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ICC EVALUATION SERVICE, INC.

Evaluate P Inform P Protect

ACCEPTANCE CRITERIA FOR POST-TENSIONING ANCHORAGES


AND COUPLERS OF PRESTRESSED CONCRETE

AC303

Approved October 2006

Effective January 1, 2007

Previously approved September 2006, February 2005

PREFACE
Evaluation reports issued by ICC Evaluation Service, Inc. (ICC-ES), are based upon performance features of the International family
of codes and other widely adopted code families, including the Uniform Codes, the BOCA National Codes, and the SBCCI Standard Codes.
Section 104.11 of the International Building Code reads as follows:

The provisions of this code are not intended to prevent the installation of any materials or to prohibit any design or method
of construction not specifically prescribed by this code, provided that any such alternative has been approved. An alternative
material, design or method of construction shall be approved where the building official finds that the proposed design is
satisfactory and complies with the intent of the provisions of this code, and that the material, method or work offered is, for
the purpose intended, at least the equivalent of that prescribed in this code in quality, strength, effectiveness, fire resistance,
durability and safety.

Similar provisions are contained in the Uniform Codes, the National Codes, and the Standard Codes.

This acceptance criteria has been issued to provide all interested parties with guidelines for demonstrating compliance with performance
features of the applicable code(s) referenced in the acceptance criteria. The criteria was developed and adopted following public hearings
conducted by the ICC-ES Evaluation Committee, and is effective on the date shown above. All reports issued or reissued on or after the effective
date must comply with this criteria, while reports issued prior to this date may be in compliance with this criteria or with the previous edition. If
the criteria is an updated version from the previous edition, a solid vertical line () in the margin within the criteria indicates a technical change,
addition, or deletion from the previous edition. A deletion indicator () is provided in the margin where a paragraph has been deleted if the deletion
involved a technical change. This criteria may be further revised as the need dictates.

ICC-ES may consider alternate criteria, provided the report applicant submits valid data demonstrating that the alternate criteria are
at least equivalent to the criteria set forth in this document, and otherwise demonstrate compliance with the performance features of the codes.
Notwithstanding that a product, material, or type or method of construction meets the requirements of the criteria set forth in this document, or
that it can be demonstrated that valid alternate criteria are equivalent to the criteria in this document and otherwise demonstrate compliance with
the performance features of the codes, ICC-ES retains the right to refuse to issue or renew an evaluation report, if the product, material, or type
or method of construction is such that either unusual care with its installation or use must be exercised for satisfactory performance, or if
malfunctioning is apt to cause unreasonable property damage or personal injury or sickness relative to the benefits to be achieved by the use of
the product, material, or type or method of construction.

Copyright 2007

Business/Regional Office P 5360 Workman Mill Road, Whittier, California 90601 P (562) 699-0543
www.icc-es.org Regional Office P 900 Montclair Road, Suite A, Birmingham, Alabama 35213 P (205) 599-9800
Regional Office P 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 P (708) 799-2305
ACCEPTANCE CRITERIA FOR POST-TENSIONING ANCHORAGES
AND COUPLERS OF PRESTRESSED CONCRETE
1.0 INTRODUCTION % 1.3.7 Standard Requirements for Analysis of Shallow
% Concrete Foundations on Expansive Soils, 1st edition, 2004,
1.1 Purpose: The purpose of this acceptance criteria is % PTI.
to establish requirements for post-tensioning anchorages
and couplers of prestressed concrete to be recognized in an % 1.3.8 Standard Requirements for Design of Shallow
ICC Evaluation Service, Inc. (ICC-ES), evaluation report % Post-Tensioned Concrete Foundations on Expansive Soils,
% under the 2006 International Building Code (IBC). % 2004, PTI.
% The reason for development of this criteria is to establish 1.4 Definitions:
% guidelines for the evaluation of post-tensioning anchorages
% and couplers of prestressed concrete, since the IBC and 1.4.1 Strands: Strands are uncoated seven-wire steel
% UBC address these products, but do not provide sufficient strands complying with ASTM A 416. The strand types are
% testing details. either low-relaxation strand or stress-relieved (normal-
relaxation) strand. The grade of the strands is either Grade
% 1.2 Scope: This criteria allows two applications for the 250 or Grade 270.
% post-tensioning anchorages and couplers. 1.4.2 Monostrand Anchorages: Monostrand
% 1.2.1 General Use: This criteria is applicable to anchorages utilize a single strand per anchorage.
anchorages and couplers of unbonded, monostrand (single-
1.4.3 Anchorage: For definition of anchorage, see
strand), post-tensioning tendons in prestressed concrete
designed in accordance with Chapter 18 of ACI 318 under
% Section 1.2 of ACI 423.6 and Section 1.2 of the PTI
the provisions of Section 1901.2 of the IBC. This criteria
% Specifications for Single-Strand Unbonded Tendons. The
components of the anchorage typically consist of a steel
applies to anchorages and couplers complying with Sections
casting and wedges.
18.21.1 and 18.14.1 of ACI 318, which requires monostrand
anchorage devices to comply with ACI 423.6; and Section 1.4.4 Anchorage Device: See Section 1.4.3 of this
% 21.2.9 of ACI 318, as added in Section 1908.1.6 of the IBC. criteria for definition of anchorage. Note: ACI 318 uses the
term anchorage device, and ACI 423.6 uses the term
% 1.2.2 Slab-on-ground Foundations on Expansive
anchorage.
% Soils: This criteria is also applicable to anchorages and
% couplers of unbonded, monostrand (single-strand), post- 1.4.5 Tendon: For definition of tendon, see Section 1.2
% tensioning tendons in prestressed concrete slab-on-ground % of ACI 423.6 and Section 1.2 of the PTI Specifications for
% foundations on expansive soils regulated under IBC % Single-Strand Unbonded Tendons.
% Sections 1805.8.2 and 1908.1.6; and IBC Sections 1904
% and 1910 as referenced in IBC Section 1901.2. This criteria 1.4.6 Coupler: For definition of coupler, see Section 1.2
% is applicable to post-tensioned concrete foundations with % of ACI 423.6 and Section 1.2 of the PTI Specifications for
% moments, shears and deflections used in the design based % Single-Strand Unbonded Tendons. The components of the
% on PTI Standard Requirements for Analysis of Shallow coupler typically consist of a steel coupler and wedges.
% Concrete Foundations on Expansive Soils, with the 2.0 BASIC INFORMATION
% foundation designed in accordance with PTI Standard
% Requirements for Design of Shallow Post-Tensioned 2.1 General: The following information shall be submitted:
% Concrete Foundations on Expansive Soils. Sections 5.3.1
% and 6.3 of PTI Standard Requirements for Design of Shallow 2.1.1 Product Description: Complete descriptive
% Post-Tensioned Concrete Foundations on Expansive Soils information of the anchorage devices, couplers and wedges,
% refers to Sections 2.2 and 2.2.6, respectively, of PTI including the following, needs to be submitted and included
% Specifications for Single-strand Unbonded Tendons, for in the quality control manual required under Section 5.1:
% anchorage and coupler requirements. 2.1.1.1 Material specifications of components.
1.3 Codes and Reference Standards: 2.1.1.2 Specifications of final product, including fully
% 1.3.1 2006 International Building Code (IBC), dimensioned drawings with tolerances.
International Code Council. 2.1.1.3 A description of the manufacturing process.
% 1.3.2 ACI 318-05, Building Code Requirements for 2.1.2 Installation Instructions: Installation instructions,
Structural Concrete, American Concrete Institute. including limitations and fastening methods.
1.3.3 ACI 423.6-01, Specification for Unbonded Single- 2.1.3 Packaging and Identification: A description of
Strand Tendons, American Concrete Institute. the method of packaging and field identification of the
% 1.3.4 ASTM A 416-02, Standard Specification for Steel anchorage devices, couplers and wedges. Labels on the
Strand, Uncoated Seven-Wire for Prestressed Concrete, containers of the anchorage devices, couplers and wedges
ASTM International. shall include the company name and address, evaluation
report number (ESR-XXXX), model designation (when
1.3.5 ASTM A370-0201, Test Methods and Definitions for applicable), and serial number or date code for traceability.
Mechanical Testing of Steel Products, ASTM International.
2.1.4 Field Preparation: A description of the methods
% 1.3.6 Specifications for Single-Strand Unbonded of field-preparation of the anchorage devices, couplers and
% Tendons, May 2003, Post Tensioning Institute (PTI). wedges for installation.

2
ACCEPTANCE CRITERIA FOR POST-TENSIONING ANCHORAGES
AND COUPLERS OF PRESTRESSED CONCRETE

2.2 Testing Laboratories: Testing laboratories shall 3.3 Fatigue Load Tests:
comply with Section 2.0 of the ICC-ES Acceptance Criteria
for Test Reports (AC85) and Section 4.2 of the ICC-ES 3.3.1 General: The 50- and 500,000-cycle fatigue load
Rules of Procedure for Evaluation Reports. tests of Section 4.2 shall be conducted on a minimum of two
tendons for each test series for each anchorage (or coupler,
2.3 Test Reports: Reports of tests required under as applicable) that is to be included in the evaluation report.
Section 3.0 of this criteria shall comply with AC85 and also The tests shall be conducted on assemblies (tendons)
include the following: consisting of the anchorage (or coupler, as applicable),
wedges and strand. For anchorages, the anchorage shall be
2.3.1 Description of the anchorage device, coupler, and installed at each end of the tested assembly. For couplers,
wedge test specimens, including dimensioned drawings of the test assemblies shall have a strand at each end of the
the tested products and sufficient information to ascertain coupler. An anchorage may be utilized at the end of each
compliance of the tested products with the product strand of the coupler test assembly to facilitate application
specifications in the manufacturers quality control manual. of load to the assembly.
2.3.2 Data on the actual physical properties of the The tested assemblies shall not include concrete. The
tested anchorages and couplers. specimens subjected to the 50-cycle fatigue load test need
2.3.3 Copy of mill certificates or reports of coupon tests not be the same specimens subjected to the 500,000-cycle
that include the actual breaking strength of the strand used fatigue load test.
in the tests conducted under this criteria. 3.3.2 Conditions of Acceptance: The conditions of
2.3.4 Description of the test setup sufficient to ascertain acceptance of the dynamic load tests are that the
compliance with this criteria. specimens shall withstand the dynamic loads without failure.

2.4 Product Sampling: Sampling of the anchorage 4.0 TEST METHODS


devices, couplers and wedges for qualifying tests conducted 4.1 Static Load Tests: The static load tests are static
under this criteria shall comply with Section 3.2 of AC85. tension load tests of the tendons. For tests of anchorages,
The testing laboratory shall witness the assembly of the test the tendons shall have a minimum length of 3.5 feet (1067
specimens. mm) between anchorages such that the elongation of the
3.0 TEST AND PERFORMANCE REQUIREMENTS strand is measured with a 3-foot (914 mm) minimum gage
length measured between two points on the strand at least
3.1 General: The strand used in the tested assemblies 3 inches (76 mm) from the anchorage at each end of the
shall be of the type and grade of strand specified by the tendon. For tests of couplers, the elongation of both strands
evaluation report applicant to be noted in the evaluation of each test assembly shall be measured over a 3-foot (914
report. The mechanical properties of the strand used in the mm) minimum gage length on each strand with the points of
load tests shall be established by tests conducted in measurement at least 3 inches (76 mm) from the coupler
accordance with ASTM A 370 as required by ASTM A 416. and test appratus attachment point or anchorage, if used, on
The static and fatigue load tests shall be conducted as a the end of the strand. The tests shall be conducted such that
series, with strand used in all tests from the same coil and/or the yield strength and tensile strength of the tested
having the same heat number. assembly and the percent elongation of the strand of each
tested assembly are determined. The tension load shall be
3.2 Static Load Tests: applied to the anchorage devices at each end of the
assembly. For tests of couplers, without anchorages on the
3.2.1 General: Static load tests of the tendons shall be ends of the strand, the tension load shall be applied to the
conducted in accordance with Section 4.1 of this criteria. strand at each end of the assembly. The tests shall be
The tests shall be conducted on a minimum of three tendons conducted with a test machine head separation rate of 0.197
for each anchor (or coupler, as applicable) that is to be to 0.887 inch per minute (5.00 to 22.5 mm/min), following
included in the evaluation report. For anchorages, the tests application of a preload not to exceed 1000 pounds (4.45
shall be conducted on assemblies (tendons) consisting of kN).
the anchorage device, wedges and strand with anchorages
at each end of the tested assembly. For couplers, the tests 4.2 Fatique Load Tests:
shall be conducted on assemblies consisting of a coupler
with strand at each end of the coupler. An anchorage may 4.2.1 General: For tests of anchorages, the minimum
be utilized at the end of each strand of the coupler test assembled tendon length of the fatique load test specimens
assembly to facilitate application of load to the assembly. shall be 3 feet (914 mm) between anchorage devices. The
tendon length of coupler test assemblies shall be such that
The tested assemblies shall not include concrete. there is a 3-foot (914 mm) minimum length of strand at each
end of the coupler. The loads shall be applied to the
3.2.2 Conditions of Acceptance: The conditions of
anchorage device at each end of the assembly. For tests of
acceptance are that each test assembly shall demonstrate
couplers without anchorages on the ends of the strand, the
failure of the strand at a test load of at least 95 percent of
tension load shall be applied to the strand at each end of the
the actual breaking strength of the strand used in the tests.
assembly. The loads shall be applied to the test assemblies
In addition, the elongation of the strand of each tested
using a sinusoidal loading function.
assembly at the ultimate load shall be at least 2 percent. For
tests of couplers, the strand elongation requirement is 4.2.2 50 Cycle Fatique Load Test: The 50-cycle fatique
applicable to the strand at each end of the coupler. load test shall consist of subjecting the tendons to 50 cycles

3
ACCEPTANCE CRITERIA FOR POST-TENSIONING ANCHORAGES
AND COUPLERS OF PRESTRESSED CONCRETE

of varying the tension stress level in the tendon between 40 5.2 Third-party follow-up inspections of the manufacturing
and 85 percent of the strands minimum specified breaking of the anchorages, couplers and wedges are not required
strength. The cycle frequency shall be 1 to 3 Hertz. under this acceptance criteria.
4.2.3 500,000 Cycle Fatique Load Test: The 500,000- 6.0 EVALUATION REPORT RECOGNITION
cycle fatique load test shall consist of subjecting the tendons
to 500,000 cycles of varying the tension stress level in the 6.1 The evaluation report shall include a statement that
tendon between 60 and 66 percent of the strands specified the prestressed concrete shall be designed in accordance
minimum breaking strength. The cycle frequency shall be 1 % with Chapter 18 of ACI 318--05, with the anchorage zones
to 10 hertz. designed in accordance Section 18.14 of ACI 318.

5.0 QUALITY CONTROL 6.2 The evaluation report shall state that the strand shall
comply with ASTM A 416, and specify the strand diameter,
5.1 A quality control manual complying with the ICC-ES type and grade consistent with the tested assemblies.
% Acceptance Criteria for Quality Documentation (AC10),
regarding the manufacturing of the post-tensioning 6.3 The evaluation report shall state that special
anchorages, couplers and wedges, shall be submitted. To inspection shall be provided for the installation and stressing
facilitate review of the manual, the cross-reference matrix of the tendons, including verification of concrete
from AC10 should be completed and submitted with the compressive strength at the time the tendons are stressed.
manual. The purpose of the quality control program shall be The special inspector shall verify compliance with the design
to assure that anchorages, couplers and wedges engineers requirements, including prestressing instructions,
manufactured under the program continue to comply with checking elongation and jacking force parameters, and the
the IBC and this criteria, for structural performance. The sequence of tendon stressing, as well as end and edge
manual needs to include the information required by Section distance and tendon spacing dimensions.#
2.1.1.

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