818 293 9224 433 13636 560 17647 789 24866 1273 40106 1910 60159 2419 76201 3565 112296 5602 176466 7894 248656 10186 320846 15278 481270 22154 697841

1500 42 115 4068 191 6780 255 9040 395 14012 490 17401 700 24859 1146 40679 1655 58758 2196 77968 3183 112997 4902 174015 7003 248592 9103 323170 13496 479105
36 1000 28 115 4068 191 6780 267 9492 401 14238 506 17966 716 25424 1146 40679 1719 61018 2196 77968 3247 115256 4870 172885 6875 244072 9072 322040 13464 477975 19384 688149

750 21 115 4068 191 6780 267 9492 395 14012 509 18079 713 25311 1146 40679 1719 61018 2228 79098 3183 112997 4902 174015 6875 244072 9040 320910 13496 479105 19607 696058
 14 Continued Table 14 DCY DCY series speed reducer rated input and output torque

i
Rated Input Torque T1 T1,T2 Rated Output Torque T2
Nominal
i Ratio i
r/min DCY160 DCY180 DCY200 DCY224 DCY250 DCY280 DCY315 DCY355 DCY400 DCY450 DCY500 DVY560 DCY630 DCY710 DCY800
Nominal
T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2
Ratio i n1 n2
1500 38 108 4329 172 6875 229 9167 356 14260 439 17570 624 24955 1019 40742 1496 59840 1973 78938 2865 114588 4393 175702 6302 252094 8212 328486 12223 488909

40 1000 25 105 4202 172 6875 239 9549 392 15660 449 17952 640 25591 1146 45835 1528 61114 2149 85941 3151 126047 4440 177611 6302 252094 8212 328486 12223 488909 17666 706626

750 19 108 4329 178 7130 242 9676 369 14769 458 18334 662 26483 1044 41761 1592 63660 1973 78938 2928 117134 4456 178248 6302 252094 8148 325939 12223 488909 17697 707899

1500 33.5 95 4297 153 6875 210 9454 318 14324 407 18334 573 25782 923 41538 1369 61591 1751 78779 2546 114588 3947 177611 5602 252094 7321 329441 10950 492728 13369 601587

45 1000 22 95 4297 153 6875 210 9454 315 14180 401 18048 573 25782 907 40822 1385 62307 1719 77347 2530 113872 4345 195516 6111 275011 8021 360952 11936 537131 17284 777766

750 16.6 95 4297 153 6875 216 9740 331 14896 407 18334 586 26355 942 42398 1401 63023 1782 80212 2610 117453 4074 183341 5793 260688 7639 343764 11077 498458 16042 721904

1500 30 83 4138 134 6684 191 9549 280 14005 363 18143 509 25464 828 41379 1241 62069 1560 77984 2292 114588 3501 175065 4965 248274 6557 327849 9804 490182 13050 652515

50 1000 20 86 4297 134 6684 191 9549 296 14801 363 18143 516 25782 831 41538 1241 62069 1576 78779 2292 114588 3485 174269 4965 248274 6493 324666 9740 486999 14133 706626

750 15 89 4456 140 7003 191 9549 293 14642 369 18461 522 26101 828 41379 1260 63023 1528 76392 2292 114588 3756 187797 5220 261006 6875 343764 9931 496548 14387 719358
15

1500 27 76 4278 121 6773 169 9447 242 13547 318 17825 458 25668 732 40997 1019 57039 1401 78429 1973 110514 3183 178248 4456 249547 5793 324411

56 1000 18 76 4278 124 6952 167 9358 248 13903 334 18716 458 25668 716 40106 1050 58822 1337 74864 1910 106949 3247 181813 4584 256677 6016 336889 8976 502659 12414 695167

750 13.4 76 4278 127 7130 166 9269 255 14260 318 17825 446 24955 738 41354 1082 60604 1401 78429 2037 114079 3183 178248 4456 249547 5984 335106 8658 484835 12477 698732

1500 24 70 4412 102 6417 146 9224 223 14037 286 18048 407 25668 637 40106 955 60159 1273 80212 1782 112296 2801 176466 3883 244645 5093 320846

63 1000 16 72 4512 115 7219 143 9024 229 14438 286 18048 411 25868 649 40908 955 60159 1241 78206 1814 114302 2865 180476 3820 240635 5252 330873 7830 493301 10313 649714

750 12 70 4412 108 6818 153 9625 216 13636 293 18449 382 24063 637 40106 968 60961 1210 76201 1782 112296 2801 176466 3947 248656 5347 336889 7894 497312 10568 665756

1500 21 57 4068 95 6780 134 9492 191 13560 255 18079 356 25311 579 41131 828 58758 1146 81357 1464 103957 2546 180794 2228 158195 4584 325430

71 1000 14 57 4068 91 6441 134 9492 201 14238 258 18305 363 25763 573 40679 812 57628 1146 81357 1528 108477 2483 176275 3533 250852 4775 338990 6493 461026 8499 603401

750 10.6 57 4068 95 6780 140 9944 197 14012 267 18983 356 25311 573 40679 764 54238 1146 81357 1528 108477 2546 180794 3565 253112 4711 334470 6366 451986 8530 605661

1500 18.8 54 4329 76 6111 121 9676 172 13751 242 19353 318 25464 465 37177 700 56021 1019 81485 1337 106949 2164 173155 3056 244454 3820 305568

80 1000 12.5 53 4202 76 6111 124 9931 172 13751 239 19098 334 26737 477 38196 716 57294 1050 84031 1337 106949 2196 175702 3247 259733 3820 305568 5347 427795 6875 550022

750 9.4 53 4278 76 6111 127 10186 172 13751 242 19353 325 25973 484 38705 700 56021 1019 81485 1401 112042 2292 183341 3056 244454 3820 305568 5347 427795 7003 560208

1500 16.7 51 4584 64 5729 115 10313 159 14324 223 20053 274 24636 414 37241

90 1000 11.1 48 4297 65 5844 115 10313 162 14610 220 19766 286 25782 411 36955

750 8.3 51 4584 64 5729 115 10313 159 14324 216 19480 280 25209 407 36668
9A Appendix A
9.1 DBYKDCYK
9.1 DBYKDCYK speed reducer hollow shaft sleeve and connection shaft structure. (For reference)

1 Attached Picture 1 Hollow shaft sleeve structure

1 Attached Form 1 mm
Hollow Shaft Sleeve Expansion plate

Nominal
central
distance Tt
dw L M R U D d Weight
of speed Type N.m
kg
reducer B Ta
a N.m

160 80 370 145 26 225 110-72 185 110 9000 M10 58 5.9

180 90 410 160 27 250 125-72 215 125 13000 M10 58 8.3

200 100 450 175 32 275 140-71 230 140 17600 M12 100 10

224 110 485 190 33 295 140-71 230 140 17600 M12 100 10

250 120 535 210 37 325 165-71 290 165 35000 M12 240 22

280 135 590 230 35 360 175-71 300 175 48000 M16 240 22

315 160 680 260 37 420 220-71 370 220 100000 M16 240 54

355 180 735 285 38 450 240-71 405 240 138000 M20 470 67

400 200 795 305 46 490 260-71 430 260 184000 M20 470 82

450 220 895 345 48 550 280-71 460 280 245000 M20 470 102

500 280 1190 475 61 715 350-71 570 350 500000 M20 470 204

560 310 1270 510 67 760 390-71 660 390 710000 M20 470 260

630 340 1400 560 71 840 420-71 690 420 840000 M20 470 316

710 380 1490 600 73 890 460-71 770 460 1140000 M20 470 420
800 420 1600 645 82 955 500-71 850 500 1600000 M20 470 575

16
9.2 DBYKDCYK
9.2 DBYKDCYK type speed reducer connecting shaft (For reference)

2 Attached picture 2 Expansion plate connecting shaft

2 Attached form 2 The dimension of expansion connecting shaft

mm

Nominal central
a dm dw d1 L L1 L2 R
distance of speed
reducer
160 5 100 80 78 355 65 90 1.6
180 5 110 90 88 395 70 100 1.6
200 5 125 100 98 430 75 110 1.6
224 5 135 110 108 465 80 120 1.6
250 6 150 120 118 510 90 130 2.5
280 6 165 135 133 565 100 140 2.5
315 6 190 160 158 655 120 160 2.5
355 6 210 180 178 710 125 170 2.5
400 8 240 200 198 765 145 190 4
450 8 260 220 218 860 150 200 4
500 10 320 280 278 1145 240 290 4
560 10 350 310 308 1225 260 310 4
630 12 380 340 338 1355 280 330 6
710 12 430 380 378 1440 300 350 6
800 12 470 420 418 1550 320 380 6

dw160mmg6 Note: When dw160mm,fit tolerance adopt g6

3 Attached picture 3 Flat key connecting shaft

3 Attached Form 3 Spindle head dimension of key connection.
mm

Nominal central
a dm dw L L1 R
distance of speed
reducer
160 5 95 75 287 75 4
180 5 110 90 317 90 4
200 5 125 105 347 105 4
224 5 135 110 377 115 4
250 6 150 120 417 130 6
9.3

9.3 When ordering,end user should indicate whether need expansion sleeve,holdback or key
connection,and the appendix specification and outline drawing on the speed reducer position.

17
10. B 10. Appendix B
4
Attached Table 4 Load Classification of Working Machine

Working Machine Working Machine
Load Type Load Type
M
Conveyor Bucket wheel stacker

H
Steady load and medium load - - Stack waste rock

H
Screw conveyor M - - Stack coals

H
Assembly line conveyor U Stack limestone

H
Bucket elevator M Cutting head

M
Boiler conveyor M Rotary device

M
Apron conveyor M Steel cable drum

M
Chain conveyor M Winches

Medium load and heavy load Mining and Mine Industry

M
Assembly line conveyor M Concrete mixer

H
Belt conveyor M0 Crusher Converter

H0
Manned elevator M Rotary kiln

Inclined ladder M
conveyor (rotary ladder) M0 Sorting machine

M
Bucket elevator H Mixing machine

Belt M0
conveyor (piece goods, large bulk H0 Large fan (for mining)
t i l)
Chain conveyor H Wood Industry

H
Cargo elevator H Roll-peeling machine

M
Apron conveyor H Planing machine

Vibrating conveyor H Oil, chemical industry

M
Screw conveyor H drilling pump

M
Bucket elevator conveyor H0 Rotary kiln

M0
Excavators and Stackers Pipeline pump

M0
Chain bucket excavator H Scavenging pump

Walking device
H Blender mixer M
(crawler type)
Walking device (track Mixer (liquid
H M
type) with solid & various liquid)

18
4
Continued Attached Table 4 Load Classification of Working Machine

Working Machine Working Machine
Load Type Load Type

Steel Industry Crane

Casting Crane (Upgrade Gear) H Cantilever Tilting Mechanism M

Gravel Machine U Movement Mechanism M

Sintering Machine M Hoisting Mechanism M

Crusher H Luffing Mechanism M

Car Dumpers H Winches U

Metal Processing Mill

Rolling and Processing Machine H Hammer Mill H

Bending Machine M Ball Mill H

Plate Straightening Machine H Roller Mill H

Eccentric Presser H Steel Rolling Mill

Hammer H Plate Turnover Machine M

Planing Machine H Ingot Pusher H

Crank Presser H Pipe Drawing Bench H

Forging Presser H Continuous Casting Machine H

Punching Machine H Pipe Welding Machine H

Rubber and Plastics
Plate,Billet Shearing Machine H

Extruder Paper Machinery

H Laminated Machine H
-- Rubber

-- Plastic M Polishing Machine H

Wheel Presser M Wheel Presser M

) Knead Presser (Rubber) H Mixing Machine M

Mixer M Glue Type Presser H

Milling Machine (Rubber) M Wet Presser H

Roll Crusher (Rubber) H Inhaling Type Presser H

NoteLoad Type USteady loadMMedium loadHHeavy load
24h2f10-20%When always 24h of continuously
work a day, the coefficient in table 2 should be increased 10-20%.

19