Lubricating Oil Pan - Installation Engine Assembly (00-02)

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Lubricating Oil Pan - Installation

Install the oil pan gasket and the oil pan on the cylinder
block. Use your fingers to install and tighten one of the
7/16-inch oil pan mounting capscrews on each side of the
oil pan, halfway between the front and the rear of the oil
pan. Use your fingers to install and tighten all the mount-
ing capscrews.
Tighten the four 5/16-inch capscrews in the rear of the oil
pan in the sequence shown.
Torque Value: 27 Nm [20 ft-lb]
Tighten the thirty-two (32) 7/16-inch capscrews in the
sequence shown.
Torque Value: 68 Nm [50 ft-lb]

Fuel Crossovers - Installation

Use new o-rings, and install the two fuel crossover con-
nections and the two cover plates. Tighten the capscrews.
Torque Value: 4.0 Nm [35 in-lb]

Rocker Lever Housing - Installation

Install two o-rings (1) on each of the two water tubes (2).
Install one o-ring (1) on each of the two water plugs (3).

Apply a non-petroleum based lubricant such as soap or

vegetable oil to the o-rings on the tubes and the plugs and
to the bores in the rocker housing.
Engine Assembly (00-02) Rocker Lever Housing - Installation
N14 Page 0-99

Install the water tubes (A) in the front of the No. 2 and No.
3 rocker lever housings. Install the plugs (B) in the front
of the No. 1 rocker lever housing and in the rear of the No.
3 rocker lever housing.

Install new rocker lever housing gaskets on the cylinder

heads.

Install the rocker lever housings.

Tighten the rocker lever housing capscrews in the se-

quence shown (1 through 6).
Torque Value: 115 Nm [85 ft-lb]
Tighten the rocker lever housing capscrews in the se-
quence shown (7 and 8).
Torque Value: 47 Nm [35 ft-lb]
Injectors - Installation Engine Assembly (00-02)
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Use service tool, Part No. 3823819, to slide the two water
tubes into the adjacent water manifold.
Install the two water tube retainer clamps.
Install and tighten the retainer clamp capscrews.
Torque Value: 45 Nm [33 ft-lb]

Injectors - Installation
CELECT Engines
NOTE: When installing injectors for reuse, new o-rings must
be installed on the injector.
NOTE: The CELECT injectors require three different in-
jector o-rings. The o-rings are color coded as follows:
Top o-ring - Black
Center o-ring - Brown
Bottom o-ring - Black with a white identification dot.
Lubricate the o-rings with lubricating oil just before
installation.

Caution: Do not strike the top stop spring cage when

installing CELECT injectors.
Using the CELECT injector puller/installer, Part No.
3823579, install the injector into the cylinder head injec-
tor bore with the injector solenoid valve facing the intake
side of the engine.

After partial installation of the injector, take precautions

to center the solenoid valve between the valve springs.
Avoid contact with the spring coils. If the injector is con-
tacting a valve spring, use a screwdriver to position the
injector again.
Warning: Do not strike or pry on the solenoid. Other-
wise, injector damage will occur.
Continue driving the injector into the bore using the puller/
installer, Part No. 3283579.