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Procedia CIRP 57 (2016) 241 246
Abstract
In aeronautical production, autoclave curing of composite parts must be performed according to a specified diagram of temperature
and pressure vs time. Part-tool assembly thermal inertia and shape have a large influence on the heating and cooling rate, and
therefore on the dwell time within the target temperature range. When simultaneously curing diverse composite parts, the total
autoclave cycle time is driven by the part-tool assembly with the lower heating and cooling rates. With the aim to minimize the
autoclave cycle time and energy consumption improving the manufacturing system resource efficiency, a new parameter was
defined to characterize the part-tool assembly thermal and geometric properties. This parameter was applied to determine the
optimal positioning of the parts on the autoclave charge floor.
2016
2015TheTheAuthors.
Authors. Published
Published by Elsevier
by Elsevier B.V.is an open access article under the CC BY-NC-ND license
B.V. This
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Peer-review under responsibility of Scientific committee of the 49th CIRP Conference on Manufacturing Systems (CIRP-CMS 2016).
Peer-review under responsibility of the scientific committee of the 49th CIRP Conference on Manufacturing Systems
Keywords: Autoclave curing; Composite parts; Optimization; Resource efficiency
2212-8271 2016 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Peer-review under responsibility of the scientific committee of the 49th CIRP Conference on Manufacturing Systems
doi:10.1016/j.procir.2016.11.042
242 Luigi Nele et al. / Procedia CIRP 57 (2016) 241 246
In this paper, an improved parameter, S, has been developed 5000 mm x 2610 mm and twelve vacuum lines was employed
to include in the formulation not only the thermal inertia but (Fig. 3). Twelve thermocouples were utilized to acquire the
also the geometric characteristics of the part-tool assemblies. temperature profiles during the curing process.
During the autoclave curing process, the thermal controlled air At first, an experimental curing process was carried out by
flux can be deviated by the parts to be cured: the deviation positioning the parts according to the common industrial
depends on the shape of the part-tool assemblies and on the practice (Fig. 4). In order to measure the part-tool assembly
cross section of the assemblies. temperature profiles, two thermocouples were located at two
The analysis of the role played by the shape of the part-tool diagonally opposed extremities of each part-tool assembly (Fig.
assembly highlights that assemblies with larger height shield 4). Moreover, three thermocouples were utilized to measure the
the ones with smaller height preventing proper heat transfer to temperature profiles of the autoclave ambient.
the parts in the "shadow" of the air flux. Consequently, the In Fig. 5, the temperature profiles recorded during the non-
shielded parts are characterized by low heating rates, as they are optimized autoclave curing process are reported. The autoclave
not reached by the full hot air flux. This effect is accentuated if temperature remained within the required temperature range of
their height and cross section are low and their thermal inertia 179.4 5.6 C for 217 min. The dwell time of each part-tool
is high. assembly within the required temperature range depended on its
The improved S parameter is therefore obtained by adapting thermal inertia and position on the autoclave charging floor. In
the formulation of the T parameter to include a relative particular, part-tool assembly # 2 displayed the longest heating
geometric feature of the part-tool assemblies: delay time, equal to 74 min with respect to the time instant when
the autoclave ambient reached the minimum value of the
allowed curing temperature range (173.8 C).
= ( ) (2)
With the aim to test the new part-tool assembly positioning
strategy based on the S parameter, the S value for each part-tool
where hi = height of the ith part-tool assembly; hmax and hmin = assembly was calculated as in eq. 2 and reported in Table 1.
maximum and minimum height among all part-tool assemblies.
The S parameter is utilised in the present work to determine
the optimal positioning of multiple part-tool assemblies on the
autoclave charging floor based on both their thermal and
relative geometric characteristics.
5. Experimental results
Fig. 5. Part-tool assemblies temperature profiles recorded during the standard
industrial curing process; the black curve refers to the autoclave temperature.
To perform the validation of the developed model,
experimental curing processes were performed by monitoring Table 1. Values of the S parameter for the six part-tool assemblies and
the thermal profiles of the part-tool assemblies and of the consequent optimized position on the autoclave charging floor (1 = close to
autoclave through the use of thermocouples. The objective was the front door, 5 = close to the back of the autoclave).
to compare the temperature profiles recorded in the common Part-tool assembly S parameter value Optimal position
industrial process to the temperature profiles recorded in the
#1 5.70 5
new experimental process with optimal positioning of part-tool
#2 6.64 3
assemblies on the charge floor.
Six Carbon Fiber Reinforced Plastic (CFRP) parts with #3 6.09 4
different geometry, mounted on dedicated tools, were #4 8.02 1
considered for simultaneous autoclave curing. An industrial #5 7.01 2
OP-PANINI autoclave model 0030-164 with a charge floor of #6 7.61 2
Luigi Nele et al. / Procedia CIRP 57 (2016) 241 246 245
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